Wuxi Kipor Power 21402801 User Manual

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PREFACE

Thank you for purchasing a Kipor generator.
This manual covers operation and maintenance of the IG2000i generators including

parallel versions.
All information in this publication is based on the latest product information available

at the time of approval for printing.
We reserve the right to make changes at any time without notice and without

incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should

remain with it if it is resold.
Pay special attention to statements preceded by the following words:

Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!

Read all labels and the owner's manual before operating this
generator.

Generators produce carbon monoxide, a poisonous, colorless,
odorless gas that can cause death or serious injury.

Indoor use of a generator can kill quickly. Generators should
be used outdoors only

Generators should be used outdoors only and away from
garages and open windows and protected from rain and snow.

Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before

restarting.
Keep any source of ignition away from fuel tank, at all times.
The portable generator is not meant to be used as a

permanent back-up power system for the home. A
permanently installed stationary generator is designed to be
safely used for this specific purpose.

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Indicates a strong possibility of severe personal injury or death
if instructions are not followed.

Gives helpful information.

If a problem should arise, or if you have any questions about the generator, consult
an authorized dealer.

Our generators are designed to give safe and dependable service if operated
according to instructions. Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in personal injury or equipment
damage.

The Environmental Protection Agency (EPA) recently gave approval for gas stations
to start selling 15% ethanol-blended fuel (E15). E15 gas is now legal for use in cars,
pickups, and SUVs manufactured since 2001. However, E15 IS NOT approved for
off-road engines. This includes engines used in portable generators. Utilizing E15
in outdoor power equipment can cause permanent, irreversible damage, and void
warranties.

The following guidelines will help consumers properly fuel their outdoor power
equipment:

● Read and follow your owner’s manual. The manual will clearly explain what
fuels can be used to ensure a properly functioning product.

● Don’t put any fuel containing more than 10 percent ethanol (E10) into small gas
engine products.

● Check the gas pump to be sure that it is dispensing E10. Some pumps at local
gas stations may offer both E10 and E15, or have blender pumps that dispense
mid-level ethanol fuels for “flex-fuel” automobiles.

● Higher ethanol fuel (E15) may be less expensive than regular (E10) fuel, but
putting E15 into an E10 approved product could cause product failure and void its
warranty.

● Ethanol fuel will go through phase separation if not used immediately, (wicking
moisture from the air) so always keep your extra fuel in an airtight container and
try to avoid storing it in a place that is subject to temperature swings.

● Use a fuel stabilizer if the engine will sit for more than a week without use; this will
help to reduce the ethanol–water separation and potential gumming issues. It is
best to run the engine for at least 20 minutes, under a 50% or more load every 3-4
weeks.

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CONTENTS

PREFACE ................................................................................................................... 1

1. SAFETY INSTRUCTIONS ...................................................................................... 4

2. SAFETY LABEL LOCATIONS ................................................................................. 6

3. COMPONENT IDENTIFICATION ............................................................................ 7

4. PRE-OPERATION CHECK ................................................................................... 10

5. STARTING THE ENGINE ...................................................................................... 14

6. GENERATOR USE ............................................................................................... 16

7. STOPPING THE ENGINE ..................................................................................... 25

8. PARALLEL GENERATOR OPERATION ................................................................ 27

9. MAINTENANCE .................................................................................................... 31

10. TRANSPORTING/STORAGE.............................................................................. 38

11. TROUBLESHOOTING ........................................................................................ 40

12. SPECIFICATIONS .............................................................................................. 42

13. WIRING DIAGRAMS ........................................................................................... 43

14. WARRANTY........................................................................................................ 44

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1. SAFETY INSTRUCTIONS

■ This generator is designed to give safe and dependable
service if operated according to instructions.
Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in
personal injury or equipment damage.

■ Exhaust gas contains poisonous carbon monoxide.

Never run the generator in an enclosed area. Never run
the generator near a building or open window.
Be sure to provide adequate ventilation.

■ The muffler becomes very hot during operation and

remains hot for several minutes after stopping the
engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.

■ The engine exhaust system will be heated during

operation and remain hot immediately after stopping the
engine.
To prevent scalding, pay attention to the warning marks
attached to the generator.

■ Gasoline is extremely flammable and explosive under certain conditions. Refuel
in a well ventilated area with the engine stopped.

■ Keep away from smoking materials, sparks and other sources of combustion
when refueling the generator. Always refuel in a well-ventilated location.

■ Wipe up spilled gasoline immediately.

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■ Always make a pre-operation inspection before you start the engine. You may
prevent an accident or equipment damage.

■ Place the generator at least three feet or one meter away from buildings or other
equipment during operation.

■ Operate the generator on a level surface to prevent fuel spillage or oil starvation.

■ Know how to stop the generator quickly and understand operation of all controls.

Never permit anyone to operate the generator without proper instructions.

■ Keep children and pets away from the generator when it is in operation.

■ Keep away from rotating parts while the generator is running.

■ The generator is a potential source of electrical shock when misused; do not

operate with wet hands.

