Wright Medical Technology STANDER X Operator's Manual

Operator’s Manual
STANDER X
Serial # 114018 and higher until superseded Revised 03/05/19 P/N 79490219
FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR DEATH. Read this manual and other manuals that came with your mower before operating.
©1998-2019 Wright Manufacturing, Inc. All rights reserved. This material may not be reproduced or copied, in whole or part, without written permission from Wright Manufacturing, Inc. Grass Gobbler, Gobbler, Leaf Gobbler, Velke, Pro 1, X2, Stander, and Sentar are trademarks of Wright Manufacturing.
Table of Contents
1 INTRODUCTION ........................................................ 1-1
2 NEW MACHINE SETUP ............................................. 2-1
3 SAFETY PRECAUTIONS ........................................... 3-1
Important .................................................................. 3-1
Safety features ......................................................... 3-1
Training .................................................................... 3-1
Preparation .............................................................. 3-1
Operating ................................................................. 3-2
Slope Specic .......................................................... 3-3
Children Specic ...................................................... 3-3
Fire and Fuel Specic .............................................. 3-3
Service ..................................................................... 3-4
4 MACHINE OVERVIEW ................................................ 4-1
Specications ........................................................... 4-1
Engine Electrical System Drive System Hydro Oil System Fuel System Speeds General Dimensions
Torque Specications
Safety Interlock System ........................................... 4-1
Digital Hour Meter .................................................... 4-1
Deck Lift ................................................................... 4-2
Machine Features .................................................... 4-2
Overview Operator Area Control Panel/ Steering Levers
Warning, Safety, and Instructional Decals ............... 4-3
Pictogram Meanings ................................................ 4-3
5 OPERATION ............................................................... 5-1
Adding Fuel .............................................................. 5-1
Fueling ..................................................................... 5-1
Starting the Machine ................................................ 5-1
Driving the Machine: ................................................ 5-2
Operating the Blade Switch (PTO) .....................5-2
Operating the Operator Presence Control (OPC)
Switch ...................................................................... 5-2
How to Stop and Park the Machine ......................... 5-2
Driving the Machine Over a Curb ............................. 5-2
Mowing on Varying Terrain ....................................... 5-3
Facing Uphill Facing Downhill Crossing a Slope Sideways
6 SERVICE AND MAINTENANCE ................................ 6-1
How to Adjust Neutral .............................................. 6-1
Speed/Sensitivity ..................................................... 6-1
Check and Adjust Tracking ...................................... 6-1
Check Machine Tracking Adjust Machine Tracking Reaching Maximum Capable Speed
Tire Maintenance and Pressure .............................. 6-1
Troubleshoot No-Start Condition .............................. 6-2
Moving the Mower if it won’t Start ............................ 6-2
Troubleshoot No-PTO Condition .............................. 6-2
Height of Cut ............................................................ 6-2
Cut Setting Recommendations Recommended Mowing Heights
Troubleshooting Cut Quality ..................................... 6-3
Belt Adjustment/Replacement .................................. 6-3
Replacing the Cutter Deck Belt Replacing the Drive Belt To Install a New Belt:
Hydraulic System ..................................................... 6-4
Bleeding Air from the Hydraulic System Checking oil Filling oil Changing Oil
Fuel Evaporation System ......................................... 6-4
Lubrication ............................................................... 6-4
Parking Brake Adjustment ........................................ 6-5
Spindle/Drive Pulley R&R ........................................ 6-5
Cutting Blades .......................................................... 6-5
Battery Service ......................................................... 6-5
Cleaning the Machine .............................................. 6-5
Engine Manual / Maintenance ................................. 6-6
Maintenance Interval Chart ...................................... 6-6
Daily Visual After 8hrs Every 100hrs Every 300hrs
Every 500hrs or Annually/Oseason
Maintenance Record ................................................ 6-6
7 WRIGHT MANUFACTURING, INC. POWER
EQUIPMENT LIMITED WARRANTY .............................. 7-1
8 FEDERAL AND CALIFORNIA EMISSION CONTROL
WARRANTY STATEMENT ............................................. 8-1
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1 INTRODUCTION
Thank you for choosing to purchase our equipment. We are focused on giving you advanced engineering and quality construction in each machine we build. This manual explains the features and promotes safer use of the machine. Please read it in its entirety and follow the instructions carefully so that you can have many years of safe and productive operation with your Wright machine.
