Worksaver HPD-16 HSS/P, HPD-22Q HSS/P, HPD-26Q HSS/P Owner's And Operator's Manual

OWNER’S/
OPERATOR’S
MANUAL
MODEL NO.’s
HPD-16 HSS/P
(S/N 4215 and above)
HPD-22Q HSS/P
(S/N 5501 and above)
HPD-26Q HSS/P
(S/N 1501 and above)
CAUTION
Read Rules And
Instructions Carefully
SI NO LEEINGLES, PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD.
Safety Instructions Assembly & Mounting Tractor Preparation Maintenance Operating Instructions Repair Parts
CAUTION
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY UNDERSTOOD
BEFORE ATTEMPTING TO BEGIN ASSEMBLING THIS MACHINE
1. Select an area for assembly that is clean and free of any debris which might cause persons working on the assembly to trip.
2. Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork trucks or other mechanical devices.
3. Preview the assembly instructions in your operator’s manual before proceeding further.
4. If the assembly instructions call for parts or assemblies to be blocked up, use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked. Also insure that the blocking material is on a clean, dry surface.
5. Never put hands, or any part of body, under blocked up assemblies if at all possible.
6. After completing assembly, thoroughly inspect the machine to be sure that all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly tightened.
7. Before operating the machine, thoroughly read the operation section of your operator’s manual.
8. Before operating, read the maintenance section of your operator’s manual to be sure that any parts requiring lubrication, such as gearboxes, are full, to avoid any possible damage.
9. Before operating equipment – If you have any
questions regarding the proper assembly or operation, contact your dealer or representative.
SKID STEER MOUNTED
HYDRAULIC POST DRIVERS
w/ Hydraulic Power Package
1
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
PREPARATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 13-18
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 19-21
SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 21-25
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-40
TO THE OWNER:
Read this manual before using your Hydraulic Post Driver. This manual is provided to give you the necessary operating and maintenance instructions for keeping your Hydraulic Post Driver in top operating condition. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety signs on the machine and noted throughout the manual for safe operation of implement. Keep this manual handy for ready reference.
Like all mechanical products, it will require cleaning and upkeep. Lubricate the Post Driver as specified.
Use only genuine Worksaver, Inc. service parts. Substitute parts will void the warranty and may not meet stan-
dards required for safe and satisfactory operation. Record the model and serial number of your Post Driver here:
Model:________________________________________ Serial Number:_______________________________
RETAIL CUSTOMER’S RESPONSIBILITY
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubri­cate, maintain, and store the product in accordance with all instructions and safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or excessive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Worksaver Dealer, from whom he purchased it, for service or replacement of defective parts which are covered by warranty. Repairs to be submitted for warranty consideration must be made within forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling
of the product for the purpose of performing a warranty obligation or inspection.
SI NO LEEINGLES, PIDA AYUDA A AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE SEGURIDAD.
STATEMENT
OF POLICY
It is the policy of Worksaver, Inc. to improve its products where it is possible and practical to do so. Worksaver, Inc. reserves the right to make changes or improvements in design and con­struction at any time, without incurring the obligation to make these changes on previously manufactured units.
2
LIMITED WARRANTY
✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯
Worksaver warrants to the original purchaser of any new Hydraulic Post Driver, that the equipment be free from defects in material and workmanship for a period of twelve (12) months for non-commercial, state, and municipalities. Use ninety (90) days for commercial use from date of retail sale.
Replacement or repair parts installed in the equipment covered by this warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later.
Such parts shall be provided at no cost to the user during regular working hours. Worksaver reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Worksaver’s obligation under this warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, including implied warranties of merchantability and fitness for a particular purpose and any liabili­ty for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Worksaver; duty; taxes; charges for normal service or adjustments; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Worksaver.
THIS WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as hydraulic motors, valves, and hydraulic cylinders.
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Worksaver have been used in connection with the unit, if, in sole judge­ment of Worksaver such use affects its performance, stability, or reliability.
4. If the unit has been altered or repaired outside of an authorized Worksaver dealership in a manner which, in the sole judgement of Worksaver affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish, due to use or exposure.
