wsm L503, L4630, L3830, L3430, L3130 Workshop Manual

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Page 1
WORKSHOP MANUAL
TRACTOR
L3130,L3430,L3830,
L4630,L5030
KiSC issued 02, 2007 A
Page 2
TO THE READER
KiSC issued 02, 2007 A
■ Mechanism
Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel engine / Tr actor Mechanism Workshop Manu al (Code No. 97897­01872 / 97897-18200) for the one which has not been described to this workshop manual.
■ Servicing
The heading “Gener al” includes general prec autions, check and ma intenance and special tools. Other section, there are troubleshooting, servicing specification lists, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
© KUBOTA Corporation 2003
November 2003
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
SAFETY FIRST
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
■ IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
■ NOTE : Gives helpful information.
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this manual and on your machine safety decals.
• Clean the work area and machine.
• Park the machine on a firm and level ground, and set the parking brake.
• Lower the implement to the ground.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator station.
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter terminals or bypassing the safety start switch.
• Do not alter or remove any part of machine safety system.
• Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
• Never start the engine while standing on ground. Start the engine only from operator’s seat.
SAFETY WORKING
• Do not work on the machine while under the influence of alcohol, medication , or other substances or while fatigued.
• Wear close fitting clothing and safety equipment appropriate to the job.
• Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended.
• When servicing is performed together by two or more persons, take care to perform all work safely.
• Do not work under the machine that is supported solely by a jack. Always support the machine by safety stands.
• Do not touch the rotating or hot parts while the engine is running.
• Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) un der pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure.
AVOID FIRES
• Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area.
• To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last.
• Battery gas can explode. Keep sparks and open flame away from the top of b attery, especially when charging the battery.
• Make sure that no fuel has been spilled on the engine.
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
VENTILATE WORK AREA
• If the engine must be running to do some work, make sure the area is well ventilated . Neve r run the eng ine in a closed area. The exhaust gas contains poisonous carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in batte ry electrolyte is poisonou s. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental prot ectio n regulati ons whe n disp osing of oil, fuel, coolant, electrolyte and other harmful waste.
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extingui sher handy at all times.
• Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone.
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
SAFETY DECALS
The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list.
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
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Page 9
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SAFETY INSTRUCTIONS
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SPECIFICATIONS
ROPS Type
Model
Model D1503-MA-E-GST-EU D1703-MA-E-GST-EU Type Indirect injection vertical, water-cooled, 4-cycle diesel Number of cylinders 3 Total displacement 1.499 L (91.5 cu.in.) 1.647 L (100.5 cu.in.) Bore and stroke 83 × 92.4 mm (3.3 × 3.6 in.) 87 × 92.4 mm (3.4 × 3.6 in.)
Engine
Capacities
Dimensions
Weight (with ROPS) 1480 kg (3265 lbs) 1460 kg (3220 lbs)
Travelling system
Hydraulic system
PTO
Note : * Manufacture’s estimate
The company reserves the right to change the specifications without notice.
Net power 23.1 kW (31.0 HP)* 25.1 kW (33.6 HP)* PTO power
(factory observe) Maximum torque 102.9 N·m (10.5 kgf·m, 75.9 ft-lbs) 108.3 N·m (11.05 kgf·m, 79.9 ft-lbs) Battery capacity 12 V, RC : 123 min, CCA : 490 A Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)] Fuel tank 40 L (10.6 U.S.gals, 8.8 Imp.gals) Engine crankcase
(with filter) Engine coolant 6.0 L (6.3 U.S.qts, 5.3 Imp.qts) Transmission case 42 L (11.1 U.S.gals, 9.2 Imp.gals) Overall length
(without 3P) Overall width (min. tread) 1430 mm (56.3 in.) Overall height
(with ROPS) Wheel base 1805 mm (71.1 in.) Min. ground clearance 370 mm (14.6 in.)
Tread
Standard tire size
Clutch Dry type single stage Steering Hydrostatic power steering
Transmission Braking system Wet disk type
Min. turning radius (with brake)
Hydraulic control system Position control Pump capacity 31.5 L (8.3 U.S.gals, 6.9 Imp.gals) / min. Three point hitch SAE Category 1
Max. lift force
System pressure 17.7 MPa (180 kgf/cm Rear PTO SAE 1-3/8, 6 splines PTO / Engine speed 540 min
Front 1150 mm (45.3 in.) Rear 1110 mm (43.7 in.), 1205 mm (47.4 in.), 1300 mm (51.2 in.), 1385 mm (54.5 in.)
Front 7-16 Rear 12.4-24
At lift points 1700 kg (3750 lbs) 24 in. behind
lift points
19.0 kW (25.8 HP)* / 2700 min
(with creep speed model : F16, R16 fully synchronized main and shuttle transmission)
L3130 L3430
Manual Transmission
−1
(rpm) 21.3 kW (29.0 HP)* / 2700 min−1 (rpm)
5.7 L (6.0 U.S.qts, 5.0 Imp.qts)
3025 mm (119.1 in.) 3015 mm (118.7 in.)
2255 mm (88.8 in.) 2415 mm (95.1 in.)
F8, R8 fully synchronized main and shuttle transmission
2.7 m (8.9 feet)
1200 kg (2650 lbs)
2
, 2560 psi)
−1
(rpm) / 2550 min−1 (rpm), 750 min−1 (rpm) / 2250 min−1 (rpm)
SPECIFICATIONS
W10281170
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
SPECIFICATIONS
ROPS Type
Model
Model D1803-MA-E-GST-EU V2203-MA-E-G ST-EU Type Indirect injection vertical, water-cooled, 4-cycle diesel Number of cylinders 3 4 Total displacement 1.826 L (111.4 cu.in.) 2.197 L (134.1 cu.in.) Bore and stroke 87 × 102.4 mm (3.4 × 4.0 in.) 87 × 92.4 mm (3.4 × 3.6 in.)
Engine
Capacities
Dimensions
Weight (with ROPS) 1500 kg (3305 lbs) 1520 kg (3351 lbs)
Travelling system
Hydraulic system
PTO
Note : * Manufacture’s estimate
The company reserves the right to change the specifications without notice.
Net power 27.9 kW (37.4 HP)* 33.3 kW (44.7 HP)* PTO power
(factory observe) Maximum torque 120.7 N·m (12.3 kgf·m, 89.0 ft-lbs) 146.2 N·m (14.9 kgf·m, 107.8 ft-lbs) Battery capacity 12 V, RC : 133 min, CCA : 582 A Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2-D [above −10 °C (14 °F)] Fuel tank 40 L (10.6 U.S.gals, 8.8 Imp.gals) Engine crankcase
(with filter) Engine coolant 7.5 L (7.9 U.S.qts, 6.6 Imp.qts) Transmission case 43 L (11.4 U.S.gals, 9.5 Imp.gals) Overall length
(without 3P) Overall width (min. tread) 1485 mm (58.5 in.) Overall height
(with ROPS) Wheel base 1840 mm (72.4 in.) 1895 mm (74.6 in.) Min. ground clearance 400 mm (15.7 in.)
Tread
Standard tire size
Clutch Dry type single stage Steering Hydrostatic power steering
Transmission Braking system Wet disk type
Min. turning radius (with brake)
Hydraulic control system Position control Pump capacity 31.5 L (8.3 U.S.gals, 6.9 Imp.gals) / min. 37.0 L (9.8 U.S.gals, 8.1 Imp.gals) / min. Three point hitch SAE Category 1
Max. lift force
System pressure 17.7 MPa (180 kgf/cm Rear PTO SAE 1-3/8, 6 splines PTO / Engine speed 540 min
Front 1145 mm (45.1 in.) Rear 1140 mm (44.9 in.), 1210 mm (47.6 in.), 1310 mm (51.6 in.), 1410 mm (55.5 in.)
Front 8-16 Rear 13.6-24
At lift points 1750 kg (3860 lbs) 24 in. behind
lift points
23.9 kW (32.5 HP)* / 2700 min
6.7 L (7.1 U.S.qts, 5.9 Imp.qts) 8.2 L (8.7 U.S.qts, 7.2 Imp.qts)
(with creep speed model : F16, R16 fully synchronized main and shuttle transmission)
L3830 L4630
Manual Transmission
−1
(rpm) 29.5 kW (40.1 HP)* / 2700 min−1 (rpm)
3075 mm (121.1 in.) 3170 mm (124.8 in.)
2420 mm (95.3 in.)
F8, R8 fully synchronized main and shuttle transmission
2.7 m (8.9 feet)
1250 kg (2760 lbs)
2
, 2560 psi)
−1
(rpm) / 2550 min−1 (rpm), 750 min−1 (rpm) / 2250 min−1 (rpm)
W10359440
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
CABIN Type
Model
Model D1803-MA-E-GST-EU V2203-MA-E-GST-EU Type Indirect injection vertical, water-cooled, 4-cycle diesel Number of cylinders 3 Total displacement 1.826 L (111.4 cu.in.) 2.197 L (134.1 cu.in.) Bore and stroke 87 × 102.4 mm (3.4 × 4.0 in.) 87 × 92.4 mm (3.4 × 3.6 in.)
Engine
Net power 27.9 kW (37.9 HP)* 33.3 kW (45.3 HP)* PTO power
(factory observe) Maximum torque Battery capacity 12 V, RC : 133 min, CCA : 582 A
Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2 [above −10 °C (14 °F)] Fuel tank 40 L (10.6 U.S.gals, 8.8 Imp.gals)
Capacities
Engine crankcase (with filter)
6.7 L (7.1 U.S.qts, 5.9 Imp.qts) 8.2 L (8.7 U.S.qts, 7.2 Imp.qts)
Engine coolant 8.7 L (9.2 U.S.qts, 7.7 Imp.qts) Transmission case 43 L (11.4 U.S.gals, 9.5 Imp.gals) Overall length
(without 3P) Overall width (min. tread) 1485 mm (58.5 in.) Overall height 2195 mm (86.4 in.)
Dimensions
Wheel base 1840 mm (72.4 in.) Min. ground clearance 400 mm (15.7 in.)
Tread
Front 1145 mm (45.1 in.) Rear 1140 mm (44.9 in.), 1210 mm (47.6 in.), 1310 mm (51.6 in.), 1410 mm (55.5 in.)
Weight 1640 kg (3616 lbs) 1690 kg (3726 lbs)
Standard tire size
Front 8-16 Rear 13.6-24
Clutch Dry type single stage
Travelling system
Steering Hydrostatic power steering Transmission 16 forward and 16 reverse speeds Braking system Wet disk type
Min. turning radius (with brake)
Hydraulic control system Position control
31.5 L (8.3 U.S.gals, 6.9
Hydraulic system
Pump capacity Three point hitch SAE Category 1
Max. lift force
At lift points 1750 kg (3860 lbs) 24 in. behind
lift points System pressure 17.7 MPa (180 kgf/cm Rear PTO SAE 1-3/8, 6 splines
PTO
PTO / Engine speed
540 min
(rpm), 750 min
Note : * Manufacture’s estimate
The company reserves the right to change the specifications without notice.
L3830 L4630
Manual Transmission GST
4
23.9 kW (32.5 HP)* / 2700 min
(12.3 kgf·m, 89.0 ft-lbs)
−1
(rpm)
120.7 N·m
29.5 kW (40.1 HP)* / 2700 min−1 (rpm)
146.2 N·m (14.9 kgf·m, 107.8 ft-lbs)
3075 mm (121.1 in.) 3170 mm (124.8 in.)
1895 mm (74.6 in.)
24 forward and 16 reverse
2.7 m (8.9 feet)
Imp.gals) / min.
37.0 L (9.8 U.S.gals, 8.1 Imp.gals) / min.
1250 kg (2760 lbs)
2
, 2560 psi)
−1
(rpm) / 2550 min−1
−1
2250 min
−1
(rpm)
(rpm) /
540 min
−1
(rpm) / 2550 min−1 (rpm)
SPECIFICATIONS
speeds
W10390020
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
CABIN Type
Model
Model V2403-MA-E-GST-EU Type Indirect injection vertical, water-cooled, 4-cycle diesel Number of cylinders 4 Total displacement 2.434 L (148.5 cu.in.) Bore and stroke 87 × 102.4 mm (3.4 × 4.0 in.)
Engine
Capacities
Dimensions
Weight 1840 kg (4057 lbs) 1860 kg (4101 lbs)
Travelling system
Hydraulic system
PTO
Note : * Manufacture’s estimate
The company reserves the right to change the specifications without notice.
Net power 37.3 kW (50.7 HP)* PTO power
(factory observe) Maximum torque 162.4 N·m (16.6 kgf·m, 119.8 ft-lbs) Battery capacity 12 V, RC : 133 min, CCA : 582 A Fuel Diesel fuel No. 1 [below −10 °C (14 °F], Diesel fuel No. 2 [above −10 °C (14 °F)] Fuel tank 43 L (11.4 U.S.gals, 9.5 Imp.gals) Engine crankcase
(with filter) Engine coolant 9.2 L (9.7 U.S.qts, 8.1 Imp.qts) Transmission case 45 L (11.9 U.S.gals, 9.9 Imp.gals) Overall length
(without 3P) Overall width (min. tread) 1470 mm (57.9 in.) Overall height 2275 mm (89.6 in.) Wheel base 1915 mm (75.4 in.) Min. ground clearance 425 mm (16.7 in.)
Tread
Standard tire size
Clutch Dry type single stage Steering Hydrostatic power steering
Transmission Braking system Wet disk type
Min. turning radius (with brake)
Hydraulic control system Position control Pump capacity 37.0 L (9.8 U.S.gals, 8.1 Imp.gals) / min. Three point hitch SAE Category 1
Max. lift force
System pressure 17.7 MPa (180 kgf/cm Rear PTO SAE 1-3/8, 6 splines
PTO / Engine speed 540 min
Front 1135 mm (44.7 in.) Rear 1125 mm (44.3 in.), 1225 mm (48.2 in.), 1325 mm (52.2 in.)
Front 9.5-16 Rear 13.6-28
At lift points 1750 kg (3860 lbs) 24 in. behind
lift points
Manual Transmission GST HST
32.8 kW (44.6 HP)* / 2700 min
8.2 L (8.7 U.S.qts, 7.2 Imp.qts)
16 forward and 16 reverse
speeds
−1
(rpm) / 2550 min−1 (rpm)
24 forward and 16 reverse
L5030
−1
(rpm)
3245 mm (127.8 in.)
speeds
3.2 m (10.5 feet)
1350 kg (2976 lbs)
2
, 2560 psi)
SPECIFICATIONS
31.7 kW (43.1 HP)* / 2700 min−1 (rpm)
3 speeds
540 min−1 (rpm) / 2660 min−1 (rpm)
W10399600
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
TRAVELLING SPEEDS
TRAVELLING SPEEDS
[Manual Transmission Type]
Model L3130 L3830 - L4630
Tire size (Rear) 12.4-24 13.6-24 Shuttle shift
lever
Forward (At rated engine rpm)
Reverse (At rated engine rpm)
The company reserves the right to change the specifications without notice.
Range gear shift lever
Low
High
Low
High
Main gear shift lever
1 1 .81 (1 .1) 1 .68 (1.0) 2 2 .56 (1 .6) 2 .38 (1.5) 3 4 .16 (2 .6) 3 .86 (2.4) 4 6 .14 (3 .8) 5 .71 (3.5) 1 9 .13 (5 .7) 8 .49 (5.3) 2 12.91 (8.0) 12.01 (7.5) 3 20.96 (1 3.0) 19.49 (12.1) 4 30.96 (1 9.2) 28.78 (17.9) 1 1 .51 (0 .9) 1 .40 (0.9) 2 2 .13 (1 .3) 1 .98 (1.2) 3 3 .46 (2 .1) 3 .22 (2.0) 4 5.11 (3.2) 4.76 (3.0) 1 7 .61 (4 .7) 7 .07 (4.4) 2 10.76 (6.7) 10.01 (6.2) 3 17.47 (1 0.9) 16.24 (10.1) 4 25.80 (1 6.0) 23.99 (14.9)
km/h (mph) km/h (mph)
W1035065
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
TRAVELLING SPEEDS
[With Creep Speed Model]
Model L3130 L3830 - L4630 L5030
Creep gear shift lever High Low High Low High Low Tire size (Rear) 12.4-24 13.6-24 13.6-28
Shuttle shift lever
Range gear shift lever
Main gear shift lever
km/h
(mph)
km/h
(mph)
km/h
(mph)
km/h
(mph)
km/h
(mph)
km/h
(mph)
1 1.81 (1.1) 0.20 (0.1) 1.68 (1.0) 0.19 (0.1) 1.77 (1.1) 0.20 (0.1) 2 2.56 (1.6) 0.29 (0.2) 2.38 (1.5) 0.27 (0.2) 2.51 (1.6) 0.28 (0.2)
Low
3 4.16 (2.6) 0.47 (0.3) 3.86 (2.4) 0.43 (0.3) 4.07 (2.5) 0.46 (0.3) 4 6.14 (3.8) 0.69 (0.4) 5.71 (3.5) 0.64 (0.4) 6.02 (3.7) 0.68 (0.4)
Forward (At rated engine rpm)
High
1 9.13 (5.7) 1.02 (0.6) 8.49 (5.3) 0.95 (0.6) 8.95 (5.6) 1.00 (0.6) 2
3
4
12.91 (8.0)
20.96
(13.0)
30.96
(19.2)
1.45 (0.9)
2.35 (1.5)
3.48 (2.2)
12.01 (7.5)
19.49
(12.1)
28.78
(17.9)
1.35 (0.8)
2.19 (1.4)
3.23 (2.0)
12.66 (7.9)
20.54
(12.8)
30.34
(18.9)
1.42 (0.9)
2.31 (1.4)
3.41 (2.1)
1 1.51 (0.9) 0.17 (0.1) 1.40 (0.9) 0.16 (0.1) 1.48 (0.9) 0.17 (0.1) 2 2.13 (1.3) 0.24 (0.1) 1.98 (1.2) 0.22 (0.1) 2.09 (1.3) 0.23 (0.1)
Low
3 3.46 (2.1) 0.39 (0.2) 3.22 (2.0) 0.36 (0.2) 3.39 (2.1) 0.38 (0.2) 4 5.11 (3.2) 0.57 (0.4) 4.76 (3.0) 0.53 (0.3) 5.01 (3.1) 0.56 (0.3)
Reverse (At rated engine rpm)
High
1 7.61 (4.7) 0.85 (0.5) 7.07 (4.4) 0.79 (0.5) 7.45 (4.6) 0.84 (0.5) 2
3
4
10.76 (6.7)
17.47
(10.9)
25.80
(16.0)
1.21 (0.8)
1.96 (1.2)
2.90 (1.8)
10.01 (6.2)
16.24
(10.1)
23.99
(14.9)
1.12 (0.7)
1.82 (1.1)
2.69 (1.7)
10.55 (6.6)
17.12
(10.6)
25.28
(15.7)
1.18 (0.7)
1.92 (1.2)
2.84 (1.8)
The company reserves the right to change the spe cifi ca tion s with out notic e.
