Wulfsberg Electronics Division RT-5000A Users manual
C
REV
NEXT ASSEMBLY FINAL ASSEMBLY
1
SH
APPLICATION REVISIONS
REV DESCRIPTION DATE APPROVED APPROVED
A Initial Release per DCN W1644 01-11-02 V Wallace S Hovelsrud
B Revised per DCN W3784 12-2-04 V Wallace S H - CE
C Revised per DCN W5241
150-041118
DWG. NO.
THIS COVER SHEET IS FOR WULFSBERG ELECTRONICS INTERNAL USE. IT IS NOT TO
BE PUBLISHED WITH THE DOCUMENT IT DESCRIBES
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF WULFSBERG ELECTRONICS, A
CHELTON GROUP COMPANY, NEITHER RECEIPT NOR POSSESSION THEREOF CONFERS ANY RIGHT
TO REPRODUCE OR USE, OR DISCLOSE, IN WHOLE OR IN PART, ANY SUCH INFORMATION WITHOUT
WRITTEN AUTHORIZATION FROM WULFSBERG ELECTRONICS
Typed signatures indicate approval. Handwritten signature
approval of this document is on file at Wulfsberg Electronics,
Prescott, Arizona.
APPROVALS DATE
DRAWN
C Gregory
CHECKED
C Estes
ENGINEER
S Hovelsrud
ISSUED
V Wallace
01-11-02
01-11-02
01-11-02
01-11-02
COMMUNICATIONS MANAGEMENT CONTROLLER
SIZE
A
SCALE: NONE DO NOT SCALE DRAWING
INSTALLATION MANUAL
C-5000 (Digital Capable)
CAGE CODE
1B7G3
DWG NO.
150-041118
REV
C
This page intentionally left blank.
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Wulfsberg Electronics Division, located in Prescott, Arizona, designs and manufactures the
C-5000 Communication Management Controller
Wulfsberg Electronics Division makes no warranty, expressed or implied, with regard to this manual,
including but not limited to any implied warranties of merchantability, fitness for a particular purpose, and
non-infringement. In addition, Wulfsberg Electronics Division makes no warranty with regard to the
documentation or data contained herein. Wulfsberg Electronics Division is not liable in the event of
incidental, special, consequential, or any other damages in connection with or arising from furnishing,
performance, or use of this manual.
Reproduction of this publication or any portion thereof by any means is prohibited. For further information
contact Sales, Wulfsberg Electronics Division, 6400 Wilkinson Drive, Prescott, Arizona, 86301.
Telephone: (928) 708-1500.
Information in this manual is subject to change without notice.
© 2001 Wulfsberg Electronics Division. All rights reserved
C-5000 is a trademark of Wulfsberg Electronics Division.
PROPRIETARY NOTICE
This document contains proprietary information and such information may not be disclosed to others for
any purpose, nor used for manufacturing purposes without written permission from Wulfsberg Electronics
Division.
Page ii Publication No. 150-041118
Table of Contents Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Record of Revisions
Rev
No.
A 1/2002
B 11/2004
C 5/2006
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Publication No. 150-041118 Page iii
Rev C Table of Contents
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Record of Revisions
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No.
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Page iv Publication No. 150-041118
Table of Contents Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
TABLE OF CONTENTS
SECTION 1 - INTRODUCTION
1. Components................................................................................................................1-1
A. Communication Management Controller .......................................................1-1
B. FLEXCOMM II................................................................................................1-1
C. FLEXCOMM I.................................................................................................1-2
D. Part Numbering..............................................................................................1-3
SECTION 2 - SYSTEM INSTALLATION
1. General........................................................................................................................2-1
2. Sample Systems .........................................................................................................2-1
Page
3. Component Specifications ..........................................................................................2-3
A. C-5000 Communication Management Controller...........................................2-3
B. FLEXCOMM II (RT-5000) ..............................................................................2-4
C. RT-5000 Antennas.........................................................................................2-5
D. FLEXCOMM I.................................................................................................2-9
E. Miscellaneous Data Loading Cables and Software.......................................2-9
SECTION 3 – MECHANICAL INSTALLATION
1. General........................................................................................................................3-1
2. Unpacking and Inspecting Equipment ........................................................................3-1
3. General Installation Requirements..............................................................................3-2
A. Component Weights.......................................................................................3-2
4. Installation of Multipin Crimp Connectors ...................................................................3-3
A. Contacts and Crimp Tool Information ............................................................3-3
B. Contacts and Insertion/Removal Tool Manufacturer Name and Address .....3-3
5. Installation of C-5000..................................................................................................3-3
6. Installation of RT-5000................................................................................................3-3
Continues…….
