Worldlawn WS2475BSE, WS2265BSE User Manual

R
WS2265BSE/WS2475BSE
Snow thrower
Operators Manual
Safety
Assembly Instruction
Product Overview
Controls
Operation
Maintenance
Storage
Troubleshooting
Worldlawn Power Equipment, Inc.
Industrial Park 2415 Ashland Ave. Beatrice, NE 68310
Toll Free Number: 1-800-267-4255
INTRODUCTION
This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your
WS2265BSE/WS2475BSE snowthrower.
Before operating your snow thrower, read this manual in its entirety carefully. Keep this snow thrower Owner’s Manual when it is lent or transferred. If this manual is lost, damaged, or illegible, replace it with a new one through our company's sales
department or dealer immediately.
For more information, contact our sales department or dealer. Please also indicate the model and serial
numbers of your product.
To improve the quality, performance, and security of our products, we may change the design or quantity of various parts or assemblies of this product; therefore, you may find the product in hand a bit different from that which is described in this manual. We are very sorry for any inconvenience which this may cause you.
Safety alert symbol.
There are two types of highlighted warning signs in this manual: Important and Note.
Important calls attention to special mechanical information and Note emphasizes general operation information worthy of special attention.
1. Safety……………………………………………………………………………………
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1.1 Before Operating ………………………………………………………………………………
1 1.2 Training…………………………………………………………………………………………
1 1.3 Preparation………………………………………………………………………………………
1 1.4 Operation ………………………………………………………………………………………
2 1.5 Clearing a Clogged Discharge Chute……………………………………………………………
2 1.6 Maintenance and Storage ………………………………………………………………………
2
1.7 Snow thrower Safety ……………………………………………………………………………
3
1.8 Safety and Instructional Decals…………………………………………………………………
3
2. Set Up Instructions………………………………………………………………………
5 2.1 Install the Lower Handle ………………………………………………………………………
6 2.2 Install the Upper Handle ………………………………………………………………………
6 2.3 Install the Wheel Drive Rod (LH side)…………………………………………………………
6 2.4 Install the Auger/Blower Drive Rod (RH side)…………………………………………………
7 2.5 Install the Speed Selector Rod (Shift Rod)………………………………………………………
7 2.6 Install the Discharge Chute ……………………………………………………………………
8 2.7 Install the Discharge Chute Control Assy………………………………………………………
8 2.8 Install the Snow Clean-out Tool…………………………………………………………………
8 2.9 Fill the Engine with Oil…………………………………………………………………………
8
2.10 Check the Tire Pressure ………………………………………………………………………
9
2.11 Check the Skids and Scraper……………………………………………………………………
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3. Product Overview………………………………………………………………………
9
4. Controls…………………………………………………………………………………
9 4.1 Auger/Impeller Drive Control Lever……………………………………………………………
9 4.2 Traction Control Lever …………………………………………………………………………
9 4.3 Speed Control Handle……………………………………………………………………………
9 4.4 RH Handle Lock Control ……………………………………………………………………
10 4.5 Discharge Chute Control ………………………………………………………………………
10 4.6 Chute Deflector Handle…………………………………………………………………………
10 4.7 Fuel Shutoff Valve………………………………………………………………………………
10 4.8 Ignition Switch …………………………………………………………………………………
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4.9 Choke……………………………………………………………………………………………
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Table of Contents
4.10 Throttle Lever …………………………………………………………………………………
10 4.11 Primer …………………………………………………………………………………………
10 4.12 Electric Starter…………………………………………………………………………………
10
4.13 Recoil Starter …………………………………………………………………………………
10
4.14 Snow Clean-out Tool …………………………………………………………………………
10
5. Operation…………………………………………………………………………………
10
5.1 Freewheeling or Using the Self-propel Drive…………………………………………………
10 5.2 Filling the Fuel Tank……………………………………………………………………………
11 5.3 Starting the Engine………………………………………………………………………………
11 5.4 Stopping the Engine …………………………………………………………………………
12 5.5 Unclogging the Discharge Chute ……………………………………………………………
12 5.6 Preventing Freeze-up…………………………………………………………………………
12 5.7 Operating Tips ………………………………………………………………………………
12
6. Maintenance……………………………………………………………………………
13 6.1 Recommended Maintenance Schedule(s)………………………………………………………
13
6.2 Preparing for Maintenance ……………………………………………………………………
14
6.3 Checking the Engine Oil Level…………………………………………………………………
14 6.4 Adjusting the Skids and Scraper…………………………………………………………………
14 6.5 Adjusting the Speed Selector……………………………………………………………………