W1044901
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
TRAVELLING SPEEDS
[GST Type (with creep speed model)]
Model L4630 L5030
Creep gear shift lever High Low High Low Tire size (Rear) 13.6-24 13.6-28 Shuttle shift
lever
Main gear shift lever
km/h (mph) km/h (mph)
1 1.68 (1.0) 0.19 (0.1) 1.77 (1.1) 0.20 (0.1) 2 2.38 (1.5) 0.27 (0.2) 2.51 (1.6) 0.28 (0.2) 3 3.07 (1.9) 0.35 (0.2) 3.24 (2.0) 0.36 (0.2) 4 3.86 (2.4) 0.43 (0.3) 4.07 (2.5) 0.46 (0.3) 5 4.54 (2.8) 0.51 (0.3) 4.78 (3.0) 0.54 (0.3)
Forward
6 5.71 (3.5) 0.64 (0.4) 6.02 (3.7) 0.68 (0.4)
(At rated engine rpm)
7 6.75 (4.2) 0.76 (0.5) 7.12 (4.4) 0.80 (0.5) 8 8.49 (5.3) 0.95 (0.6) 8.95 (5.6) 1.00 (0.6)
9 9.55 (5.9) 1.07 (0.7) 10.07 (6.3) 1.13 (0.7) 10 12.01 (7.5) 1.35 (0.8) 12.66 (7.9) 1.42 (0.9) 11 19.49 (12.1) 2.19 (1.4) 20.54 (12.8) 2.31 (1.4) 12 28.78 (17.9) 3.23 (2.0) 30.34 (18.9) 3.41 (2.1)
1 1.40 (0.9) 0.16 (0.1) 1.48 (0.9) 0.17 (0.1)
2 1.98 (1.2) 0.22 (0.1) 2.09 (1.3) 0.23 (0.1)
3 3.22 (2.0) 0.36 (0.2) 3.39 (2.1) 0.38 (0.2)
Reverse
4 4.76 (3.0) 0.53 (0.3) 5.01 (3.1) 0.56 (0.3)
(At rated engine rpm)
5 7.07 (4.4) 0.79 (0.5) 7.45 (4.6) 0.84 (0.5)
6 10.01 (6.2) 1.12 (0.7) 10.55 (6.6) 1.18 (0.7)
7 16.24 (10.1) 1.82 (1.1) 17.12(10.6) 1.92 (1.2)
8 23.99 (14.9) 2.69 (1.7) 25.28 (15.7) 2.84 (1.8)
The company reserves the right to change the specifications without notice.
W1032246
[HST Type]
Model L5030
Tire size (Rear) 14.9-26 Shuttle shift lever Range gear shift lever km/h (mph)
L 0 to 6.10 (0 to 3.8)
Forward (At rated engine rpm)
M 0 to 11.80 (0 to 7.3) H 0 to 28.60 (0 to 17.8)
L 0 to 5.50 (0 to 3.4)
Reverse (At rated engine rpm)
M 0 to 10.60 (0 to 6.6) H 0 to 25.70 (0 to 16.0)
The company reserves the right to change the specifications without notice.
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W1034865
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
DIMENSIONS
[L3130, L3430, L3830]
DIMENSIONS
15
Page 18
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
[L4630, L5030]
DIMENSIONS
16
Page 19
G GENERAL
KiSC issued 02, 2007 A
Page 20
GENERAL
KiSC issued 02, 2007 A
CONTENTS
1. TRACTOR IDENTIFICATION ......................................................................... G-1
2. GENERAL PRECAUTIONS ............................................................................ G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING..G-3
[1] WIRING .......................................................... ................................ ........... G-3
[2] BATTERY................................................................................................... G-5
[3] FUSE.......................................................................................................... G-5
[4] CONNECTOR............................................................................................ G-5
[5] HANDLING OF CIRCUIT TESTER......................................................... G-6
4. LUBRICANTS, FUEL AND COOLANT ......................................................... G-7
5. TIGHTENING TORQUES ............................. ....... ...... ....... ...... ....... ...... ....... .. G-10
[1] GENERAL USE SCREWS, BOLTS AND NUTS................................. G-10
6. MAINTENANCE............................................................................................. G-11
7. CHECK AND MAINTENANCE......... ...... ...... ....... ...... ....... ...... ....... ............... G-14
[1] DAILY CHECK........................................................................................ G-14
[2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-15
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-19
[4] CHECK POINTS OF EVERY 100 HOURS........................................ G-22
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-27
[6] CHECK POINTS OF EVERY 400 HOURS......................................... G-31
[7] CHECK POINTS OF EVERY 600 HOURS......................................... G-31
[8] CHECK POINTS OF EVERY 800 HOURS......................................... G-31
[9] CHECK POINTS OF EVERY 1 YEAR ................................................ G-32
[10]CHECK POINTS OF EVERY 2 YEARS.............................................. G-32
[11]OTHERS .................................................................................................. G-34
8. SPECIAL TOOLS.......................................................................................... G-39
[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-39
[2] SPECIAL TOOLS FOR TRACTOR....................................................... G-47
9. TIRES............................................................................................................. G-55
[1] TIRE PRESSURE................................................................................... G-55
[2] TREADS ADJUSTMENT ........................................................................ G-56
(1) Front Wheels...................................................................................... G-56
(2) Rear Wheels ...................................................................................... G-56
[3] TIRE LIQUID INJECTION...................................................................... G-58
Page 21
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
1. TRACTOR IDENTIFICATION
When contacting your loca l KUBOTA distr ibutor, alway s specify
engine serial number, tractor serial number and hour meter reading.
G GENERAL
(1) T ractor Identification Plate (2) CABIN Identification Plate
(CABIN Serial Number)
(3) T ractor Serial Number
(4) Engine Serial Number (5) Hour Meter (IntelliPanel Display) (6) ROPS Identification Plate
(ROPS Serial Number)
W10106000
G-1
Page 22
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
2. GENERAL PRECAUTIONS
• During disa ssembly, ca refully ar range removed parts in a cle an area to prevent confusion later. Screws, bolts and nuts should be installed in their original position to prevent reassembly errors.
• When special tools are requi red, use KUBOT A genuine speci al tools. Special tools which are not frequently used should be made according to the drawings provided.
• Before disassembling or servicing electrical wires, always disconnect the ground cable from the battery first.
• Remove oil and dirt from parts before measuring.
• Use only KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety.
• Gaskets and O-rings must be replaced during reassembly. Apply grease to new O-rings or oil seals before assembling. See the figure left side.
• When reassem bling external snap rings or inte rnal snap rings, they must be positioned so that sharp edge faces against the direction from which a force is applied. See the figure left side.
• When insert ing spring pins, their splits must face the direction from which a force is applied. See the figure left side.
• To prevent dam age to the hydraulic s ystem, use only sp ecified fluid or equivalent.
(1) Grease (2) Force (3) Sharp Edge (4) Axial Force (5) Rotating Movement
G GENERAL
(A) External Snap Ring (B) Internal Snap Ring
W10109040
G-2
Page 23
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING
To ensure safety and prevent damage to the machine and surrounding equipm ent, heed the following pr ecautions in handling electrical parts and wiring.
• Check electrical wiring for damage and loosened connection every year. To this end, educate the customer to do his or her own check and at the s ame time recommend the dealer to perform periodic check for a fee.
• Do not attempt to modify or remodel any electrical parts and wiring.
• When removing th e ba tter y cab le s, dis co nn ect t he n egat ive cable first. When in stalling the b attery cables, c onnect the positive cable first.
(1) Negative Terminal (2) Positive Terminal
W10111140
[1] WIRING
• Securely t ighten wiring terminals.
(1) Correct
(Securely Tighten)
(2) Incorrect
(Loosening Leads to Faulty Contact)
W10112160
• Do not let wiring contact dangerous part.
(1) Wiring (Correct) (2) Wiring (Incorrect)
(3) Dangerous Part (4) Dangerous Part
• Securely insert grommet.
(1) Grommet (A) Correct
(B) Incorrect
W10113130
W10113880
G-3
Page 24
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
• Securely clamp, being careful not to damage wiring.
(1) Clamp
• Wind Clamp Spirally
(2) Wire Harness
(3) Clamp (4) Welding Dent
W10114580
• Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required.
(1) Wiring (2) Clamp
(A) Correct (B) Incorrect
W10115870
• In installing a part, take care not to get wiring caught by it.
(1) Wiring (A) Incorrect
W10116700
• After installing wiring, check protection of terminals and clamped condition of wiring, only connect battery.
(1) Cover
• Securely Install Cover W10117350
G-4
Page 25
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
[2] BATTERY
G GENERAL
• Take care not to confuse positive and negative terminal posts.
• When removing b attery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first.
• Do not install a ny battery with capacity other than is specified (Ah).
• After connecting cables to battery terminal posts, apply high temperature grease to them a nd sec urely in stall t erminal covers on them.
• Do not allow dirt and dust to collect on battery.
CAUTION
• Take care not to let battery liquid spill on your skin and clothes. If contaminated, wash it off with water immediately.
• Before recharging the battery, remove it from the machine.
• Before recharging, remove cell caps.
• Do recharging in a well- ventilated place where there is no open flame nearby, as hydrogen gas and oxygen are formed.
W10118160
[3] FUSE
[4] CONNECTOR
• Use fuses with specified capacity. Neither too large or small capacity fuse is acceptable.
• Never use steel or copper wire in place of fuse.
• Do not install working light, radio set, etc. on machine which is not provided with reserve power supply.
• Do not install accessories if fuse capacity of reserve power supply is exceeded.
(1) Fuse (2) Slow Blow Fuse
W10120920
• For connector with lock, push lock to separate.
(A) Push
W10122110
• In separating connectors, do not pull wire harnesses.
• Hold connector bodies to separate.
(A) Correct (B) Incorrect
W10122720
G-5
Page 26
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
• Use sandpaper to remove rust from terminals.
• Repair deformed terminal. Make certain there is no terminal being exposed or displaced.
(1) Exposed Terminal (2) Deformed Terminal
(3) Sandpaper (4) Rust
W10123460
• Make certain that there is no female connector being too open.
(A) Correct (B) Incorrect
W10124300
• Make certain plastic cover is large enough to cover whole connector.
(1) Cover (A) C orrect
[5] HANDLING OF CIRCUIT TESTER
• Use tester correctly following manual provided with tester.
• Check for polarity and range .
(B) Incorrect
W10125190
W10126840
G-6
Page 27
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
4. LUBRICANTS, FUEL AND COOLANT
G GENERAL
Place
1 Fuel tank
Cooling system (ROPS Type)
2
Cooling system (CABIN Type)
Engine
3
crankcase (with filter)
Transmission
4
case
5 Front axle case
Place No. of greasing point Capacity Type of grease
Front axle support
Top link 2 T op link bracket
(if equipped)
6
Lift rod 1 Lift cylinder 4 Battery terminal 2 Throttle cable Oiling Engine oil
* KUBOTA original transmission hydraulic fluid.
L3130 L3430 L3830
10.6 U.S.gals
6.0 L
6.3 U.S.qts
5.3 Imp.qts
–
5.7 L
6.0 U.S.qts
5.0 Imp.qts
42 L
11.1 U.S.gals
9.2 Imp.gals
2 (with draft control)
Capacity
40 L
8.8 Imp.gals
6.5 L
6.9 U.S.qts
5.7 Imp.qts
Greasing
2
7.5 L
7.9 U.S.qts
6.6 Imp.qts
8.7 L
9.2 U.S.qts
7.7 Imp.qts
6.7 L
7.1 U.S.qts
5.9 Imp.qts
43 L
11.4 U.S.gals
9.5 Imp.gals
Lubricants, fuel and coolant
No. 2-D diesel fuel No. 1-D diesel fuel if temperature is below −10 °C (14 °F)
Fresh clean water with anti-freeze
Engine oil : API service classification CD, CE or CF Above 25 °C : SAE30, (77 °F) 10W-30 or 10W-40 0 to 25 °C : SAE20, (32 to 77 °F) 10W-30 or 10W-40 Below 0 °C : SAE1 0W, (32 °F) 10W-30 or 10W-40
KUBOTA UDT or SUPER UDT fluid*
KUBOTA UDT or SUPER UDT fluid* or SAE80, 90 gear oil
Until grease overflows
Moderate amount
Multipurpose type grease
G-7
Page 28
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
Place
L4630 L5030
40 L
1 Fuel tank
10.6 U.S.gals
8.8 Imp.gals
Cooling system (ROPS Type)
7.5 L
7.9 U.S.qts
6.6 Imp.qts
2
Cooling system (CABIN Type)
8.7 L
9.2 U.S.qts
7.7 Imp.qts
Engine
3
crankcase (with filter)
Transmission
4
case
43 L
11.4 U.S.gals
9.5 Imp.gals
6.5 L
5 Front axle case
6.9 U.S.qts
5.7 Imp.qts
Place No. of greasing point Capacity Type of grease
Front axle case support
Front axle support
Top link 2 T op link bracket
6
(if equipped)
2 (with draft control)
Lift rod 1 Lift cylinder 4 Battery terminal 2 Throttle cable Oiling Engine oil
* KUBOTA original transmission hydraulic fluid.
Capacity
8.2 L
8.7 U.S.qts
7.2 Imp.qts
Greasing
2
2
43 L
11.4 U.S.gals
9.5 Imp.gals
8.0 L
8.5 U.S.qts
7.0 Imp.qts
9.2 L
9.7 U.S.qts
8.1 Imp.qts
45 L
11.9 U.S.gals
9.9 Imp.gals
6.0 L
6.3 U.S.qts
5.3 Imp.qts
Lubricants, fuel and coolant
No. 2-D diesel fuel No. 1-D diesel fuel if temperature is below −10 °C (14 °F)
Fresh clean water with anti-freeze
Engine oil : API service classification CD, CE or CF Above 25 °C : SAE30, (77 °F) 10W-30 or 10W-40 0 to 25 °C : SAE20, (32 to 77 °F) 10W-30 or 10W-40 Below 0 °C : SAE10W, (32 °F) 10W-30 or 10W-40
KUBOT A UDT or SUPER UDT fluid*
KUBOT A UDT or SUPER UDT fluid* or SAE80, 90 gear oil
Until grease overflows
Multipurpose type grease
Moderate amount
G-8
Page 29
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
■ NOTE Engine Oil
• Oil used in th e engine should ha ve an Am erican Petroleum Institut e (API) ser vice cl assificati on and Prop er SAE Engine OIl according to the ambient temperatures as shown above.
• With the emission control now in effect, the CF-4 and CG-4 lubricating oils have been developed for use of a low­fulfur fuel on on-r oad veh icle eng ines. When an off-or ad ve hicl e engin e runs on a high- sulfur fuel, i t is ad visable to employ the CF, CD or CE lubricating oil with a high total base number . If the CF-4 or CG-4 lubricating oil is
used with a high-sulfur fuel, change the lubricating oil at shorter intervals.
• Lubricating oil recommended when a low-sulfur or high-sulfur fuel is employed.
Fuel Lubricating
Low sulfur High sulfur Remarks
oil class
CF ❍❍TBN ≥ 10 CF-4 ❍ X CG-4 ❍ X
❍ : Recommendable X : Not recommendable
W1035555
G-9
Page 30
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
5. TIGHTENING TORQUES
Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be
tightened according to tables below.
[1] GENERAL USE SCREWS, BOLTS AND NUTS
Indication on top of
bolt
Material of bolt SS400, S20C S43C, S48C
Material of opponent
part
Unit Diameter
M6
(6 mm, 0.24 in.)
M8
(8 mm, 0.31 in.)
M10
(10 mm, 0.39 in.)
M12
(12 mm, 0.47 in.)
M14
(14 mm, 0.55 in.)
M16
(16 mm, 0.63 in.)
M18
(18 mm, 0.71 in.)
M20
(20 mm, 0.79 in.)
