Wren 5MXTA series, XLCT series, 8MXTA series, 10MXTA series, 20MXTA series Operation And Maintenance Manual

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OPERATION AND MAINTENANCE MANUAL
IMPORTANT INSTRUCTIONS ON RECEIPT (OPEN PACKAGE INSPECTION)
ITEM
BODY
360 S° 180° WIVEL JOINT×
QUICK COUPLING
360°SWIVEL REACTION ARM
SQUARE DRIVE
DRIVE RETAINER
NAME
SAFETY FIRST!
The hydraulic tor que wrench is a power tool. Read all the instructions, wa rnings and cautions before e very operation. Comply with the safety precaution s to avoid personal injury or equipme nt damage while operating this tool! Neither WREN,n or its distributors are responsible f or damage to the tool caused by unsafe and/or faulty operatio ns.
Carefully inspe ct all components for shipping damages. If any shippi ng damage is found, notify the carrier at once. Shipping damage is NOT covered by w arranty. The carrier is resp onsible for all repairs.
alloy and super high strength alloy steel for increased strength, intensity and durability of the
MXTA series, Square Drive Torque Wrenches:
It is operating man ual of MXTA and XLCT series Torque Wrench, please read carefully with following in struction, warning and Caution before using Tool.
1
MXTA AND XLCT HYDRAULIC TORQUE WRENCHES
tool. Double acting hydraulic design, Can lock and loosen the bolt connection, widely suitable for
PRODUCTIONS DESCRIPTION
-
QUICK RELEASE ARM
④ ⑤
FIG1
large torque bolt and disassembly, High repeatability, a precise design is with accuracy +3%.
-
2
WARNING AND CAUTION
WARNING
WARNING
WARNING
CAUTION
To avoid personal inj uries and/or equipment damage, be sure that every hydraulic component of the hy draulic torque wrench, hydraulic hose assembly, hydraulic power
To minimize the dange r of injury and damage to equipment: Never use a hydraulic
torque wrench wit hout a hydraulic gauge to indicate the working pressure. The hydra ulic
Immediately rep lace any worn or damaged parts of the tool with genuine WRE N replacement
parts .
Reduce damage to th e hydraulic hose assembly by avoiding sharp bends and kinks when routing the hydra ulic hose assembly. Using a bent or kinked hydraulic hose assembly wi ll cause severe back -pressure. Also, sharp bends and kinks will internally damage the hose leading to premat ure failure. A kinked or damaged hydraulic hose assembly should be replaced immedi ately.
DO NOT drop heavy obj ects, crush, or drive over the hydraulic hose assembl y. A sharp impact may cause in ternal damage to the hose wire strands. Applying pressure to a
damaged hose may ca use it to rupture. A crushed hydraulic hose assembly should be
ITEM
NAME
LOW PROFILE CASSETTE
PIN
POWER HEAD
QUICK COUPLING
REACTION ARM
LINK PIN
RATCHET
360° 360 SWIVEL JOINT× °
360°SWIVEL JOINT
XLCT series,XLCT Porque Wrenches:
SIDE
SAFETY FIRST!
pack and gauge are ra ted for 10,000 PSI (700kg/cm2) operating pressure .
gauge is a window to sh ow what is happening in the hydraulic system.
DO NOT exceed the allowable maximum torque of the hydraulic torque wrench.
CAUTION
replaced immedi ately.
Avoid high te mperature exposure to the hydraulic hose assembly.
CAUTION
ALWAYS INSPECT THE HYDRAULIC HOSE ASSEMBLY FOR DAMAGE AND
WEAR PRIOR TO USE.
To avoid personal inj uries, equipment damage and/or warranty invalidation: DO NOT: Remove the shro ud from the hydraulic torque wrench. Modify any compo nent of the hydraulic to rque wrench. Adjust the hydraulic torque wrench safe ty relief valve
WARNING
located inside th e swivel couplings.
XLTC
3
CAUTION
CAUTION
The incorrect sys tem connection may cause failure and injury. Before connecting the
hydraulic torqu e wrench and hydraulic hose assembly to the assembled power pack,
make sure the hydra ulic torque wrench swivel couplings, hose couplings and hydraulic power pack coupli ngs are clean and free of debris.
LOOSE OR DIRTY COUPLERS WILL CAUSE TOOL NOT TO OPERATE PROPERLY
DO NOT use old or damag ed sockets. use the wrong size sockets.
WARNING
Only use a high quali ty socket. The socket must measure up to standard I SO-2725 and ISO-1174 or DI N3129 and DIN3121 or ASME-B107.2/1995. Never use a chr ome plated
socket.
WARNING
Always use a pin to loc k the socket with the square drive in order to avoid the sock et from falling off .
PROPER SAFETY ATTIRE
When operating hy draulic equipment, use proper safety equipment an d clothing. Consult
with your company ’s safety representative to obtain this infor mation.
WARNING SIGN
Warni ng signs are shown in the following table
IF DRIVE STICKS OUT RIGHT, IT'S SET FOR TIGHTEN. LEFT. IT'S SET FOR LOOSE!