Publication No. 150-041118 Page v
Rev C Table of Contents
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
TABLE OF CONTENTS (cont’d)
SECTION 3 – MECHANICAL INSTALLATION (cont’d)
7. Installation of Antennas...............................................................................................3-4
A. AT-560 / AT-5000...........................................................................................3-4
B. FC-5000 .........................................................................................................3-4
C. AT-160 and AT-150........................................................................................3-4
D. AT-550............................................................................................................3-4
E. FC-550 ...........................................................................................................3-4
F. AT-50 AND AT-51..........................................................................................3-5
G. FC-50 .............................................................................................................3-5
H. AT-400............................................................................................................3-5
I. AT-140............................................................................................................3-5
Page
SECTION 4 - ELECTRICAL INSTALLATION
1. General........................................................................................................................4-1
2. Wiring Considerations.................................................................................................4-1
A. C-5000 System Interface Connector, P500...................................................4-2
B. C-5000 Transceiver Interface to RT-5000 ...................................................4-17
C. C-5000 RS-2332 Data Load Connector P503 .............................................4-22
D. RT-5000 Transceiver Installation ................................................................4-23
E. RT-5000 Transceiver Installation.................................................................4-30
F. C-5000 Communication Management Controller Installation......................4-75
G. C-5000 Transceiver Interface, RT-9600, RT-9600F, RT-7200....................4-91
H. Special Options..........................................................................................4-101
SECTION 5 – CONFIGURATION AND PROGRAMMING
1. General........................................................................................................................5-1
SECTION 6 – SYSTEM VERIFICATION PROCEDURE
1. General........................................................................................................................6-1
Page vi Publication No. 150-041118
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
TABLE OF CONTENTS (cont’d)
SECTION 7 – SYSTEM CHECKOUT
1. General........................................................................................................................7-1
A. Terms, Definitions and Limitations.................................................................7-1
2. System Checkout........................................................................................................7-1
A. General...........................................................................................................7-1
B. Checkout Setup..............................................................................................7-2
C. Checklist.........................................................................................................7-2
D. Checkout Procedure ......................................................................................7-2
3. Transmitter Tests ........................................................................................................7-4
A. General...........................................................................................................7-4
Page
B. Receiver Verification......................................................................................7-4
C. Encryption Verification...................................................................................7-5
4. Installation Checkout Data Tables and Checklist........................................................7-6
APPENDIX A:
Continuous Airworthiness Instructions For Flexcomm II System............................... A-1
APPENDIX B:
1. RAID OH-58 Upgrade Overview and Cabling Information......................................... B-1
A. Scope................................................................................................................. B-1
B. Modification Process.......................................................................................... B-1
2. Flexcomm I to Flexcomm II Adapter Kit / Installation Kit ........................................... B-7
Publication No. 150-041118 Page vii
Rev C Table of Contents
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
LIST OF FIGURES
FIGURE PAGE
1-1 C-5000 Part Numbering......................................................................................1-3
2-1 Single RT-5000 with Active Antenna ..................................................................2-1
2-2 Single RT-5000 with Passive Antenna................................................................2-1
2-3 Dual RT-5000 with Dual Mic/Headset.................................................................2-1
2-4 Dual Transceiver, RT-5000 and Flexcomm I......................................................2-2
2-5 Dual Transceiver, RT-5000 and Parallel Flexcomm I Transceivers...................2-2
2-6 Dual Transceiver with External Encryption.........................................................2-2
3-1 C-5000 Envelope Drawing..................................................................................3-8
3-2 RT-5000 Envelope Drawing................................................................................3-9
3-3 RT-5000 Tray Horizontal Mount........................................................................3-10
3-4 RT-5000 Tray Vertical Mount............................................................................3-11
3-5 AT-560 Envelope Drawing................................................................................3-12
3-6 AT-160 Envelope Drawing................................................................................3-13
3-7 AT-5000 Envelope Drawing..............................................................................3-14
3-8 AT-550 Envelope Drawing................................................................................3-15
3-9 AT-150 Envelope Drawing................................................................................3-16
3-10 AT-50 Envelope Drawing..................................................................................3-17
3-11 AT-51 Envelope Drawing..................................................................................3-18
3-12 AT-140 Envelope Drawing................................................................................3-19
3-13 AT-400 Envelope Drawing................................................................................3-20
3-14 FC-50 Envelope Drawing..................................................................................3-21
3-15 FC-5000 Envelope Drawing..............................................................................3-22