No-grade or 4T 7T 9T
Ordinariness Aluminum Ordinariness Aluminum Ordinariness
N·m kgf·m ft-lbs N·m kgf·m ft-lbs N·m kgf·m ft-lbs N·m kgf·m ft-lbs N·m kgf·m ft-lbs
7.85
0.80
5.79
7.85
0.80
5.79
9.81
1.00
to
9.31
17.7 to
20.5
39.3 to
45.1
62.8 to
72.5
108
to
125 167
to
191 246
to
284 334
to
392
to
0.95
1.8 to
2.1
4.0 to
4.6
6.4 to
7.4
11.0 to
12.8
17.0 to
19.5
25.0 to
29.0
34.0 to
40.0
to
6.87
13.1 to
15.1
29.0 to
33.2
46.3 to
53.5
79.6 to
92.5
123
to
141 181
to
209 246
to
289
to
to
to
8.82
0.90
6.50
16.7
19.6
31.4
34.3
1.7
12.3
to
to
2.0
3.2
to
3.5
–––
–––
–––
–––
–––
to
14.4
23.2
to
to
25.3
to
11.2
23.6 to
27.4
48.1 to
55.8
77.5 to
90.2
124
to
147 197
to
225 275
to
318 368
to
431
to
1.15
2.4 to
2.8
4.9 to
5.7
7.9 to
9.2
12.6 to
15.0
20.0 to
23.0
28.0 to
32.5
37.5 to
44.0
7.24 to
8.31
17.4 to
20.2
35.5 to
41.2
57.2 to
66.5
91.2 to
108 145
to
166 203
to
235 272
to
318
7.85
0.80 to
0.90
1.8 to
2.1
4.0 to
4.5
6.4 to
7.4
5.79 to
6.50
13.1 to
15.1
29.0 to
32.5
46.3 to
53.5
to
8.82
17.7 to
20.5
39.3 to
44.1
62.8 to
72.5
–––
–––
–––
–––
12.3 to
14.2
29.5 to
34.3
60.9 to
70.6
103
to
117 167
to
196 260
to
304 344
to
402 491
to
568
SCr435,
SCM435
1.25 to
1.45
3.0 to
3.5
6.2 to
7.2
10.5 to
12.0
17.0 to
20.0
26.5 to
31.0
35.0 to
41.0
50.0 to
58.0
W10345420
9.05 to
10.4
21.7 to
25.3
44.9 to
52.0
76.0 to
86.7
123
to
144 192
to
224 254
to
296 362
to
419
G-10
Page 31
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
6. MAINTENANCE
G GENERAL
Period
No.
Item
1 Brake Adjust ★✩✩✩✩✩ G-18 2 Engine oil Change ★✩✩✩✩✩ G-15 3 Engine oil filter Replace ★✩ ✩ G-15 4 Hydraulic oil filter Replace ★✩ ✩ G-16 5 Transmission fluid Change ★✩G-17 6 Front axle case oil Change ★✩G-18 7 Engine start system Check ✩✩✩✩✩✩✩✩✩✩ G-20, 21 8 Wheel bolt torque Check ✩✩✩✩✩✩✩✩✩✩ G-21 9 Greasing – ✩✩✩✩✩✩✩✩✩✩ G-19
10 Battery condition Check ✩✩✩✩✩*5 G-25
Air cleaner
11
element
[Double type] 12 Clutch Adjust ✩✩✩✩✩ G-24 13 Parking brake (cable)
14 Fuel filter element 15 Fan belt Adjust ✩✩✩✩✩ G-23 16 Fuel line 17 Transmission oil filter [HST] Replace ✩✩ G-16 18 HST oil line [HST]
19 Radiator hose and clamp
20 Power steering oil line 21 Toe-in Adjust ✩✩ G-28
22 Front axle pivot Adjust ✩ G-31 23 Engine valve clearance Adjust ✩ *4 1-S27 24 Cooling system Flush ✩ G-33 25 Coolant Change ✩ G-33 26 Fuel system Bleed G-34 27 Clutch housing water Drain G-35 28 Fuse Replace G-36 29 Light bulb Replace G-37
Primary element
Secondary element
Clean ✩✩✩✩✩*1 G-22 Replace *2 G-32
Replace G-32
Adjust ✩✩✩✩✩ G-27 Replace G-27 Clean ✩✩✩✩✩ G-23 Replace ✩ G-31
Check ✩✩✩✩✩ G-24 Replace G-32
Check ✩✩ G-29 Replace Check ✩✩ G-27 Replace G-32 Check ✩✩ G-29 Replace G-32
50 100 150 200 250 300 350 400 450 500
Indicatio n on hour meter
Important
*3 G-32
Reference
page
• The jobs indicated by ★ must be done after the first 50 hours of operation.
• *1 : Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
• *2 : Every year or every 6 times of cleaning.
• *3 : Replace only if necessary.
• *4 : Consult your local KUBOTA distributor for this service.
• *5 : When the battery is used for less than 100 hours per year, check the battery condition by reading the indication annually.
• The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction. Please see the Warranty Statement in detail.
W10357690
G-11
Page 32
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Period
No.
Item
1Brake Adjust ✩✩✩ G-18 2 Engine oil Change ✩✩✩ G-15 3 Engine oil filter Replace ✩✩ G-15 4 Hydraulic oil filter Replace ✩✩ G-16 5 Transmission fluid Change ✩ G-17 6 Front axle case oil Change ✩ G-18 7 Engine start system Check ✩✩✩✩✩✩ G-20, 21 8 Wheel bolt torque Check ✩✩✩✩✩✩ G-21 9 Greasing – ✩✩✩✩✩✩ G-19
10 Battery condition Check ✩✩✩ *5 G-25
Air cleaner
11
element
[Double type] 12 Clutch Adjust ✩✩✩ G-24 13 Parking brake (cable)
14 Fuel filter element 15 Fan belt Adjust ✩✩✩ G-23 16 Fuel line 17 Transmission oil filter [HST] Replace 18 HST oil line [HST]
19 Radiator hose and clamp
20 Power steering oil line 21 Toe-in Adjust ✩✩ G-28
22 Front axle pivot Adjust ✩ G-31 23 Engine valve clearance Adjust ✩ *4 1-S27 24 Cooling system Flush ✩ G-33 25 Coolant Change ✩ G-33 26 Fuel system Bleed 27 Clutch housing water Drain G-35 28 Fuse Rep lace G-36 29 Light bulb Replace G-37
Primary element
Secondary element
Clean ✩✩✩ *1 G-22 Replace ✩ *2 G-22
Replace ✩ G-32
Adjust ✩✩✩ G-27 Replace ✩ G-27 Clean ✩✩✩ G-23 Replace ✩ G-31
Check ✩✩✩ G-24 Replace ✩ *3 G-32
Check ✩✩ G-29 Replace ✩ G-32 Check ✩✩ G-27 Replace ✩ G-32 Check ✩✩ G-29 Replace ✩ G-32
550 600 650 700 750 800 1 year 2 years
Indication on hour mete r After purchase
Important
✩✩ G-16
Service as
required
Reference
page
G-34
• The jobs indicated by ★ must be done after the first 50 hours of operation.
• *1 : Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
• *2 : Every year or every 6 times of cleaning.
• *3 : Replace only if necessary.
• *4 : Consult your local KUBOTA distributor for this service.
• *5 : When the battery is used for less than 100 hours per year, check the battery condition by reading the indication annually.
• The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the requi red maintenance on the en gine according t o the above instruction. Please see the Warranty Statement in detail.
W10511390
G-12
Page 33
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
(Only the Check Points Different from Those for Tractors with CABIN)
Period
No.
Item
Clogging of air conditioner
1
condenser screen 2 Tension of air conditioner drive belt Adjust ✩ G-29 3 Clogging of inner air filter Clean ✩ G-30 4 Clogging of fresh air filter Clean ✩ G-30
Clogging of air conditioner 5
condenser 6 Air conditioner pipes and hoses Check G-32 7 CABIN isolation cushion Check G-32 8 Lubricating points Check 9 Washer liquid Check G-37
10 Amount of refrigerant (gas) Check G-38
Clean Daily –
Check ✩ G-31
50 100 150 200 250 300 350 400 450 500
Indicatio n on hour meter
Service as required
Important
Reference
page
G-37
W11154790
(Only the Check Points Different from Those for Tractors with CABIN)
Period
No.
Item
Clogging of air conditioner 1
condenser screen 2 Tension of air conditioner drive belt Adjust G-29 3 Clogging of inner air filter Clean G-30 4 Clogging of fresh air filter Clean G-30
Clogging of air conditioner 5
condenser 6 Air conditioner pipes and hoses Check ✩ G-32 7 CABIN isolation cushion Check ✩ G-32 8 Lubricating points Check 9 Washer liquid Check G-37
10 Amount of refrigerant (gas) Check G-38
Clean Daily –
Check G-31
550 600 650 700 750 800 1 year 2 years
Indication on hour meter After purchase
Service as required
Important
Reference
page
G-37
W10606470
G-13
Page 34
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
7. CHECK AND MAINTENANCE
CAUTION
• Be sure to check and service the tractor on a flat place with engine shut off, the parking brake on and chock the wheels.
[1] DAILY CHECK
To prevent trouble fro m occurring, it i s important to k now the condition o f the tractor. Chec k the following i tems
before starting.
Checking
• Check areas where previous trouble was experienced.
• Walk around the tractor.
1. Check the tire pressure, and check for wear and damage.
2. Check for oil and water leak.
3. Check the engine oil level.
4. Check the transmission fluid level.
5. Check the coolant level.
6. Check the condition of ROPS attaching hardware.
7. Check and clean the radiator screen, grill and oil cooler. (HST only)
8. Check and clean the air condenser screen. (CABIN only)
9. Check the screws and nuts of tires are tight.
10.Check the number plate.
11.Care of danger, warning and caution labels.
12.Clean around the exhaust manifold and the muffler of the engine.
13.Check the fuel level.
14.Check the dust indicator.
• While sitting in the operator’s seat.
1. Check the brake pedals and clutch pedal.
2. Check the parking brake.
3. Check the steering wheel.
• Turning the key switch.
1. Check the performance of the easy checker lights.
2. Check the lights, turn signal lights, hazard lights and other light equipment. Clean if necessary.
3. Check the performance of the meters and gauges.
• Starting the engine.
1. Check to see that the lights on the easy checker go off.
2. Check the color of the exhaust gas.
3. Check the brakes for proper operation.
G-14
Page 35
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■
■
KiSC issued 02, 2007 A
[2] CHECK POINTS OF INITIAL 50 HOURS
Changing Engine Oil
CAUTION
• Before changing oil, be sure to stop the engine.
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. Start and warm up the engine for approx. 5 minutes.
2. Place an oil pan underneath the engine.
3. To drain the used oil, remove the both drain plugs (1) at the bottom of the engine and drain the oil completely.
4. Screw in the both drain plugs (1).
5. Fill new oil up to upper line on the dipstick (2).
IMPORTANT
• When using an oil of different manufacture or viscosity from the previous one, remove all of the old oil.
• Never mix two different types of oil.
• Use the proper SAE Engine Oil according to ambient temperatures.
• Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
Engine oil capacity (with filter)
L3130 L3430
L3830
L4630 L5030
G GENERAL
5.7 L
6.0 U.S.qts
5.0 Imp.qts
6.7 L
7.1 U.S.qts
5.9 Imp.qts
8.2 L
8.7 U.S.qts
7.2 Imp.qts
(1) Drain Plug (2) Dipstick (3) Oil Inlet
(A) L3130, L3430, L4630, L5030 (B) L3830 (C) Oil level is acceptable within this
range.
W10145330
Replacing Engine Oil Filter Cartridge
CAUTION
• Be sure to stop the engine before changing oil filter cartridge.
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. Remove the oil filter cartridge with the filter wrench.
2. Apply a slight coat of oil onto the new cartridge gasket.
3. To install the new cartridge, screw it in by hand. Over tightening may cause deformation of rubber gasket.
4. After the new cartridge has been replaced, the engine oil normally decrease a li ttle . Thus see that the eng ine oil does not leak through the s eal and be sure to read the oil l evel on the dipstick. Then, replenish the engine oil up to the specified level.
IMPORTANT
• To prevent serious damage to the engine, replacement element must be highly efficient. Use only a KUBOTA genuine filter or its equivalent.
(1) Engine Oil Filter Cartridge
W10148920
G-15
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KiSC issued 02, 2007 A
G GENERAL
Replacing Hydraulic Oil Filter / Replacing Transmission Oil Filter [HST Type]
CAUTION
• Be sure to stop the engine before changing the oil filter cartridge.
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. Remove the dr ain plugs at the bott om of the transmis sion case drain the oil completely into the oil pan.
2. After draining reinstall the drain plugs.
3. Remove the oil filter.
4. Put a film of clean transmission oil on the rubber seal of the new filter.
5. [Hydraulic oil filter] Quickly tighten th e filter until it contacts the mounting surface, then tighten it by hand an additional 1/2 turn only. [Transmission oil filter] Quickly tighten th e filter until it contacts the mounting surface, then with a filter wrench, tighten it an additional 1 turn only.
6. After the new fil ters have been re placed, f ill the t ransmission oil up to the upper notch on the dipstick.
7. After running the engine for a few minutes, stop the engine a nd check the oil level again, add oil to the prescribed level.
8. Make sure that the transmission fluid does not leak past the seal on the filter.
IMPORTANT
• To prevent serious damage to the hydraulic system, use only a KUBOTA genuine filter.
(1) Drain Plugs (2) Hydraulic Oil Filter (3) Transmission Oil Filter [HST Type] (4) Dipstick (5) Oil Inlet
(A) Oil level is acceptable within this
range.
W1064569
G-16
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■
KiSC issued 02, 2007 A
G GENERAL
Changing Transmission Fluid
CAUTION
• Be sure to stop the engine checking and changing the transmission fluid.
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. Place an oil pan under the tractor.
2. Remove the drain plugs (1) at the bottom of the transmission case.
3. Drain the transmission fluid.
4. After draining, screw in the drain plugs.
5. Fill new oil from filling port after removing the filling plug (2) up to the upper line of the dipstick (3).
6. After running the engine for a few minutes, stop it and check the oil level again, if low, add oil prescribed level.
IMPORTANT
• Use only multi-grade transmission oil. Use of other oils may damage the transmission or hydraulic system. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
• Never work the tractor immediately after changing the transmission oil. Keeping the engine at medium speed for a few minutes to prevents damage to the transmission.
• Do not mix different blands oil together.
42 L
11.1 U.S.gals
9.2 Imp.gals 43 L
11.4 U.S.gals
9.5 Imp.gals 45 L
11.9 U.S.gals
9.9 Imp.gals
Transmission fluid capacity
L3130, L3430
L3830, L4630
L5030
(1) Drain Plug (2) Filling Plug (3) Dipstick
(A) Oil level is acceptable within this
range.
W1068655
G-17
Page 38
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KiSC issued 02, 2007 A
G GENERAL
Changi ng Front Axle C a se Oil
CAUTION
• Be sure to stop the engine before changing the front axle case oil.
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. Remove the right and left drain plugs (3) and filling plug (2) at the front axle case and drain the oil completely.
2. After draining, reinstall the drain plugs (3).
3. Remove the right and left check plugs (1).
4. Fill new oil from filling port with specified amount of oil. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
5. Reinstall the filling plug (2) and check plug (1).
Front axle case oil capacity
L3130 L3430 L3830 L4630
L5030
6.5 L
6.9 U.S.qts
5.7 Imp.qts
6.0 L
6.3 U.S.qts
5.3 Imp.qts
(1) Check Plug (2) Filling Plug
(3) Drain Plug
W10300640
Adjuting Brake Pedal Free Travel
CAUTION
• Stop the engine and chock the wheels before checking brake pedal.
1. Release the parking brake.
2. Slightly depr ess th e br ak e pe dal s and m eas ur e f ree tr avel (L) at top of pedal stroke.
3. If the measurement is not within the factory specifications, loosen the lock nut (1) and turn the turnbuckle (2) to adjust the rod length within acceptable limits.
4. Retighten the lock nut (1) securely. Keep the free travel in the right and left brake pedals equal.
Brake pedal free travel
“L”
(1) Lock Nut (2) Turnbuckle
Factory spec.
L : Free T ravel
15 to 20 mm
0.59 to 0.79 in.
W10293350
G-18
Page 39
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
KiSC issued 02, 2007 A
[3] CHECK POINTS OF EVERY 50 HOURS
Greasing
1. Apply a grease to the following position as figures.
• Apply a small amount of multipurpose grease to the following points every 50 hours. If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.
• When apply a grease to the front axle support, remove the breather plug and apply a grease until grease overflows from breather plug. After greasing reinstall the plug.
(1) Grease Fitting (Front Wheel Case
Support RH, LH) (2) Grease Fitting (Front Axle Support) (3) Breather Plug (4) Grease Fitting (Lift Cylinder) (5) Grease Fitting (Top Link)
G GENERAL
(6) Grease Fitting (Lifting Rod RH) (7) Grease Fitting (Toplink Bracket) (8) Battery Terminal
(A) L5030
W10308650
G-19
Page 40
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KiSC issued 02, 2007 A
G GENERAL
Oiling
CAUTION
• Be sure to stop the engine and remove the key before oiling.
(1) Hand Throttle Cable (2) Foot Throttle Cable
(GST/Manual Transmission Type)
W1072984
Checking Engine Start System (GST/Manual Transmission Type)
CAUTION
• Do not allow anyone near the tractor whil e testing.
• If the tractor does not pass the test, do not operate the tractor.
■ Preparation before testing.
1. Place all control levers in the “NEUTRAL” position.
2. Set the parking brake and stop the engine.
■ Test 1 : Switch for the shuttle shift lever.
1. Sit on operator’s seat.
2. Shift the shuttle shift lever to the forward or reverse position.
3. Depress the clutch pedal fully.
4. Disengage the PTO clutch control lever.
5. Turn the key to “START” position.
6. The engine must not crank.
■ Test 2 : Switch for the PTO clutch control lever.
1. Sit on operator’s seat.
2. Engage the PTO clutch control lever.
3. Depress the clutch pedal fully.
4. Shift the range gear shift lever to the neutral position.
5. Turn the key to “START” position.
6. The engine must not crank.
■ If it cranks at the test 1 o r 2, adjust or repla ce the required safety switch.
(1) Shuttle Shift Lever (2) Clutch Pedal
(3) PTO Clutch Control Lever
W10312010
G-20
Page 41
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KiSC issued 02, 2007 A
G GENERAL
Checking Engine Start System (HST Type)
1. Place all control levers in the “NEUTRAL” position.
2. Set the parking brake and stop the engine.
■ Test 1 : Switch for the speed control lever.
1. Sit on operator’s seat.
2. Depress the speed control pedal to the desired direction.
3. Depress the clutch pedal fully.
4. Disengage the PTO clutch control lever.
5. Turn the key to “START” position .
6. The engine must not crank.
■ Test 2 : Switch for the PTO clutch control lever.