LOCK REACTION
ARM BEFORE
USING TOOL!
warning table
Meaning
Affixed Position
WORK HEAD
REVERSE LEVER
PROHIBIT US ING BY HAND
PRIOR TO USE, FIXED
THE REACTION ARM
REVERSE LEVER
THE SQUARE DRIVE IN
POSITION,LEFT LOOSEN, RIGHT TIGHTEN
4
Bolting
REMARKS:
Strength Grade
4.8 6.8 8.8 10.9
Min breaking
strength
392MPa 588MPa 784MPa 941MPa
Material
Q235(SS41) 35(S35C) 35CrMo(SCM3) 42CrMo(SCM4)
Thread
22 7 69 10 98 14 137 17 165 24 10 98 14 137 21 206 25 247 27 14 137 21 206 29 284 35 341 30 18 176 28 296 41 402 58 569 32 23 225 34 333 55 539 78 765 36 32 314 48 470 70 686 100 981 41 45 441 65 637 105 1029 150 1472
46 60 588 90 882 125 1225 200 1962
50 75 735 115 1127 150 1470 210 2060 55 100 980 150 1470 180 1764 250 2453 60 120 1176 180 1764 220 2156 300 2943 65 155 1519 240 2352 280 2744 390 3826
70 180 1764 280 2744 320 3136 450 4415 75 230 2254 350 3430 400 3920 570 5592 80 280 2744 420 4116 480 4704 670 6573 85 360 3528 530 5149 610 5978 860 8437 90 410 4018 610 5978 790 7742 1100 10791
95 510 4998 760 7448 900 8820 100 580 5684 870 8526 1100 10780 105 660 6468 1000 9800 1290 12642 110 750 7350 1100 10780 1500 14701 115 830 8143 1250 12250 1850 18130 120 900 8820 1400 13720 2250 22050 130 1080 10584 1650 16170 2500 24500 145 1400 13720 2050 20090 155 1670 16366 2550 24990 175 2030 19894 3050 29890
mm
1. All recommendat ions above are in accordance with the Germany standar d (DIN).
2.The figures abo ve represent the maximum bolt torque; the recommend ed torque is
12.9
1176MPa
40 GrNiMoA(SNCM)
23 225 36 363 49 480 69 680
93 911 120 1176 180 1764 240 2352
250 2450 300 2940 370 3626 470 4606
550 5390 680 6664 850 8330
1050 10290 1350 13230
14 16 18 20 22 24 27
30
33 36 39 42
45 48 52 56 60 64 68 72 76 80 85
90 100 110 120
M
KGM N.m
KGM N.m KGM N.m KGM N.m
KGM N.m
Torque va lues
Torque va lues
Torque va lues
Torque va lues Torq ue values
FORM 1
BOLTING TIGHTENING FORCE RECOMMENTED CHART
80% of these chart figures.
3.The recommend ed tightening torque is 80% of the chart figure above. Fo r example;
for bolt M52 the strength grade is 8.8 therefore, the tor que is 4704*80% = 3763Nm
4.The recommend ed loosening torque is 150% of the tighting torque. For e xample; the
tightening torq ue is 3763*150%(200%) = 5645(7526) Nm.
Connect the IBT square drive hydraulic torque wrench and hydraulic power pack with th e
proper twin line hy draulic hose assembly making sure all connections are proper and snug.
If the couplings ar e not properly mated the hydraulic torque wrench may no t operate.
HYDRAULIC TORQUE WRENCH SET UP
OPERATION SECTION
PREPARATION
1. Make certain of the size of the nut or bolt head, material , strength grade and determine
ALWAYS ABIDE BY THE MANUFACTURERS/ENGINEERS PROCEDURES.
2. Determine the to rque value needed and then determine the correspond ing pressure of
3. Inspect the hydraulic torque wrench set. Connect the hydraulic torq ue wrench, hydraulic
hydraulic conne ctions are securely connected. Verify that the hydra ulic hose assembly is
4. Connecting the h ydraulic torque wrench: The hydraulic tor que wrench and torque wrench power pack are connected b y a 10,000 PSI
the desired torqu e.
the torque wrench p ump. This can be found in the Pressure - Torque Conversion Chart tha t
was provided with t he hydraulic torque wrench.
hose assembly and t he hydraulic power pack in to a hydraulic circuit. Ensu re that all
not kinked, crush ed or damaged.
operation press ure twin line hydraulic hose assembly.
FIG( 3)
FIG( 5)
FIG( 4)
Convex j oin t
Concav e joi nt
FIG(6)
FIG(7)
when in use (completely stuck, according
To connect the hydrau lic hose assembly to the swivel as shown below Insure the c onnectors
are fully engaged a nd screwed snugly together (FIG4) ,do as photo (4) show c an ensure
connection succ essfully.This way can open the check valve,mak e the oil circuit smoothly,
otherwise,the c heck valve will lock under the steel ball without top con nection,as a result the oil circuit wil l not pass through, the wrench will not operate, Th e reason is that the connection is fil led with pressure,in order to protect the tool, the top swivel will automatic drain oil. Right wa y to do correction, please loose the hydraulic hose, ch eck all of the steel
ball inside t he quick coupler, please try to press the steel ball by hand, as nor mal the ball will
be flexible when yo u touch it, if it is hard, you may find a hammer to knock the ball until your
finger can press th e ball(FIG6 ), during relea sing the pressure in the system,please be more carefully with th e spray oil, to avoid stain your clothesPerfectly done, You may reconnect the quick coupler a gain. If you prefer to card set quick coupler, it will be more e asy, ref the
arrow on the couple r, put the male coupler into the female coupler directly.
