Worldlawn WYS52FX730V, WYS52FX730VCA Operator's Manual
WYS52FX730V
WYS52FX730VCA
OPERATORS MANUAL
VENOM SERIES MOWER
WORLDLAWN POWER EQUIPMENT, INC.
WORLDLAWNPOWEREQUIPMENT.COM
2415 ASHLAND AVE
BEATRICE, NE 68310
800-267-4255
FAX – 402-223-4103
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VENOM SERIES MOWER
Contents
SAFETY ....................................................................................................................................................................6
Safety Alert Symbol ................................................................................................................................................6
TRAINING ................................................................................................................................................................6
PREPARATION .........................................................................................................................................................6
OPERATION .............................................................................................................................................................8
SLOPE OPERATION ..................................................................................................................................................9
MAINTENANCE AND STORAGE ............................................................................................................................ 10
SAFETY AND INSTRUCTIONAL DECALS ................................................................................................................ 12
SPECIFICATIONS .............................................................................................................................................. 14
MODEL NUMBER ................................................................................................................................................. 14
ENGINE ................................................................................................................................................................ 14
FUEL SYSTEM ....................................................................................................................................................... 14
ELECTRICAL SYSTEM ............................................................................................................................................ 14
TRANSMISSION .................................................................................................................................................... 14
CUTTING DECK ..................................................................................................................................................... 14
OPERATION ......................................................................................................................................................... 15
OPERATOR CONTROLS ......................................................................................................................................... 15
SAFETY INTERLOCK .......................................................................................................................................... 15
CHOKE CONTROL ............................................................................................................................................. 15
THROTTLE CONTROL ........................................................................................................................................ 15
PARK BRAKE LEVER .......................................................................................................................................... 15
IGNITION SWITCH ............................................................................................................................................ 15
HOUR METER ................................................................................................................................................... 15
DRIVE WHEEL RELEASE VALVES ....................................................................................................................... 16
BLADE ENGAGEMENT SWITCH ........................................................................................................................ 16
PRE-START .......................................................................................................................................................... 16
OPERATING INSTRUCTIONS ......................................................................................................................... 17
STARTING THE ENGINE .................................................................................................................................... 17
BLADE ENGAGEMENT ...................................................................................................................................... 17
DISENGAGING THE BLADES ............................................................................................................................. 18
STOPPING THE ENGINE .................................................................................................................................... 18
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VENOM SERIES MOWER
DRIVING THE MACHINE ................................................................................................................................... 18
DRIVING FORWARD ......................................................................................................................................... 18
DRIVING IN REVERSE ....................................................................................................................................... 18
OPERATING THE PLATFORM ............................................................................................................................ 18
OPERATING THE MACHINE WITH THE PLATFORM UP .................................................................................... 19
OPERATING THE MACHINE WITH THE PLATFORM DOWN .............................................................................. 19
ADJUSTING THE CUTTING HEIGHT .................................................................................................................. 19
TRANSPORTING ...................................................................................................................................................... 20
TRANSPORTING A UNIT ................................................................................................................................... 20
LOADING A UNIT .............................................................................................................................................. 20
MAINTENANCE ................................................................................................................................................... 21
RECOMMENDED MAINTENANCE SCHEDULE(S) ................................................................................ 22
CHECK ENGINE OIL LEVEL ................................................................................................................................ 23
CHECK BATTERY CHARGE ................................................................................................................................ 23
RECOMMENDED JUMP STARTING PROCEDURE .............................................................................................. 23
RELEASE THE CUSHION FOR REAR ACCESS ...................................................................................................... 24
CHECK MOWER BLADES .................................................................................................................................. 25
CHECK SAFETY INTERLOCK SYSTEM ................................................................................................................. 25
CHECK FOR LOOSE HARDWARE ....................................................................................................................... 26