1. Sit on operator’s seat.
2. Engage the PTO clutch control lever.
3. Depress the clutch pedal fully.
4. Place the speed control pedal to the neutral position.
5. Turn the key to “START” position .
6. The engine must not crank.
■ Test 3 : Switch for the clutch pedal.
1. Sit on operator’s seat.
2. Disengage the PTO clutch control lever.
3. Place the speed control pedal to the neutral position.
4. Release the clutch pedal.
5. Turn the key to “START” position .
6. The engine must not crank.
■ If it cranks at the test 1, 2 or 3, adjust or replace the required safety switch.
(1) Speed Control Pedal (2) Clutch Pedal
(3) PTO Clutch Control Lever
W10739440
Checking Wheel Mounting Screws and Nuts Tightening Torque
CAUTION
• Never operate tractor with a loose rim, wheel, or axle.
1. Check wheel screws an d n uts r eg ula rly es pe ci ally wh en new. If there are loosened, tighten as follows.
Front wheel mounting nuts
Tightening torque
Rear wheel mounting screws and nuts
(1) Front Wheel Mounting Nut (2) Rear Wheel Mounting Screw and
Nut
137 N·m 14 kgf·m 100 ft-lbs
215 N·m 22 kgf·m 166 ft-lbs
W1030725
G-21
Page 42
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
IMPORTANT■
KiSC issued 02, 2007 A
[4] CHECK POINTS OF EVERY 100 HOURS
Changing Engine Oil
1. See page G-15.
Adjusting Brake Pedal
1. See page G-18.
Cleaning Air Cleaner Primary Element
1. Remove the air cleaner cover and primary element.
2. Clean the primary element :
- When dry dus t adheres to the element, blow compressed ai r from the inside turning the element. Pressure of compressed air must be under 205 kPa (2.1 kgf/cm
- When car bon or o il adhere s to the element, soak the element in detergent for 15 minutes then wash it several times in water, rinse with clean water and dry it naturally. After element is fully dried, inspect inside of the element with a light and check if it is damaged or not.
3. Replace air cleaner primary element : Once yearly or after every six times of cleaning, whichever comes first.
2
, 30 psi).
G GENERAL
W10320350
W1075566
• Check to see if the evacuator valve is blocked with dust.
• The air cleaner uses a dry element, never apply oil.
• Do not run the engine with filter element removed.
• Be sure to refi t the cover with the arrow ↑ (on the rear of cover) upright. I f the cover is improperly fit ted, evacuator valve will not function and dust will adhere to the element.
• Do not touch the secondary element except in cases where replacing is required. See “Replacing Air Cleaner Sec ondary Element” in Every 1 Year section. (See page G-32.)
■ Evacuator Valve
Open the evacuator valve (4) once a week under ordinary
conditions or daily when used in a dusty place to get rid of large particles of dust and dirt.
(1) Secondary (Safety) Element (2) Primary Element
(3) Cover (4) Evacuator Valve
W1076669
G-22
Page 43
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Cleanin g Fu el Filter
This job should not be done in the field, but in a clean place.
1. Close the fuel filter coc k (1).
2. Unscrew the screw ring and rem ove the fuel filter bowl (2), and rinse the inside with kerosene.
3. Take out the filter element (4) and dip it in the kerosene to rinse.
4. After cleaning, reas semble the fuel filter, keeping out dus t and dirt.
5. Bleed the fuel system. (See page G-34.)
• If dust and dirt enters the fuel system the fuel pump and injection nozzles are subject to premature wear. To prevent this, be sure to clean the fuel filter and element bowl periodically.
(1) Fuel Cock (2) Fuel Filter Bowl (3) O-ring
(4) Filter Element (5) Spring (6) Screw Ring
A : Close
W1078193
Adjusting Fan Belt Tension
CAUTION
• Be sure to stop the engine before checking fan belt tension.
1. Stop the engine and remove the key.
2. Apply moderate thumb pressure to belt between pulleys.
3. If tension is incorrec t, loosen the alternator mo unting bolts and using a lever placed between the alternator and the engine block, pull the alternator out until the deflection of the belt falls within the factory specifications.
4. Replace fan belt if it is damaged.
A deflection of between 7
Fan belt tension Factory spec.
(1) Alternator Mounting Bolt A : Check the belt tension
B : To Tighten
to 9 mm (0.28 to 0.34 in.) when the belt is pressed in the middle of the span.
W10326270
G-23
Page 44
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■
KiSC issued 02, 2007 A
G GENERAL
Checking Fuel Line
CAUTION
• Stop the engine when attempting the check and change prescribed below.
• Remember to check t he fuel line periodically. The fuel line is subject to wear and aging, fuel may leak out onto the running engine, causing a fire.
1. Check to see that all line and hose clamp are tight and not damaged.
2. If hoses and clamps are found worn or damaged, replace or repair them at once.
3. The fuel lin e is m ade of rubber and a ges r eg ar dles s of peri od of service. Replace the fuel pipe together with the clamp every two years and securely tighten.
4. However if the fuel pipe and clamp are found damaged or deteriorated earlier than two years, then change or remedy.
5. After the fuel line and cl amp have been cha nged, bleed the fuel system.
IMPORTANT
• When the fuel line is disconnected for change, close both ends of the fuel line with a piece of clean cloth or paper to prevent dust and dirt from entering. Entrance of dust and dirt causes malfunction of the fuel injection pump. In addition, particular care must be take n not to admit dust and dirt into the fuel pump.
(1) Fuel Hose (2) Clamp
W10342570
Adjusting Clutch Pedal Free Travel
CAUTION
• When checking, park the tractor on flat ground, apply the parking brake, stop the engine and remove the key.
1. Slightly depres s th e c lut ch p edal a nd mea su re free tr avel “L” at top of clutch pedal.
2. If the measurement is not within the factory specifications, loosen the lock nut (2), remove the clevis pin (3) adjust the length of rod (1) within acceptable limits.
3. Retighten the lock nut (2) and split the cotter pin.
Clutch pedal free travel “L” on top of clutch pedal
(1) Clutch pedal Rod (2) Lock Nut (3) Clevis Pin
Factory spec.
L : Free Travel
20 to 30 mm
0.78 to 1.18 in.
W1032993
G-24
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■
KiSC issued 02, 2007 A
G GENERAL
Checking Battery Condition
To avoid the possibility of battery explosion: For the refillable type battery, follow the instructions below.
• Do not use or charge the refillable type battery if the fluid level is below the LOWER (lower limit level) mark. Otherwise, the battery component parts may prematurely deteriorate, which ma y shorten the batte ry’s service life or cause an explosion. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.
CAUTION
• Never remove the vent plugs while the engine is running.
• Keep electrolyte away fr om eyes, h and s and clothe s. If you are spattered with it, wash it away completely with water immediately and get medical attention.
• Wear eye protection and rubber gloves when working around battery.
NOTE
• The factory-installed battery is of non-refillable type. If the indicator turns white, do not charge the battery but replace it with new one.
1. Mishandling the battery shortens the service life and adds to maintenance costs.
2. The original battery is mai ntenance free type battery, but need some servicing. If the battery is weak, the engine is difficult to start and the lights be dim. It is important check the battery periodically.
3. Check the battery condition by reading the indicator. State of indicator display. Green: Specify gravity of electrolyte and quality of electrolyte are both in good condition. Black: Need charging battery. White: Need charging battery.
(1) Battery (2) Indicator
W1095602
G-25
Page 46
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KiSC issued 02, 2007 A
G GENERAL
■ Battery Charging
CAUTION
• When the battery is being activated, hydrogen and oxygen gases in the battery are extremely explosive. Keep open sparks and flames away from the battery at all times, especially when charging the battery.
• When charging battery, remove battery vent plugs.
• When disconnecting the cable from the battery, start with the negative terminal first. When connecting the cable to the battery, start with the positive terminal first.
• Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer.
1. To slow charge the battery, connect the battery positive terminal to the charger positive terminal and the negative to the negative, then recharge in the standard fashion.
2. A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time. When using a boost-charged battery, it is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery’s service life.
3. The battery is charge d if the indicator display turns green fr om black.
4. When exchanging an old battery into new one, use battery of equal specification shown in table 1.
Table 1
Tractor
model L3130
L3430 L3830
L4630 L5030
Battery
Type
75D26R 12 52 123 490 6.5
80D26R 12 55 133 582 6.5
Volt
(V)
Capacity at 5 H.R.
(A.H.)
Reserve
Capacity
(min.)
Cold
Cranking
Amps
Normal
Charging
Rate (A)
■ Direction for Storage
1. When storing the tractor for long periods of time, remove the battery from tractor, adjust the electrolyte to the proper level and store in a dry place out of direct sunlight.
2. The battery self-discharges while it is stored. Recharge it once every three months in hot se asons and once every six months in cold seasons.
(1) Battery
W1033925
G-26
Page 47
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KiSC issued 02, 2007 A
G GENERAL
Adjusting Parking Brake Lever
CAUTION
• Stop the engine and chock the wheels before checking parking brake.
1. Raise the parking b rake lever (1) to the parking position while counting the ratchet sound made by the parking brake lever (1).
2. If adjustment is nee ded, loosen the lock nut (2) and adjust the parking brake cable (3) length with in acceptable limit.
3. Retighten the lock nut (2).
Proper parking brake lever free travel
Factory spec.
2 notches (Ratchet sound 2)
(1) Parking Brake Lever (2) Release Button
[5] CHECK POINTS OF EVERY 200 HOURS
Replacing Engine Oil Filter Cartridge
1. See page G-15.
Replacing Hydraulic Oil Filter / Replacing Transmission Oil Filter [HST Type]
1. See page G-16.
Checking Radiator Hose and Hose Clamp
Check to see if radiator hoses are properly fixed every 200 hours
of operation or six months, whichever comes first.
1. If hose clamps are loose or water leaks, tighten bands securely.
2. Replace hoses and tighten hose clamps securely, if radiator hoses are swollen, hardened or cracked. Replace hoses and hose clamps every 2 years or earlier if checked and found that hoses are swollen, hardened or cracked.
■ Precaution at Overheating
Take the following a ctions in the even t the coolant temper ature
be nearly or more than the boiling point, what is called “Overheating”.
1. Stop the machine operation in a sa fe pla ce and keep the eng ine unloaded idling.
2. Don’t stop the engine suddenly, but stop it after about 5 minutes of unloaded idling.
3. Keep yourself well away from the machine for further 10 minutes or while the steam blown out.
4. Checking that there gets no danger such as b urn, get rid of the causes of overheating according to the manual, see “Troubleshooting” section, and then, start again the engine.
(1) Radiator Hose (2) Clamp
(3) Parking Brake Cable (4) Lock Nut
W1073621
W10344210
W10344720
W10347370
G-27
Page 48
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Adjusting Toe-in
1. Park the tractor on the flat place.
2. Inflate the tires to the specified pressure.
3. Turn steering wheel so front wheels are in the straight ahead position.
4. Lower the implement, lock the parking brake and stop the engine.
5. Measure distance between tire beads at front of tire, hub height.
6. Measure distance between tire beads at rear of tire, hub height.
7. Front distance should be 2 to 8 mm (0.079 to 0.315 in.) less than rear distance.
8. If the measurement is not within the factory specifications, adjust by changing the tie-rod length .
Toe-in (B - A) Factory spec.
2 to 8 mm
0.079 to 0.315 in.
■ Adjusting
1. Detach the snap ring (1).
2. Loosen the tie -rod nut (2) and t urn the tie-rod jo int (3) to adju st the tie-rod length until the proper toe-in measurement is obtained.
3. Retighten the tie-rod nut (2).
4. Attach the snap ring (1) of the tie-rod joint.
166.7 to 196.1 N·m
Tightening torque Tie-rod lock nut
17.0 to 20.0 kgf·m 123 to 145 ft-lbs
• A right and left tie-rod joint is adjusted to the same length.
(1) Snap Ring (2) Tie-rod Nut (3) Tie-rod Joint
(A) Wheel to Wheel Distance at front (B) Wheel to Wheel Distance at rear (C) Front
W1082751
G-28
Page 49
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
Checking HST Oil Line [HST Type] / Checking Power Steering Line
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses and clamps ar e found wo rn or dam aged, repl ace repai r them at once.
(1) HST Oil Line (2) Power Steering Pressure Hoses
(A) HST Type
W1085565
Adjusting Air Conditioner Belt Tension (Cabin Model)
CAUTION
• Be sure to stop the engine before checking air conditioner belt tension.
1. Stop the engine and remove the key.
2. Apply 98 N (10 kgf, 22 lbs) pressure to the belt between the pulleys.
3. If tension is incorrect, adjust the belt tension.
4. If belt is damaged, replace it.
A deflection of between
Air conditioner belt tension
(1) Adjusting Bolt (2) Nut
Factory spec.
A : Deflection
10 to 12 mm (0.39 to 0.47 in.) when the belt is pressed in the middle of the span
W1019789
G-29
Page 50
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Cleaning Inner Air Filter (Cabin Model)
1. Remove the i nner fil ter, a nd bl ow air fr om th e direc tion oppo site to the filter’s normal air flow.
(Reference)
• Detach and attach the push-rivet (2) as follows.
- Detaching procedure (A)
Push in the center rivet (a) and pull out the push-rivet assembly (b).
- Attaching procedure (B)
Pull out the center rive t ( c), attac h th e pu sh-rivet assembly (d) and push up the center-rivet (e).
(1) Inner Air Filter (2) Push-rivet (3) Center-rivet
a : Push in center-rivet b : Pull out push-rivet assembly c : Pull out center-rivet d : Attach push-rivet assembly e : Push up center-rivet
W1118812
Cleaning Air Filter (Cabin Model)
■ Fresh Air Filter
1. Remove the knob bolts (3) and pull out the fresh air filter (1).
2. Blow air from the opposite direction to the filter’s normal air flow.
• If the filter is very dirty : Dip the filter in lukewarm water with mild dish washing detergent. Move it up and down as well as left and right to loosen dirt. Rinse the filter with clean water and let it air-dry.
• Do not use gasolin e, thinner or similar chemicals to clean the filter as damage to the filter may occur.
• If may also cause an unpleasant odor in the CABIN when the system is used next.
• Do not hit the filter. If the filter becomes deformed, dust may enter into the air-conditioner, which may cause damage and malfunction.
(1) Fresh Air Filter (2) Cover (3) Knob Bolt
A : Air Inlet Port B : Air Conditioner Air Flow
W1019336
G-30
Page 51
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NOTE■
KiSC issued 02, 2007 A
Checking Air Conditioner Condenser (Cabin Model)
1. Check the air conditioner condenser (1).
2. If dust and dirt, wash off all dir t and dus t from the c ondens er (1) with a soft brush, use care not to damage or bend the fins.
(1) Air Conditioner Condenser
[6] CHECK POINTS OF EVERY 400 HOURS
Changing Transmission Fluid
1. See page G-17.
Changing Front Axle Case Oil
1. See page G-18.
Replacing Fuel Filter Element
1. See page G-23.
G GENERAL
W1019699
W10365120
W10365590
W1085936
[7] CHECK POINTS OF EVERY 600 HOURS
Adjust Front Axle Pivot
1. Loosen the lock nut ( 2), tighten the adjusting screw (1) all the way, and then loosen the adjusting screw (1) by 1/6 turn.
2. Retighten the lock nut (2).
• If the axle pivot pin adjustment is not correct, front wheel vibration can occur causing vibration in the steering wheel.
(Reference)
Tightening torque
(1) Adjusting Screw (2) Lock Nut
[8] CHECK POINTS OF EVERY 800 HOURS
Checking Valve Clearance
1. See page 1-S27.
Front axle adjusting screw
Lock nut
19.6 to 29.4 N·m
2.0 to 3.0 kgf·m
14.5 to 21.7 ft-lbs
98.1 to 147.1 N·m
10.0 to 15.0 kgf·m
72.3 to 108.5 ft-lbs
W1036668
W1036805
G-31
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KiSC issued 02, 2007 A
[9] CHECK POINTS OF EVERY 1 YEAR
Replacing Air Cleaner Primary Element and Secondary Element
1. Replace the both primary and secondary elements. Refer to “Cleaning Air Cleaner Primar y Ele men t” . (See page G-22.)
Checking Air Conditioner Pipe and Hose
1. Check to see that all lines and hose clamps are tight and not damaged.
2. If hoses (1) and cl amps ar e found worn or damaged, rep lace or repair them at once.
(1) Hose
Checking Cabin Isolation Cushion
1. Check the isolation cushion (1) for any breakage or fatigue.
2. Replace them if they have deteriorated.
(1) Isolation Cushion F : Front Side
G GENERAL
W1037077
W1021331
R : Rear Side
[10] CHECK POINTS OF EVERY 2 YEARS
Replacing Fuel Hose
1. Replace the fuel hoses and clamps, if necessary. Refer to “Checking Fuel Line”. (See page G-24.)
Replacing Parking Brake Cable
1. Replace the cable. Refer to “Adjusting Parking Brake Lever”. (See page G-27.)
Replacing HST Oil Line
1. Replace the hoses and clamps. Refer to “Checking HST Oil Line and Power Steering Line”. (See page G-29.)
Replacing Power Steering Hose
1. Replace the hoses and clamps. Refer to “Checking HST Oil Line and Power Steering Line”. (See page G-29.)
Replacing Radiator Hose (Water Pipes )
1. Replace the hoses and clamps. Refer to “Checking Radiator Hose and Hose Clamp”. (See page G-27.)
W1021413
W1037148
W1037203
W1037296
W1037361
W1037429
G-32
Page 53
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■
KiSC issued 02, 2007 A
G GENERAL
Flushing Cooling System and Changing Coolant
CAUTION
• Do not remove the radiator cap when the engine is hot. Then loosen cap slightly to the stop to relieve any excess pressure before removing cap completely.
1. Stop the engine and let cool down.
2. To drain the coolant, open the radiator drain plug (3) and remove the radiator cap (1). T he radiator cap (1) must be r emoved to completely drain the coolant.