3-16 FC-550 Envelope Drawing................................................................................3-23
3-17 FC-550 Envelope Drawing................................................................................3-24
4-1 Rear View of C-5000...........................................................................................4-1
4-2 P500 Connector..................................................................................................4-2
4-3 C-5000 Standard Installation Wiring Diagram ..................................................4-11
4-4 P501/P502 Connectors.....................................................................................4-17
4-5 P503 Connector................................................................................................4-22
4-6 Connector J101 (Digital Capable).....................................................................4-23
4-7 Connector J101 (Analog)..................................................................................4-30
4-8 FC-50 / FC-550 / FC-5000 Connector J1..........................................................4-37
Page viii Publication No. 150-041118
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
LIST OF FIGURES (cont’d)
FIGURE PAGE
4-9 FC-50 / FC-550 / FC-5000 Connector J2..........................................................4-38
4-10 FC-50 / FC-550 / FC-5000 Connector J3..........................................................4-39
4-11 Flexcomm II System Interconnect Drawing......................................................4-41
4-12 C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502........................4-75
4-13 FLEXCOMM I Transceivers Installation Wiring Diagram..................................4-81
4-14 Connector P501/P502.......................................................................................4-91
4-15 Installation Wiring Diagram, RT-9600, RT-9600F, RT-7200.............................4-95
4-16 Dual C-5000/RT-5000 with Take_Control Block Diagram..............................4-104
4-17 Cable Assembly, C-5000 Digital Interface......................................................4-105
4-18 Cable Assembly, 8-Pin Mini Din with Cable....................................................4-109
4-19 Wiring Harness Diagram, KVL to RT-5000.....................................................4-111
B-1 Current Configuration (Basic RT-5000) ............................................................. B-3
B-2 Configuration #1 (Basic RT-5000) ..................................................................... B-4
B-3 Configuration #2 (VHF and/or UHF Digital RT-5000)........................................ B-5
B-4 Adapter Cables and Plates................................................................................ B-6
B-5 Flexcomm I / Flexcomm II Cable Adapter.......................................................... B-8
B-6 Installation Wiring Diagram Flexcomm I / Flexcomm II Cable Adapters............ B-9
B-7 Cable Assembly, Flexcomm I Single to Dual Cable Adapter........................... B-10
B-8 Cable, Transceiver Logic, Flexcomm I / Flexcomm II...................................... B-11
B-9 Cable, Antenna, Flexcomm I / Flexcomm II..................................................... B-12
B-10 Cable, Coax, Antenna (RG142), Flexcomm I / Flexcomm II ........................... B-13
B-11 Cable, Coax, Antenna (RG393), Flexcomm I / Flexcomm II ........................... B-14
Publication No. 150-041118 Page ix
Rev C Table of Contents
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
LIST OF TABLES
TABLE PAGE
1-1 RT-5000 Part Numbers.......................................................................................1-3
1-2 FLEXCOMM II Antenna Part Numbers...............................................................1-7
1-3 RT-30 Part Numbers...........................................................................................1-7
1-4 RT-118 Part Numbers.........................................................................................1-7
1-5 RT-138 Part Numbers.........................................................................................1-7
1-6 RT-138F Part Numbers.......................................................................................1-8
1-7 RT-406F Part Numbers.......................................................................................1-9
1-8 RT-450 Part Numbers.........................................................................................1-9
1-9 RT-7200 Part Numbers.....................................................................................1-10
1-10 RT-9600 Part Numbers.....................................................................................1-10
1-11 RT-9600F Part Numbers...................................................................................1-11
2-1 System Power Requirements .............................................................................2-3
3-1 Component Weights............................................................................................3-2
4-1 System Interface Connector P500 Pin Names...................................................4-3
4-2 C-5000 Transceiver (RT-5000) Connector P501,:502 Pin Names...................4-17
4-3 C-5000 RS-232 Data Load Connector P503....................................................4-22
4-4 RT-5000 Transceiver (Digital Capable) Connector J101 Pin Names...............4-24
4-5 RT-5000 Transceiver (Analog) Connector J101 Pin Names............................4-31
4-6 C-5000 Transceiver (FLEXCOMM I) Connector P501 or P502........................4-76
4-7 C-5000 Transceiver (RT-9600(F)/7200) Con nector P50X
(P501, P502 or P503) .......................................................................................4-92
4-8 Connectors Used ............................................................................................4-113
7-1 RT-30 Transceiver Test Frequencies ...............................................................7-10
7-2 RT-138(F) Transceiver Test Frequencies.........................................................7-10
7-3 RT-406F Transceiver Test Frequencies...........................................................7-10
7-4 RT-450 Transceiver Test Frequencies .............................................................7-11
7-5 RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test Frequencies.........7-11
7-6 RT-5000 Transceiver Hi Split (400 MHz to 959.999) Test Frequencies...........7-11
7-7 RT-30 Transceiver Test Frequencies ...............................................................7-12
7-8 RT-138(F) Transceiver Test Frequencies.........................................................7-12
7-9 RT-406F Transceiver Test Frequencies...........................................................7-12
7-10 RT-450 Transceiver Test Frequencies.............................................................7-13
7-11 RT-5000 Transceiver Lo Split (29.7 to 399.999 MHz) Test..............................7-13
7-12 RT-5000 Transceiver Hi Split (400 MHz to 959.999) Test Frequencies...........7-13
Page x Publication No. 150-041118
Table of Contents Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
SECTION 1 - INTRODUCTION
This manual contains information pertaining to the installation of the C-5000
Communication Management Controller with FLEXCOMM II and FLEXCOMM I.