5
RIGHT
Fully sc rew ed the q uic k coupler, t o ensure jo int tooth co mpl etel y.
to the code of the arrow reverse operation)
FOR MXTA SERIES
To remove the square, d isengage the drive retainer assembly by depressin g the center
round button and ge ntly pulling on the square end of the square drive, The square drive will slide easily o ut.
To insert the square dr ive in the tool(FIG8),place the drive in the desired di rection, engage drive and bushing s plines, then twist drive and bushing until ratchet sp line can be engaged. Push drive throug h ratchet. Depress drive retainer button, engage re tainer with drive and
release button to l ock.
TO SETTING THE SQUARE DRIVE FOR ROTATION:
The position of the square drive when looking at the shroud will determine i f the hydraulic
torque wrench is se t to loosen or tighten. When the square drive extends to the left when
looking at the shro ud, the hydraulic torque wrench is set to loosen. When th e square drive
extends to the righ t, the hydraulic torque wrench is set to tighten.
5. Connecting the h ydraulic pump:
The hydraulic tor que wrench and torque wrench power pack are connected b y a 10,000 PSI
operation press ure twin line hydraulic hose assembly.
IMPORTANT
TO AVOID HYDRAULIC TORQUE WRENCH MALFUNCTION: DO NOT reverse conn ectors.
When use the hydrau lic hose with quick coupler ,the connection should fo llow from the
hydraulic torqu e wrench advance side to the pump advance side, from the hy draulic torque
wrench retract si de to the pump retract side, Each quick coupler should be i nserted in the
end, then screw the threaded sleeve by hand.
Carefully check w hether the quick coupler is reliable, Carefully che ck the oil in the pump, no oil shortage ope ration. Please plug the pow er electric power supply.
OPERATING THE HYDRAULIC TORQUE WRENCH
1. Put the wrench to the ground.
2. open the pump powe r switch,start the pump,then press the lock button to confirm the
pump is running nor mally.
3. By pushing the remote control advance button, the rear of the hydraulic torque wrench will be pushed back u ntil the reaction arm will make contact with the reacti on point.
4. Continue to hold t he advance button as the square drive turns until you hea r an audible
“click” which wil l signify the hydraulic cylinder inside the hydraul ic torque wrench is fully
extended and will n ot turn the socket further. Release button.
5. Continuing to ho ld the remote control advance button, will result in a ra pid buildup of pressure to the poi nt where the gauge reads what the hydraulic power pack wa s preset to
prior to applying t he hydraulic torque wrench.
IMPORTANT: The reading of full preset pressure after the cylinder is extended DOES NOT INDICATE that this pressure (torque) is applied to the bolt/nut. It only indicates
that the cylinder is fully extended and cannot turn the socket further, until the tool
automatically resets itself.
6
FIG8
FIG9
Button
Drive Retainer
Square Drive
lossing
tightening
Right is tight. Left is loose.
6. Releasing the re mote control button will automatically retract th e cylinder. The hydraulic
torque wrench wil l automatically reset itself and the operator will he ar an audible “click”
indicating he can a gain push the remote control button and the square driv e will turn. Each
time the cylinder i s extended and retracted, it is called a cycle. Successive cycles are made
until the tool “stalls” at the preset Torque/PSI with an accuracy of +/- 3%. Repeatability
is +/-1%. Please re peat again and again, make the wrench turn without loading, observe the wrenc h tightening or loosening, no abnormalities, can be put into the
socket.
IMPORTANT: ALWAYS ATTEMPT ONE FINAL CYCLE TO INSURE THE “STALL” POINT
HAS BEEN REACHED.
REMARKS: When the hydraulic torque wrench not in use,you may turn off the lock button,if long time no using the wrench,please shut off the motor switch.
ADJUST THE PRESSURE
Setting the press ure on the hydraulic power pack. To set the pressure on th e pump, follow this procedure.
Loosen the lockin g ring below the “T” handle on the hydraulic power pack’s external pre ssure regulator. Then, turn the “T” handle counterclockwise until it tu rns freely and easily.
Turn th e hydraulic power pack on. Using the hydraulic power pack remote pendant , push the
advance switch (o r button on the air hydraulic power pack) and hold it. While holding the h ydraulic power pack in the advance mode, slowly turn th e “T” handle
clockwise and obs erve the hydraulic power pack pressure gauge rise.
NOTE: Always adjust the regulator pressure UP - never down.
When your gauge rea ches the predetermined pressure, stop turning the “ T” handle and let
the gauge settle.
If the pressure continues to rise above the predetermined pressure, re lease the back
pressure slight ly by turning the “T” handle counterclockwise. Then, depress the advance
switch on the remote and slowly bring pressure up to the predetermined pre ssure.
When the pressure i s correct, turn the pump off and tighten the lockin g ring which is under
the “T” handle. This sets the pump pressure, which determines torq ue wrench output.