3. After all coolant is drained, close the drain plug (3).
4. Fill with clean water and cooling system cleaner.
5. Follow directions of the cleaner instruction.
6. After flushing, fill with clean water and anti-freeze until the coolant level is just below the port. Install the radiator cap (1) securely.
7. Fill with coolant up to “FULL” mark on the recovery tank.
8. Start and operate the engine for few minutes.
9. Stop the engine and let cool. Check coolant level of recovery tank (2) and add coolant if necessary.
IMPORTANT
• Do not start engine without coolant.
• Use clean, fresh water and anti-freeze to fill the radiator and recovery tank.
• When the anti-freeze is mixed with water, the anti-freeze mixing ratio must be less than 50 %.
• Securely tighten radiator cap. If the cap is loose or improperly fitted, water may leak out and the engine could overheat.
• Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
6.0 L
6.3 U.S.qts
5.3 Imp.qts
7.5 L
7.9 U.S.qts
6.6 Imp.qts
8.7 L
9.2 U.S.qts
7.7 Imp.qts
9.2 L
9.7 U.S.qts
8.1 Imp.qts
Coolant capacity (with recovery tank)
L3130 L3430
L3830 (ROPS) L4630 (ROPS)
L3830 (CABIN) L4630 (CABIN)
L5030
(1) Radiator Cap (2) Recovery Tank (3) Drain Plug
G-33
A : FULL B : LOW
W1037510
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Flushing Cooling System and Changing Coolant (Continued)
■ Anti-Freeze
If coolant freezes, it can damage the cylinders and radiator. It is necessary, if the ambient temperature falls below 0 °C (32 °F), to remove coolant after operating or to add anti-freeze to it.
1. There are two types of anti-freeze available ; use the permanent
type (PT) for this engine.
2. Before adding anti-freeze for the first time, clean the radiator
interior by pouring fresh water and draining it a few times.
3. The procedure for mixing of water and anti-freeze differs
according to the make of the anti-freeze and the ambient
temperature, basically is should be referred to SAE J1034
standard, more specifically also to SAE J814c.
4. Mix the anti-freeze with water, and ten fill in to the radiator.
Vol % Anti-freeze
40 −24 −12 106 222 50 −37 −34 108 226
*At 760 mmHg pressure (atmospheric). A higher boiling points is
Freeze Point Boiling Point*
°C °F °C °F
obtained by using a radiator pressure cap which permits the development of pressure within the cooling system.
[11] OTHERS
• The above data represent industry standards that necessitate a minimum g lycol content in the concentrated anti-freeze.
• When the coolant level drops due to evaporation, add water only. In case of leakage, add ant i-freeze and water in the specified mixing ratio.
• Anti-freeze abs or bs moisture. Keep unused an ti- f reeze in a tightly sealed container.
• Do not use radiator cleaning agents when anti-freeze has been added to the coolant. (Anti-freeze contains an anti­corrosive agent, which will react with the radiator cleaning agent forming sludge which will affect the engine parts.)
W10385910
Bleeding Fuel System
Air must removed :
1. When the fuel filter or lines are removed.
2. When tank is completely empty.
3. After the tractor has not been used for a long period of time. Bleeding procedure is as follows.
1. Fill the fuel tank with fuel, and open the fuel cock (1).
2. Open the air vent cock (2) on the fuel injection pump.
3. Start the engine and run for about 30 seconds, and then stop the engine.
4. Close the air vent cock.
• Always close the air vent cock except for bleeding fuel lines. Otherwise, engine runs irregularly or stalls frequently.
(1) Fuel Cock (2) Air Vent Cock
A : Close B : Open
W1039026
G-34
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NOTE■
KiSC issued 02, 2007 A
G GENERAL
Draining Clutch Housing Water
• The tractor is equipped with split pin plug (1) under the clutch housing.
• After operating in rain, snow or tractor has been washed, water may get into the clutch housing.
1. Check it by pushing in the split pin (1).
2. If water enters into the clutc h housing , remove the plug (1) and drain the water, then reinstall the plug.
(1) Split Pin (Plug)
W1039199
G-35
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L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
Replacing Fuse
1. The tractor electri cal system is pro tected from potenti al dama ge by fuses. A blown fuse indicates that there is an overload or short somewhere in the electrical system.
2. If any of the fuses should blow, replace with a new one of the same capacity.
• Before replacing a blown fuse, determine why the fuse blew and make any necessary repairs. Failure to follow this procedure may result in serious damage to the tractor electrical system. Refer to troubleshooting section of this manual. If any of them should blow, replace with a new one of the same capacity.
■ Protected Circuit
Fuse No. Capacity (A) Protected circuit ROPS CABIN
1 25 Head lights ✩✩ 2 20 Flasher ✩✩ 320Hazard ✩✩ 4 5 Panel ✩✩ 5 7.5 Alternator ✩✩ 6 5 Lamp relay ✩✩ 7 7.5 Work light ✩ – 8 5 Brake lamp switch ✩ – 9 5 Key stop ✩✩
10 30 Starter relay ✩✩
11 7.5 Position lamp ✩ – 12 5 T/M controller 1 (GST Type) – ✩ 13 10 Dome lamp – ✩ 14 15 Aircon blower – ✩ 15 10 Radio casette – ✩ 16 10 Patrol lamp – – 17 10 T/M controller 2 (GST Type) – ✩ 18 20 Cigar lighter – ✩ 19 7.5 Aircon compressor – ✩ 20 30 Wiper – ✩ 21 15 Work light – ✩ 22 30 Defogger – ✩
23
Slow blow
fuse
Check circuit against wrong battery connection.
✩✩
(A) ROPS Model (B) CABIN Model
W1039315
G-36
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KiSC issued 02, 2007 A
G GENERAL
Replacing Light Bulb
1. Head lights and rear combination lights : Take the bulb out of the light body and replace with a new one.
2. Other lights : Detach the lens and replace the bulb.
Light
Head lights 45 W / 40 W Tail light 10 W Hazard and turn signal light (rear) 21 W Hazard and turn signal light (front) 21 W Side marker light 5 W Room light – 10 W Work light – 27 W Instrument panel light 1.1 W Brake stop light 21 W Number plate light 10 W
ROPS CABIN
Capacity
Lubricating Points
(1) Door Hinge (2) Rear Window Hinge
W1039659
W1120093
Adding Washer Liquid
1. Add a proper amount of automobile washer liquid.
Tank capacity
(1) Washer Liquid Tank
2.0 L
0.53 U.S.gals
0.44 Imp.gals
W1120170
G-37
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■
KiSC issued 02, 2007 A
G GENERAL
Checking Refrigerant (Gas)
CAUTION
• Liquid contact with eyes or skin may cause frostbite.
• In the event of a leakage, wear safety goggles. Escaping refrigerant can cause severe injuries to eyes.
• In contact with a flame, R134a refrigerant gives a toxic gas.
• Do not disconnect any part of the refrigeration circuit of the air conditioning system.
A shortage of refrigerant impairs the air-conditioner performance.
Check the following points. If it is indicated that the amount of refrigerant is extremely low, inspect and charge. (See page 10­S21.)
■ Checking Procedure
1. Run the air-conditioner in the following conditions.
-1
- Engine speed : About 1500 min
(rpm)
- Temperature control lever : Maximum cooling position
(leftmost)
- Fan switch : Highest blow (HI)
- Air-conditioner switch : ON
2. Look into the sig ht glass (1) to see if the refrigerant is flowing through its circuit.
IMPORTANT
• Charge only with R134a not R12 refrigerant (gas).
(1) Sight Glass (A) Proper : Little or no air bubbles in
the refrigerant flow.
(B) Low : Lots of air bubbles in the
refrigerant flow (air bubbles or foam passing continuously).
(C) Overfull or no refrigerant :
Colorless and transparent.
W1120282
G-38
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KiSC issued 02, 2007 A
8. SPECIAL TOOLS
[1] SPECIAL TOOLS FOR ENG INE
Special Use Puller Set
Code No.: 07916-09032 Application: Use exclusively for pulling out bearing, gears and other
Piston Ring Compressor
Code No.: 07909-32111 Application: Use exclusively for pushing in the piston with piston
G GENERAL
parts with ease.
W10240500
rings into the cylinder.
W10241000
Piston Ring Tool
Code No.: 07909-32121 Application: Use exclusively for removing or installing the piston ring
with ease.
W10241500
Diesel Engine Compression Tester
Code No.: 07909-30208 (Assembly) 07909-31251 (G)
07909-30934 (A to F) 07909-31271 (I) 07909-31211 (E and F) 07909 -3 128 1 (J) 07909-31231 (H)
Application: Use to measure diesel engine compression and
diagnostics of need for major overhaul.
(1) Gauge (2) L Joint (3) Adaptor A (4) Adaptor B (5) Adaptor C (6) Adaptor E
(7) Adap tor F (8) Adap tor G (9) Adap tor H
(10) Adaptor I
(11) Adaptor J
W10242000
G-39
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KiSC issued 02, 2007 A
G GENERAL
Oil Pressure Tester
Code No.: 079 16- 32 032 Application: Use to measure lubricating oil pressure.
(1) Gauge (2) Cable (3) Threaded Joint (4) Adaptor 1
(5) Adaptor 2 (6) Adaptor 3 (7) Adaptor 4 (8) Adaptor 5
Valve Seat Cutter
Code No.: 079 09- 33 102 Application: Use to reseat valves. Angle: 0.785 rad (45°)
0.262 rad (15°)
Diameter: 28.6 mm (1.126 in.) 38.0 mm (1.496 in.)
31.6 mm (1.244 in.) 41.3 mm (1.626 in.)
35.0 mm (1.378 in.) 50.8 mm (2.000 in.)
W10243180
W10244580
Radiator Tester
Code No.: 079 09- 31 551 Application: Use to check of radiator ca p pressure, and leak s from
cooling system.
Remarks: Adapter (1) BANZAI Code No. RCT-2A-30S
W10245320
Connecting Rod Alignment Tool
Code No.: 079 09- 31 661 Application: Use to check the connecting rod alignment. Applicable: Connecting rod big end I.D. range 30 to 75 mm (1.18 to 2.95 in.) dia.
Connecting rod length 65 to 300 mm (2.56 to 11.81 in.)
W10245830
Nozzle Tester
Code No.: 079 09- 31 361 Application: Use to check the fuel injection pressure and spray
pattern of nozzle.
Measuring: 0 to 50 MPa
2
range (0 to 500 kgf/cm
, 0 to 7000 psi)
W10246530
G-40
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KiSC issued 02, 2007 A
G GENERAL
Plastigage
Code No.: 07909-30241 Application: Use to check the oil clearance between crankshaft and
bearing, etc.
Measuring: Green.... 0.025 to 0.076 mm (0.001 to 0.003 in.)
range Red ....... 0.051 to 0.152 mm (0.002 to 0.006 in.)
Blue....... 0.102 to 0.229 mm (0.004 to 0.009 in.)
W10247190
Red Check
Code No.: 07909-31371 Application: Use to check cracks on cylinder head, cyli nder block,
etc.
W10249090
Crankshaft Nut Socket 46
Code No.: 07916-30821 Application: Use exclusively for removing or installing the
crankshaft nut.
W10443610
Socket Wrench 46
Code No.: 07916-30901 Application: Use exclusively for removing or installing the
crankshaft nut.
W10444600
Auxiliary Socket For Fixing Crankshaft Sleeve
Code No.: 07916-32091 Application: Use to fix the crankshaft sleeve of the diesel engine.
W10771140
G-41
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NOTE■
KiSC issued 02, 2007 A
• The following special tools are not provided, so make them referring to the figure. Valve Guide Replacing Tool
Application: Use to press out and press fit the valve guide.
A 20 mm dia. (0.79 in. dia.) B 11.7 to 11.9 mm dia. (0.460 to 0.468 in. dia.) C 6.5 to 6.6 mm dia. (0.256 to 0.259 in. dia.) D 225 mm (8.86 in.) E 70 mm (2.76 in.) F 45 mm (1.77 in.) G 25 mm (0.98 in.) H 5 mm (0.197 in.)
I 6.7 to 7.0 mm dia. (0.263 to 0.275 in. dia.)
J 20 mm dia. (0.787 in. dia.)
K 12.5 to 12.8 mm dia. (0.492 to 0.504 in. dia.)
L 8.9 to 9.1 mm (0.350 to 358 in.) C1 Chamfer 1.0 mm (0.039 in.) C2 Chamfer 2.0 mm (0.079 in.)
C0.3 Chamfer 0.3 mm (0.012 in.)
Injection Pump Pressure Tester
Application: Use to check fuel tightness of injection pumps.
Pressure gauge full scale : More than 29.4 MPa (300 kgf/cm
A
psi) B Copper gasket C Flange (Material : Steel) D Hex. nut 27 mm (1.06 in.) across the plat E Injection pipe FPF 1/2 G 5 mm (0 .2 0 in.) H 17 mm dia. (0.67 in. dia.)
I 8 mm dia. (0.31 in. dia.)
J 1.0 mm (0.039 in.)
K 17 mm dia. (0.67 in. dia.)
L 6.10 to 6.20 mm dia. (0.2402 to 0.2441 in. dia.) M 8 mm (0.31 i n .) N 4 m m ( 0 .1 6 i n .) O 11.97 to 11.99 mm dia. (0.4713 to 0.4721 in. dia.) PPF 1/2 Q 23 mm (0.91 in.) R 17 mm (0.67 in.) S 4 mm (0.16 in.) T 12.00 to 12.02 mm dia. (0.4724 to 0.4732 in. dia.) U 100 mm (3.94 in.) V M12 × P1.5
a Adhesive application
b Fillet welding on the enter circumference
G GENERAL
W10250170
2
, 4267
W10252400
G-42
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KiSC issued 02, 2007 A
G GENERAL
Bushing Replacing Tools
Application: Use to press out and to press fit the bushing. (1) For small end bushing
A 162 mm (6.38 in.) B 35 mm (1.38 in.) C 27 mm (1.06 in.) D 35 mm dia. (1.38 in. dia.) E 27.90 to 27.95 mm dia. (1.098 to 1.100 in. dia.) F 25.00 to 25.01 mm dia. (0.984 to 0.985 in. dia.)
(2) For idle gear bushing
A 175 mm (6.89 in.) B 40 mm (1.57 in.) C 38 mm (1.49 in.) D 45 mm dia. (1.77 in. dia.) E 41.90 to 41.95 mm dia. (1.650 to 1.652 in. dia.) F 37.95 to 37.97 mm dia. (1.494 to 1.495 in. dia.)
W10255000
Flywheel Stopper
Application: Use to loosen and tighten the flywheel screw.
A 200 mm (7.87 in.) B 20 mm (0.79 in.) C 30 mm (1.18 in.) D 8 mm (0.31 in.) E 10 mm dia. (0.39 in. dia.)
W10259480
G-43
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KiSC issued 02, 2007 A
G GENERAL
Crankshaft Bearing 1 Replacing Tool
Application: Use to press out and press fit the crankshaft bearing 1.
1. Extracting tool (D1503, D1703, V2203)
A 135 mm (5.31 in.) B 72 mm (2.83 in.) C R40 mm (R1.57 in.) D 10 mm (0.39 in.) E 20 mm (0.79 in.) F 20 mm dia. (0.79 in. dia.) G 56.8 to 56.9 mm dia. (2.236 to 2.240 in. dia.) H 51.8 to 51.9 mm dia. (2.039 to 2.043 in. dia.)
2. Inserting tool (D1503, D1703, V2203)
A 130 mm (5.12 in.) B 72 mm (2.83 in.) C R40 mm (R1.57 in.) D 9 m m ( 0 .3 5 i n .) E 4 mm (0.16 in.) F 20 mm (0.79 in.) G 20 mm dia. (0.79 in. dia.) H 68 mm dia. (2.68 in. dia.)
I 51.8 to 51.9 mm dia. (2.039 to 2.043 in. dia.)
J 56.8 to 56.9 mm dia. (2.236 to 2.240 in. dia.)
1. Extracting tool (D1803, V2403)
A 135 mm (5.31 in.) B 72 mm (2.83 in.) C R40 mm (R1.57 in.) D 10 mm (0.39 in.) E 20 mm (0.79 in.) F 20 mm dia. (0.79 in. dia.) G 64.8 to 64.9 mm dia. (2.551 to 2.555 in. dia.) H 59.8 to 59.9 mm dia. (2.354 to 2.358 in. dia.)
2. Inserting tool (D1803, V2403)
A 130 mm (5.12 in.) B 72 mm (2.83 in.) C R40 mm (R1.57 in.) D 9 m m ( 0 .3 5 i n .) E 4 mm (0.16 in.) F 20 mm (0.79 in.) G 20 mm dia. (0.79 in. dia.) H 68 mm dia. (2.68 in. dia.)
I 59.8 to 59.9 mm dia. (2.354 to 2.358 in. dia.)
J 64.8 to 64.9 mm dia. (2.551 to 2.555 in. dia.)
W10261390
G-44
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KiSC issued 02, 2007 A
Balancer Metal Replacing Tool (for Removing)
Application: Use to remove the metal bearing.
G GENERAL
A 25 mm (0.98 in. dia.) L 41.934 to 41.950 mm dia. (1.6509 to 1.6516 in. dia.)
B 10 mm (0.39 in.) M 24.959 to 24.980 mm dia. (0.9826 to 0.9835 in. dia.) C Chamfer 0.3 mm (0.01 in.) N 21.947 to 21.960 mm dia. (0.8641 to 0.8646 in. dia.) D 0.52 rad (30 °) O 28 mm (1.10 in.)
E 46.950 to 46.975 mm dia. (1.8484 to 1.8494 in. dia.) P 29 mm (1.14 in.)
F 43.934 to 43.950 mm dia. (1.7297 to 1.7303 in. dia.) Q 5 mm (0.20 in.) G 41 mm (1.61 in.) R 36 mm (1.42 in.) H 32.5 mm (1.28 in.) S 195.25 to 195.75 mm (7.687 to 7.707 in.)