6. To expendable or wear items such as slide blocks, bumpers, springs and other items that in the company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF WORKSAVER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY WORKSAVER’S SERVICE MANAGER, POST OFFICE BOX 100, LITCHFIELD, ILLINOIS 62056-0100.
✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯ ✯
3
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera­tor who recognizes the potential hazards and follows reasonable safety practices.The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START!!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT SAFETY WARNING MESSAGES. CAREFULLY READ EACH WARNING MESSAGE THAT FOLLOWS. FAILURE TO UNDERSTAND AND OBEY A SAFETY WARNING, OR RECOGNIZE A SAFETY HAZARD, COULD RESULT IN AN INJURY OR DEATH TO YOU OR OTHERS AROUND YOU. THE OPERATOR IS ULTIMATELY RESPONSIBLE FOR THE SAFETY OF HIMSELF, AS WELL AS OTHERS, IN THE OPERATING AREA OF THE TRACTOR AND ATTACHED EQUIPMENT.
THIS SYMBOL MEANS
– ATTENTION!
– BECOME ALERT!
– YOUR SAFETY IS INVOLVED!
IMPORTANT SAFETY INFORMATION!
Working with equipment can lead to injuries. Read this manual, and the manual for your power unit, before assembly or operating, to acquaint yourself with the machines. It is the Post Driver owner’s responsibility, if this machine is used by any person other than yourself, is loaned or rented, to make certain that the operator, prior to operating:
1. Reads and understands the operator’s manuals.
2. Is instructed in safe and proper use.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, pay­ing particular attention to safety and operating instructions, prior to using. If there is something in this manual you do not understand, ask your supervisor, or your dealer, to explain it to you.
Keep all helpers and bystanders twenty-five feet (25’) from an operating driver. Only properly trained people should operate this machine. It is recommended the power unit be equipped with a Rollover Protection System (ROPS) and a seat belt that is used. Always engage parking or place transmission in “Park” before dismount­ing. Never leave equipment unattended with the power unit running.
UNDERSTAND SIGNAL WORDS
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates a imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates a imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
NOTE:
Identifies points of particular interest for more efficient and convenient operation or repair.
If you have questions not answered in this manual or require additional copies or the manual is damaged, please
contact your dealer or the manufacturer directly.
WARNING
DANGER
CAUTION
4
SAFETY INSTRUCTIONS (continued)
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or for you, follow them.
In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
To prevent injury or death, use a power unit equipped with a Roll-Over Protective System (ROPS). Keep fold­able ROPS systems in “locked up” position at all times. Keep seat belt fastened.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question –
DON’T TRY IT.
Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment.
In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and Operation Instructions in each of the appropriate sections of the power unit and imple­ment manuals. Pay close attention to the Safety Signs affixed to the power unit and the implement.
Replace any CAUTION, WARNING, DANGER or instruction safety sign that is not readable or is missing. Do not paint over, remove or deface any safety signs or warning signs on your equipment. Observe all safety signs and practice the instruction on them. Review the safety instructions with all users annually.
Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription or over the counter medications.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow per-
sons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
EQUIPMENT SAFETY GUIDELINES
Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement. Do not allow long hair, loose fitting clothing or jewelry to be around moving parts.
5
SAFETY INSTRUCTIONS (continued)
Never operate the power unit and post driver until you and the operator have read and completely understand this manual, the power unit operator’s manual, and each of the safety messages found on the safety signs on the power unit and post driver.
Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates the skin, it must be surgically removed within a few hours by a physician familiar with this form of injury, or gangrene may result.
Always use two people or a mechanical lift device to handle heavy, unwieldy components during assembly, installation, removal, or moving the driver.
Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintaining, repairing, removal, or moving the driver.
Before you operate the driver, check over all pins, bolts and connections to be sure all are securely in place. Replace any damaged or worn parts immediately.
Consult local utility companies (Call 811) to make certain there are no buried gas lines, electrical cables, etc., in the work area before beginning operation.
Do not allow anyone who is not familiar with the safety rules and operation instructions to use this Post Driver.
Never allow children to operate or be around this Post Driver.