FLEXCOMM II consists of the RT-5000 Transceiver, appropriate antennas, and optional
equipment as required. FLEXCOMM I consists of the RT-9600 Transceiver, RT-9600F
Transceiver, RT-7200 Transceiver, and optional combinations of up to three of the
following FLEXCOMM Transceivers: RT-30, RT-118, RT-138(F), RT-406F, RT-450,
appropriate antennas, and optional equipment as required. The C-5000 can also
interface with combined applications of FLEXCOMM II and FLEXCOMM I, i.e., a hybrid
RT System configuration that consists of both RT-5000 and FLEXCOMM I Transceivers.
1. Components
The following components can be installed:
A. Communication Management Controller
IMPORTANT
C-5000 PN 31300-1X02-XXXX (See Figure 1-1)
B. FLEXCOMM II
(1) Transceivers
RT-5000 PN 400-015525-XXXX (See Table 1-1)
(2) Antennas Systems (Refer to Table 1-2)
AT-560 PN 121-040130-XX
AT-160 PN 121-040129-01
AT-5000 PN 121-040045-01
AT-550 PN 121-017850-01
AT-150 PN 153-017822-01
AT-50 PN 121-016587-01
AT-51 PN 121-016796-01
AT-140 PN 121-016584-01
AT-400 PN 121-16821-01
FC-50 Logic Converter PN 153-016586-01
FC-5000 Logic Converter PN 153-040047-01
Publication No. 150-041118 Page 1-1
Rev C Section 1 - Introduction
May 2006
RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
FC-550 Logic Converter PN 153-017851
(3) RT-5000 Mounting Trays
Vertical Mounting Tray PN 300-316605-01
Horizontal Mounting Tray PN 300-316835-01
C. FLEXCOMM I
(1) Transceivers
RT-30 PN 400-0098-XXX (See Table 1-3)
RT-118 PN 400-0119-XXX (See Table 1-4)
RT-138 PN 400-0102-XXX (See Table 1-5)
RT-138F PN 400-014525-XX/5X (See Table 1-6)
RT-406F PN 400-012785-XX/5X (See Table 1-7)
INSTALLATION MANUAL
RT-450 PN 400-0103-XXX (See Table 1-8)
RT-7200 PN 400-0087-XXX (See Table 1-9)
RT-9600 PN 400-0052-XXX (See Table 1-10)
RT-9600F PN 400-0140-XXXX (See Table 1-11)
(2) Antennas
AT-35 System PN 121-014235-XX
AT-270 PN 121-0002-000
AT-461 PN 121-0011-000
AT-462 PN 121-014378-01
AT-695 PN 121-0019-000
AT-960 PN 121-0010-000
Note: Refer to the following for information on FLEXCOMM I antennas and
installation:
a FLEXCOMM I Installation Manual, WED Manual No. 150-040011-000, for
information on FLEXCOMM Antennas.
b WED Manual No. 150-0061-000 for information on RT-9600 and RT-7200
Antennas.
Page 1-2 Publication No. 150-041118
Section 1 - Introduction Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
D. Part Numbering
The C-5000's basic unit part number 31300-XXXX-XXXX is configured as follows:
Figure 1-1. C-5000 Part Numbering
(Ref Dwg No. 400-031300, Rev AM)
Note: Processor board PN 300-031315 can only be used with Parallel R/T board
PN 300-031325. Processor board PN 300-017305 can be used with Parallel
R/T PN 300-031325 and Serial R/T board PN 300-016290.
The installation and operation of the Frequency Agile C-5000 Control Unit is
limited to aircraft installations per FCC Rules and Regulations, Part 90, Section
90.423 and 90.203(h). A non-frequency agile C-5000 is available for other than
aircraft installations and is in compliance with FCC Rules and Regulations
90.203(g).