I 148.5 mm (5.85 in.) T 145 mm (5.71 in.)
J 46.50 to 46.75 mm dia. (1.831 to 1.841 in. dia.) U 384.75 to 385.25 mm (15.148 to 15.167 in.)
K 44.950 to 44.975 mm dia. (1.7697 to 1.7707 in. dia.)
G-45
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KiSC issued 02, 2007 A
Balancer Metal Replacing Tool (for Fitting)
Application: Use to press fit the metal bearing.
G GENERAL
A 0.52 rad (30 °) O 5 mm (0.20 in.) B 10 mm (0.39 in.) P 3.3 to 3.7 mm (0.130 to 0.146 in.) C C hamfer 0.3 mm (0.01 in.) Q 43 .934 to 43.950 mm dia. (1.7297 to 1.7303 in. dia.) D 182 mm (7.16 in.) R 140 mm (5.51 in.) E 140 mm (5.51in.) S 36 mm (1.42 in.) F 35 mm dia. (1.38 in dia.) T 60 mm dia. (2.36 in. dia.) G 60 mm dia. (2.36 in dia.) U 46 .950 to 46.975 mm dia. (1.8484 to 1.8494 in. dia.) H 37 mm (1.46 in.) V 44.950 to 44.975 mm dia. (1.7697 to 1.7707 in. dia.)
I 21.947 to 21.960 mm dia. (0.8641 to 0.8646 in. dia.) W 41.934 to 41.950 mm dia. (1.6509 to 1.6516 in. dia.)
J 24.959 to 24.980 mm dia. (0.9826 to 0.9835 in. dia.) X 145 mm (5.71 in.)
K 8.8 to 9.2 mm (0.346 to 0.362 in.) Y 195.25 to 195.75 mm (7.687 to 7.707 in.)
L
25 mm dia. (0.98 in. dia.)
M
60 mm dia. (2.36 in. dia.)
N
46.950 to 46.975 mm dia. (1.8484 to 1.8494 in. dia.)
G-46
Z a
29 mm (1.14 in.) 36 mm (1.42 in.)
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KiSC issued 02, 2007 A
[2] SPECIAL TOOLS FOR TRACTOR
Tie-rod End Lifter
Code No.: 07909-39051 Application: Use for removing the tie-rod end with ease.
Steering Wheel Puller
Code No.: 07916-51090 Application: Use for removing the steering wheel without damaging
G GENERAL
W10264720
the steering shaft.
W10265330
Injector CH3
Code No.: 07916-52501 Application: Use for injecting calcium chloride solution into, and
removing it from, rear and 4WD type front wheel tires.
W10265850
Clutch Center Tool (For B and L Series Tractors)
Application: The clutch center tool can be used for all B and L series
tractors with a diaphragm clutch by changing tip guides. Center piece diameter is 20 mm (0.79 in.).
W10266370
Toe-in Gauge
Code No.: 07909-31681 Application: This allows easy measurement of toe-in for all machine
models.
W10266890
G-47
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KiSC issued 02, 2007 A
G GENERAL
Rear Axle Cover Puller
Code No.: 079 16- 51 041 Application: Use for removing a rear axle cover from rear axle.
W10732590
Relief Valve Pressure Tester
Code No.: 079 16- 50 045 Application: This allows easy measurement of relief set pressure.
(1) Gauge (07916-50322) (2) Cable (07916-50331) (3) Threaded Joint (07916-50401) (4) Threaded Joint (07916-50341) (5) Adaptor B (M18 × P1.5)
(07916-50361)
(6) Adaptor C (PS3/8) (07916-50371) (7) Adaptor D (PT1/8) (07916-50381) (8) Adaptor E (PS3/8) (07916-50392) (9) Adaptor F (PF1/ 2) (07916-62601)
(10) Adaptor 58 (PT1/4) (07916-52391)
W10267410
Flow Meter
Code No.: 07916-52791 (Flow Meter)
07916-52651 (Hydraulic Test Hose)
Application: This allows easy testing of hydraulic system.
(1) Flow Meter (2) Hydraulic Test Hose
W10313180
Adaptor Set for Flow Meter
Code No.: 079 16- 54 031 Application: Use for testing the hydraulic system.
(1) Adaptor 52 (2) Adaptor 53 (3) Adaptor 54 (4) Adaptor 61 (5) Adaptor 62 (6) Adaptor 63 (7) Adaptor 64
(8) Adaptor 65 (9) Adaptor 66
(10) Adaptor 67
(11) Adaptor 68 (12) Adaptor 69 (13) Hydraulic Adaptor 1
W10313960
Power Steering Adapter
Code No.: 079 16- 54 021 Application: Use for measuring the relief valve sett ing pressure for
power steering.
W10442870
G-48
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NOTE■
KiSC issued 02, 2007 A
G GENERAL
Pinion Locking Tool
Code No.: 07916-52311 Application: Use for preventing the shaft from turning when
removing or tighten a bevel pinion shaft staking nut.
W10445520
Rear Axle Nut Wrench 71
Code No.: 07916-52531 Application: Use for removing and installing a rear axle nut.
W10446460
Relief Valve Setting Pressure Adaptor G
Code No.: 07916-52751 Application: This offers easy measurement of relief valve setting
pressure from the h ydraulic coupl er. This is availa ble with the relief valve setting pressure tester.
• The following special tools are not provided, so make them referring to the figure. Pinion Shaft Remover
Application: Use for removing a pinion shaft.
A 106 mm (4.17 in.) B 350 mm (13.78 in.) C 6 mm (0.24 in.) D 90 mm (3.54 in.) E 10 mm (0.39 in.) F 40 mm (1.57 in.) G 10 mm (0.39 in.) H 35.6 mm (1.40 in.)
I 36 mm (1.42 in.)
J 41.6 mm (1.64 in.)
K Part code No. 3A201-4130 nut
L M27 × P1.5
M M10 × P1.25
W10623960
W10315930
G-49
Page 70
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
Hydraulic Arm Shaft Bushing Press-Fitting Tool
Application: Use for replacing the hyd raulic arm shaft bushing s in
the hydraulic cylinder body.
Right Left
54.7 to 54.9 mm
A
(2.1535 to 2.1614 in.)
24.5 to 25.5 mm
B
(0.9646 to 1.0039 in.) C 40 mm (1.57 in.) 40 mm (1.57 in.) D 32 mm (1.26 in.) 30 mm (1.18 in.)
49.7 to 49.9 mm
E
(1.9567 to 1.9646 in.)
F 70 mm dia. (2.76 in. dia.) G 40 mm dia. (1.57 in. dia.) H 50 mm (1.97 in.)
I 10 mm (0.39 in.) a6.3 μm (250 μin.) b6.3 μm (250 μin.) c6.3 μm (250 μin.) d6.3 μm (250 μin.)
49.7 to 49.9 mm (1.9567 to 1.9646 in.)
21.5 to 22.5 mm (0.8465 to 0.8858 in.)
44.7 to 44.9 mm (1.7598 to 1.7677 in.)
W10316550
Draft Control Test Bar
Application: Use for checking the lift range and floating range of
hydraulic draft control.
A 1045 mm (41.14 in.) B 1000 mm (29.37 in.) C 20 mm dia. (0.79 in. dia.) D 30 mm dia. (1.18 in. dia.) E 90 mm (3.54 in.) F 30 mm (1.18 in.) G 30 mm (1.18 in.) H 15 mm (0.59 in.)
I 20 mm dia. (0.79 in. dia.)
J Weld all around
K Weld all around
L 20 mm (0.79 in.)
W10625190
G-50
Page 71
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
KiSC issued 02, 2007 A
G GENERAL
• Special tools for R134a refrigerant air conditioning system introduced below are available from NIPPONDENSO CO. LTD.
Air Conditioner Service Tool
Code No.: DENSO.CO. 95048-00061 Application: Use for charging, testing or discharging the air
conditioning system.
W1013507
(1) Manifold Gauge
Assembly
(2) Charging Hose
(Red : HI)
(3) Charging Hose
(Blue : LO) (4) Charging Hose (Green) (5) Can Tap Valve (6) T Joint (7) Quick Coupler (HI) (8) Quick Coupler (LO ) (9) Se rvice Valve Packing
(10) Charging Hose Packing (11) Tool Case
95048-10090
95948-10270
95948-10280 95948-10260 95048-10150 95048-10160 95048-10130 95048-10140 95906-10310 95906-10300 95949-10610
W1014733
Electric Gas Leak Tester
Code No.: DENSO.CO. 95146-00060 Application: Use for gas leak testing the air conditioning system.
W1013817
Vacuum Pump
Code No.: DENSO.CO. 95046-00040 (AC220V)
95046-00050 (AC240V)
Application: Use for evacuating the air conditioning system.
(1) Adaptor (For 134a) (2) Vacuum Pump
W1013764
G-51
Page 72
L3130 · L3430 · L3830 · L4630 · L5030, WSM
■
KiSC issued 02, 2007 A
Stopper Magnet Clutch (For A/C Compressor)
G GENERAL
Adaptor (For R134a)
Code No.: DENSO.CO. 95048-10190 (AC220V)
95048-10200 (AC240V)
Application: Use for evacuating the air conditioning system.
W1013888
Application: Use for loosen and tighten the magnet clutch mounting nut.
NOTE
• This special tool is not provided, so make it referring to the figure.
A 125 mm (4.92 in.) H 4.52 rad (120 °) B 40 mm dia. (1.57 in. dia.) I R adius 27 mm (Radius 1.06 in.) C Radius 33 mm (Radius 1.30 in.) J Radius 50 mm (Radius 1.97 in.) D 16 mm (0.63 in.) K Weld all around E 120 mm dia. (4.72 in. dia.) L 20 mm (0.78 in.) F 12 mm dia. (0.47 in. dia.) M Radius 41 mm (Radius 1.61 in.)
G-52
Page 73
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
Valve Adaptor
Application: Use for measuring the system pressure of shuttle
valve.
A 24 mm (0.94 in.) B 27.7 mm (1.09 in.) C PS1/4 D 11 mm (0.43 in.)
E 15 mm (0.59 in.)
F 40 mm (1.57 in.) G 60 mm (2.36 in.) H 15 mm (0.59 in.)
I PT1/8
J 4 mm dia. (0.15 in. dia.)
C
1 Chamfer 1 mm (0.039 in.)
C
2 Chamfer 2 mm (0.079 in.)
W1039227
G-53
Page 74
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
KiSC issued 02, 2007 A
Pump Adaptor
G GENERAL
Application: Use for checking the main hydraulic pump.
• When using, attach with following parts. O-ring : 04811-00180
• This adaptor is modified from Adaptor 61 of flowmeter adaptor set (see page G-48).
A 22 mm (0.872 in.) K 135 mm (5.31 in.) B 11 mm (0.437 in.) L 7 mm dia. (0.28 in. dia.) C 24 mm dia. (0.94 in. dia.) M 8.5 mm dia. (0.33 in. dia.) D 18 mm dia. (0.71 in. dia.) N 37 mm (1.46 in.) E 12 mm dia. (0.47 in. dia.) O 61.5 mm (2.42 in.) F 1.7 to 1.9 mm (0.067 to 0.075 in.) P 24 mm (0.94 in.) G 30 mm Round (1.18 in. Round) Q 27.7 mm (1.09 in.) H 10 mm dia. (0.39 in. dia.) R 0.244 rad (14 °)
I G 3/8 S 40 mm (1.57 in.)
J 89 mm (3.50 in.) T 60 mm dia. (2.36 in. dia.)
(Reference)
• From size A to size R are same size as adaptor 61.
G-54
Page 75
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
NOTE■
KiSC issued 02, 2007 A
9. TIRES
[1] TIRE PRESSURE
G GENERAL
WARNING
• Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.
• Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator’s manual.
• Do not use tires other than those approved by KUBOTA.
■ Inflation Pressure
Though the tire pr essure is factor y-set t o the pre scribed l evel, i t
naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.
Tire sizes Inflation Pressure
2
, 17 psi)
2
, 14 psi)
2
, 14 psi)
2
, 14 psi)
2
, 20 psi)
2
, 14 psi)
2
, 12 psi)
2
, 26 psi)
2
, 23 psi)
2
, 32 psi)
2
, 23 psi)
2
, 20 psi)
Rear
Front
11.2-24, 4PR 120 kPa (1.2 kgf/cm
12.4-24, 4PR 100 kPa (1.0 kgf/cm
13.6-24, 4PR 100 kPa (1.0 kgf/cm
13.6-26, 4PR 100 kPa (1.0 kgf/cm
13.6-28, 6PR 140 kPa (1.4 kgf/cm 355/80-D20, 4PR 100 kPa (1.0 kgf/cm 475/65-D20, 4PR 80 kPa (0.8 kgf/cm 7-16, 4PR 180 kPa (1.8 kgf/cm 8-16, 4PR 160 kPa (1.6 kgf/cm
9.5-16, 4PR 220 kPa (2.2 kgf/cm 212/80-D15, 4PR 160 kPa (1.6 kgf/cm 29 × 12.00-15, 4PR 140 kPa (1.4 kgf/cm
• Maintain the maximum pressure in f ront tires, if using a front loader or when equipped with a full load of front weights.
(A) Insufficient (B) Standard (C) Excessive
(1) Ground
W10440050
G-55
Page 76
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
[2] TREADS ADJUS TMENT
CAUTION
• When working on sl opes or working with trailer, set the wheel tread as wide as practic e for the job for maximum stability.
• Support tractor securely on stands before removing a wheel.
• Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.
• Never operate tractor with a loose rim, wheel, or axle.
(1) Front Wheels
Front axle is not adjustable
Models L3130, L3430
(1) Tread
Tire
Tread
7-16
Farm
1150 mm
(45.3 in.)
––
––
Models L3830, L4630
Tire
Tread
7-16
Farm
1150 mm
(45.3 in.)
8-16
Farm
1145 mm
(45.1 in.)
–
–
Models L5030
Tire – –
Tread – –
9.5-16 Farm
1135 mm
(44.7 in.)
212/80-D15
Turf
1180 mm (46.5 in.)
212/80-D15
Turf
1180 mm (46.5 in.)
–
–
–
–
29 × 12.00-
15 Tu rf
1270 mm
(50.0 in.)
29 × 12.00-
15 Tu rf
1210 mm
(47.6 in.)
W10527070
(2) Rear Wheels
Rear tread can be adjusted in 6 steps depending on the model.
To change the tread
1. Lift the rear tires off the ground.
2. Follow the illustrations below to get the desired tread width.
• If not attached as illustrated, transmission parts may be damaged.
• When re-fitting or adjusting a wheel, tighten the bolts to the following t orques then re check a fte r drivi ng the tractor 200 m (200 yards) and thereafter according to service interval.
G-56
Page 77
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
Models
G GENERAL
L3130, L3430
11.2-24 Farm
L3130, L3430
11.2-24 Farm
L3830, L4630
12.4-24 Farm L3830, L4630
13.6-24 Farm L3830, L4630
13.6-26 Farm L5030
13.6-28 Farm
Models
1110 mm (43.7 in.)
1110 mm (43.7 in.)
1130 mm (44.5 in.)
1140 mm (44.9 in.)
1140 mm (44.9 in.)
1125 mm (44.3 in.)
1205 mm
(47.4 in.)
1205 mm
(47.4 in.)
1220 mm
(48.0 in.)
1210 mm
(47.6 in.)
1210 mm
(47.6 in.)
1225 mm
(48.2 in.)
1300 mm
(51.2 in.)
1300 mm
(51.2 in.)
1320 mm
(52.0 in.)
1310 mm
(51.6 in.)
1310 mm
(51.6 in.)
1325 mm
(52.2 in.)
1385 mm
(54.5 in.)
1385 mm
(54.5 in.)
1400 mm
(55.1 in.)
1410 mm
(55.5 in.)
1335 mm
(52.6 in.)
–
W10529090
L3130, L3430
355/80-D20 Turf
L3830, L4630
355/80-D20 Turf
L3830, L4630, L5030
475/65-D20 Turf
(1) Tread
1125 mm (44.3 in.)
1140 mm
(44.9 in.)
–
1190 mm
(46.9 in.)
1210 mm
(47.6 in.)
1285 mm
(50.6 in.)
W10531370
G-57
Page 78
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
G GENERAL
[3] TIRE LIQUID INJECTION
Auxiliary weights can be used to increase traction force for plowing in fields or clayey ground.
Another way is to inject water or another liquid, such as a calcium chloride solution in the tires. Water must not be used in winter si nce it freezes at 0 °C (32 °F). The calcium chloride so lution will not fr eeze and mor eover, affords higher effect than water since its specific gravity is higher than that of water by about 20 %. Below is an explanation of calcium chloride solution injection.
• Do not fill the front tires with liquid. Preparation of Calcium Chloride Solution
CAUTION
• When making a calcium chloride solution, do not pour water over calcium chloride since this results in chemical reaction which will cause high temperature. Instead add a small amount of calcium chloride to the water at a time until the desired solution is achieved.
Freezing temp.
−5 °C (23 °F) 12 kg (26.4 lbs)
−10 °C (14 °F) 21 kg (46.3 lbs)
−15 °C (5 °F) 28 kg (61.7 lbs)
−20 °C (−4 °F) 34 kg (75.0 lbs)
−25 °C (−13 °F) 40 kg (88.2 lbs)
−30 °C (−22 °F) 44 kg (97.0 lbs)
−35 °C (−31 °F) 49 kg (108 lbs)
−40 °C (−40 °F) 52 kg (114.6 lbs)
−45 °C (−49 °F) 56 kg (123.5 lbs)
−50 °C (−58 °F) 61 kg (134.5 lbs)
Weight of CaCl
(26.5 U.S.gals, 22.0 Imp.gals) of water
2 to be dissolved in 100 L
(a) Water (b) CaCl
2 (Calcium Chloride)
W10330830
Attaching Injector
1. Lift the rear tires off the ground.
2. Turn the tire so that the air valve is at the top.
3. Remove the air valve, and attach the injector. (Code No. 07916-
52501)
(1) Injector (2) Hose
W10333310
G-58
Page 79
L3130 · L3430 · L3830 · L4630 · L5030, WSM
■
KiSC issued 02, 2007 A
G GENERAL
Injection
CAUTION
• When a calcium chloride solution is used, cool it before pouring it into the tire.