Your Wright dealer knows your machine and is interested in your satisfaction. Your dealer can provide you with quality maintenance and other assistance that you may need.
This manual is an important part of your machine and should remain with the machine when you sell it.
The owner’s responsibilities include, but are not limited to, ensuring operators and mechanics read and understand this manual, adhere to its recommendations and procedures for safe operation, and maintain the
machine for safe operation. The owner must not make assumptions as to the qualication of operators or permit careless or unqualied operators to have access to this machine. Wright reserves the option to make
changes at any time without notice.
It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as
dened in Section 4442, maintained in e󰀨ective working order or the engine is constructed, equipped, and maintained for the prevention of re.
The Engine Owner’s Manual contains information regarding the US Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer. Unauthorized changes to the engine, fuel or venting system, may violate EPA and CARB regulations.
Accident prevention regulations, other general safety regulations, occupational safety rules, and tra󰀩c
regulations must be followed without fail.
CALIFORNIA Proposition 65 Warning
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects, or other reproductive harm. Battery
posts, terminals, and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling. Use of this product may cause exposure to
chemicals known to the State of California to cause cancer, birth defects, or
other reproductive harm. For more information go to www.P65Warnings.ca.gov.
SAFETY ALERT
This safety-alert symbol is used throughout the manual to identify potential hazards that may cause serious injury or death. To reduce the potential for injury, comply with these safety instructions, and pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instructions. Failure to comply with the instructions may result in personal injury or death.
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2 NEW MACHINE SETUP
If you are not completely familiar with the Safety Instruction Manual read it now before proceeding with the Pre-Delivery Service of the mower.
The following items must be completed before attempting to operate a newly delivered machine.
1. Inspect the mower for any damage, missing parts, and labels.
2. Check for any recall or service notices.
3. Check and adjust engine oil.
4. Check and adjust hydraulic uid level.
5. Check and adjust rear tire pressure – 18-22 psi. is recommended. A change in tire pressure may require the cutter deck to be readjusted.
6. Connect battery cables, red rst, and then black.
7. Check the deck height select for proper operation and range.
8. Add regular unleaded gasoline to fuel tank.
9. Check brake and control interlock.
a. Try starting the engine with the parking brake released. (Engine should not start). b. With the hand controls in the middle or neutral position, apply the parking brake. c. Start the engine. d. Check if the parking brake locking system prevents the machine from being driven while engaged. If
not, service the brake system.
e. Release the parking brake. Move the control levers, one at a time, to make the wheels move in forward
and backward rotation.
10. Test the Clutch/Brake
a. Insure the area is clear of people and objects that may be thrown. b. Move the engine throttle control to ¾ RPM speed setting. c. Turn on the blade clutch switch and check for normal operation. d. Cycle the PTO a few times about 10 seconds apart. If the blades do not start and stop with-in 7
seconds each time, service the blade brake system.
e. With the blades on, disengage the OPC switch to test the Operator Presence Control switch (OPC).
The engine should die and the blades should stop with-in 7 seconds. If not, service the OPC system.
f. Disengage the blades.
11. Drive the mower around an open level area. Check that the mower drives in a reasonably straight line.
12. Listen for any unusual noises and test for irregular operation and adjust or service as necessary.
13. Go over the safety information and operating procedures in this manual with the operator. Instruct each operator in proper operation and observe during initial operation on a level area. Repeat until the operator is familiar and comfortable with the basic operation and use of the mower.
Dealer:
Register the mower online within 14 days from the date of retail purchase. Registering the product indicates you have successfully completed the pre-delivery service checklist. The limited warranty is considered invalid unless the unit is registered and the above steps are taken.
Remember, the purchaser is both your customer and our customer and his/her satisfaction is very important. Thank you for supporting our products.
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3 SAFETY PRECAUTIONS
Important
This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
This machine is constructed only for o󰀨-road use mowing grass on lawns without obstacles such as stones, tree stumps, and steep inclines.
The machine can also be used for other tasks when equipped with approved attachments, for example the Grass Gobbler and Velke. Some accessories may void your warranty.
Lawn machines and all power equipment can be dangerous if used improperly or by untrained operators.
The owner/user can prevent and is responsible for accidents, injuries occurring to people, or damage to property.
Only operate the machine in daylight or good
articial light. Failure to clearly see the ground
while operating may result in sudden impact, loss of control, or thrown objects.
