Worksaver CS-694, CS-1094, CSP-694, CSP-1094 User Manual

ATTENTION! SAFETY RULES
manual and make sure all operators are knowledgeable on correct
OWNER’S
MANUAL
STATEMENT
Worksaver,
. to improve its products
where it is possible and
Worksaver,
. reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously
WORKSAVER, INC.
Broadcast Seeder/Spreader
PTO DRIVEN – 3-PT. MOUNTED
BEFORE OPERATING EQUIPMENT : If you have any questions regarding the proper assembly or
MODEL NO.’S
CS-694
CS-1094
CSP-694
CSP-1094
CAUTION
For Operation
Read Rules And
Instructions Carefully
OF POLICY
It is the policy of
Inc
practical to do so.
Inc
Packing Assembly & Mounting
manufactured units.
1. Read instruction operation of equipment and familiar with the Safety Rules of Operation.
2. Never allow riders on equipment.
4. When spreading seed or fertilizer, always use safety goggles.
5. Never operate equipment when anyone is within 50 feet of seeder/spreader.
operation, contact your dealer or representative.
Web Site: www.worksaver.com E-mail: sales@worksaver.com
Operating Instructions
P.O Box 100, Litchfield, IL. 62056-100
Phone: 217 -324-5973 Fax: 217-324-3356
Maintenance Repair Parts
To the Owner/Operator/Dealer
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-
minded operator who
manufacturer has designed this implement to be used
Instructions
TRACTOR REQUIREMENTS
pt. mounted broadcast seeder/spreader with a PTO drive will fit most Categories I and some larger Category 0 tractors. Larger Category II
t. hitch lift arms
will narrow to 26 inches. Bushings will be needed to
NOTE: Some Category 0 tractors have very short lift arms or 5/8” diameter (Cat. 0) lift arm ball ends.
pt. hitch. The hitch hydraulic system should be able to hold the lift arms at a set height. If the hydraulic system leaks and allows the lift arms to drop, then use stay straps to
to your operator’s manual or dealer for any
pt. hydraulic lift system in good working order. (I&T shop manuals will list most specifications and adjustment
available from most farm equipment
694 Seeder/Spreader weighs 123 pounds and can hold up to 600 pounds of fertilizer. The tractor needs to be large enough to
pound load safely. The
end
Check the shield over the PTO stub shaft. Make sure it is in good condition and bolted securely to the tractor. Purchase a new shield if old shield is
Be sure your tractor is in good condition. Read
the safety precautions and make sure all
tractor operators are familiar with the safety
94 series of seeder/spreaders are
he seeder on your tractor by sliding the lift arm ball sockets over the seeder pull pins and secure with linchpins (not furnished). Attach the center link (not furnished) to the center link bracket on the seeder using a center link pin (not
d secure it with a suitable linchpin.
Adjust the center link so that the seeder fan is
NOTE: Use stabilizer bars, adjustable sway chains, or sway blocks on your tractor lift arms to keep the seeder/spreader from
side. Adjust as tightly as
In some cases it may be necessary to shorten the PTO assembly to match your particular tractor.
Page 2
CAUTION!
recognizes the potential hazards and follows reasonable safety practices. The with all its safety equipment properly attached, to minimize the chance of accidents.
BEFORE YOU START!!
Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!
& PREPARATION
The 3-
tractors may also be used if the 3-p fit the Category I (7/8” dia.) lift pins.
These tractors are not usually suitable. Check the tractor’s 3-
lock the hitch into position. Refer adjustments necessary to put the 3-
instructions – dealers.)
NOTE: The Model CS-
ASSEMBLY & MOUNTING
Mount t
furnished), an parallel to the ground.
swinging side to practical for best performance.
PTO INSTALLATION
The following procedure should be used:
(REFER TO FIG. 1) Raise the tractor 3-pt. hitch so the input shaft of the spreader gearbox is in line with the PTO shaft on the tractor.
handle this possible 723­tractor may have to be equipped with front­weights to be properly counterbalanced.
damaged or missing.
all rules of operation.
PACKING
The CS-
shipped assembled, except for the PTO drive shaft.
r
r
A
t
f t
y
CAU
CAUTIO
CAUTIO
Measure the distance between the ends of the two shafts (Dimension “A”, Figure 1). Each half of the PTO should be equal to dimension “A” minus two (2) inches. If the driveline must be cut to a shorter length, clamp driveline in a well-padded vise to prevent damage to the shield (Figure 3). Cut the plastic shields 1 ½” shorte than the shafts
.