Publication No. 150-041118 Page 1-3
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RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-1. RT-5000 Part Numbers
Part Number Analog Description
400-015525-0101 Standard Transceiver w/o Guard
400-015525-0201 Transceiver, 30-50 MHz Guard
400-015525-0301 Transceiver, 138-174 MHz Guard
400-015525-0401 Transceiver, 406-512 MHz Guard
400-015525-0501 Transceiver w/Synthesized Guard
XTS-3000 Description
400-015525-0611 Transceiver, D.E.S. Encrypted VHF 138-174 MHz MTM Guard Receiver
400-015525-0711 Transceiver, VHF 138 MHz MTM Guard Receiver
400-015525-0811 Transceiver, D.E.S. Encrypted UHF403 MHz MTM Guard Receiver
400-015525-0911 Transceiver, UHF403 MHz MTM Guard Receiver
400-015525-1011 Transceiver, D.E.S. Encrypted UHF450-520 MHz MTM Guard Receiver
400-015525-1111 Transceiver, UHF520 MHz MTM Guard Receiver
400-015525-1211 Transceiver, D.E.S. Encrypted UHF800 Trunk MHz MTM Guard Receiver
400-015525-1311 Transceiver, UHF800 MHz MTM Guard Receiver
400-015525-1411 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and
UHF800 MHz MTM Guard Receiver
400-015525-1511 Transceiver, VHF138 MHz MTM Guard Receiver and UHF800 MHz MTM
Guard Receiver
400-015525-1611 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receive r and D.E.S.
Encrypted UHF800 MHz MTM Guard Receiver
400-015525-1711 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted
UHF800 MHz MTM Guard Receiver
400-015525-1811 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and
UHF520 MHz MTM Guard Receiver
400-015525-1911 Transceiver, VHF138 MHz MTM Guard Receiver and UHF520 MHz MTM
Guard Receiver
400-015525-2011 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receive r and D.E.S.
Encrypted UHF520 MHz MTM Guard Receiver
400-015525-2111 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted
UHF520 MHz MTM Guard Receiver
400-015525-2211 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receiver and
UHF403 MHz MTM Guard Receiver
400-015525-2311 Transceiver, VHF138 MHz MTM Guard Receiver and UHF403 MHz MTM
Guard Receiver
Page 1-4 Publication No. 150-041118
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May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-1. RT-5000 Part Numbers (cont’d)
Part Number XTS-3000 Description
400-015525-2411 Transceiver, D.E.S. Encrypted VHF138 MHz MTM Guard Receive r and D.E.S.
Encrypted UHF403 MHz MTM Guard Receiver
400-015525-2511 Transceiver, VHF138 MHz MTM Guard Receiver and D.E.S. Encrypted
UHF403 MHz MTM Guard Receiver
400-015525-2611 Transceiver, DVI-XL UHF520 MHz MTM Guard Receiver
400-015525-2711 Transceiver, DVI-XL UHF800 MHz MTM Guard Receiver
400-015525-2811 Transceiver, 138 MHz w/D.E.S. MTM Guard Receiver
400-015525-2911 Transceiver, 138 MHz w/D.V.P. MTM Guard Receiver
400-015525-3011 Transceiver, 800 MHz w/D.E.S, MTM Guard Receiver
400-015525-3111 Transceiver, 800 MHz w/MTM Guard Receiver
400-015525-3211 Transceiver, 403 MHz w/D.E.S., MTM Guard Receiver
400-015525-3311 Transceiver, 138 MHz w/D.E.S., MTM Guard Receiver and A.E.S.
400-015525-3411 Transceiver, 138 MHz w/Smartnet/D.E.S., 520 MHz/ Smartzone/A.E.S/D.E.S.,
MTM Guard Receiver
400-015525-3511 Transceiver, 138 MHz, Smartnet w/A.E.S./D.E.S., 403 MHz Smartnes
w/A.E.S./D.E.S., P-25 MTM Guard
Part Number XTS-5000 Description
400-015525-5011 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF
(764-870 MHz), P-25 TRUNKING, ENCRUPTION
400-015525-5111 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF
(380-470 MHz), P-25 TRUNKING, ENCRYPTION
400-015525-5211 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION AND UHF
(450-520 MHz), P-25 TRUNKING, ENCRYPTION
400-015525-5311 Transceiver, UHF (764-870 MHz), P-25 TRUNKING, ENCRYPTION
400-015525-5411 Transceiver, UHF (380-470 MHz), P-25 TRUNKING, ENCRYPTION
400-015525-5511 Transceiver, UHF (450-520 MHz), P-25 TRUNKING, ENCRYPTION
400-015525-5611 Transceiver, VHF (136-174 MHz), P-25 TRUNKING, ENCRYPTION
Publication No. 150-041118 Page 1-5
Rev C Section 1 - Introduction
May 2006
RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-2. FLEXCOMM II Antenna Part Numbers
Part Number Antenna Description
121-040130-01 AT-560 -- 29.7 - 960 MHz 9.5” Tuned Multiband White
121-040130-02 AT-560 -- 29.7 - 960 MHz 9.5” Tuned Multiband Black
121-040129-01 AT-160 -- 29.7 – 960 MHz 9.5” Passive Multiband
121-040045-01 AT-5000 -- 29.7 – 960 MHz 5.5” (FC-5000 Req) White
121-040045-02 AT-5000 -- 29.7 – 960 MHz 5.5” (FC-5000 Req) Black
121-017850-01 AT-550 -- 29.7 – 960 MHz (FC-550 Req) White
153-017822-01 AT-150 -- 29.7 – 960 MHz (poor 30-88 MHz) White
121-016587-01 AT-50 -- 29.7 - 400MHz Autotuned Blade White
121-016796-01 AT-51 -- 29.7 - 400MHz Autotuned Blade White
121-016584-01 AT-140 -- 29.7MHz - 400MHz Blade White
121-016821-01 AT-400 -- 400MHz - 960MHZ Jet Blade White
153-016586-01 FC-50 Logic Converter -- Antenna Tuner for AT-50/51
153-040047-01 FC-5000 -- Antenna Tuner for AT-5000 and AT-560
Page 1-6 Publication No. 150-041118
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-2. FLEXCOMM II Antenna Part Numbers (cont’d)
Part Number Antenna Description
153-017851 FC-550 Logic Converter
146-016958-01 Gasket, AT-400
146-014960-01 Gasket, AT-51
146-014959-01 Gasket, AT-50
Table 1-3. RT-30 Part Numbers
Part Number RT-30 Description
400-0098-000 Transceiver, FLEXCOMM Lo Band VHF, 29.70-49.99 MHz.