Once your target pressure is set and locked, cycle the hydraulic power pac k once more to
ensure that your pr essure setting did not change as you tightened the lock ing ring.
THE LOOSENING PROCESS
1. Set the pump to 1000 0 PSI. Change the drive to the loosening mode, assuring t he reaction
2. Press and hold the remote control advance button. Pressure will decrease as the
3. Release the remote control advance button and the cylinder automatically retracts,
4. Repeat this process until the fastener can be removed by hand.
arm abuts squarel y on a solid reaction point.
socket begins to turn. As the cylinder extends fully, you will hear an audible “click”.
at which time you again hear the audible “click”.
NOTE: IF THE BOLT/NUT DOES NOT LOOSEN WITH THE ABOVE PROCEDURES, IT IS AN INDICATION THAT YOU REQUIRE A LARGER HYDRAULIC TORQUE WRENCH TO LOOSEN THE BOLT/NUT.
THE TIGHTENING PROCESS
1. hydraulic torq ue wrench setting Firstly, acc ording to the design requirements set torque,If no de sign torque, please ref the 80% of the recommen ded torque.
Way: th e setting torque=(the recommended torque of these c hart figures)×(80%-90%)
For examplethe recommended tightening torque is 90% of the chart figure above. For example; for bolt M 48 the strength grade is 8.8 therefore, the torque is 3920×90% = 3528Nm
2. Pump pressure se tting
According to a desi red torque value and the wrench model to set the pressure o f the pump. For example 8.8 gra de、M48bolt,the setting torque is 3528N.m, if you prefer to WR-3IBT
wrench,you may fi nd the torque is 3528N. m, the pum p pressur is 54Mpa,so the pump
pressure settin g is 54Mpa.
7
3. Confirm the wren ch is tightening, put the wrench on the nut, perform it until the nut does not move far.
LOCKED-ON
Should the hydrau lic torque wrench be “locked-on” after the final cycl e, push down the remote control ad vance button once more (to build pressure) and while ma intaining this pressure, pull ba ck on the accuracy assurance pawl lever (located on the s ide of the tool).
Release the remot e control advance button, while continuing to push do wn on the accuracy
assurance lever ( this will allow the hydraulic torque wrench to be remov ed easily).
press d own
FIG10
XLCT SERIES
The Ratchet link and the power head assembly and disassembly
Insert the hex ratchet links. The low profile hex ratchet links are in serted and removed from the power head as fol lows:
The “hook” descri bed by the link’s drive plate is inserted around the fixed pin of the power
head and the link is sw ung down to rest along the base of the power head cylinder. At th is point, the link pin h oles of the power head and link will align. Insert the link p in to secure.
Pull out the pin, pul l up the power head, and then along the groove direction, d isassembly the power head and th e ratchet link.
assembl y
disassembly
1. in sert di recti on
2. pr ess to th e end
3. in sert th e pin
1. pu ll out th e
2. ta ke the po wer
3. th e hook gr oove au tomat ic
FIG 11 FIG 12
Direction position
Setting for tightening or loosening the nut:
The position of the tool relative to the nut determines whether the action will tighten or loosen
the nut. The po wer stroke of the piston rod will always turn the hex ratch et toward the shroud.
FIG 13
8
The nut turns clockwise for tightening and counterclockwise for loos ening.
direc tion
com bined p in
hea d up
dow n back, s epara ted fro m
the w rench
lossing
tightening
Low profile hydraulic torque
wrench dire cti on diagram
Preparation Determined the loose(tighten) nut size , select approp riated power head and
ratchet link and re ducer inserts.
CONNECT THE POWER PACK
Use twin hose to Conn ect the high pump pressure outlet(H OR A) with the high pres sure outlet of hydraul ic wrench,low pressure outlet of the pump to low pressu re outlet of the hydraulic torqu e wrench。Insert the quick couple sleeve into the endthen s crew tighting
by no space.
Check carefully w hether the twin hose joint connection is reliable, pl ease be sure the oil in
enough.The pump p ower plug power supply.
WARNING No oil short age !
TEST RUN
1. Put the wrench assembly in space, first start to finis h, Check whether the rotating ratchet normal return or no t, if the rotation is not normal, Mayb e the hook position does not correspond betw een the power head and ratchet link,open to check.
2. Turn on the pump powe r switch, start the pump, then press the lock button to confirm the
pump is running nor mally.
3. By pushing the rem ote control advance button, the rear of the hydraulic torque wrench
will be pushed back u ntil the reaction arm will make contact with the reacti on point.
4. Continue to hold t he advance button as the cassette turns until you hear an a udible “click”
which will signif y the hydraulic cylinder inside the hydraulic torqu e wrench is fully extended
and will not turn the s ocket further. Release button.
5. Continuing to ho ld the remote control advance button, will result in a ra pid buildup of pressure to the poi nt where the gauge reads what the hydraulic power pack wa s preset to
prior to applying t he hydraulic torque wrench.
IMPORTANT: The reading of full preset pressure after the cylinder is extended DOES NOT INDICATE that this pressure (torque) is applied to the bolt/nut. It only indicates
that the cylinder is fully extended and cannot turn the socket further, until the tool
automatically resets itself.