Repeat the procedure to the other driveline half. Remove all burrs and cuttings. Apply multi-purpose grease to inside of oute (female) driveline section. Assemble driveline and install on tractor and spreader. Pull on each driveline section to be sure yokes lock into place. Make certain driveline shielding is in place and in good condition.
NOTE: A PTO driveline that is too long and “bottoms out” could possibly cause severe damage to the gearbox. It is VERY IMPORTANT to check the proper PTO driveline length for your tractor. Gearboxes damaged by incorrect PTO driveline length are NOT covered by warranty.
NOTE: The use of a PTO shaft adapter or extension could require that the PTO driveline be shortened a considerable amount. If this i s done, the driveline halves may separate when the spreader is lowered to the ground.
Do not operate this equipment without shields properly installed. This is for your protection, and the manufacturer recommends the use of these shields at all times.
Page 3
When attaching PTO yoke to tractor PTO shaft, it is important that spring-activated locking pin slides freely and is seated in groove on PTO shaft. loose shaft could slip off and result in personal injury or damage to equipment
If your tractor has extra long lift arms, it may be necessary to use a PTO extension so that you can use the PTO shaft assembly provided. Be sure the PTO assembly does not close too far (bottom out) if you use a PTO extension. Never raise or lower the seeder/spreader so tha the PTO shaft assembly will come apart.
A heavy load can cause instability in driving a tractor. Make sure the front of the tractor is properly counter-balanced with weights. Always drive slowly – especially around turns. An unstable tractor could steer badly and possibly tip over, causing injury or death.
Fertilizers will vary as to weight and quality, which may require additional adjustment by moving he individual fan blades. Moving the blade tips forward will carry more material to the left side. Moving the fan blade tips back will allow mor e material to be spread to the right. Make small adjustment moves and check spread after each adjustment.
NOTE: The gearbox is filled wit h lubricant and sealed at the factory. If operated and stored properly, the gearbox will provide a long, trouble-f ree service life. I disassembly of the gearbox should ever be required, i is important that the box be re-filled with a good qualit grease and that the box halves are resealed with a silicone adhesive.
AUTION!
TION!
N!
.
N!
Obey All
Safety Warnings!
OPERATING INSTRUCTIONS
1. Right-hand or left-hand reference is determined by standing at the rear of the seeder/spreader and
Check the register of the control lever indicator with
(material gate). With the seed gate closed, the control lever should be in its fully raised position. Control lever setting listed on the spread
The adjustable pointer/stop below the control
(especially with fertilizer)
and transport over long distances, as it may result in
FOR BEST RESULTS use palletized fertilizer, as it
ndency to lump and causes little or no
Be sure to sift or break up lumps found in some types
Do not use on windy days, especially when spreading
ng herbicides, as there is the possibility of wind drift or overthrow into areas where serious crop/shrub damage could occur. Always follow instructions on chemical
Raise the seeder/spreader up so the spreader fan is
d. This will give you the best spreading performance. It is also best if the seeder/spreader is tilted slightly forward so that the spreader fan throws slightly upward. (Use the top link to make this adjustment). The PTO shaft
it should
Adjust the tension on the control handle so it moves with some resistance, but will remain where you set it. Adjust the control handle stop so that at the end of
gate and, after your
If, by chance, the agitator does become jammed, open the feed gate all the way. By sticking a small rod through the feed gate, the material jamming the
r the jam is cleared, reset the feed gate and proceed. Always stop tractor and disengage PTO before dislodging
Do not attempt to use your fingers to clear a jam. Accidental closing of the feed gate could shear a finger
ng the PTO engaged could rotate the agitator, which could pinch or amputate a finger. Be sure that the tractor engine is shut off and the PTO
or
n motion before opening feed gate. (Do not allow vehicle to sit stationary with feed gate open). If fertilizer is accidentally deposited too heavily in a small area, soak down thoroughly with garden hose or
The control handle regulates the opening in the hopper bottom. The calibrated scale determines the size of the
The spread chart in this manual is an approximate
d speeds (from 4 mph to
7.5 mph). For accurate spreading, calibrate your tractor to operate at the desired speed. A calibrated speedometer is the best and most accurate. If your tractor does not have a speedometer or its accuracy is
ou may calibrate in the following
SPREADER FAN AND THE PTO SHAFT! NEVER OPERATE WHEN ANYONE IS WITHIN 50 FEET OF SEEDER/SPREADER
of Control Lever
CAUTION!CAUTION!
