Worksaver SBJD-2160, SBMS-50 B/G, SBJD-2172, SBFL-2160, SBFL-2172 Owner's/operator's Manual

...
Snow Blades for
Skid Steer and
Tractor Front Loaders
Safety Instructions Assembly & Mounting Tractor Preparation Maintenance Operating Instructions Repair Parts
OWNER’S/
OPERATOR’S
MODEL NO.’s
SBMS-50
SBMS-50 B/G
SBC-2160 SBC-2172 SBS-2160
SBS-2172 SBJD-2160 SBJD-2172
SBFL-2160 SBFL-2172
SBS-2790A
SBS-27108A SBJD-2790A
SBJD-27108A
SBFL-2790A
SBG-2790A
SBG-27108A
SBFL-27108A
CAUTION
For Safe Operation
Read Rules And
Instructions Carefully
Model SBS-2790A Shown
CAUTION
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE
1. Select an area for assembly that is clean and free of any debris which might cause persons working on the assembly to trip.
2. Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork trucks or other mechanical devices.
3. Preview the assembly instructions in your operator’s manual before proceeding further.
4. If the assembly instructions call for parts or assemblies to be blocked up, use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked. Also insure that the blocking material is on a clean, dry surface.
5. Never put hands, or any part of body, under blocked up assemblies if at all possible.
6. After completing assembly, thoroughly inspect the machine to be sure that all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly tightened.
7. Before operating the machine, thoroughly read the operation section of your operator’s manual.
8. Before operating, read the maintenance section of your operator’s manual to be sure that any parts requiring lubrication, such as gearboxes, are full, to avoid any possible damage.
9. Before operating equipment – If you have any
questions regarding the proper assembly or operation, contact your dealer or representative.
1
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
PREPARATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 13
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
OPTIONAL HYDRAULIC ANGLE KIT INSTRUCTIONS . . 17
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 18-20
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MODELS SBFL-2160/ 2172 & SBJD-2160 / 2172 PARTS . . 22
MODELS SBS-2160 & SBS-2172 PARTS . . . . . . . . . . . . . 23
MODELS SBS-2790A & SBS-27108A PARTS . . . . . . . . . . 24
MODELS SBFL-2790A/ 27108A &
SBJD-2790A/ 27108A PARTS . . . . . . . . . . . . . . . . . . . 25
MODELS SBG-2790A & SBG-27108A PARTS . . . . . . . . . 26
MODELS SBC-2160 & SBC-2172 PARTS . . . . . . . . . . . . . 27
MODELS SBMS-50 & SBMS-50 B/G PARTS . . . . . . . . . . . 28-29
OPTIONAL HYDRAULIC ANGLE KIT PARTS . . . . . . . . . . 30-34
OPTIONAL MARKER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TO THE OWNER:
Read this manual before using your Snow Blade. This manual is provided to give you the necessary operating and maintenance instructions for keeping your Snow Blade in top operating condition. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety signs on the machine and noted throughout the manual for safe operation of implement. Keep this manual handy for ready reference.
Like all mechanical products, it will require cleaning and upkeep.
Use only genuine Worksaver, Inc. service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model and serial number of your Snow Blade here:
Model:________________________________________ Serial Number:_______________________________
RETAIL CUSTOMER’S RESPONSIBILITY
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubri­cate, maintain, and store the product in accordance with all instructions and safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Worksaver Dealer, from whom he purchased it, for service or replacement of defective parts which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling
of the product for the purpose of performing a warranty obligation or inspection.
SI NO LEEINGLES, PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD.
STATEMENT
OF POLICY
It is the policy of Worksaver, Inc. to improve its products where it is possible and practical to do so. Worksaver, Inc. reserves the right to make changes or improvements in design and con­struction at any time, without incurring the obligation to make these changes on previously manufactured units.
2
LIMITED WARRANTY
Worksaver warrants to the original purchaser of any new Snow Blade (Models SBMS-50, SBMS-50 B/G, SBC-2160, SBC-2172, SBS-2160, SBS-2172, SBJD-2160, SBJD-2172,
SBFL-2160, SBFL-2172, SBS­2790A, SBG-2790A, SBFL-2790A, SBJD-2790A, SBS-27108A, SBFL-27108A, SBG-27108A, SBJD-27108A), that the equipment be free from defects in material and workmanship for a period of six (6) months for non-commercial, state, and municipalities. Use sixty (60) days for commercial use from date of retail sale.