6. Releasing the re mote control button will automatically retract th e cylinder. The hydraulic torque wrench wil l automatically reset itself and the operator will he ar an audible “click”
indicating he can a gain push the remote control button and the cassette wi ll turn. Each time the cylinder is ext ended and retracted, it is called a cycle. Successive c ycles are made until
the tool “stalls” at the preset Torque/PSI with an accuracy of +/-3%. Re peatability is +/-1%.
Please repeat aga in and again, make the wrench turn without loading, observe the wrench tighteni ng or loosening,no abnormalities, can be put int o the nut directly.
IMPORTANT: ALWAYS ATTEMPT ONE FINAL CYCLE TO INSURE THE “STALL” POINT
HAS BEEN REACHED.
REMARKS: When the h ydraulic torque wrench not in use, ,you may turn off the lock button,
if long time no using t he wrench, please shut off the pump motor switch.
9
OPERATION
Setting the press ure on the hydraulic power pack:
To set the pressure on th e pump, follow this procedure:
Loosen the lockin g ring below the “T” handle on the hydraulic power pack ext ernal pressure
regulator. Then, turn the “T” handle counterclockwise until it tu rns freely and easily.
Turn th e hydraulic power pack on. Using the hydraulic power pack remote pendant , push the
advance switch (o r button on the air hydraulic power pack) and hold it.
While holding the hydraulic power pack in the advance mode, slowly turn the “T” handle
clockwise and observe the hydraulic power pack pressure gauge rise.
Note: Always adjust the regulator pressure UP - never down.
When your gauge rea ches the predetermined pressure, stop turning the “ T” handle and
let the gauge settl e.
If the pressure continues to rise above the predetermined pressure, re lease the back
pressure slight ly by turning the “T” handle counterclockwise. Then, depress the advance
switch on the remote and slowly bring pressure up to the predetermined pre ssure.
10
When the pressure i s correct, turn the pump off and tighten the lockin g ring which is under the “T” handle. This sets the pump pressure, which determines torq ue wrench output.
Once your target pressure is set and locked, cycle the hydraulic power pac k once more to
ensure that your pr essure setting did not change as you tightened the lock ing ring.
THE LOOSENING PROCESS
1. Set the pump to 10000 PSI. Change the drive to the loosening mode, assuring t he reaction arm abuts squarel y on a solid reaction point.
2. Press and hold the r emote control advance button. Pressure will decre ase as the cassette begins to turn. As the c ylinder extends fully, you will hear an audible “c lick”.
3. Release the remo te control advance button and the cylinder automati cally retracts, at which time you agai n hear the audible “click”.
4. Repeat this process until the fastener can be removed by hand.
NOTE: IF THE BOLT/NUT DOES NOT LOOSEN WITH THE ABOVE PROCEDURES, IT IS
AN INDICATION THAT YOU REQUIRE A LARGER HYDRAULIC TORQUE WRENCH TO
LOOSEN THE BOLT/NUT.
THE TIGHTENING PROCESS
1. Draulic torque w rench setting
Firstly, acc ording to the design requirements set torque, If no des ign torque, please ref the
80% of the recommen ded torque. Way: th e setting torque=(the recommended torque of these c hart figures)×(80%-90%) For example: The recommended tightening torque is 90% of the chart f igure above. For
example; for bolt M 48 the strength grade is 8.8 therefore, the torque is 3920*90% = 3528Nm
2. Pump pressure se tting
According to a desi red torque value and the wrench model to set the pressure o f the pump.
For example 8.8 gra deM48 bolt, the sett ing torque is 3528N.m, if you prefer to WR-4LOW
wrench, you may fin d the torque is 3528N.m, the pump pressure is 42Mpa, so the p ump
pressure settin g is 42Mpa.
3.Confirm the wre nch is tightening,put the wrench on the nut,perform i t until the nut does not
move far.
LOCKED-ON
Should the hydrau lic torque wrench be “locked-on” after the final cycl e, push down the
remote control ad vance button once more (to build pressure) and while ma intaining this
pressure, pull ba ck on the accuracy assurance pawl lever (located on the s ide of the tool).
Release the remot e control advance button, while continuing to push do wn on the accuracy
assurance lever ( this will allow the hydraulic torque wrench to be remov ed easily).