Only operate the engine in well ventilated areas. Exhaust gases contain carbon monoxide, a deadly poison.
Lightning can cause severe injury or death. If lightning is seen, or thunder is heard in the area, do not operate the machine.
Do not operate the machine while tired, ill, or
under the inuence of alcohol or drugs.
This machine is designed for use by physically
t, experienced, and professional commercial
operators which must be no less than 120 pounds and no more than 325 pounds.
Do not wear radio or music headphones or use a digital device. Safe service and operation require your full attention.
Always follow OSHA approved operation.
When machine is left unattended, stored, or parked, lower the cutter deck until it rests on a positive mechanical stop.
Do not carry passengers and keep bystanders away.
Do not carry equipment on the machine.
When loading or unloading use only a full-width ramp which is wider than the machine, provides good traction, and is not positioned with a steep angle. Use caution when loading or unloading.
When hauling, tie the machine down with appropriately rated straps or chains.
Never leave or park the machine unattended on sloped ground or incline.
Use only approved repair parts to maintain.
Unauthorized modications to the machine may impair its function and safety.
Safety features
The machine is designed with your safety in mind. It has the following safety systems with which you should become familiar:
The warning decals on the machine including the instrument panel and cutter deck.
The brake must be engaged and the PTO/blade
switch “o󰀨” prior to starting the engine.
The OPC switch must be actuated in order to engage the blades.
Disengaging the Operator Presence Control (OPC) switch while the blades are running will cause the engine and blades to stop with-in 7 seconds.
Spring loaded chute deector helps reduce trajectory of thrown objects.
Belt, pulley, fan, and heat covers on to reduce access to moving and hot parts.
Anti-tip rollers provided at the rear of the machine reduce the risk of machine tipping.
DO NOT disable any of the safety features.
Unauthorized modications to the design of the machine will absolve the manufacturer from liability for any resulting personal injury or property damage.
Training
Read the operators manual, warnings, labels, attachments manual, engine manual, and other training material carefully. If the operator or mechanic cannot read the language provided, it is the owner’s responsibility to explain this material to them.
Become familiar with the safe operation of the equipment, operator controls, and safety signs.
All operators and mechanics should be trained. The owner is responsible for training the users.
Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or damage to property.
Only allow operators, who are responsible, trained, familiar with the instructions, and physically capable to operate the machine.
Preparation
Carefully inspect and walk the property where you plan to use the machine for hidden, hard­to-see objects or uneven ground that may be hidden in the grass. Uneven terrain could overturn the machine, or cause the operator to lose balance or footing.
Clear the work area of moveable objects, including but not limited to, rocks, glass, toys, wires, dog chains/cables, and golf balls that might be picked up by the machine and dangerously thrown.
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Remove or mark the location of all immovable objects or irregular areas and be sure not to hit them with any part of the machine. Obstacles including and not limited to holes, abrupt changes in ground contour, tree trunks, stumps or roots, pipes or posts, paving edges, and rock outcroppings can abruptly turn or stop the
machine. This could throw you o󰀨 the machine
or possibly over the handle bars causing serious injury or death.
Check carefully for overhead obstacles (i.e. branches, clothes lines, doorways, electrical wire, decks, building overhangs, etc.) before operating and do not operate near them.
Wear appropriate clothing and personal protective equipment; including safety glasses, long pants, substantial slip-resistant footwear, gloves, and hearing protection. Tie back long hair.
Do not wear jewelry, sneakers, sandals, shorts, baggy clothing, or any clothing or accessories with loose loops or lanyards.
Keep the area of operation clear of all bystanders, particularly small children. Stop the machine and attachment(s) if anyone enters the area.
Check that the operator’s presence controls, safety switches, interlocks, hardware, and shields are attached and functioning properly. Do not operate the machine unless they are functioning properly. Repair or replace damaged, badly worn, or missing parts
Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and functioning properly. Check frequently for signs of wear or deterioration and replace as needed.
Ensure that all drives are in neutral and that the parking brake is engaged before starting engine. Start the electric start engines only from the operator’s position.
Before using, always visually inspect to see that the blades, blade bolts and the mower assembly are not worn or damaged. Never straighten or weld blades.
Operating
Keep a rm hold of the stationary handle at all times. Keep both feet on the platform at all times.
To prevent serious injury never place your foot or feet on the ground near the back edge of the machine while backing up.
Do not suddenly push controls in forward direction while machine is in a rearward motion. Operate the controls smoothly.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing to ensure a clear path. Use extra caution when operating in reverse.