400-0098-001 Transceiver, FLEXCOMM Lo Band VHF, 29.70 - 49.99 MHz, with Guard
Receiver
400-0098-002 Transceiver, FLEXCOMM Lo Band VHF, 29.70 - 49.99 MHz, with Guard
Receiver and Guard Receiver CTCSS Tones.
Table 1-4. RT-118 Part Numbers
Part Number RT-118 Description
400-0119-000 Transceiver, FLEXCOMM VHF-AM Band 118.000 - 137.975 MHz,
Standard Receiver IF Bandwidth
400-0119-001 Transceiver, FLEXCOMM VHF-AM Band 118.000 - 137.975 MHz,
Wide Receiver IF Bandwidth
Table 1-5. RT-138 Part Numbers
Part Number RT-138 Description
400-0102-000 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz
400-0102-001 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
Guard Receiver.
400-0102-002 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
Guard Receiver and Guard Receiver CTCSS Tones
400-0102-003 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
increased sensitivity (precludes Guard).
Publication No. 150-041118 Page 1-7
Rev C Section 1 - Introduction
May 2006
RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-6. RT-138F Part Numbers
Part Number RT-138F Description
400-014525-00 Transceiver, FLEXCOMM Hi Band VHF, 138.0000-173.9975 MHz.
400-014525-01 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
Guard Receiver.
400-014525-02 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975MHz, with Guard
Receiver and Guard Receiver CTCSS Tones.
400-014525-03 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
increased sensitivity (precludes Guard).
400-014525-50 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, Voice
Encryption interface compatible.
400-014525-51 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
Guard Receiver, Voice Encryption interface compatible.
400-014525-52 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
Guard Receiver, Guard Receiver CTCSS Tones and Voice Encryption
interface compatible.
400-014525-53 Transceiver, FLEXCOMM Hi Band VHF, 138.0000 - 173.9975 MHz, with
increased sensitivity and Voice Encryption interface compatible (precludes
Guard).
Note: All RT-138F units are compatible with Voice Encryption systems utilizing Non Return to
Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -5X units are
specifically wired to readily interface with Motorola and General Electric encryption
modules. Additionally, all RT-138F units are compatible with Digital Coded Squelch
Systems (Motorola Digital Private Line and GE Digital Channel Guard).
Page 1-8 Publication No. 150-041118
Section 1 - Introduction Rev C
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-7. RT-406F Part Numbers
Part Number RT-406F Description
400-012785-00 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz.
400-012785-01 Transceiver, FLEXCOMM UHF Band, 406-0000 511.9875 MHz, with Guard
Receiver.
400-012785-02 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard
Receiver and Guard Receiver CTCSS Tones.
400-012785-03 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with increased
sensitivity (precludes Guard).
400-012785-50 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, Voice
Encryption interface compatible
400-012785-51 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard
Receiver, Voice Encryption interface compatible
400-012785-52 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with Guard
Receiver, Guard Receiver CTCSS Tones and Voice Encryption interface
compatible
400-012785-53 Transceiver, FLEXCOMM UHF Band, 406.0000 511.9875 MHz, with increased
sensitivity and Voice Encryption interface compatible (precludes Guard).
Note: All RT-406F units are compatible with Voice Encryption systems utilizing Non Return to
Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -5X units are
specifically wired to readily interface with Motorola and General Electric encryption
modules. Additionally, all RT-406F units are compatible with Digital Coded Squelch
Systems (Motorola Digital Private Line and GE Digital Channel Guard).