CAUTION!CAUTION!
facing in the direction of travel of the tractor.
2. the seed gate
off, or leavi
charts are to the TOP of the control lever. lever will point to a different setting as follows:
3. DO NOT FILL HOPPER
4.
5.
6.
7. Be extremely careful if you are spreadi
8.
9.
Top Side
2 3 4 5
Pointer/Stop Reading 4.5 4.75 6 7.25
packing, causing poor or erratic discharge.
has little te dust.
of granular fertilizer before filling hopper.
fine grass seed.
package.
30-34 inches above the groun
assembly should not be at a sharp angle – operate fairly straight or level.
the field you can shut the seed turn, re -open to your exact setting.
10.
agitator can be loosened and removed. Afte
material.
clutch is disengaged before doing any adjustment repair.
11. When broadcasting fertilizer, always start vehicle i
sprinkler to prevent burning.
SPREADING INSTRUCTIONS
1. opening. Place the control lever at the desired setting.
2. guide based on various forwar
questionable, then y manner:
Set out two markers 88 feet apart. Select proper gear and adjust throttle speed to give the following travel time as shown between the markers. NOTE: You cannot adjust the throttle very much, as you need to maintain 540 rpm PTO speed. (A plus or minus 20 rpm could be tolerated).
1 MPH will travel 88 feet in 60 seconds 4 MPH will travel 88 feet in 15 seconds 5 MPH will travel 88 feet in 12 seconds 6 MPH will travel 88 feet in 10 seconds
7.5 MPH will travel 88 feet in 8 seconds After selecting gear and throttle setting to give desired speed, mark the throttle position in some convenient manner. Check PTO speed to make sure it is near 54 rpm.
3. Check rate chart for suggested setting for material type
to be spread.
4. You are now ready to make a trial run to assure
accurate results. Close the feed gates and put in a pre ­determined amount of material to be spread. Spread this and check the results. Make final adjustments to obtain desired results.
KEEP ALL PERSONS AWAY FROM THE ROTATING
Page 4
f
f
r
r
A
t
Three spreading possibilities
simple adjustment of the lower level allows directioning of distribution towards the right side or towards the lef side of the tractor operator.
MAINTENANCE
1. The hopper should be washed af ter use, especially after
use with corrosive material such as fertilizer, salt, or ice melting compounds. When dry, oil thoroughly.
2. The gearbox is filled with lubricant and sealed at the
factory. If operated and stored proper ly, the gearbox will provide a long, tro uble-f ree service life. If disass embly o the gearbox should ever b e required, it is important that the box be re-filled with a good quality grease and that the box halves are resealed with a silicone adhesive.
3. Grease PTO universal joints after every 8 hours o
operation. Lubricate steel tube and shaft so they telescope freely.
4. Always store seeder/spreader in a clean, dry place.
5. Before using, check to m ake sure all nuts and bolts are
tight.
6. Paint any bare metal or rusty spots for longer life.
HELPFUL TROUBLE-SHOOTING TIPS
1. NOT FEEDING EVEN
A. Seed gate opening may be set too close for the
material being spread. To overcome, set the opening larger and drive faster to obtain same
spread rate. B. Check material for foreign matter. C. Check agitator drive pin for shear.
Page 5
2. POOR SPREAD
A. Too much speed (over 560 PTO rpm ) can cause
uneven spread.
B. PTO speed too slo w (PTO rpm under 520 rpm)
will result in a narrow spread. C. Bent fan blades. D. Drive pin sheared or missing on fan hub. E. Too windy for material being spread. F. Agitator problems. Check tips under “Not
Feeding Even”. G. Operator not spacing spread runs properly fo
correct overlap.
For best results, cover area twice over at one-half recommended material usage rate. The second time over, r un halfway between first spreading widths or in a criss-cross pattern. This method allows the most complete and even coverage, as well as to give operator a chance to adj ust gate setting to compensate for too thin or too heavy a covering the first time over.
H. Seeder/spr eader sh ould run l evel or t ilted slight ly
forward. Make sure lift arms on tractor are
adjusted so one side is not lower than the other. I. Running agitator when not spreading can result
in material being gr oun d up and pos sibl y pac king
over control gate opening. You can “over-
agitate” material.