• Do not fill tires with water or solution more than 75 % of full capacity (to the valve stem level).
The following four ways can be used to inject water or a calcium
chloride solution into tires.
1. Gravity injection (Fig. 1)
2. Pump injection (Fig. 2)
3. Pressure tank injection (Fig. 3)
4. Injection directly from tap (only when water is being used).
NOTE
• Once injection is completed, reset the air valve, and pump air into the tire to the specified pressure.
Weight of Calcium Chloride Solution Filling 75 % of Full Capacity
of a Tire
Tire sizes 11.2-24 12.4-24 13.6-24 Slush free at −10 °C (14 °F)
Solid at −30 °C (−22 °F) [Approx. 1 kg (2 lbs) CaCl 4 L (1 gals) of water]
Slush free at −24 °C (−11 °F) Solid at −47 °C (−53 °F) [Approx. 1.5 kg (3.5 lbs) CaCl per 4 L (1 gals) of water]
Slush free at −47 °C (−53 °F) Solid at −52 °C (−62 °F) [Approx. 2.25 kg (5 lbs) CaCl per 4 L (1 gals) of water]
2 per
2
2
103 kg
(227 lbs)
108 kg
(238 lbs)
115 kg
(254 lbs)
117 kg
(258 lbs)
125 kg
(276 lbs)
133 kg
(293 lbs)
153 kg
(337 lbs)
160 kg
(353 lbs)
170 kg
(375 lbs)
Tire sizes 13.6-26 13.6-28 Slush free at −10 °C (14 °F)
Solid at −30 °C (−22 °F) [Approx. 1 kg (2 lbs) CaCl 4 L (1 gals) of water]
Slush free at −24 °C (−11 °F) Solid at −47 °C (−53 °F) [Approx. 1.5 kg (3.5 lbs) CaCl per 4 L (1 gals) of water]
Slush free at −47 °C (−53 °F) Solid at −52 °C (−62 °F) [Approx. 2.25 kg (5 lbs) CaCl per 4 L (1 gals) of water]
(1) Pump (2) Pressure Tank (3) Compressor (4) Air (5) Water
2 per
2
2
172 kg
(379 lbs)
181 kg
(399 lbs)
192 kg
(423 lbs)
(A) Correct : 75 %
Air Compresses Like A Cushion
(B) Incorrect : 100 % Full
Water Can Not Be Compressed
185 kg
(408 lbs)
200 kg
(441 lbs)
215 kg
(474 lbs)
W10334350
G-59
Page 80
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
G GENERAL
Draining Water or Solution
1. Lift the rear tires off the ground.
2. Turn the tire so that the air valve is at the bottom.
3. Remove the air valve, and drain liquid (liquid can only be drained to the level of the valve and liquid under that level remains inside).
4. To drain liquid completely, use the injector, and direct compressed air into the ti re to force out the liquid through the injector’s vent.
(1) Injector (2) Hose (3) Vent
A: Compressed Air
W10451670
G-60
Page 81
1 ENGINE
KiSC issued 02, 2007 A
Page 82
MECHANISM
KiSC issued 02, 2007 A
CONTENTS
1. FEATURES....................................................................................................1-M1
2. FUEL SYSTEM ............................................................................................. 1-M2
3. LUBRICATING SYSTEM .............................................................................. 1-M3
4. COOLING SYSTEM......................................................................................1-M4
Page 83
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
1. FEATURES
ENGINE
The engine model shown in the table below is adopted in the L30 series tractor. These are 03-M series engine.
Tractor Model Engine Model L3130 D1503-MA-E L3430 D1703-MA-E L3830 D1803-MA-E L4630 V2203-MA-E L5030 V2403-MA-E
W1012642
1-M1
Page 84
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
2. FUEL SYSTEM
ENGINE
(1) Fuel Overflow Pipe (2) Injection Nozzle (3) Injection Pipe
(4) Fuel Tank (5) Injection Pump Air Vent Pipe (6) Injection Pump
(7) Fuel Filter (8) Fuel Feed Pump (9) Fuel Filter Air Vent Pipe
a : Injected Fuel Flow b : Returned Fuel Flow
The fuel system of this tractor is shown in the diagram above. Fuel from the tank flows in the passage as shown by the arrows, and is injected from the nozzle via the fuel injection
pump. Overflow fuel returns to the tank.
The system includes filters and other concerns to protect it from entrance of air, water and dust.
While the engine is runnin g, fue l is fed i nto th e inj ec tio n pum p ( 6) by the fuel feed pump (8) afte r p assi ng thr ou gh the fuel filter (7). The fuel camshaft actuates the injection pump and force-feeds fuel to the injection nozzle (2) through the injection pipe (3). Fuel is then sprayed through the nozzle into the combustion chamber. The fuel discharged after lubricating and cooling the injection nozzle is returned to the fuel tank (4) automatically through the overflow pipe (1).
1-M2
Page 85
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
3. LUBRICATING SYSTEM
ENGINE
(1) R ocker Arm (2) Oil Pressure Switch (3) R ocker Arm Shaft (4) Valve (5) Gov ernor Shaft (6) Idle Gear (7) Crankshaft (8) Oil Pump
(9) Oil Strainer (10) Relief Valve (11) Oil Filter Cartridge (12) Push Rod (13) Tappet (14) Camshaft (15) Pi ston (16) C onnecting Rod (17) Oil Cooler (L4630, L5030)
W1012968
A lubricating syst em consi sts of a n oil str ainer ( 9), oil pump (8) , rel ief valv e (10), oi l filt er cartr idge (11), oil cooler
(17) and oil pressure switch (2).
The oil pump s ucks lubrica ting oil from the oil p an through the oil st rainer an d the oil flow s down to the oil filt er, cartridge where it is further filtered. Then the oil is forced to crankshaft (7), connecting rods (16), idle gear (6), governor shaft (5), camshaft (14) and rocker arm shaft (3) to lubricate each part through the oil gallery.
1-M3
Page 86
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
4. COOLING SYSTEM
ENGINE
(1) Radiator (2) Cooling Fan (3) Thermostat (4) Water Pump (5) Cylinder Head Water Jacket (6) Cylinder Block Water Jacket
W1013006
The cooling system consists of a radiator (1), a centrifugal water pump (4), a cooling fan (2) and a thermostat (3). The water is cool ed as it fl ows th rough the radiator co re, and the c ooling air through the r adia tor cor e by cooli ng
fan (2).
The water pump receives water from the radiator or from the cylinder head and force it into the cylinder block.
The thermostat (3) opens or closes according to the water temperature. When the water temperature is high, the thermostat (3) opens to allow the water to flow from the cylinder head to the radiator (1). When the water temperature is low, the thermostat close to flow the water only to the water pump (4).
The opening temperature of the thermostat (3) is approx. 71 °C (159.8 °F).
1-M4
Page 87
SERVICING
KiSC issued 02, 2007 A
CONTENTS
1. TROUBLESHOOTING....................................................................................1-S1
2. SERVICING SPECIFICATIONS ....................................................................1-S4
3. TIGHTENING TORQUES ............................. ....... ...... ....... ...... ....... ...... ....... .1-S11
4. CHECKING, DISASSEMBLING AND SERVICING....................................1-S12
[1] SEPARATING ENGINE FROM TRACTOR .........................................1-S12
[2] ENGINE BODY ......................................................................................1-S26
(1) Checking and Adjusting ............................ ...... ....... ...........................1-S26
(2) Disassembling and Assembling........................................................1-S28
(3) Servicing ...........................................................................................1-S44
[3] LUBRICATING SYSTEM ..................................... ....... ...... ....... ...... ....... .1-S61
(1) Checking...........................................................................................1-S61
(2) Servicing ...........................................................................................1-S61
[4] COOLING SYSTEM...............................................................................1-S62
(1) Checking and Adjusting ............................ ...... ....... ...........................1-S62
[5] FUEL SYSTEM . ...... ....... ...... ....... ...... ...... ....... ....................................... .1-S64
(1) Checking and Adjusting ............................ ...... ....... ...........................1-S64
Page 88
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
1. TROUBLESHOOTING
ENGINE
Symptom Probable Cause Solution
Engine Does Not Start
Starter Does Not Run • Battery discharged
Engine Revolution Is Not Smooth
Either White or Blue Exhaust Gas Is Observe
• No fuel
• Air in the fuel system
• Water in the fuel system
• Fuel pipe clogged
• Fuel filter clogged
• Excessively high viscosity of fuel or engine oil at low temperature
• Fuel with low cetane number
• Fuel leak due to l oos e inj ect ion pip e ret a ini ng nut
• Incorrect injec tio n timi ng
• Fuel camshaft worn
• Injection nozzle clogged
• Injection pump malfunctioning
• Seizure of crankshaft, camshaft, piston, cylinder or bearing
• Compression leak from cylinder
• Improper valve timing
• Piston ring and cylinder worn
• Excessive valve clearance
• Starter malfunctioning
• Main switch malfunctioning
• Safety switches improperly adjusted or defective
• Starter relay defective
• Wiring disconnected
• Electronic instrument panel connector disconnected
• Fuel filter clogged or dirty
• Air cleaner clogged
• Fuel leak due to l oos e inj ect ion pip e ret a ini ng nut
• Injection pump malfunctioning
• Incorrect nozzle injection pressure
• Injection nozzle stuck or clogged
• Governor malfunctioning
• Excessive engine oil
• Piston ring and cylinder worn or stuck
• Incorrect injec tio n timi ng
• Deficient compr es s ion
Replenish fuel Bleed Change fuel and repair or replace fuel system Clean Change Use the spec ified fu el or engine oil Use the specified fuel Tighten nut
Adjust Replace Clean Repair or replace Repair or replace
Replace head gasket, tighten cylinder head screw, glow plug and nozzle holder Correct or replace timing gear Replace Adjust
Charge Repair or replace Repair or replace Repair or replace
Replace Connect Connect
Change Clean or change Tighten nut
Repair or replace Adjust Repair or replace Repair
Reduce to the specified level Repair or replace Adjust Adjust top clearance
Reference Page
G-7, 8
G-34
–
–
G-31
G-7, 8 G-7, 8
1-S29 1-S64
1-S37
–
1-S32
1-S37, S39,
S42
1-S29, S30
1-S36 1-S39
1-S27
G-25
9-S41
9-S33, 34
9-S35 9-S37
– –
G-31 G-22
1-S29 1-S32
1-S65 1-S29
–
G-7, 8 1-S40
1-S64 1-S28
W1014322
1-S1
Page 89
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE
Symptom Probable Cause S olution
Either Black or Dark Gray Exhaust Gas Is Observe
•Overload
• Low grade fuel used
• Fuel filter clogged
• Air cleaner clogged
• Deficient nozzle injection
Lessen the load Use the specified fuel Change Clean or change Repair or replace the nozzle
Deficient Output • Incorrect injection timing
• Engine’s moving parts seem to be seizing
• Uneven fuel injection
Adjust Repair or replace Repair or replace the injection pump
• Deficient nozzle injection
Repair or replace the nozzle
• Compression leak
Replace head gasket, tighten cylinder head bolt, glow plug and nozzle holder
Excessive Lubricant Oil Consumption
Fuel Mixed Into Lubricant Oil
• Piston ring’s gap facing the same direction
• Oil ring worn or stuck
• Piston ring groove worn
• Valve stem and guide worn
• Oil leaking due to defective seals or packing
• Injection pump’s plunger worn
• Deficient nozzle injection
Shift ring gap direction Replace Replace the piston Replace Replace
Replace pump element or pump Repair or replace the nozzle
• Injection pump broken
Water Mixed Into Lubricant Oil
• Head gasket defective
• Cylinder block or cylinder head flawed
Low Oil Pressure • Engine oil insufficient
• Oil straight clogged
• Relief valve stuck with dirt
• Relief valve spring weaken or broken
• Excessive oil clearance of crankshaft bearing
• Excessive oil clearance of crankpin bearing
• Excessive oil clearance of rocker arm
• Oil passage clogged
• Different type of oil
Replace Replace
Replace Replenish
Clean Clean Replace Replace Replace Replace Clean Use the specified type of oil
• Oil Pump defective
High Oil Pressure • Difference type oil
Repair or replace Use the specified
type of oil
• Relief valve defective
Replace
Reference Page
–
G-7, 8
G-31 G-22
1-S29
1-S64
–
1-S32 1-S29, S65 1-S29, S30
1-S40
1-S40 1-S39, S40
1-S31
–
1-S32 1-S29, S65
1-S32
1-S30
1-S30
G-7, 8
1-S38
–
– 1-S43 1-S43 1-S30
– G-7, 8
1-S37 G-7, 8
–
W1014322
1-S2
Page 90
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE
Symptom Probable Cause Solution
Engine Overheated • Engine oil insufficient
• Fan belt broken or elongated
• Coolant insufficient
• Radiator net and radiator fin clogged with
Replenish Change or adjust Replenish Clean
dust
• Inside of radiator corroded
• Coolant flow route corroded
• Radiator cap defective
• Overload running
• Head gasket defectiv e
• Incorrect injec tio n timi ng
• Unsuitable fuel used
Clean or replace Clean or replace Replace Loosen the load Replace Adjust Use the specified fuel
Reference Page
G-7, 8
G-23
– –
–
G-27
1-S63
– 1-S30 1-S64 G-7, 8
W1014322
1-S3
Page 91
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE
2. SERVICING SPECIFICATIONS
ENGINE BODY
Item Factory Specification Allowable Limit
Cylinder Head Surface Flatness – 0.05 mm / 500 mm
0.0020 in. /
19.69 in.
Compression Pressure (When Cranking with Starting Motor)
3.53 to 4.02 MPa / 290 min
36 to 41 kgf/cm
290 min
512 to 583 psi /
290 min
−1
(rpm)
−1
(rpm)
−1
(rpm)
2
/
2.55 MPa /
290 min
26 kgf/cm
290 min
370 psi /
290 min
−1
(rpm)
−1
(rpm)
−1
(rpm)
2
/
Difference among Cylinders
–
Top Clearance 0.55 to 0.70 mm
0.0217 to 0.0276 in.
Valve Clearance (When Cold) 0.18 to 0.22 mm
0.0071 to 0.0087 in.
Valve Seat Width (Intake)
2.12 mm
0.0835 in.
Width (Exhau st)
2.12 mm
0.0835 in.
Valve Seat Angle (Intake)
1.047 rad 60 °
Angle (Exhaust)
0.785 rad 45 °
Valve Face Angle (Intake)
1.047 rad 60 °
Angle (Exhaust)
0.785 rad 45 °
Valve Stem to Valve Guide
Clearance
0.040 to 0.070 mm
0.00157 to 0.00276 in.
10 % or less
–
–
–
–
–
–
–
–
0.1 mm
0.0039 in.
Valve Stem
Valve Guide
Valve Recessing Protrusion
O.D.
I.D.
Recessing
1-S4
7.960 to 7.975 mm
0.31339 to 0.31398 in.
8.015 to 8.030 mm
0.31555 to 0.31614 in.
0.05 mm
0.0020 in.
0.15 mm
0.0059 in.
–
–
–
0.4 mm
0.0157 in.
W1013874
Page 92
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE BODY (Continued)
Item Factory Specification Allowable Limit
Valve Timing (Intake Valve) D1503-M Open
0.14 rad (8 °) before T.D.C.
ENGINE
–
Close
D1703-M
Open D1803-M V2203-M V2403-M
Close
Valve Timing (Exhaust Valve) D1503-M Open
Close
D1703-M
Open D1803-M V2203-M V2403-M
Close
Valve Spring Free Length
Setting Load /
Setting Length
0.35 rad (20 °) after B.D.C.
0.21 rad (12 °)
before T.D.C.
0.63 rad (36 °) after B.D.C.
1.05 rad (60 °)
before B.D.C.
0.21 rad (12 °)
after T.D.C.
1.00 rad (57 °)
before B.D.C.
0.21 rad (12 °)
after T.D.C.
41.7 to 42.2 mm
1.6417 to 1.6614 in.
117.6 N / 35.0 mm
12.0 kgf / 35.0 mm
26.4 lbs / 1.3780 in.
–
–
–
–
–
–
–
41.2 mm
1.6220 in.
100.0 N /35.0 mm
10.2 kgf /35.0 mm
22.5 lbs /1.3780 in.
Tilt
–
1.0 mm
0.039 in.
Rocker Arm Shaft to Rocker Arm
Rocker Arm Shaft
Clearance
O.D.
0.016 to 0.045 mm
0.00063 to 0.00177 in.
13.973 to 13.984 mm
0.1 mm
0.0039 in. –
0.55012 to 0.55055 in.
Rocker Arm
I.D.
14.000 to 14.018 mm
–
0.55118 to 0.55189 in.
Push Rod Alignment – 0.25 mm
0.0098 in.
Tappet to Tappet Guide
Tappet
Clearance
O.D.
0.020 to 0.062 mm
0.00079 to 0.00244 in.
23.959 to 23.980 mm
0.07 mm
0.0028 in. –
0.94327 to 0.94410 in.
Tappet Guide
I.D.
24.000 to 24.021 mm
–
0.94488 to 0.94571 in.
W1013874
1-S5
Page 93
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE BODY (Continued)
Item Factory Specification Allowable Limit
Timing Gear Crank Gear to Idle Gear
Backlash
0.0415 to 0.1122 mm
0.00163 to 0.00442 in.
ENGINE
0.15 mm
0.0059 in.