Table 1-8. RT-450 Part Numbers
Part Number RT-450 Description
400-0103-000 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz.
400-0103-001 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with Guard
Receiver.
400-0103-002 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with Guard
Receiver and Guard Receiver CTCSS Tones.
400-0103-003 Transceiver, FLEXCOMM UHF Band, 450.0000 - 469.9875 MHz, with
increased sensitivity (precludes Guard).
Publication No. 150-041118 Page 1-9
Rev C Section 1 - Introduction
May 2006
RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-9. RT-7200 Part Numbers
Part Number RT-7200 Description
400-0087-000 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC,
100mW Audio, Recessed Connector.
400-0087-001 Transceiver, RT-7200 VHF HI-Band, 138.00 - 173.995 MHz, 14/28 VDC,
100mW Audio, Recessed Connector, with Guard Receiver.
400-0087-002 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC,
100mW Audio, Recessed Connector, with CTCSS Tones.
400-0087-003 Transceiver, RT-7200 VHF HI-Band, 138.0000 - 173.995 MHz, 14/28 VDC,
100mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones.
Table 1-10. RT-9600 Part Numbers
Part Number RT-9600 Description
400-0052-002 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector
400-0052-005 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector, with Guard Receiver
400-0052-008 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 4/28 VDC,
100 mW Audio, Protruding Connector with CTCSS Tones
400-0052-011 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector, with Guard Receiver and CTCSS Tones
400-0052-024 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28VDC,
100 mW Audio, Recessed Connector
400-0052-025 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver
400-0052-026 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with CTCSS Tones
400-0052-027 Transceiver, RT-9600 VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones
Page 1-10 Publication No. 150-041118
Section 1 - Introduction Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-11. RT-9600F Part Numbers
Part Number RT-9600F Description
400-0140-002 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector
400-0140-005 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector, with Guard Receiver
400-0140-008 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector with CTCSS Tones
400-0140-011 Transceiver, RT-9600F VHF HI-Band, 14/28 VDC, 100 mW Audio, Protruding
Connector, with Guard Receiver and CTCSS Tones
400-0140-024 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28VDC,
100 mW Audio, Recessed Connector
400-0140-025 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver
400-0140-026 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with CTCSS Tones
400-0140-027 Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS Tones
400-0140-052,
400-0140-152
Transceiver, RT-9600F VHF HI-Band, 150.0000 -173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector and Voice Encryption interface
compatible
400-0140-055,
400-0140-155
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector, and Voice Encryption interface
compatible
400-0140-058,
400-0140-158
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector with CTCSS Tones, and Voice
Encryption interface compatible
400-0140-061,
400-0140-1611
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Protruding Connector, with Guard Receiver and CTCSS
Tones, and Voice Encryption interface compatible
400-0140-074,
400-0140-174
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, and Voice Encryption interface
compatible
400-0140-075,
400-0140-175
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver, and Voice
Encryption interface compatible
continues…
Publication No. 150-041118 Page 1-11
Rev C Section 1 - Introduction
May 2006
RT-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Table 1-11. RT-9600F Part Numbers (Cont’d)
Part Number RT-9600F Description
400-0140-076,
400-0140-176
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with CTCSS Tones, and Voice
Encryption interface compatible
400-0140-077,
400-0140-177
Transceiver, RT-9600F VHF HI-Band, 150.0000 - 173.995 MHz, 14/28 VDC,
100 mW Audio, Recessed Connector, with Guard Receiver and CTCSS
Tones, and Voice Encryption interface compatible
Note: All RT-9600F units are compatible with Voice Encryption systems utilizing Non Return to
Zero (NRZ) modulation at a data rate of 12 Kbit/sec or less. The -05X, -06X, and -07X
units are specifically wired to readily interface with Motorola encryption modules.
Additionally, all RT-9600F units are compatible with Digital Coded Squelch Systems
(Motorola Digital Private Line and GE Digital Channel Guard).
Page 1-12 Publication No. 150-041118
Section 1 - Introduction Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
SECTION 2 - SYSTEM INSTALLATION
1.
General
This section contains system specifications, interface information, and examples of typical system
configurations for the C-5000 Communication Management Controller installed with FLEXCOMM
II, FLEXCOMM I, or a configuration consisting of both FLEXCOMM II and FLEXCOMM I
transceivers. System power requirements are included in Table 2-1. Figures 2-1 through 2- 6
show generalized system interface diagrams.
2.