Replacement or repair parts installed in the equipment covered by this warranty are warranted for sixty (60) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later.
Such parts shall be provided at no cost to the user during regular working hours. Worksaver reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Worksaver’s obligation under this warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, including implied warranties of merchantability and fitness for a particular purpose and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Worksaver; duty; taxes; charges for normal service or adjustments; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Worksaver.
THIS WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as hydraulic cylinders, tires, and tubes.
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Worksaver have been used in connection with the unit, if, in sole
judgement of Worksaver such use affects its performance, stability, or reliability.
4. If the unit has been altered or repaired outside of an authorized Worksaver dealership in a manner which,
in the sole judgement of Worksaver affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,
worn blades, or to normal deterioration of such things as belts and exterior finish, due to use or exposure.
6. To expendable or wear items such as bushings, cutting edge, belts, springs and other items that in the
company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF WORKSAVER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY WORKSAVER’S SERVICE MANAGER, POST OFFICE BOX 100, LITCHFIELD, ILLINOIS 62056-0100.
3
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera­tor who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT SAFETY WARNING MESSAGES. CAREFULLY READ EACH WARNING MESSAGE THAT FOLLOWS. FAILURE TO UNDERSTAND AND OBEY A SAFETY WARNING, OR RECOGNIZE A SAFETY HAZARD, COULD RESULT IN AN INJURY OR DEATH TO YOU OR OTHERS AROUND YOU. THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE SAFETY OF HIMSELF, AS WELL AS OTHERS, IN THE OPERATING AREA OF THE TRACTOR AND EQUIPMENT.
THIS SYMBOL MEANS
– ATTENTION!
– BECOME ALERT!
– YOUR SAFETY IS INVOLVED!
IMPORTANT SAFETY INFORMATION!
Working with equipment can lead to injuries. Read this manual, and the manual for your tractor, before assembly or operating, to acquaint yourself with the machine. It is the equipment owner’s responsibility, if this equipment is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, pay­ing particular attention to safety and operating instructions, prior to using. If there is something in this manu­al you do not understand, ask your supervisor, or your dealer, to explain it to you.
UNDERSTAND SIGNAL WORDS
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates a imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates a imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.
NOTE:
Identifies points of particular interest for more efficient and convenient operation or repair.
If you have questions not answered in this manual or require additional copies or the manual is damaged, please
contact your dealer or the manufacturer directly.
WARNING
DANGER
CAUTION
IMPORTANT
4
SAFETY INSTRUCTIONS (continued)
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or for you, follow them.
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
To prevent injury or death, use a tractor equipped with a Roll-Over Protective System (ROPS). Keep foldable ROPS systems in “locked up” position at all times. Do not paint over, remove or deface any safety signs or warning signs on your equipment. Observe all safety signs and practice the instruction on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question –
DON’T TRY IT.
Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment.
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and Operation Instructions in each of the appropriate sections of the Tractor, Skid Steer, and Implement Manuals. Pay close attention to the Safety Signs affixed to the Tractor, Skid Steer, and the Implement.
Replace any CAUTION, WARNING, DANGER or instruction safety sign that is not readable or is missing. Location of such safety signs is indicated in this booklet.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription medications.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per-
sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
EQUIPMENT SAFETY GUIDELINES
5
Train all new personnel and review instructions frequently with existing workers. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained oper­ator exposes himself and bystanders to possible serious injury or death.
Be sure power unit is in good condition. Read all the safety precautions and make sure all operators are famil­iar with the safety rules of operation. Working with unfamiliar equipment can lead to careless injuries. It is the equipment owner’s responsibility, if this machine is used by any person other than yourself, is loaned or rent­ed, to make certain that the operator, prior to operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
Do not allow children to operate this machine.