Clear the work area of objects which might cause operator to trip or fall.
Make sure that all operating and service personnel know that in the event hydraulic fluid penetrates the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury, or gangrene may result.
Ensure post driver is properly mounted, adjusted and in good operating condition.
Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement. Do not allow long hair, loose fitting clothing or jewelry to be around moving parts.
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!
Power units
with or without attachments can often be noisy enough to cause permanent, partial hearing loss. We recommend that you wear hearing protection on a full-time basis if the noise in the Operator’s position exceeds 80db. Noise over 85db on a long-term basis can cause severe hearing loss. Noise over 90db adja­cent to the Operator over a long-term basis may cause permanent, total hearing loss. NOTE: Hearing loss from loud noise (from tractors, chain saws, radios, and other such sources close to the ear) is cumulative over a life­time without hope of natural recovery.
PREPARATION
6
SAFETY INSTRUCTIONS (continued)
OPERATIONAL SAFETY
Never operate the power unit and post driver until you have read and completely understand this manual, the power unit operator’s manual, and each of the safety messages found on the safety signs on the power unit and post driver.
The use of this equipment is subject to certain hazards which cannot be protected against by mechanical means or product design. All operators of this equipment must read and understand this entire manual, pay­ing particular attention to safety and operating instructions, prior to using. If there is something in this manual you do not understand, ask your supervisor, or your dealer, to explain it to you.
Know your controls and how to stop the power unit and engine quickly in an emergency. READ THIS MANUAL AND THE ONE PROVIDED WITH YOUR POWER UNIT.
Start
power unit
only when properly seated in the operator’s seat. Starting a
power unit
in gear can result in
injury or death. Do not mount or dismount the
power unit
while moving. Mount or dismount the
power unit
only
when the
power unit
and all moving parts are completely stopped.
Do not allow riders on the driver or
power unit
at any time. There is no safe place for any riders.
Do not walk or work under a raised driver ram unless it is securely blocked or held in position. Do not depend on the tractor hydraulic system to hold the driver ram in place.
Never leave post driver ram in the raised position. Always lower ram to the ground or to the transport position and install the transport lock pin before transporting or storing.
Do not operate post driver on steep hillsides.When installing posts on uneven or hilly terrain, position the
power
unit
with the post driver uphill. This way if any movement of the
power unit
should occur, it will be away from
the post driver operator.
Never position the post by hand. Always use Post Holder Tool or Post Holder Attachment.
Watch out for low overhead electrical wires and limbs when operating or transporting the post driver. Check clearance of doorways when entering a building.
Be sure post is cut “SQUARE” on top. Angle cut post can “KICK OUT” of driver and injure the operator.
Install transport lock pin and pin clip before transporting or storing the post driver. NEVER INSERT FINGER IN TRANSPORT PIN HOLE TO CHECK ALIGNMENT. Finger could be sheared off if driving ram moves.
Keep hands, feet, hair, jewelry, and clothing, away from all moving parts.
Do not operate the Post Driver without all safety shields and guards in place.
7
SAFETY INSTRUCTIONS (continued)
OPERATIONAL SAFETY (continued)
Check that this attachment is securely mounted to the loader. Failure to install lock pins or have the latching mechanism engage could result in injury or death.
Do not allow children or others to ride on the power unit with an operator. Riders are subject to injury such as being struck by foreign objects or being thrown off. Riders obstruct the operator’s view resulting in unsafe oper­ation. Never allow anyone to ride on the implement!
For operator safety, always keep load in front of power unit. NEVER position load back over operator. ALWAYS BE CAREFUL!
Keep alert and watch the rear as well as the front when working with the loader.
Beware of low electrical wires when loader is raised. Serious injury or death can result if contact is made.
Operate loader from operator’s seat only. Remain at controls until operating cycle is complete.
Do not walk or work under a raised driver ram unless it is securely blocked or held in position. Do not depend on the hydraulic system to hold the driver ram in place.
Never leave post driver ram in the raised position. Always lower ram to the ground or to the transport position and install the transport lock pin before transporting or storing.
A heavy load can cause instability of the skid steer unit. Use extreme care during travel. Slow down on turns and watch out for bumps.