 Do not operate the generator in rain or snow and do not let it get wet.

This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may
cause undesired operation.

Changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.

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2. SAFETY LABEL LOCATIONS

These labels warn you potential hazards that can cause serious injury. Read the
labels and safety notes and precautions described in manual carefully.
If a label comes off or becomes hard to read, contact your dealer for a replacement.

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3. COMPONENT IDENTIFICATION

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Control panel

Serial number identification and location

The generator serial number identifies your particular unit and is important when
ordering parts and accessories. The number is found on a sticker on the carton and
on the quality certificate in the carton along with the accessories and owner’s manual.
It is also stamped on the engine block visible when the service door is removed.
Product registration is required for any future warranty claims. Register your product
at www.kiporpowerequipment.com

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IG2000i: above right of the dipstick

Please record this information below and keep this manual in a safe place along with

Number __________________________________

Date and Place of Purchase __________________________________________

Proof of purchase is required for any future warranty repair. The customer must

supply a copy of the proof of purchase to the qualified Kipor s

ervice center when

the bill of sale.
Serial

requesting warranty.

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4. PRE-

OPERATION CHECK

■ Be sure to check the generator on a level surface with the engine stopped.

1. Check the engine oil level.

■ Using non detergent oil or 2 cycle engine oil could shorten the engine's

detergent, premium quality 4

U.S. automobile manufacturer's requirements for API Service Classification SG/SF.

Select the appropriate viscosity for the average temperature in your

40 should be an acceptable oil for most climates.

use synthetic oil or semi

generator engine. The reasons for this are many, but may include: not allowing the

roperly “break

plugs, etc. Engine issues that are caused by the use of synthetic oil may not be

covered under the warranty.

Single

Viscosity

Multi

viscosity

stroke engine oil, certified to meet or exceed

area.

synthetic oil, use only petroleum based oil in your

in” when new, excessive oil use, oil burning, fouled spark

service life.

Use a high-

or 10W –
DO NOT

engine to p

-

A 10W – 30

-

-

SAE Viscosity Grades

-

AMBIENT TEMPERATURE

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Loosen the cover screw and remove the left side maintenance cover. Remove the oil

UPPER LEVEL

filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the
dipstick in the filler hole without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top
of the oil filler neck.

■ Running the engine with insufficient oil can cause serious engine damage.

NOTE

level falls below the safe limit. However, to avoid the inconvenience of an
unexpected shutdown, it is still advisable to visually inspect the oil level before
operation.
You must screw down the dipstick completely to measure the oil level.

2. Check the fuel level.

: The Low Oil Alarm System will automatically stop the engine before the oil

UPPER LEVEL

Oil gauge

Oil FILLER HOLE

UPPER LEVEL

Use automotive unleaded regular gasoline only with an octane level no higher than
87 and with no more than 10 % ethanol. A fuel preservative and stabilizer should be
added to any container of stored fuel.
If the fuel level is low, refill the fuel tank until the level reaches the specified mark.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.

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■ Gasoline is extremely flammable and is explosive under certain conditions.

■ Refuel in a well-ventilated area with the engine stopped. Keep all smoking

materials, sparks, and any other source of combustion away from the generator
during refueling.

■ Do not overfill the fuel tank (there should be no fuel above the upper limit mark).
After refueling, make sure the tank cap is closed properly and securely.

■ Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite, If
any fuel is spilled, make sure the area is dry before starting the engine.

■ Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT
OF REACH OF CHILDREN.

Gasoline containing alternate fuels

If you decide to use a gasoline containing ethanol, be sure its octane rating is no
lower than the specification. Do not use a blend that contains more than 10% ethanol.
Do not use gasoline containing methanol.

■ Fuel system damage or engine performance problems resulting from the use of
fuels that contain an improper alcohol blend are not covered under warranty.

■ Before buying fuel from an unfamiliar station, Determine if the fuel contains
ethanol and if it does, confirm the type and percentage of ethanol used. If you
notice any undesirable operating symptoms while using a gasoline that contains
ethanol, or one that you think contains ethanol, replace it by a gasoline that you

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know has the proper blend.

3. Check the air cleaner

Check the air cleaner element to be sure it is clean and in good condition.
Loosen the cover screw and remove the left side maintenance cover.
Press the latch tab on the top of the air cleaner body, remove the air cleaner cover,
check the element. Clean or replace the element if necessary. Picture of foam air
filter cleaning process needed here.

■ Never run the engine without the air cleaner. Rapid engine wear will result from
contaminants, such as dust and dirt, being drawn through the carburetor, into
the engine.

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5. STARTING THE ENGINE

Before starting the engine, disconnect any load from the AC receptacle.

1. Turn the engine switch to the ON position.

ENGINE SWITCH

OFF

2. Move the choke lever to the START position.

NOTE:
Do not use the choke when the engine is warm or the ambient air temperature is
high.

START

CHOKE LEVER

START

3. Pull the starter grip until resistance is felt then pull the starter grip briskly

toward the arrow as shown below.

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