SERVICE AIR CLEANER ...................................................................................................................................... 26
CHANGE ENGINE OIL ....................................................................................................................................... 26
CHANGE ENGINE OIL FILTER ............................................................................................................................ 26
CHECK HYDRAULIC OIL LEVEL .......................................................................................................................... 27
CHECK TIRE PRESSURES ................................................................................................................................... 27
CHECK CONDITION OF BELTS ........................................................................................................................... 27
LUBRICATE GREASE FITTINGS .......................................................................................................................... 27
CHECK SPARK PLUGS ....................................................................................................................................... 27
CHANGE HYDRAULIC SYSTEM FILTER AND FLUID............................................................................................ 27
HYDRAULIC SYSTEM AIR PURGE ...................................................................................................................... 28
WHEEL HUB NUT TORQUE SPECIFICATION ..................................................................................................... 29
THREAD LOCKING ADHESIVES ......................................................................................................................... 29
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VENOM SERIES MOWER
COPPER-BASED ANTI-SEIZE.............................................................................................................................. 29
ADJUSTMENTS................................................................................................................................................... 29
DECK LEVELING ................................................................................................................................................ 29
PUMP DRIVE BELT TENSION ............................................................................................................................ 30
MOWER DECK DRIVE BELT TENSION ............................................................................................................... 30
PARK BRAKE ADJUSTMENT .............................................................................................................................. 30
FORWARD TRACKING ADJUSTMENT ............................................................................................................... 30
NEUTRAL ADJUSTMENT ................................................................................................................................... 30
CASTER PIVOT BEARINGS PRE-LOAD ADJUSTMENT ........................................................................................ 30
CLEANING ............................................................................................................................................................ 31
CLEAN ALL DEBRIS FROM ENGINE AND EXHAUST SYSTEM AREA. .................................................................. 31
CLEAN DUST AND DIRT FROM CYLINDER HEAD FINS. ..................................................................................... 31
CLEAN DEBRIS FROM MACHINE ...................................................................................................................... 31
CLEAN GRASS BUILD-UP UNDER DECK ............................................................................................................ 31
TROUBLESHOOTING........................................................................................................................................ 32
WIRING SCHEMATICS ...................................................................................................................................... 33
HYDRAULIC SCHEMATIC ................................................................................................................................ 34
Evaporative Emission Control Warranty Statement ........................................................................................ 35
Limited Warranty: ................................................................................................................................................... 37
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VENOM SERIES MOWER
TRAINING
SAFETY
Safety Alert Symbol
This symbol means: ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above
information which alerts you to unsafe actions
or situations and will be followed by the word
DANGER, WARNING, or CAUTION.
DANGER: White lettering/Red
background.
Indicates failure to observe the safety
instructions will result in death or serious injury.
WARNING: Black letters on orange
background.
Indicates failure to observe safety instructions
could result in death or serious injury.
Read the instructions carefully. Become
familiar with the safe operation of the
equipment, operator controls, and safety
signs.
All operators need to be trained before
operating this unit.
Never let children or untrained people
operate the equipment without proper
instruction.
Keep everyone, especially children and
pets, away from the area of operation.
Remember that the operator or user is
responsible for accidents or hazards
occurring to other people or their property.
PREPARATION
Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Use
only accessories and attachments approved
by WORLDLAWN
The use of personal protective equipment,
such as (but not limited to) safety glasses,
hearing protection, substantial footwear and
long trousers is highly recommended.
CAUTION
CAUTION: Black letters on yellow
background.
Indicates failure to observe the safety
instructions may result in death or serious
injury.
This machine produces sound levels in
excess of 85 dBA at the operator’s ear and
can cause hearing loss through extended
periods of exposure.
Wear hearing protection when operating this
machine.
Thoroughly inspect the area where the
equipment is to be used and remove all
stones, sticks, wires, bones, and other
foreign objects which may damage the
equipment or cause personal injury to
operator or bystanders.
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VENOM SERIES MOWER
Check that the operator’s presence controls,
safety switches, and shields are attached
and functioning properly. Do Not operate
unless they function properly.
DANGER
In certain conditions during fueling, static
electricity can be released causing gasoline
vapors to ignite.
DANGER
In certain conditions gasoline is extremely
flammable and highly explosive.
A fire or explosion from gasoline can burn
you, others and cause property damage.
Refuel outdoors, on level ground while
engine is cold.
Never remove fuel cap or add fuel when
engine is running or when engine is hot.
Never fill the fuel tank so that gasoline level
rises above the bottom of the filler neck to
allow for gasoline expansion and prevent
fuel spillage.
If fuel is spilled, DO NOT attempt to start the
engine. Move away from the area of the
spill and avoid creating any source of
ignition until fuel vapors have dissipated.
Do not smoke while refueling and stay away
from an open flame or where gasoline
fumes may be ignited by spark.
Do not operate without entire exhaust
system in place and in proper working
condition.
Do not place any equipment that is leaking
gasoline in an enclosed trailer.
Be sure all fuel tanks and gasoline storage
containers have proper caps installed to
prevent spillage and minimize vapor
escaping into the trailer.
A fire or explosion from gasoline can burn
you, others, and cause property damage.