14 6.6 Checking the Auger Gearbox Grease……………………………………………………………
15 6.7 Changing the Engine Oil…………………………………………………………………………
16 6.8 Lubricating the Snow thrower …………………………………………………………………
16 6.9 Inspecting and Replacing the Spark Plug………………………………………………………
16 6.10 Adjusting the Traction Drive Belt ……………………………………………………………
17 6.11 Replacing the Traction Drive Belt ……………………………………………………………
17 6.12 Adjusting the Auger/Impeller Drive Belt………………………………………………………
18 6.13 Replacing the Auger/Impeller Drive Belt ……………………………………………………
18
6.14 Replacing the Safety Pin………………………………………………………………………
18
6.15 Emptying the Fuel Tank………………………………………………………………………
18
7. Storage……………………………………………………………………………………
19 7.1 Preparing the Snow thrower for Storage…………………………………………………………
19 7.2 Removing the Snow thrower from Storage……………………………………………………
19
8. Troubleshooting ………………………………………………………………………
20
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1. Safety Information
1.1 Before Operating
Read and understand the contents of this manual
before operating the snow thrower.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Improperly using or maintaining this snowthrower could result in injury or death. To reduce this potential hazard, comply with the following safety instructions. This snow thrower is capable of amputating hands and feet and of throwing objects. Failure to observe the following safety instructions could result in serious injury.
1.2 Training
1.2.1 Regard the snow thrower as a piece of power
equipment and the operator needs to be trained before operating this unit.
1.2.2 Read and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with controls and the proper use of the equipment. Know how to stop the unit and disengage the controls.
1.2.3 Never allow children, teenagers, or adults to operate the equipment without proper instruction.
1.2.4 Keep everyone, especially children and pets, away from the area of operation. Remember that the operator or user is responsible for accidents or hazards occurring to other people or their property.
1.2.5 Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
1.3 Preparation
1.3.1 Thoroughly inspect the area where the
equipment is to be used and remove all wires, blocks, and any other foreign objects.
1.3.2 Put the clutch and shift levers into neutral before
starting the engine.
1.3.3 Avoid wearing loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
1.3.4 Handle fuel with care; it is highly flammable.
Use an approved fuel container. Never add fuel to a running engine or hot engine. Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
Never fill containers inside a vehicle or on a
truck or trailer bed, because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
Always place containers on the ground, away
from your vehicle, before filling.
When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times, until refueling is complete.
Replace gasoline cap securely and wipe up
spilled fuel.
If fuel is spilled on clothing, change clothing
immediately.
1.3.5 Use extension cords and receptacles as specified by the manufacturer for all units with electric starting motors.
1.3.6 Adjust the collector housing height to clear gravel or crushed rock surfaces.
1.3.7 Never attempt to make any adjustments while the engine is running (except when specifically recommended by manufacturer).
1.3.8 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
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1.4 Operation
1.4.1 Do not put hands or feet near or under rotating
parts. Keep clear of the discharge opening at all times.
1.4.2 Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.
1.4.3 After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
1.4.4 If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
1.4.5 Stop the engine:
Whenever you leave the operating position. When making any repairs, adjustments, or
inspections.
Before unclogging the auger/impeller housing or
discharge chute.
1.4.6 When cleaning, repairing, or inspecting the snow thrower, stop the engine and make certain the anger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
1.4.7 Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
1.4.8 Exercise extreme caution when operating on slopes.
1.4.9 Never operate the snow thrower without proper guards and other safety protective devices in place and working.
1.4.10 Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
1.4.11 Do not overload the machine capacity by attempting to clear snow at too fast a rate.
1.4.12 Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care
when operating in reverse.