Sample Systems
The following are examples of ways to configure your aircraft installation:
Figure 2-1. Single RT-5000 with Active Antenna
Figure 2-2. Single RT-5000 with Passive Antenna
ACTIVE OR PASSIVE
ANTENNA
ACTIVE OR PASSIVE
ANTENNA
Figure 2-3. Dual RT-5000 with Dual Mic/Headset
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
Figure 2-4. Dual Transceiver, RT-5000 and Flexcomm I
Figure 2-5. Dual Transceiver, RT-5000 and Parallel Flexcomm I Transceivers
Figure 2-6. Dual Transceiver with External Encryption
Page 2-2 Publication No. 150-041118
Section 2 – System Installation Rev C
May 2006
C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
3. Component Specifications
COMPONENT POWER REQUIREMENTS
C-5000 VOLTAGE: 27.5 Vdc ± 20% Aircraft
CURRENT: 0.4 amps (typical)
1.3 amps (maximum external loading)
FLEXCOMM II
RT-5000
VOLTAGE: 27.5 VDC Aircraft
STANDBY: 1.7 amps
RECEIVE: 1.7 amps
TRANSMIT: 10.0 amps
FLEXCOMM I RT-30
RT-118
RT-138
RT-138F
RT-406F
RT-450
RT-9600
RT-9600F
RT-7200
Refer to FLEXCOMM I Transceiver System Installation
Manual, Manual Number 150-040011, for power
requirements.
Refer to VHF/FM Transceivers RT-7200, RT-9600,
AN/ARC-513(V) Installation /Operators Manual, Manual
Number 150-0061-000, for power requirements.
Table 2-1. System Power Requirements
A. C-5000 Communication Management Controller
Note: The installation and operation of the Frequency Agile C-5000 Control Unit is limited
to aircraft installations per FCC Rules and Regulations, Part 90, Section 90.423 and
90.203(h). A non-frequency agile C-5000 is available for other than aircraft
installations and is in compliance with FCC Rules and Regulations 90.203(g).
(1) Number of Channels: 350 programmable channels
(2) Temperature: -30° to + 60° C
(3) Panel Lighting: 5 Vdc, 5 Vac, or 28 Vdc
(4) Keypad Lighting: Type: Electro Luminescent (E.L.) Lighting
Color: Blue/white (standard)
Green NVG (optional
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
INSTALLATION MANUAL
(5) Audio Output: Standard: 100 mV into 600 ohm load, shop adjustable
0.1 to 250 mW, 600 ohms
Unsquelched Audio: 0.5 VRMS/2k ohms, adjustable 0.1
to 1.5 V
(6) Audio Input Level: Std. Voice: 0.25 Vrms 150 ohm balanced pair, shop
adjustable 30 mV to 1.5 Vrms Narrowband: same as
voice, 2K single ended
(7) Microphone Interface: Carbon or equivalent
B. FLEXCOMM II (RT-5000)
(1) RT-5000 Transceiver
a) Tunability: 1.25 kHz Incremental Tuning Simplex/Semi-d uplex.
b) Mode: FM/AM/P25/Trunking
c) Frequency Bands: 29.7-88 MHz (FM Band)
108-118 MHz (receive only)
118-156 MHz (AM Band)
138-174 MHz (FM Band)
220-225 MHz (AM/FM)
225-400 MHz (AM/FM)
FM:
400-512 MHz
512-806 MHz
806-960 MHz
P25 Options
136-174 MHz
380-470 MHz
403-470 MHz
450-520 MHz
764-870 MHz
806-870 MHz
d) Channeling: 12.5/20/25/30/50 kHz
e) Temperature: -30° C to + 60° C
f) Altitude: 51,000 feet above MSL
g) Control: C-5000 Serial Tuning Bus
Page 2-4 Publication No. 150-041118
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C-5000 COMMUNICATION MANAGEMENT CONTROLLER
h) Tx Power: 10 Watts FM
15 Watts AM
10 Watts (VHF P25 Module)
3 Watts (UHF P25 Module)
C. RT-5000 Antennas
1) AT-560 Antenna
1) Frequency: 29.7 - 960 MHz
2) VSWR: 2.5:1 maximum
3) Radiation Pattern: Omnidirectional in azimuth
4) Polarization: Vertical
5) Impedance: 50 ohms
6) Power: 20 Watts
INSTALLATION MANUAL
7) Gain: 30 MHz, -14 dBi
88 MHz, -6 dBi
108-174 MHz, 0 dBi
220-960 MHz, 0 dBi
8) Temperature: -55°C to + 70°C
9) Altitude: 50,000 feet
2) AT-160 Antenna
1) Frequency: 29.7 - 960 MHz
2) VSWR: 2.5:1 maximum
3) Radiation Pattern: Omnidirectional in azimuth
4) Polarization: Vertical
5) Impedance: 50 ohms
6) Power: 20 Watts
7) Gain: 30 MHz, -21 dBi
60 MHz, -21 dBi
88 MHz, -12 dBi
108-174 MHz, -3 dBi
225-960 MHz, 0 dBi
Publication No. 150-041118 Page 2-5
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