The CS-94 Series of s eeder/spreaders have a two blade knife type agitator as s tandard equipment. An optional long wheel type agitator is available which will take care of ai pockets in the hop per, mix up the material, and deliver it to the bottom knif e type agit ator . Order p art num ber 420758 f or the optional long wheel agitator. This optional agitator is recommended for use when spreading powdery fertilizer, salt and sand. It may cause seed damage if used on grass seed or grain.
SPREADING CHART FOR FERTILIZERS
NOTE:
NOTE:
WARNING
1. Be sure spinner is stopped during hitching. Never work on top of or inside the hopper
101023
(RPM)
IN FEET
(MPH)
1.522.533.544.555.5
FERTILIZER TYPE SPEED WIDTH SPEED AT CONTROL LEVER SETTING INDICATED
PTO SPREAD TRACTOR QUANITY TO BE SPREAD, IN POUNDS PER ACRE
Coarse Grain Fertilizers 540
Medium Grain Fertilizers 540
Fine Grain Fertilizers 540 26 2.5 60 85 122 204 340 440 551 647 770
Ammonium Nitrate 540 33 2.5 61 226 377 563 724 896 1052 1242
Urea (Carbamide) 540 28 2.5 77 110 303 458 669 818 1004 1171
Spread widths of fertilizer will vary according to type.
Always check actual spread width and application rate.
40
34
2.5 97 139 246 414 516 640 789 935 5 48 69 129 204 260 320 392 472
7.5 37 53 85 139 175 218 260 323
2.5 85 122 175 329 467 597 739 825 945 5 51 73 105 170 236 303 376 417 478
7.5 43 62 73 113 163 198 253 286 325
5 32 46 61 108 178 224 280 324 396
7.5 21 30 41 93 122 153 193 220 263
5 28 116 190 284 366 448 525 622
7.5 23 74 124 191 244 298 352 422
5 41 59 150 231 300 411 500 590
7.5 26 37 100 150 221 275 336 392
Spread Chart settings are approximate – always make trial run to check actual application rate.
2. Always keep away from rotating spinner.
3. unless tractor engine is shut off.
Page 6
SPREADING CHART FOR SEED
NOTE: Spread Chart settings are approximate – always make a trial run to check actual
Page 7
SPREAD
TRACTOR
POUNDS PER ACRE (APPROXIMATE)
WIDTH
SPEED
AT CONTROL LEVER SETTING INDICATED
MATERIAL
IN FEET
(MPH)
1.522.533.544.5
5
Alfalfa & Clover
2641448118
6932
79
Barley28490107
151
18657286121
149
66071
100
124
7.548578199
Bluegrass & Bermuda
18420.5
72
Grass516.5
45
6
13.5
36
7.51124
Brome Grass
10471219
569.5
15
658
12
7.546
10
Fescue & Ryegrass
184113474
5927
59
6
7.52249
7.5618
39
Lespedeza
32451122
5
3.5918
637.5
15
7.5
2.4612
Oats2844571
131
53657
105
63048
87
7.52438
70
Orchard Grass
12414
21
5111769
14
7.5711
Rice33487140
253570
112
203
65893
169
7.54775
135
Rye33486135
186
227569
109
149
182
65790
124
151
Sudan Grass
3343758925304774
62539
61
7.52031
49
Soybeans
404127
150
170
200
5
102
120
136
160
685100
113
133
7.5688090106
Wheat33470111
151
198
55689
121
159
64674
100
147
7.5375980106
5 11 39 95
7.5 7.5 26 63
7.5 46 72 99 121
application rate. NOTE: Material can vary as to density, foreign material content, particle size and shape. These factors
will affect both spread width and flow rate.
EXPLODED PARTS DRAWING FOR CS SERIES SPREADERS
Page 8
REPAIR PARTS FOR CS SERIES SEEDER/SPREADERS
1
420701
Frame, XA
1
8
420708
Handle, Rubber, 8 x 20
1
9
420709
Brace, Right
1
16
420716
Screw, Wing, M6 x 16, Zinc
1
23
420723
Pin, Connection
1
24
420724
Hopper, Steel 250 (6 bu.)