FIG 14
press d own direc tion
MXTA SERIES HYDRAULIC TORQUE WRENCH PRESSURE-TORQUE CHART
FORM 2
11
Model
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
7 8 9
183 209 236 262 288 314 341 367 393 419 446 472 498 524 551 577 603 629 656 682 708 734 761 787 813 839 866 892 918 944 971
997 1023 1049 1076 1102 1128 1154 1181 1207 1233 1259 1286 1312 1338 1364 1391 1417 1443 1469 1496 1522 1548 1574 1601 1627 1653 1679 1706 1732 1758 1784 1811 1837
1031 1096 1160 1225 1289 1353 1418 1482 1547 1611 1676 1740 1805 1869 1934 1998 2063 2127 2191 2256 2320 2385 2449 2514 2578 2643 2707 2772 2836 2900 2965 3029 3094 3158 3223 3287 3352 3416 3481 3545 3610 3674 3738 3803 3867 3932 3996 4061 4125 4190 4254 4319 4383 4448 4512
451 515 580 644 709 773 838 902 967
1075 1182 1290 1397 1505 1612 1720 1828 1935 2043 2150 2258 2365 2473 2580 2688 2796 2903 3011 3118 3226 3333 3441 3548 3656 3764 3871 3979 4086 4194 4301 4409 4516 4624 4732 4839 4947 5054 5162 5269 5377 5484 5592 5700 5807 5915 6022 6130 6237 6345 6452 6560 6668 6775 6883 6990 7098 7205 7313 7420 7528
752 860 967
1078 1232 1386 1540 1694 1848 2002 2156 2310 2464 2618 2772 2926 3080 3234 3388 3542 3696 3850 4004 4158 4312 4466 4620 4774 4928 5082 5236 5390 5544 5698 5852 6006 6160 6314 6468 6622 6776 6930 7084 7238 7392 7546 7700 7854 8008 8162 8316 8470 8624 8778 8932 9086 9240 9394 9548 9702
9856 10010 10164 10318 10472 10626 10780
1551 1773 1994 2216 2438 2659 2881 3103 3324 3546 3768 3989 4211 4433 4654 4876 5098 5319 5541 5763 5984 6206 6428 6649 6871 7093 7314 7536 7758 7979 8201 8423 8644 8866 9088 9309 9531 9753
9974 10196 10418 10639 10861 11083 11304 11526 11748 11969 12191 12413 12634 12856 13078 13299 13521 13743 13964 14186 14408 14629 14851 15073 15294 15516
10284 10665 11046 11427 11808 12189 12570 12951 13332 13713 14094 14475 14855 15236 15617 15998 16379 16760 17141 17522 17903 18284 18665 19046 19427 19807 20188 20569 20950 21331 21712 22093 22474 22855 23236 23617 23998 24378 24759 25140 25521 25902 26283 26664
2666 3047 3428 3809 4190 4571 4952 5332 5713 6094 6475 6856 7237 7618 7999 8380 8761 9142 9523 9903
3472 3968 4464 4960 5456 5952 6448 6945 7441 7937 8433 8929 9425
9921 10417 10913 11409 11905 12401 12898 13394 13890 14386 14882 15378 15874 16370 16866 17362 17858 18354 18850 19347 19843 20339 20835 21331 21827 22323 22819 23315 23811 24307 24803 25299 25796 26292 26788 27284 27780 28276 28772 29268 29764 30260 30756 31252 31749 32245 32741 33237 33733 34229 34725
10428 11123 11818 12514 13209 13904 14599 15295 15990 16685 17380 18076 18771 19466 20161 20856 21552 22247 22942 23637 24333 25028 25723 26418 27114 27809 28504 29199 29895 30590 31285 31980 32676 33371 34066 34761 35456 36152 36847 37542 38237 38933 39628 40323 41018 41714 42409 43104 43799 44495 45190 45885 46580 47276 47971 48666
4866 5561 6256 6952 7647 8342 9037 9733
MXTA SERIES HYDRAULIC TORQUE WRENCH PRESSURE-TORQUE CHART
FORM 3
12
Model
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 8200 8400 8600 8800 9000 9200 9400 9600 9800
10000
134 161 188 215 242 268 295 322 349 376 403 430 457 483 510 537 564 591 618 645 672 698 725 752 779 806 833 860 887 914 940 967
994 1021 1048 1075 1102 1129 1155 1182 1209 1236 1263 1290 1317 1344
328 394 459 525 590 656 721 787 852 918
984 1049 1115 1180 1246 1311 1377 1443 1508 1574 1639 1705 1770 1836 1901 1967 2033 2098 2164 2229 2295 2360 2426 2491 2557 2623 2688 2754 2819 2885 2950 3016 3082 3147 3213 3278
547 656 766 875 985
1094 1203 1313 1422 1532 1641 1750 1860 1969 2079 2188 2297 2407 2516 2626 2735 2844 2954 3063 3173 3282 3391 3501 3610 3720 3829 3938 4048 4157 4267 4376 4485 4595 4704 4814 4923 5032 5142 5251 5361 5470
1096 1253 1409 1566 1723 1879 2036 2193 2349 2506 2662 2819 2976 3132 3289 3446 3602 3759 3915 4072 4229 4385 4542 4699 4855 5012 5168 5325 5482 5638 5795 5951 6108 6265 6421 6578 6735 6891 7048 7204 7361 7518 7674 7831
