Worksaver SS-590 Owner's/operator's Manual

OWNER’S/
OPERATOR’S
MANUAL
MODEL NO.
SS-590
CAUTION
For Safe Operation
Read Rules And
SI NO LEEINGLES, PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD.
SKID STEER MOUNTED
HYDRAULIC MIXER
Safety Instructions Assembly & Mounting Tractor Preparation Maintenance Operating Instructions Repair Parts
CAUTION
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE
1. Select an area for assembly that is clean and free of any debris which might cause persons working on the assembly to trip.
2. Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork trucks or other mechanical devices.
3. Preview the assembly instructions in your operator’s manual before proceeding further.
4. If the assembly instructions call for parts or assemblies to be blocked up, use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked. Also insure that the blocking material is on a clean, dry surface.
5. Never put hands, or any part of body, under blocked up assemblies if at all possible.
6. After completing assembly, thoroughly inspect the machine to be sure that all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly tightened.
7. Before operating the machine, thoroughly read the operation section of your operator’s manual.
8. Before operating, read the maintenance section of your operator’s manual to be sure that any parts requiring lubrication, such as gearboxes, are full, to avoid any possible damage.
9. Before operating equipment – If you have any
questions regarding the proper assembly or operation, contact your dealer or representative.
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TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PREPARATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 12
SKID STEER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . 13
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 14
MIX INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TO THE OWNER:
Read this manual before using your Hydraulic Mixer. This manual is provided to give you the necessary operat­ing and maintenance instructions for keeping your Hydraulic Mixer in top operating condition. Please read this manual thoroughly. Understand what each control is for and how to use it.Observe all safety signs on the machine and noted throughout the manual for safe operation of implement. Keep this manual handy for ready reference.
Like all mechanical products, it will require cleaning and upkeep. Lubricate the Mixer as specified.
Use only genuine Worksaver, Inc. service parts. Substitute parts will void the warranty and may not meet stan­dards required for safe and satisfactory operation. Record the model and serial number of your Mixer here:
Model:________________________________________ Serial Number:_______________________________
RETAIL CUSTOMER’S RESPONSIBILITY
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubri­cate, maintain, and store the product in accordance with all instructions and safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Worksaver Dealer, from whom he purchased it, for service or replacement of defective parts which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling
of the product for the purpose of performing a warranty obligation or inspection.
SI NO LEEINGLES, PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD.
STATEMENT
OF POLICY
It is the policy of Worksaver, Inc. to improve its products where it is possible and practical to do so. Worksaver, Inc. reserves the right to make changes or improvements in design and construction at any time, without incurring the obliga­tion to make these changes on previously manufactured units.
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LIMITED WARRANTY
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Worksaver warrants to the original purchaser of any new Hydraulic Mixer Model 590, that the equipment be free from defects in material and workmanship for a period of six (6) months for non-commercial, state, and municipalities. Use sixty (60) days for commercial use from date of retail sale.
Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later.
Such parts shall be provided at no cost to the user during regular working hours. Worksaver reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Worksaver’s obligation under this warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, including implied warranties of merchantability and fitness for a particular purpose and any liabili­ty for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Worksaver; duty; taxes; charges for nor­mal service or adjustments; loss of crops or any other loss of income; rental of substitute equipment, expens­es due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Worksaver.
THIS WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as hydraulic motors, tires, and tubes.
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Worksaver have been used in connection with the unit, if, in sole judge­ment of Worksaver such use affects its performance, stability, or reliability.
4. If the unit has been altered or repaired outside of an authorized Worksaver dealership in a manner which, in the sole judgement of Worksaver affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish, due to use or exposure.
6. To expendable or wear items such as mixer drum, paddles, springs and other items that in the company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF WORKSAVER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY WORKSAVER’S SERVICE MANAGER, POST OFFICE BOX 100, LITCHFIELD, ILLINOIS 62056-0100.
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To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera­tor who recognizes the potential hazards and follows reasonable safety practices.The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT SAFETY WARNING MESSAGES. CAREFULLY READ EACH WARNING MESSAGE THAT FOLLOWS. FAILURE TO UNDERSTAND AND OBEY A SAFETY WARNING, OR RECOGNIZE A SAFETY HAZARD, COULD RESULT IN AN INJURY OR DEATH TO YOU OR OTHERS AROUND YOU. THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE SAFETY OF HIMSELF, AS WELL AS OTHERS, IN THE OPERATING AREA OF THE TRACTOR AND ATTACHED EQUIPMENT.