Do not operate the machine faster than conditions allow. For example, hills, wet or bumpy ground, dim light or high grass are all conditions requiring slower speeds. Never operate the machine at the highest speed unless you are on level, wide, open areas of clearly visible ground or transporting on paved areas. Speeding with any machine is dangerous, and so is traveling faster than conditions should permit on this machine. Sudden stops from excessive speed or falling
o󰀨 the machine may cause serious injury or
death.
Know the controls and how to stop quickly.
During zero-radius turns (when one machine wheel rotates backwards while the other rotates forward) drive extra slowly to reduce the possibility of losing traction, losing control, or losing your balance. This will help prevent you
from being thrown o󰀨 the machine.
Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Slow down and use caution when making turns and crossing roads and sidewalks. Stop the
blades if you are not mowing. Watch for tra󰀩c
when operating near or crossing roadways.
Turn o󰀨 blades and wait for them to stop before crossing roadways, gravel areas, and climbing or dismounting curbs.
Do not raise the mower deck with the blades running.
Do not direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.
If the machine discharge clogs, turn o󰀨 the blade clutch switch, apply the parking brake, stop the engine and remove the key before removing obstruction(s).
Do not leave the machine running unattended. Always park on level ground, disengage the attachment, set parking brake, and stop engine.
Stop on level ground, disengage drives,
engage the parking brake, and shut o󰀨 the
engine before leaving the operator’s position for any reason including emptying the catchers, unclogging the chute, and servicing the blades or cutter deck.
Stop equipment and inspect the blades after striking objects or if an abnormal vibration occurs. Make the necessary repairs before resuming operations.
Keep hands, feet and clothing away from rotating parts, especially the rear wheels,
blades, engine ywheel, fans, belts and pulleys.
Do not touch parts that may be hot from operation. Allow the machine to cool before
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attempting to maintain, adjust, service, unjamb, or service the machine.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Slope Specic
Before operating on slopes, walk the area and evaluate the surface for traction and
smoothness. Slopes with drop o󰀨s, water, or
compromised traction should be maintained through other maintenance techniques.
Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on
hillsides. Turf conditions can a󰀨ect the stability
of the machine.
Do not operate near drop-o󰀨s, ditches, embankments, or water. The machine could suddenly roll over if a wheel goes over the edge or the edge caves in. The machine could suddenly slide if traction is compromised. Leave a safety area between the machine and any hazard.
Slow down and use caution when making turns and when changing directions on slopes.
Slopes are a major factor related to accidents. Operation on all slopes requires extra caution.
Establish your own special operating procedures and rules for operating on slopes. These procedures must include a survey of all mowing sites to determine which slopes are acceptable. Always use caution, and good judgement when performing this survey.
Note that high traction conditions present a greater rollover hazard while lower traction conditions present a greater loss of control hazard. Ground and turf conditions vary depending on the weather and must be taken into consideration at all times.
Some liquid landscape chemicals contain surfactants which may by very slippery and severely compromise safe operation.
Do not operate on steep slopes.
Do not operate the machine on slopes when the grass is wet.
Do not operate machine under any condition where traction, steering, or stability is in question. Tires could slide even if the wheels are stopped.
Always keep the machine in gear when going down slopes. Do not coast downhill.
Avoid starting and stopping on slopes. Avoid making sudden changes in speed or direction. Make turns slowly and gradually.
Use extra care while operating machine with a grass catcher or other attachment(s). They can
a󰀨ect the stability of the machine.
There is a danger of suddenly sliding sideways or down the hill. When operating on a slope,
travel across the grade whenever possible, not in an up or down pattern.
Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing direction on slopes.
Do not operate tires that are worn beyond 3/32” of tread. Do not use unapproved treads or tire pressures. Unapproved treads or excessive pressures can compromise your traction.
Children Specic
Death or serious injury can occur when young children associate having fun with lawn mowing equipment.
Children who have been entertained with power equipment in the past may be attracted to the machine while operating. Children do not understand the hazards of rotating blades and moving equipment. Never use the machine as a recreational vehicle or to entertain children.
Never allow children or untrained operators to operate the machine. Instruct all operators to not give children rides.
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
Keep children out of the operating area and under the watchful care of a responsible adult other than the operator.