SAFETY INSTRUCTIONS (continued)
OPERATIONAL SAFETY
Know your controls and how to stop the power unit and engine quickly in an emergency. READ THIS MANU­AL AND THE ONE PROVIDED WITH YOUR TRACTOR AND LOADER, OR SKID STEER.
Keep all helpers and bystanders fifty feet (50’) from an operating power unit and attached equipment. Only properly trained people should operate this machine. It is recommended the tractor be equipped with a Rollover Protection System (ROPS) and a seat belt that is used. Always stop the tractor, skid steer, or forklift, set brake, shut off the engine, remove the ignition key, and lower loader and attachment to the ground before dismount­ing. Never leave equipment unattended with the engine running.
Please remember it is important that you read and heed the safety signs on the front loader attachment and loader, and the safety rules set forth. Clean or replace all safety signs if they cannot be clearly read and under­stood. They are there for your safety as well as the safety of others. The safe use of this machine is strictly up to you, the operator.
When the use of hand tools is required to perform any part of assembly, installation, adjustment, maintaining, repairing, removal, or moving the implement, be sure the tools used are designed and recommended by the tool manufacturer for that specific task.
Personal protection equipment including safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the attachment.
Always use two people to handle heavy, unwieldy components during assembly, installation, removal, or moving the loader attachment.
Start power unit only when properly seated in the operator’s seat. Starting a power unit in gear can result in injury or death. Do not mount or dismount while the power unit is moving. Mount or dismount only when the power unit and all moving parts are completely stopped.
6
SAFETY INSTRUCTIONS (continued)
OPERATIONAL SAFETY
The use of any loader attachment is NOT recommended on tractor with a tricycle wheel arrangement.Tricycle type tractors are unstable for front loader use.
A heavy load can cause instability in driving a power unit. Make sure the front or rear of the power unit is properly counter-balanced with weights. Always drive slowly – especially around turns. An unstable power unit could steer badly and possibly tip over, causing injury or death.
Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintaining, repairing, removal, or moving the implement.
Do not allow others to ride on the power unit with an operator. Riders are subject to injury such as being struck by foreign objects or being thrown off. Riders obstruct the operator’s view resulting in unsafe operation. Never allow anyone to ride on the implement! Keep all bystanders at a safe distance.
Be certain the power unit is in neutral or park position before starting engine.
Always shut off power unit and shift to “Park” or set brakes when leaving unit. Always lower bucket or attachment to ground, relieve all hydraulic pressure. Remove key when leaving equipment unattended. Park in level area.
Beware of low electrical wires when loader is raised. Serious injury or death can result if contact is made.
Before you operate any equipment, check over all pins, bolts and connections to be sure all are securely in place. Replace any damaged or worn parts immediately.
Check that this attachment is securely mounted to the loader. Failure to install lock pins or have the latching mechanism engaged could result in injury or death.
Do not work under a raised loader unless it is securely blocked or held in position. Do not depend on the power unit hydraulic system to hold the implement in place.
Operate the loader controls smoothly, avoiding jerky operation. Stop loader gradually when lowering or lifting loads.
Only use a power unit equipped with a ROPS cab or rollover protective structure. Keep foldable ROPS sys­tems in “locked up” position at all times. Keep seat belt fastened.
Keep alert and watch the rear as well as the front when working with the loader. Beware of lift clearance when raising loader to maximum height.
7
SAFETY INSTRUCTIONS (continued)
When maneuvering close to buildings or passing through narrow areas, be sure to allow sufficient clearance for the power unit, loader, and attachment. Drive slowly.
Operate loader from operator’s seat only. Remain at controls until operating cycle is complete.
Use extreme care when working on inclines and hillsides.
Do not operate close to ditches, creeks or holes. Slow down when operating over rough surface. Use extreme caution when backfilling deep holes or trenches.
Always ease the tractor into the load. It may be necessary to reposition and take less “bite” on the material to move it safely.
When using the blade, use extra care. Do not ram blade into piles of dirt or snow. Ramming can also dis­lodge operator from seat and/or tractor controls, resulting in possible serious injury or death.
Allow for additional length of loader and attachment on power unit while turning.
OPERATIONAL SAFETY (continued)
Do not lift or carry anyone on loader or in bucket or on attachment.
ALWAYS lower loader to the ground or block securely before performing any maintenance work.