Purchase and store gasoline only in an
approved container
Always place gasoline containers on the
ground away from your vehicle while filling.
Do not fill gasoline containers inside a
vehicle or on a truck or trailer bed because
interior carpets or plastic truck bed liners
may insulate the container and slow the loss
of any static charge.
When practical, remove gas powered
equipment from the truck or trailer and
refuel the equipment with its wheels on the
ground.
If this is not possible, then refuel such
equipment on a truck or trailer from a
portable container, rather than from a
gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be
used, keep the nozzle in contact with rim of
the fuel tank or container opening at all
times until fueling is complete.
WARNING
Gasoline is harmful or fatal if swallowed.
Long-term exposure to vapors and failure to
use caution may cause serious injury or
illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas
tank/container opening.
Keep away from eyes and skin.
Never siphon by mouth.
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VENOM SERIES MOWER
OPERATION
Although hazard control and accident
prevention are partially dependent upon the
design and configuration of the equipment,
these factors are also dependent upon the
awareness, concern and proper training of the
personnel involved in the operation, transport,
maintenance and the storage of the equipment.
It is essential that all Operator Safety
Mechanisms be connected and in operating
condition prior to use for mowing.
WARNING
Operating engine parts, especially the
muffler, become extremely hot. Severe
burns can occur on contact and debris,
such as leaves, grass, brush, etc. can catch
fire.
Allow engine parts, especially the
muffler, to cool before touching.
Remove accumulated debris from
muffler and engine area.
WARNING
Engine exhaust contains carbon monoxide,
which is an odorless deadly poison that can
kill you.
devices in place and in proper working
condition.
Stop engine, wait for all moving parts to
stop and engage parking brake:
o Before refueling
o Before dumping the grass catcher
o Before making height adjustments
Park machine on level ground. Stop
engine, wait for all moving parts to stop,
remove key and engage parking brake:
o Before checking, cleaning or working
on the mower.
o After striking a foreign object or
machine develops an abnormal
vibration (inspect machine for
damage and repair before resuming
operation)
o Before clearing blockages
o Before leaving the operator position
Never mow with the discharge deflector
raised, removed or altered unless there is a
grass collection system or mulch kit in place
and working properly.
Do Not change the engine governor setting
or overspeed the engine.
Do Not run engine indoors or in a small
confined area where dangerous carbon
monoxide fumes can collect.
Operate only in daylight or good artificial
light, keeping away from holes and hidden
hazards.
Be sure all drives are in neutral and parking
brake is engaged before starting engine.
Never raise deck with blades running.
Never operate the mower with damaged
guards, shields, or covers. Always have
safety shields, guards, switches and other
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VENOM SERIES MOWER
WARNING
Hands, feet, hair, clothing, or accessories
can become entangled in rotating parts.
Contact with rotating parts can cause
traumatic amputation or severe lacerations.
Do Not operate the machine without guards,
shields, and safety devices in place and
working properly.
Keep hands, feet, hair, jewelry, or clothing
away from rotating parts.
DO NOT operate the mower when people,
especially children, or pets are in the area.
Stop the blades, slow down, and use
caution when transporting the mower to and
from the area to be mowed or crossing
surfaces other than grass.
Do not operate the mower under the
influence of alcohol or drugs.
Be alert, slow down and use caution when
making turns. Look behind and to the side
before changing directions.
Use extreme care when loading and
unloading the machine into a trailer or truck.
Be aware of the mower discharge path and
direct discharge away from others.
Use care when approaching blind corners,
shrubs, trees, or other objects that may
obscure vision.
SLOPE OPERATION
Use extreme caution when mowing and/or
turning on slopes as loss of traction and/or tipover could occur. The operator is responsible
for the safe operation on slopes.
DANGER
Mowing on wet grass or steep slopes can
cause sliding and loss of control.
When mowing ditches or slopes
recommended practice is to latch operator
platform in the up position and continue to
use mower in the true walk behind mode.
Mow across slopes, never up and down.
Do Not mow slopes when grass is wet.
Do Not mow near drop-offs or near
water.
Do Not mow slopes greater than 15
degrees.
Reduce speed and use extreme caution
on slopes.
Avoid sudden turns or rapid speed
changes.
Remove or mark obstacles such as rocks,
tree limbs, etc. from the mowing area. Tall
grass can hide obstacles.
Be aware that operating on wet grass,
across steep slopes or downhill may cause
the mower to lose traction. Loss of traction
to the drive wheels may result in sliding and
a loss of braking and steering.