Do not carry children, even with the blade(s)
shut o󰀨. Children could fall o󰀨 and be seriously
injured or interfere with safe machine operation. Children who have been given rides in the past could suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Do not allow children to play on or around machine when not in use and never leave the key in the ignition switch. Children may be injured by hot components and are prone to attempt operating all functions of the equipment which may result in becoming pinched, crushed, or unintended operation.
Fire and Fuel Specic
Besides routine maintenance, one of the best
ways to reduce the risk of re is to regularly
check and remove debris and combustible residue from the machine.
Use extra care when handling fuels. They are
ammable and vapors are explosive.
Use only an approved container.
Do not remove the fuel cap or add fuel with the engine running. Allow the engine to cool before refueling.
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Keep the machine and engine free of grass, leaves, excessive grease, oil, or other debris at
all times to reduce the risk of re.
Do not use the machine to push combustible materials, such as leaves, branches, or tall grass.
Never smoke when handling fuel, and stay
away from open ame or where fuel fumes may
be ignited by spark.
Never start the engine in an enclosed space with the presence of fuel vapor. Starting the engine may ignite fuel vapors.
Do not smoke near the machine when the engine is running.
Do not refuel indoors or in enclosed spaces.
Never overll the fuel tank.
Remove machine from truck or trailer before fueling.
Do not store the machine or fuel container, or
refuel, where there is an open ame, spark, or
pilot light such as on a water heater or other appliance.
If fuel is spilled, do not attempt to start the engine and avoid creating any source of ignition until fuel vapors have dissipated.
Allow machine to cool before storing or
covering. Machine res and structural res can
occur if a machine is stored before allowing it to cool.
Always shut o󰀨 fuel when storing or transporting.
Check fuel lines, tank, cap and ttings frequently for cracks or leaks. Replace immediately if necessary.
Service
Only qualied and trained persons who understand the warnings in this manual should service this machine.
Examine the moving parts prior to each use. Look for excessive wear, deterioration, bald or worn tires, cracks in parts, lose or missing bolts, pins, and replace before operating the machine. Inspect fuel system for leaks or cracks in hoses, tank(s), and seals.
Make sure all safety equipment provided with the machine is in good operating order, including all the warning decals and the required operator-presence device which stops the engine and blades when the switch is released.
Inspect the two anti-tip rollers and their respective bolts at the rear of the machine for tightness and proper operation.
Be sure that all parts of the hand-operated control system are tight and secure. This is to reduce the possibility that the machine could have a loss of control.
Ensure all safety related switches are operational. Do not disable safety switches.
Use caution when servicing blades. Wrap the blade(s) or wear gloves. Replace damaged blades. Do not repair or alter blade(s). Do not use blades that have been improperly sharpened or beyond the serviceable limits. Do
not use blades from unveried sources as the
material may not be suitable.
Machines with hydraulic pumps, hoses, or motors: WARNING: Fluid escaping under
pressure may have su󰀩cient force to penetrate skin and cause serious injury. If uid is injected
into the skin, seek immediate medical attention. Keep body and hands away from pin holes or
nozzles that eject uid under high pressure. If
a leak occurs, have the machine immediately serviced by a trained technician. Never use hands to search for hydraulic leaks. Use paper, cardboard, or UV dye. Keep body and
hands away from pin holes or ttings that eject hydraulic uid under high pressure.
Disconnect spark plug wire(s) and the negative battery cable before making any repairs.
The machine should not be used after the blades or other part of the machine strikes a foreign object, until conducting a thorough inspection and any damage is repaired.
Do not climb underneath
Do not service the machine while suspended by an unapproved lift, such as a forklift, or hoist/ structure not approved for overhead lifting. Use proper lifts, or jack stands to support the machine.
Don’t change RPM’s outside of operating limits or alter the governor operation
Do not tow or push with force or over long distances. When moving stuck or disabled equipment, place transmission(s) in neutral or hydro bypass.
Use tires with the original tread pattern. Use of alternate tires and treads may cause loss of control.
Use of parts other than specied parts supplied by Wright Manufacturing, Inc. may compromise the safe use of the machine and not recommended. Their use could void the warranty. Always check with your Dealer or the Wright website, www.wrightmfg.com for the Part Lists and diagrams for your machine.
Waste products, such as used oil, fuel,
coolant, brake uid and batteries, can harm the
environment and people. Do not use beverage
or unlabeled containers for waste uids –
someone may drink from them. Do not leave open containers where they can be accessed by children or animals.
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