Do NOT exceed 10 miles per hour when operating. Avoid excessive speed during operation.
When moving snow, do not operate with the blade in the locked position.
When removing or changing the angle, be sure that your feet are never under the blade. Keep hands and feet away from blade pivot points and from under blade edge. Make adjustments only when the implement is attached to the power unit.
Never lift blade above the operator’s eye level or to a height where visibility is obstructed.
Inspect the entire machine periodically as indicated in the Maintenance Section of this manual. Look for loose fasteners, worn or broken parts, pinched hydraulic hoses, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
8
SAFETY INSTRUCTIONS (continued)
Comply with state and local laws governing highway safety and movement of farm machinery on public roads.
The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
When driving the power unit and equipment on the road or highway under 20 mph (32 kph) at night or during the day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.
Always be sure the implement is in the proper raised position for transport.
Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering control.
Plan your route to avoid heavy traffic.
Always install transport locks, pins or brackets before transporting.
Do not drink and drive!
Watch for traffic when operating near or crossing roadways.
Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Slow down on rough or uneven surfaces, and loose gravel.
Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and when operating close to ditches or fences. Be careful when turning sharp corners.
Never allow riders on either power unit or implement. Falling off can kill.
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, inter­sections, etc.
Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces.
TRANSPORT SAFETY
9
SAFETY INSTRUCTIONS (continued)
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
Do not use blocking made of concrete blocks, logs, buckets, barrels or any other material that could suddenly collapse or shift positions. Use only good quality blocking material.
Before working on this machine, drive to a level area, disengage the PTO, lower implement or loader (or if working underneath, raise and block securely), shut off the engine, relieve all hydraulic pressure, set the brakes, and remove the ignition keys.
Never operate controls from the ground. Operate the controls only from the operator’s station.
Never work under equipment unless it is blocked securely. Never depend on hydraulic system to keep imple­ment in raised position.
Always use personal protection devices such as eye, hand and hearing protectors, when performing any service or maintenance.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition.
When completing a maintenance or service function, make sure all safety shields and devices are installed before placing unit in service.
Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If injured by escaping hydraulic fluid, see a doctor at once. Gangrene and death can result. Without immediate medical treatment, serious infection and reactions can occur.
MAINTENANCE SAFETY
10
SAFETY INSTRUCTIONS (continued)
After servicing, be sure all tools, parts and service equipment are removed.
Check to ensure all safety signs are installed and in good condition. (See safety sign section for location drawing.)
Do not allow grease or oil to build up on any deck or platform.
Never replace hex bolts with less than grade five bolts unless otherwise specified, i.e. shear bolts. Refer to bolt torque chart for head identification marking.
If equipment has been altered in any way from original design, the manufacturer does not accept any liability for injury or warranty.
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment.
Following operation or when unhooking, stop the tractor, set the brakes, shut off the engine, relieve all hydraulic pressure and remove the ignition keys.
Store the unit in an area away from human activity. Do not permit children to play on or around the stored unit.
Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
Make sure all parked machines are on a hard, level surface and engage all safety devices. Storage location should be level and solid to make connecting and unconnecting to power unit easy.
If blocking is used, make sure it is solid and secure before leaving area.
MAINTENANCE SAFETY (contin
ued)
STORAGE SAFETY
11
SAFETY SIGNS
REMEMBER: If Safety Signs have been damaged, removed, become illegible or parts replaced without Signs, new Safety Signs must be applied. New Safety Signs are available from your authorized distributor or factory.
PLACEMENT OR REPLACEMENT OF SAFETY SIGNS
1.
Clean the area of application with non-flammable sol­vent, and then wash the same area with soap and water.
2. Allow the surface to fully dry.
3. Remove the backing from the safety sign, exposing the adhesive surface.
4. Apply the safety sign to the position shown in the dia­gram above and smooth out any bubbles.
INSTRUCTIONS
• Keep all safety signs clean and legible.
• Replace all missing, illegible, or damaged safety signs.
• Replacement parts for parts with safety signs attached must also have safety signs attached.
For
SBS Models only
WARNING
Stand clear
101027
Red Reflector #101260
on 2790A & 27108A
Models only
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