783 940
1127 1352 1578 1803 2029 2254 2480 2705 2931 3156 3381 3607 3832 4058 4283 4509 4734 4959 5185 5410 5636 5861 6087 6312 6538 6763 6988 7214 7439 7665 7890 8116 8341 8567 8792 9017 9243 9468 9694
9919 10145 10370 10595 10821 11046 11272
1937 2324 2712 3099 3487 3874 4261 4649 5036 5424 5811 6198 6586 6973 7361 7748 8135 8523 8910 9298
9685 10072 10460 10847 11235 11622 12009 12397 12784 13172 13559 13946 14334 14721 15109 15496 15883 16271 16658 17046 17433 17820 18208 18595 18983 19370
2523 3028 3532 4037 4541 5046 5550 6055 6559 7064 7568 8073 8577 9082
9586 10091 10595 11100 11604 12109 12613 13118 13622 14127 14631 15136 15641 16145 16650 17154 17659 18163 18668 19172 19677 20181 20686 21190 21695 22199 22704 23208 23713 24217 24722 25226
3535 4242 4949 5656 6363 7070 7777 8485 9192
9899 10606 11313 12020 12727 13434 14141 14848 15555 16262 16970 17677 18384 19091 19798 20505 21212 21919 22626 23333 24040 24747 25454 26162 26869 27576 28283 28990 29697 30404 31111 31818 32525 33232 33939 34647 35354
13
XLCT SERIES HYDRAULIC TORQUE WRENCH PRESSURE-TORQUE CHART
FORM 4
2XLCT
30XLCT
14XLCT
8XLCT4XLCT
Model
Bolt Siz e Ran ge
34-36
41
46-65
Mpa
N.m
N.m
N.m
N.m N.m
N.m
N.m
N.m
N.m
N.m
N.m
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
7 8 9
232 265 299 332 365 398 432 465 498 531 565 598 631 665 698 731 764 798 831 864 897 931 964
997 1030 1064 1097 1130 1164 1197 1230 1263 1297 1330 1363 1396 1430 1463 1496 1530 1563 1596 1629 1663 1696 1729 1762 1796 1829 1862 1895 1929 1962 1995 2029 2062 2095 2128 2162 2195 2228 2261 2295 2328
241 275 310 344 379 413 448 482 517 551 586 620 655 689 724 758 793 827 862 896 931
965 1000 1034 1069 1103 1138 1172 1207 1241 1276 1310 1345 1379 1414 1448 1483 1517 1552 1586 1621 1655 1690 1724 1759 1793 1828 1862 1897 1931 1966 2000 2035 2069 2104 2138 2173 2207 2242 2276 2311 2345 2380 2414
585 669 752 836
920 1003 1087 1171 1255 1338 1422 1506 1589 1673 1757 1840 1924 2008 2092 2175 2259 2343 2426 2510
585 669 752 836
920 1003 1087 1171 1255 1338 1422 1506 1589 1673 1757 1840 1924 2008 2092 2175 2259 2343 2426 2510 2594 2677 2761 2845 2929 3012 3096 3180 3263 3347 3431 3514 3598 3682 3766 3849 3933 4017 4100 4184 4268 4351 4435 4519 4603 4686 4770 4854 4937 5021
1003 1087 1171 1255 1338 1422 1506 1589 1673 1757 1840 1924 2008 2092 2175 2259 2343 2426 2510 2594 2677 2761 2845 2929 3012 3096 3180 3263 3347 3431 3514 3598 3682 3766 3849 3933 4017 4100 4184 4268 4351 4435 4519 4603 4686 4770 4854 4937 5021 5105 5188 5272 5356 5440 5523 5607 5691 5774 5858
585 669 752 836 920
647 739 832
924 1017 1109 1202 1294 1387 1479 1572 1664 1757 1849 1942 2034 2127 2219 2312 2404 2497 2589 2682 2774 2867 2959 3052 3144 3237 3329 3422 3514 3607 3699 3792 3884 3977 4069 4162 4254 4347 4439 4532 4624 4717 4809 4902 4994 5087 5179 5272 5364 5457 5549 5642 5734 5827 5919 6012 6104 6197 6289 6382 6474
1094 1250 1407 1563 1719 1876 2032 2188 2344 2501 2657 2813 2970 3126 3282 3439 3595 3751 3907 4064 4220 4376 4533 4689 4845 5002 5158 5314 5470 5627 5783 5939 6096 6252 6408 6565 6721 6877 7033 7190 7346 7502 7659 7815 7971 8128 8284 8440 8596 8753 8909 9065 9222 9378 9534 9691
9847 10003 10159 10316 10472 10628 10785 10941
10092 10260 10428 10597 10765 10933 11101 11269 11438 11606 11774
1177 1345 1513 1682 1850 2018 2186 2354 2523 2691 2859 3027 3195 3364 3532 3700 3868 4037 4205 4373 4541 4709 4878 5046 5214 5382 5550 5719 5887 6055 6223 6391 6560 6728 6896 7064 7232 7401 7569 7737 7905 8073 8242 8410 8578 8746 8914 9083 9251 9419 9587 9756 9924
1852 2117 2381 2646 2910 3175 3440 3704 3969 4233 4498 4762 5027 5292 5556 5821 6085 6350 6615 6879 7144 7408 7673 7938 8202 8467 8731 8996 9260 9525
9790 10054 10319 10583 10848 11113 11377 11642 11906 12171 12435 12700 12965 13229 13494 13758 14023 14288 14552 14817 15081 15346 15611 15875 16140 16404 16669 16933 17198 17463 17727 17992 18256 18521