IMPORTANT SAFETY INFORMATION!
Read this manual, and the manual for your tractor, before assembly or operating, to acquaint yourself with the machines. It is the implement owner’s responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, pay­ing particular attention to safety and operating instructions, prior to using. If there is something in this manu­al you do not understand, ask your supervisor, or your dealer, to explain it to you.
THIS SYMBOL MEANS
– ATTENTION!
– BECOME ALERT!
– YOUR SAFETY IS INVOLVED!
UNDERSTAND SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or the manufacturer directly.
WARNING: Indicates a potentially hazardous sit­uation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous sit­uation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
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SAFETY INSTRUCTIONS (continued)
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or for you, follow them.
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
To prevent injury or death, use a power unit equipped with a Roll-Over Protective System (ROPS). Do not paint over, remove or deface any safety signs or warning signs on your equipment. Observe all safety signs and practice the instruction on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question –
DON’T TRY IT.
Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment.
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and Operation Instructions in each of the appropriate sections of the power unit and implement manuals. Pay close attention to the Safety Signs affixed to the power unit and the implement.
Replace any CAUTION, WARNING, DANGER or instruction safety sign that is not readable or is missing. Location of such safety signs is indicated in this booklet.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription medications.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per-
sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
EQUIPMENT SAFETY GUIDELINES
5
SAFETY INSTRUCTIONS (continued)
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Replaced parts that displayed a safety sign should also display the current sign.
Safety signs are available from your Distributor or Dealer Parts Department or the factory.
Be sure that the installation area is clean and dry. Be sure temperature is above 50°F (10°C).
Decide on the exact position before you remove the backing paper.
Remove the smallest portion of the split backing paper. Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place. Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.
How to Install Safety Signs:
SAFETY SIGNS
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro­vide safe equipment can be wiped out by a single careless act of an operator. It is the operator’s responsibili­ty to read and understand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Know your controls and how to stop skid steer, engine, and attachment quickly in an emergency. Read this manual and the one provided with your skid steer.
In addition to the design and configuration of equipment, hazard control and accident prevention are depend­ent upon the awareness, concern, prudence and proper training of personnel involved in the operation, trans­port, maintenance and storage of equipment.
Train all new personnel and review instructions frequently with existing workers. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death.
Read this manual, and the manual for your skid steer, before assembly or operating, to acquaint yourself with the machines. It is the owner’s responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
SAFETY TRAINING
Do not allow children to operate this machine.
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SAFETY INSTRUCTIONS (continued)
Never place hands or body on mixer with mixer drum rotating or before you are sure all motion has stopped. Stay clear of all moving parts.
Take all possible precautions when leaving unit unattended: Disengage hydraulic power, set parking brake, stop engine and remove key from ignition. Park in level area.
Mixer operating power is supplied from skid steer hydraulic system. Refer to your skid steer manual for hydraulic engagement and disengagement instructions. Know how to stop skid steer and mixer quickly in case of an emergency.
Mixer should be lifted off the ground before engaging hydraulic power and be sure that no one is near the machine. When engaging hydraulic system, the RPM should always be low.
Be certain the skid steer is in neutral or park position before starting engine.
Do not leave the skid steer and attachment unattended with the engine running.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, pay­ing particular attention to safety and operating instructions, prior to using. If there is something in this manu­al you do not understand, ask your supervisor, or your dealer, to explain it to you.
Keep all helpers and bystanders at least twenty (20) feet from an operating mixer. Only properly trained peo­ple should operate this machine.
STARTING AND STOPPING SAFETY
OPERA
TIONAL SAFETY
Do not walk or work under a raised mixer attachment unless it is securely blocked or held in position. Do not depend on the hydraulic system to hold the mixer attachment in place.
A heavy load can cause instability of the skid steer. Use extreme care during travel. Slow down on turns and watch out for bumps. The skid steer may need additional counter-weights to counter-balance the weight of the mixer.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription medications.
Never permit any person other than the operator to ride or board the skid steer or mixer attachment at any time. ALLOW NO RIDERS!
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