Observe safety recommendations in loader instruction manual. Always use care when operating a post driver.
Carry the post driver slowly and as low as possible to the ground. Avoid excessive speed during operation.
Always shut off power unit and shift to “Park” or set brakes when leaving unit. Always lower bucket or attachment to ground, relieve all hydraulic pressure. Remove key when leaving equipment unattended. Park in level area.
8
SAFETY INSTRUCTIONS (continued)
Comply with state and local laws governing highway safety and movement of machinery on public roads.
The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
When driving the skid steer unit and equipment on the road or highway under 20 mph (32 kph) at night or during the day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem. Reduce speed on rough roads and surfaces.
Watch out for low overhead electrical wires and limbs when operating or transporting the post driver. Check clearance of doorways when entering a building.
When maneuvering close to buildings or passing through narrow areas, be sure to allow sufficient clearance for the skid steer, loader, and post driver. Drive slowly.
Always be sure the implement is in the proper raised position for transport.
Reduce speed when transporting mounted implements to avoid bouncing and momentary loss of steering control.
Plan your route to avoid heavy traffic.
Always install transport locks, pins or brackets before transporting.
Do not drink and drive!
Watch for traffic when operating near or crossing roadways.
Turn curves or go up or down hills only at a low speed and at a gradual steering angle. Slow down on rough or uneven surfaces, and loose gravel.
Use extreme care and maintain minimum ground speed when transporting on hillside, over rough ground and when operating close to ditches or fences. Be careful when turning sharp corners.
Never allow riders on either skid steer or implement. Falling off can kill.
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, inter­sections, etc.
TRANSPORT SAFETY
9
SAFETY INSTRUCTIONS (continued)
MAINTENANCE SAFETY
Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
Before working on this machine, drive to a level area, disengage the PTO, lower implement (or if working underneath, raise and block securely), shut off the engine, set the brakes, and remove the ignition keys. Remove hydraulic pressure prior to doing any maintenance. Operate the remote hydraulic control lever in and out several times to relieve hydraulic pressure.
Be certain all moving parts on attachments have come to a complete stop before attempting to perform maintenance.
Never work under equipment unless it is blocked securely. Never depend on hydraulic system to keep imple­ment in raised position.
Always use personal protection devices such as eye, hand and hearing protectors, when performing any service or maintenance.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Periodically tighten all bolts, nuts and screws and check that all cotter pins are properly installed to ensure unit is in a safe condition.
When completing a maintenance or service function, make sure all safety shields and devices are installed before placing unit in service.
Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate the skin.
Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid. If injured by escaping hydraulic fluid, see a doctor at once. Gangrene and death can result. Without immediate medical treatment, serious infection and reactions can occur.
Check to ensure all safety signs are installed and in good condition.
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. The manufacturer will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use.
If equipment has been altered in any way from original design, the manufacturer does not accept any liability for injury
or warranty.
10
SAFETY INSTRUCTIONS (continued)
Following operation, or when unhooking, stop the power unit, set the brakes, lower ram to lowest position and engage transport lock pin, shut off the engine, relieve hydraulic pressure and remove the ignition keys.
Store the unit in an area away from human activity.
Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
Do not permit children to play on or around the stored unit.
Make sure all parked machines are on a hard, level surface and engage all safety devices.
If blocking is used, make sure it is solid and secure before leaving area.
STORAGE SAFETY
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Replaced parts that displayed a safety sign should also display the current sign.
Safety signs are available from your Distributor or Dealer Parts Department or the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and dry.
• Be sure temperature is above 50°F (10°C).
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.
SAFETY SIGNS
11
SAFETY SIGNS
101202
Cylinder Locking Strap - Remove before using Post Driver
BE CAREFUL!
Use a clean, damp cloth to clean safety decals. Avoid spraying to close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
12
SAFETY SIGNS
101358
NOTE: If Safety Sign is
missing or damaged,
replace immediately.
REMEMBER:
If Safety Signs have been damaged, removed, become illegible or parts replaced without Signs, new
Safety Signs must be applied. New Safety Signs are available from your authorized distributor or factory.
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