4188 4786 5385 5983 6581 7180 7778 8376 8975
9573 10171 10769 11368 11966 12564 13163 13761 14359 14958 15556 16154 16753 17351 17949 18548 19146 19744 20343 20941 21539 22138 22736 23334 23932 24531 25129 25727 26326 26924 27522 28121 28719 29317 29916 30514 31112 31711 32309 32907 33506 34104 34702 35301 35899 36497 37095 37694 38292 38890 39489 40087 40685 41284 41882
4459 5096 5733 6370 7007 7644 8281 8918
9555 10192 10829 11467 12104 12741 13378 14015 14652 15289 15926 16563 17200 17837 18474 19111 19748 20385 21022 21659 22296 22933 23570 24207 24845 25482 26119 26756 27393 28030 28667 29304 29941 30578 31215 31852 32489 33126 33763 34400 35037 35674 36311 36948 37585 38223 38860 39497 40134 40771 41408 42045 42682 43319 43956 44593
14
XLCT SERIES HYDRAULIC TORQUE WRENCH PRESSURE-TORQUE CHART
FORM 4
Model
Bolt Siz e Ran ge
34-36
41
46-65
ft.lbs
psi
ft.lbs ft.lbs
ft.lbsft.lbs ft. lbs ft.lbsft.lbs ft.lbs
ft.lbsft. lbs
2XLCT
4XLCT
8XLCT
14XLCT
30XLCT
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6200 6400 6600 6800 7000 7200 7400 7600 7800 8000 8200 8400 8600 8800 9000 9200 9400 9600 9800
10000
169 203 237 270 304 338 372 406 440 473 507 541 575 609 642 676 710 744 778 812 845 879 913 947
981 1015 1048 1082 1116 1150 1184 1217 1251 1285 1319 1353 1387 1420 1454 1488 1522 1556 1589 1623 1657 1691
1017 1052 1087 1122 1157 1192 1227 1262 1298 1333 1368 1403 1438 1473 1508 1543 1578 1613 1648 1683 1719 1754
175 210 245 280 315 350 385 421 456 491 526 561 596 631 666 701 736 771 806 842 877 912 947 982
426 511 596 681 766 852
937 1022 1107 1192 1277 1362 1447 1533 1618 1703 1788 1873
426 511 596 681 766 852
937 1022 1107 1192 1277 1362 1447 1533 1618 1703 1788 1873 1958 2043 2128 2214 2299 2384 2469 2554 2639 2724 2809 2894 2980 3065 3150 3235 3320 3405 3490 3575 3661
426 511 596 681 766 852
937 1022 1107 1192 1277 1362 1447 1533 1618 1703 1788 1873 1958 2043 2128 2214 2299 2384 2469 2554 2639 2724 2809 2894 2980 3065 3150 3235 3320 3405 3490 3575 3661 3746 3831 3916 4001 4086 4171 4256
470 564 658 752 846
940 1034 1128 1222 1317 1411 1505 1599 1693 1787 1881 1975 2069 2163 2257 2351 2445 2539 2633 2727 2822 2916 3010 3104 3198 3292 3386 3480 3574 3668 3762 3856 3950 4044 4138 4232 4326 4421 4515 4609 4703
795
954 1113 1272 1431 1590 1749 1908 2067 2226 2385 2544 2703 2861 3020 3179 3338 3497 3656 3815 3974 4133 4292 4451 4610 4769 4928 5087 5246 5405 5564 5723 5882 6041 6200 6359 6518 6677 6835 6994 7153 7312 7471 7630 7789 7948
855 1026 1197 1368 1539 1710 1881 2052 2223 2395 2566 2737 2908 3079 3250 3421 3592 3763 3934 4105 4276 4447 4618 4789 4960 5132 5303 5474 5645 5816 5987 6158 6329 6500 6671 6842 7013 7184 7355 7526 7697 7868 8040 8211 8382 8553
1346 1615 1884 2153 2422 2692 2961 3230 3499 3768 4037 4306 4575 4844 5113 5383 5652 5921 6190 6459 6728 6997 7266 7535 7804 8074 8343 8612 8881 9150 9419 9688
9957 10226 10495 10765 11034 11303 11572 11841 12110 12379 12648 12917 13186 13456
3043 3652 4260 4869 5477 6086 6694 7303 7911 8520 9128
9737 10345 10954 11562 12171 12779 13388 13996 14605 15213 15822 16430 17039 17647 18256 18865 19473 20082 20690 21299 21907 22516 23124 23733 24341 24950 25558 26167 26775 27384 27992 28601 29209 29818 30426
3240 3888 4536 5184 5832 6480 7127 7775 8423 9071
9719 10367 11015 11663 12311 12959 13606 14254 14902 15550 16198 16846 17494 18142 18790 19438 20085 20733 21381 22029 22677 23325 23973 24621 25269 25917 26564 27212 27860 28508 29156 29804 30452 31100 31748 32396
15
1MXTA 3 5 8 10 20 25 35 SERIESMXTA MXTA MXTA MXTA MXTA MXTA MXTA
INSTRUC TION:
3. #1 Body asse mbly and 5-1# pist on assembly are no t detachable parts.
2. Quick coup ler C1 assembly an d C2 assembly are optional pa rts, own interch ange ability.
MXTA SERIES DRAWING AND PARTS LIST
1. Swivel B1 an d B2 are optional pa rts, own interch ange ability.
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