1.4.13 Disengage power to the auger/impeller when snow thrower is transported or not in use.
1.4.14 Use only attachments and accessories approved by the manufacturer of the snow thrower.
1.4.15 Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.
1.4.16 Never touch a hot engine or muffler.
1.5 Clearing a Clogged Discharge Chute
Hand contact with the rotating rotor blades inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:
Shut the engine off! Wait 10 seconds to be sure the impeller blades
have stopped rotating.
Always use a clean-out tool, not your hands.
1.6 Maintenance and Storage
1.6.1 Check all fasteners at frequent intervals for
proper tightness to be sure the equipment is in safe working condition.
1.6.2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water heaters or clothes dryers. Allow the engine to cool before storing in any enclosure.
1.6.3 Always refer to the Operator's Manual for important details if the snow thrower is to be stored for an extended period.
1.6.4 Maintain or replace safety and instruction labels, as necessary.
1.6.5 Run the machine a few minutes after throwing snow to prevent freeze-up of the auger/impeller blades.
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1.7 Snow thrower Safety
The following list contains safety information specific to products or other safety information that you must know.
1.7.1 Rotating the auger/impeller can cut off or injure fingers or hands. Stay behind the handles and away from the discharge opening while operating the snow thrower. Keep your face, hands, feet, and any other parts of your body or clothing away from moving or rotating parts.
1.7.2 Before adjusting, cleaning, inspecting, troubleshooting, or repairing the snow thrower, stop the engine, remove the ignition key, and wait for all moving parts to stop. Disconnect the wire from the spark plug and keep it away from the spark plug to prevent someone from accidentally starting the engine.
1.7.3 Before leaving the operating position, stop the engine, remove the ignition key, and wait for all moving parts to stop.
1.7.4 To unclog the discharge chute, stay in the operating position and release the left hand (traction) lever. While running the auger/impeller, push down on the handles to raise the front of the snow thrower a few inches (centimeters) off the pavement. Then lift the handles quickly to bump the front of the snow thrower on the pavement. Repeat if necessary until a stream of snow comes out the discharge chute.
1.7.5 If you cannot unclog the discharge chute by bumping the front of the snow thrower, stop the engine, wait for all moving parts to stop, and use the clean-out tool; never use your hand.
1.7.6 If a shield, safety device, or decal is damaged, illegible, or lost, repair or replace it before beginning operation.
1.7.7 Do not smoke while handling gasoline.
1.7.8 Do not use the snow thrower on a roof.
1.7.9 Do not touch the engine while it is running or
soon after it has stopped because the engine may be hot enough to cause a burn.
1.7.10 Perform only those maintenance instructions described in this manual. Before performing any maintenance, service, or adjustment, stop the engine, remove the ignition key, and disconnect the wire from the spark plug. If major repairs are ever needed, contact an Authorized Service Dealer.
1.7.11 Do not change the governor settings on the engine.
1.7.12 When storing the snow thrower for more than 30 days, drain the fuel from the fuel tank to prevent a potential hazard. Store fuel in an approved fuel container. Remove the key from the ignition switch before storing the snow thrower.
1.7.13 Purchase only genuine replacement parts and accessories.
1.8 Safety and Instructional Decals Important: Safety and instructional decals are located near areas of potential danger. Replace damaged decals.
1. Do not place your hand in the chute; stop the engine before leaving the operator’s position, use the tool to clear the chute.
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1. Cutting/dismemberment of foot by auger
1. Wheel drive 3. Disengage 5. Read the Operators Manual. 7. Thrown objects, keep bystanders
a safe distance from the snow thrower.
2. Engage 4. Auger drive 6. Do not place your hand in the 8. Keep away from moving parts, chute; stop the engine before remove the ignition key and read leaving the operator’s position, the instructions before servicing use the tool to clear the chute. or performing maintenance.
1. Forward drive speed settings 2.Speed selector 3.Reverse drive speed setting
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