Idle Gear to Cam Gear
Idle Gear to Injection Pump Gear
Crank Gear to Oil Pump Gear
Idle Gear to Balancer Gear (Balancer Model Only)
Backlash
Backlash
Backlash
Backlash (Intake side)
Backlash (Exhaust side)
Idle Gear Side Clearance 0.12 to 0.48 mm
Idle Gear Shaft to Idle Gear Bushing
Idle Gear Shaft
Clearance
O.D.
0.0415 to 0.1154 mm
0.00163 to 0.00454 in.
0.0415 to 0.1154 mm
0.00163 to 0.00454 in.
0.0415 to 0.1090 mm
0.00163 to 0.00429 in.
0.0350 to 0.1160 mm
0.00138 to 0.00457 in.
0.0350 to 0.1160 mm
0.00138 to 0.00457 in.
0.0047 to 0.0189 in.
0.025 to 0.066 mm
0.00098 to 0.00260 in.
37.959 to 37.975 mm
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.9 mm
0.0354 in.
0.1 mm
0.0039 in. –
1.49445 to 1.49508 in.
Idle Gear Bushing
I.D.
38.000 to 38.025 mm
–
1.49606 to 1.49704 in.
Camshaft Side Clearance 0.07 to 0.22 mm
0.0028 to 0.0087 in.
0.3 mm
0.0118 in.
Camshaft Alignment – 0.01 mm
0.0004 in.
Cam Height
(Intake / Exhaust)
Camshaft Journal to Cylinder Block Bore
Clearance
33.90 mm
1.3346 in.
0.050 to 0.091 mm
0.00197 to 0.00358 in.
33.85 mm
1.3327 in.
0.15 mm
0.0059 in.
Camshaft Journal
Cylinder Block Bore
Balancer Shaft (Balancer Model Only) Side Clearance 0.07 to 0.22 mm
Balancer Shaft Journal 1 to Balancer Shaft Bearing 1 (Balancer Model Only)
Balancer Shaft Journal 1
Balancer Shaft Bearing 1
O.D.
I.D.
Clearance
O.D.
I.D.
1-S6
39.934 to 39.950 mm
1.57221 to 1.57284 in.
40.000 to 40.025 mm
1.57480 to 1.57579 in.
0.0028 to 0.0087 in.
0.030 to 0.111 mm
0.00118 to 0.00437 in.
43.934 to 43.950 mm
1.72968 to 1.73031 in.
43.980 to 44.045 mm
1.73149 to 1.73405 in.
–
–
0.3 mm
0.0118 in.
0.2 mm
0.0079 in. –
–
W1013874
Page 94
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE BODY (Continued)
Item Factory Specification Allowable Limit
Balancer Shaft Journal 2 to Balancer Shaft Bearing 2 (Balancer Mod el On ly)
Clearance
0.030 to 0.111 mm
0.00118 to 0.00437 in.
ENGINE
0.2 mm
0.0079 in.
Balancer Shaft Journal 2
O.D.
41.934 to 41.950 mm
1.65094 to 1.65157 in.
Balancer Shaft Bearing 2
I.D.
41.980 to 42.045 mm
1.65275 to 1.65531 in.
Balancer Shaft Journal 3 to Balancer Shaft Bearing 3 (Balancer Mod el On ly)
Balancer Shaft Journal 3
Clearance
O.D.
0.020 to 0.094 mm
0.00079 to 0.00370 in.
21.947 to 21.960 mm
0.86405 to 0.86456 in.
Balancer Shaft Bearing 3
I.D.
21.980 to 22.041 mm
0.86535 to 0.86775 in.
Piston Pin Bore I.D. 25.000 to 25.013 mm
0.98425 to 0.98476 in.
Second Ring to Ring Groove D1503-M
Clearance 0.093 to 0.120 mm
0.0037 to 0.0047 in.
D1703-M D1803-M
0.093 to 0.128 mm
0.0037 to 0.0050 in. V2203-M V2403-M
Oil Ring to Ring Groove Clearance 0.020 to 0.060 mm
0.0008 to 0.0021 in.
Top Ring D1503-M
Ring Gap 0.20to 0.35 mm
0.0079 to 0.0138 in.
–
–
0.2 mm
0.0079 in. –
–
25.05 mm
0.9862 in.
0.2 mm
0.0079 in.
0.2 mm
0.0079 in.
0.15 mm
0.0059 in.
1.25 mm
0.0492 in.
D1703-M D1803-M
0.20 to 0.40 mm
0.0079 to 0.0157 in.
1.25 mm
0.0492 in.
V2203-M V2403-M
Second Ring Ring Gap 0.30 to 0.45 mm
0.0118 to 0.0177 in.
Oil Ring Ring Gap 0.25 to 0.45 mm
0.0098 to 0.0177 in.
1.25 mm
0.0492 in.
1.25 mm
0.0492 in.
Connecting Rod Alignment – 0.05 mm
0.0020 in.
Piston Pin to Small End Bushing
Piston Pin
Clearance
O.D.
0.014 to 0.038 mm
0.00055 to 0.00150 in.
25.002 to 25.011 mm
0.15 mm
0.0059 in. –
0.98433 to 0.98468 in.
Small End Bushing
I.D.
25.025 to 25.040 mm
–
0.98523 to 0.98582 in.
Crankshaft Alignment – 0.02 mm
0.00079 in.
W1013874
1-S7
Page 95
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE BODY (Continued)
Item Factory Specification Allowable Limit
Crankshaft Journal to Crankshaft Bearing 1
Oil Clearance
0.040 to 0.118 mm
0.00157 to 0.00465 in.
ENGINE
0.2 mm
0.0079 in.
Crankshaft Journal
Crankshaft Bearing 1
Crankshaft Journal to Crankshaft Bearing 2
Crankshaft Journal
Crankshaft Bearing 2
D1503-M D1703-M V2203-M
D1803-M V2403-M
D1503-M D1703-M V2203-M
D1803-M V2403-M
D1503-M D1703-M V2203-M
D1803-M V2403-M
D1503-M D1703-M V2203-M
O.D.
I.D.
Oil Clearance
O.D.
I.D.
51.921 to 51.940 mm
2.04413 to 2.04488 in.
59.921 to 59.940 mm
2.35909 to 2.35984 in.
51.980 to 52.039 mm
2.04646 to 2.04878 in.
59.980 to 60.039 mm
2.36142 to 2.36374 in.
0.040 to 0.104 mm
0.00157 to 0.00409 in.
51.921 to 51.940 mm
2.04413 to 2.04488 in.
59.921 to 59.940 mm
2.35909 to 2.35984 in.
51.980 to 52.025 mm
2.04646 to 2.04823 in.
–
–
–
–
0.2 mm
0.0079 in. –
–
–
Crankpin to Crankpin Bearing
Crankpin
D1803-M V2403-M
Oil Clearance
O.D.
59.980 to 60.025 mm
2.36142 to 2.36318 in.
0.025 to 0.087 mm
0.00098 to 0.00343 in.
46.959 to 46.975 mm
–
0.2 mm
0.0079 in. –
1.84878 to 1.84941 in.
Crankpin Bearing
I.D.
47.000 to 47.046 mm
–
1.85039 to 1.85220 in.
Crankshaft D1503-M
D1703-M
Side Clearance 0.15 to 0.35 mm
0.0059 to 0.0138 in.
0.5 mm
0.0197 in.
V2203-M D1803-M
V2403-M
0.15 to 0.31 mm
0.0059 to 0.0122 in.
0.5 mm
0.0197 in.
Crankshaft Sleeve Wear – 0.1 mm
0.0039 in.
W1029676
1-S8
Page 96
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
ENGINE BODY (Continued)
Item Factory Specification Allowable Limit
Cylinder Bore [Standard]
D1503-M
I.D.
83.000 to 83.022 mm
3.26772 to 3.26858 in.
ENGINE
+ 0.15 mm
+ 0.0059 in.
D1703-M D1803-M
87.000 to 87.022 mm
3.42519 to 3.42606 in. V2203-M V2403-M
[Oversize]
D1503-M
I.D.
83.250 to 83.272 mm
3.27756 to 3.27843 in.
D1703-M D1803-M
87.250 to 87.272 mm
3.43503 to 3.43590 in. V2203-M V2403-M
LUBRICATING SYSTEM
Engine Oil Pressure At Idle Speed
98 kPa or more
2
1.0 kgf/cm
or more
14 psi or more
At Rated Speed
294 to 441 kPa
3.0 to 4.5 kgf/cm 43 to 64 psi
Engine Oil Pressure Switch Working Pressure 49 kPa
0.5 kgf/cm
2
7 psi
Inner Rotor to Outer Rotor Clearance 0.03 to 0.14 mm
0.0012 to 0.0055 in.
Outer Rotor to Pump Body Clearance 0.11 to 0.19 mm
0.0043 to 0.0075 in.
Inner Rotor to Cover Clearance 0.105 to 0.150 mm
0.00413 to 0.00591 in.
+ 0.15 mm
+ 0.0059 in.
+ 0.15 mm
+ 0.0059 in.
+ 0.15 mm
+ 0.0059 in.
W1013874
49 kPa
0.5 kgf/cm
2
7 psi
245 kPa
2
2.5 kgf/cm
2
36 psi
–
0.2 mm
0.0079 in.
0.25 mm
0.0098 in.
0.2 mm
0.0079 in.
W1013973
1-S9
Page 97
L3130 · L3430 · L3830 · L4630 · L5030, WSM
KiSC issued 02, 2007 A
COOLING SYSTEM
Item Factory Specification Allowable Limit
Fan Belt Tension 7.0 to 9.0 mm (0.28 to
0.35 in.) deflection at 98 N (10 kgf, 22 lbs) of
force
Thermostat Valve Opening
Temperature
69.5 to 72.5 °C
157.1 to 162.5 °F
(At Beginning)
ENGINE
–
–
Valve Opening Temperature
85 °C
185 °F
–
(Opened Completely)
Radiator Water Tightness No leaks at
–
137 kPa
1.4 kgf/cm
2
20 psi
Radiator Cap Pressure Falling
Time
10 seconds or more for
pressure falling
–
from 88 to 59 kPa
from 0.9 to 0.6 kgf/cm
2
from 13 to 9 psi
FUEL SYSTEM
Injection Pump Injection Timing 0.297 to 0.331 rad
–
(17 to 19 °) before
T.D.C.
Pump Element Fuel Tightness – 14.7 MPa
150 kgf/cm
2133 psi
Delivery Valve Fuel Tightness 10 seconds or more for
pressure falling
from 14.7 to 13.7 MPa
from 150 to 140 kgf/cm
from 2133 to 1990 psi
5 seconds for
pressure falling
from 14.7 to
2
13.7 MPa
from 150 to
140 kgf/cm
from 2133 to
1990 psi
Injection Nozzle Injection Pressure 13.73 to 14.71 MPa
140 to 150 kgf/cm
2
–
1991 to 2133 psi
Injection Nozzle Valve Seat Valve Seat
Tightness
When the pressure is
12.75 MPa
(130 kgf/cm
2
, 1849 psi),
–
the valve seat must be
fuel tightness.
W1013874
2
2
W1013973
1-S10
Page 98
L3130 · L3430 · L3830 · L4630 · L5030, WSM
NOTE■
KiSC issued 02, 2007 A
3. TIGHTENING TORQUES
Tightening torques of screws, bolts and nuts on the table below are especially specified.
(For general use screws, bolts and nuts : See page G-10.)
Item N·m kgf·m ft-lbs
Lower frame mounting screw ROPS lower connector mounti ng scre w ROPS plate mounting screw (M14 × 40) (M14 × 30) Step mounting bolt and nut Floor seat mounting bolt and nut Compressor mounting screw Muffler mounting screw Cabin mounting bolt and nut Joint bolt for main delivery pipe 1 Joint bolt for PTO delivery pipe Joint bolt for oil cooler pipe Engine and clutch housing mounting screw and nut Engine and clutch housing mounting stud bolt Joint bolt for power steering delivery pipe Cap nut of power steering delivery pipe Front axle frame mounting screw (7T) (9T) Alternator mounting screw (M10) Tension adjusting screw (M8) Clutch mounting screw
260 to 304 103 to 118 138 to 147 167 to 196 124 to 147 196 to 225
24.5 to 29.4
31.4 to 37.2 124 to 147
49 to 69 34 to 39 34 to 39
77.5 to 90.2
39.2 to 49.0
39.2 to 49.0
49.0 to 58.8
77.5 to 90.2
102.9 to 117.6
39.2 to 44.1
17.6 to 20.6
23.5 to 27.5
26.5 to 31.0
10.5 to 12.0
14.0 to 15.0
17.0 to 20.0
12.6 to 15.0
2.5 to 3.0
3.2 to 3.8
12.6 to 15.0
5.0 to 7.0
3.5 to 4.0
3.5 to 4.0
7.9 to 9.2
4.0 to 5.0
4.0 to 5.0
5.0 to 6.0
7.9 to 9.2
10.5 to 12.0
4.0 to 4.5
1.8 to 2.1
2.4 to 2.8
20 to 23
ENGINE
192 to 224
75.9 to 86.8 102 to 108 123 to 145
91.1 to 108 145 to 166
18.1 to 21.7
23.1 to 27.5
91.1 to 108
36.1 to 50.6
25.3 to 28.9
25.3 to 28.9
57.1 to 66.5
28.9 to 36.2
28.9 to 36.1
36.1 to 43.4
57.1 to 66.5
76.0 to 86.8
28.9 to 32.5
13.0 to 15.2
17.4 to 20.3
W1012736
Item Size x Pitch N·m kgf·m ft-lbs
* Cylinder head screws
Cylinder head cover screw Injection pipe retaining nuts Nozzle holder assembly Overflow pipe assembly retaining nuts Glow plugs
* Rocker arm bracket nut
Hi-idling body Fan drive pulley mounting nut Camshaft set bolt Balancer shaft set bolt
* Connecting rod screws * Flywheel screws * Bearing case cover screws * Main bearing case screws 2 * Main bearing case screws 1
M11 × 1.25
M6 × 1.0 M12 × 1.5 M20 × 2.0
–
M10 × 1.25
M8 × 1.25
–
– M8 × 1.25 M8 × 1.25
M8 × 1.0
M12 × 1.25
M8 × 1.25
M10 × 1.25
M9 × 1.25
93.1 to 98.0
6.9 to 11.3
24.5 to 34.3
49.0 to 68.6
19.6 to 24.5
19.6 to 24.5
23.5 to 27.5
44.1 to 49.0
137.3 to 156.9
23.5 to 27.5
23.5 to 27.5
44.1 to 49.0
98.0 to 107.8
23.5 to 27.5
68.6 to 73.5
46.1 to 50.9
9.5 to 10.0
0.7 to 1.15
2.5 to 3.5
5.0 to 7.0
2.0 to 2.5
2.0 to 2.5
2.4 to 2.8
4.5 to 5.0
14.0 to 16.0
2.4 to 2.8
2.4 to 2.8
4.5 to 5.0
10.0 to 11.0
2.4 to 2.8
7.0 to 7.5
4.7 to 5.2
68.7 to 72.3
5.1 to 8.32
18.1 to 25.3
36.2 to 50.6
14.5 to 18.1
17.4 to 20.3
14.5 to 18.1
32.6 to 36.3
101.3 to 115.7
17.4 to 20.3
17.4 to 20.3
32.5 to 36.2
72.3 to 79.5
17.4 to 20.3
50.6 to 54.2
34.0 to 37.6
• For * marked screws, bolts and nuts on the table, apply engine oil to their threads and seats before tightening.
• The letter “M” in Size x Pitch means that the screw, bolt or nut dimension stands for metric. The size is the nominal outside diameter in mm of the threads. The pitch is the nominal distance in mm between two threads.
W1013236
1-S11
Page 99
L3130 · L3430 · L3830 · L4630 · L5030, WSM
IMPORTANT■
KiSC issued 02, 2007 A
4. CHECKING, DISASSEMBLING AND SERVICING
[1] SEPARATING ENGINE FROM TRACTOR
Draining Engine Oil
1. Start and warm up the engine for approx. 5 minutes.
2. Place an oil pan underneath the engine.
3. Remove the drain plugs (1) to drain oil.
4. Screw in the drain plugs (1).
(When refilling)
• Fill the engine oil up to the upper line on the dipstick (2).
• Never mix two different type of oil.
• Use the proper SAE Engine Oil according to ambient temperature. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
5.7 L
6.0 U.S.qts
5.0 Imp.qts
6.7 L
7.1 U.S.qts
5.9 Imp.qts
8.2 L
8.7 U.S.qts
7.2 Imp.qts
Engine oil capacity
L3130 L3430
L3830
L4630 L5030
ENGINE
(1) Drain Plug (2) Dipstick (3) Oil Inlet Plug
(A) L3130, L3430, L4630, L5030 (B) L3830 (C) Oil level is acceptable within this
range.
W1013940
1-S12
Page 100
L3130 · L3430 · L3830 · L4630 · L5030, WSM
■
KiSC issued 02, 2007 A
ENGINE
Draining the Transmission Fluid
1. Place oil pans underneath the transmission case.
2. Remove the drain plugs (1).
3. Drain the transmission fluid.
4. Reinstall the drain plugs (1).
(When refilling)
• Fill up from filling port after removing the filling plug (2) until reaching the upper notch on the dipstick (3).
• After running the engine for few minutes, stop it and check the oil level again, add the fluid to prescribed level if it is not correct level.
42 L
11.1 U.S.gals
9.2 Imp.gals 43 L
11.4 U.S.gals
9.5 Imp.gals 45 L
11.9 U.S.gals
9.9 Imp.gals
Transmission fluid capacity
L3130 L3430
L3830 L4630
L5030
IMPORTANT
• Use only KUBOTA SUPER UDT fluid. Use of other oils may damage the transmission or hydraulic system. Refer to “LUBRICANTS, FUEL AND COOLANT”. (See page G-7, 8.)
• Do not mix different brands of fluid together.
(1) Drain Plugs (2) Filling Plug (3) Dipstick
(A) Oil level is acceptable within this
range.
W1014221
1-S13
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