Watch for ditches, holes, rocks, dips and
rises that change the operating angle, as
rough terrain could overturn the machine.
Always avoid sudden starting or stopping on
a slope. If tires lose traction, disengage the
blades and proceed slowly off the slope.
Use extreme care with grass catchers or
attachments. These can change the
stability of the machine and cause loss of
control.
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VENOM SERIES MOWER
MAINTENANCE AND STORAGE
Before any maintenance, disengage drives,
lower implement, set parking brake, stop
engine and remove key or disconnect spark
plug wire. Wait for all moving parts to stop
before adjusting, cleaning or repairing.
Park machine on level ground. Never allow
untrained personnel to service machine
For engine maintenance, follow the engine
manufacture’s recommendations as stated
in the engine manual.
Keep engine, engine area, free from
accumulation of grass, leaves, excessive
grease, or oil and other debris. These
materials can become combustible and may
result in a fire.
Maximum mowing results and safety can
only be achieved if the mower is properly
maintained and operated correctly.
Check all bolts frequently to maintain proper
tightness.
Keep all guards, shields and safety devices
in place and in safe working condition.
All replacement parts must be the same as,
or equivalent to, the parts supplied on
original equipment.
Use care when checking blades. Wrap the
blade(s) or wear gloves, and use caution
when servicing them. Only REPLACE
damaged blades, NEVER straighten or weld
them.
Disconnect the battery cable from the
negative battery post when the unit will be
allowed to sit for more than 30 days without
use.
Store fuel in a container specifically
designed for this purpose in a cool, dry
place.
Gasoline powered equipment or fuel
containers should not be stored in a
basement or any enclosed area where open
pilot lights or heat appliances are present.
Shut off fuel while storing or transporting.
Do not store fuel near flames or drain
indoors.
DANGER
Charging or jump starting the battery
may produce explosive gasses. Battery
gases can explode causing serious
injury.
Keep sparks, flames, or cigarettes
away from battery.
Ventilate when charging or using
battery in an enclosed space.
Make sure venting path of battery is
always open once battery is filled
with acid
Always shield eyes and face from
battery.
DANGER
Battery electrolyte contains sulfuric
acid, which is poisonous and can cause
severe burns. Swallowing electrolyte
can be fatal or if it touches skin can
cause severe burns.
Wear safety glasses to shield eyes,
and rubber gloves to protect skin and
clothing when handling electrolyte.
Do Not swallow electrolyte.
In the event of an accident, flush with
water and seek medical attention
immediately.
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VENOM SERIES MOWER
CAUTION
If the ignition is in the “ON” position
there is potential for sparks and
engagement of components. Sparks
could cause an explosion or moving
parts could engage causing personal
injury.
Be sure ignition switch is in the “OFF”
position before charging the battery.
WARNING
Removing standard, original equipment
parts and accessories may alter the
warranty, traction, and safety of the
machine. Unauthorized changes to the
engine, fuel or venting system, may
violate EPA and CARB regulations.
WARNING
Hydraulic fluid escaping under pressure can
penetrate skin and cause injury. Fluid
accidentally injected into the skin must be
surgically removed within a few hours by a
doctor familiar with this form of injury or
gangrene may result.
Make sure all hydraulic fluid hoses and
lines are in good condition and all
hydraulic connections and fitting are
tight before applying pressure to
hydraulic system.
Keep body and hands away from pinhole
leaks or nozzles that high pressure
hydraulic fluid.
Use cardboard or paper, not your hands,
to find hydraulic leaks.
Safely relieve all pressure in the
hydraulic system by placing the motion
control levers in neutral and shutting off
the engine before performing any work
on the hydraulic system.
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VENOM SERIES MOWER
SAFETY AND INSTRUCTIONAL
DECALS
Keep all safety signs legible. Remove
all grease, dirt and debris from safety
signs and instructional labels.
Replace all worn, damaged, or missing
safety signs.
When replacement components are
installed, be sure that current safety
signs are affixed to the replaced
components.
If an attachment or accessory has been
installed, make sure current safety signs
are visible.
New safety signs may be obtained from
your authorized Worldlawn equipment
dealer.
Safety signs may be affixed by peeling
off the backing to expose the adhesive
surface. Apply only to a clean, dry
surface. Smooth to remove any air
bubbles.
Familiarize yourself with the following
safety signs and instructional labels.
They are critical to the safe operation of
your machine.
8304 8303 363023
8406 8008
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