1
28
420730
Nut, Self-locking, M8, Zinc
1
29
420731
Agitator
1
36
420738
Spreading Disc (Spinner)
1
44
420717
Nut, Hex, M10, Zinc
3
Ref. No Part No. Description
2 420702 Bolt, Hex Head, M8 x 20, Zinc 2 3 420703 Washer, Flat, 8mm, Zinc 4 4 420704 Washer, Flat, 10mm, Zinc 7 5 420705 Nut, Self-Locking, M10, Zinc 1 6 420706 Washer, Bakelite 1 7 420707 Lever, Adjustment 1
10 420710 Bolt, Hex Head, m10 x 65, Zinc 1 11 420711 Spring, Pressure 1 12 420712 Hair pin 4 13 420713 Rod, Flow Adjustment 1 14 420714 Block, Fixing 1 15 420715 Indicator 1
17 420717 Nut, Hex, M10, Zinc 9 18 420718 Washer,, Lock, 10mm, Zinc 12 19 420719 Nut, Hex, M8 8 20 420720 Vane, Fan 4 21 420721 Bolt, Hex Head, M8 x 16 8 22 420722 Rod, Selector, RX-LX 1
No.
Req'd
24 420758 Hopper, Steel 400 (10 bu.) 1 24 420726 Hopper, Poly 400 (10 bu.) 1 24 420841 Hopper, Poly 250 (6 bu.) 1 25 420727 Washer, for Hopper 1 26 420728 Bolt, Carriage Head, M10 x 25, Zinc 5 27 420729 Bar, Hopper Reinforcement 1
30 420732 Bolt, Hex Head, M8 x 45, Zinc 1 31 420733 Guide Bushing, Agitator 1 32 420734 Seed Disc, Upper (2 holes) 1 33 420735 Distribution Disc, Lower (3 holes) 1 34 420736 Washer, Special 1 35 420737 Snap Ring, D.32 E 1
37 420739 Roll Pin (Special Double) 1 38 420719 Nut, Hex, M8, Zinc 3 39 420741 Pin, Adjustment 1 40 420742 Guard 1 41 420743 Brace, Left 1 42 420744 Bolt, Hex, M10 x 25, Zinc 4 43 420745 Bolt, Hex, M10 x 100, Zinc 3
45 420747 Gearbox, 3-Hole (Complete) 1 46 420748 PTO Assembly (Complete) 1
Page 9
46
420748
PTO Assembly, Complete
163420764
PTO Half, Tractor End
164420765
Plastic Shield Assembly, Outer
165420766
PTO Half, Implement End
1
66
420767
Plastic Shield Assembly, Inner
1
67
170804
Yoke, 1-3/8-6B Spline
2683814091
PTO Cross Repair Kit
269170806
Push Pin Repair Kit, Yoke
270101081
Decal, Driveline Entanglement
1
PTO COMPONENTS
Ref. No Part No. Description
No.
Req'd
Page 10
GEARBOX COMPONENTS
Ref.
No.
45 420747 Gearbox, 3-Hole (Complete) 1 47 420749 Gearbox Half, Right Hand 1 48 420750 Shaft, Output Assembly 1 49 420751 Oil Seal, 25 x 37 x 5 1 50 420752 Bearing, 6205 2 51 420753 Gearbox Half, Left Hand 1 52 420754 Bolt, Hex Head, M8 x 45 3 53 420755 Snap Ring, D.25 E 1 54 420756 Shaft, Input Assembly 1 55 420719 Nut, Hex, M8 3
Part
No. Description
OPTIONAL AGITATOR COMPONENTS
Ref.
No.
56 420725 Agitator, Complete 1 57 420759 Wheel, Agitator 1 58 420760 Washer, Flat, M12 2 59 420761 Nut, Self-Locking, M12, Zinc 1 60 420710 Bolt, Hex Head, M10 x 65, Zinc 1 61 420717 Nut, Hex, M10, Zinc 1
Part
No. Description
NO.
REQ.
NO.
REQ.
Page 11
SAFETY PRECAUTIONS
1. Machinery should be operated only by those who ll equipment, lock the
brakes, and remove the ignition key before Never stand between tractor and implement while Loose fitting clothing should not be worn, to avoid Detach implement in area where children normally When performing adjustments or maintenance on
an implement, first lower it to the ground or block it Only a qualified operator should be permitted on Make certain everyone is in the clear before Operate the tractor and implement only while Reduce speed when transporting mounted
avoid bouncing and momentary loss
11. A heavy load can cause instability of the tractor.
Use extreme care during road travel. Slow down on turns and watch out for bumps. Tractor may
balance Reduce speed on hillsides or curves so there is Avoid driving too close to the edge of ditches or Do not transport implement on public toads
without reflectors and slow moving vehicle
nd with approved warning
Due to the width of some implements, use extra caution on highways, farm roads, and when
Always be sure the implement is in the proper Keep alert and watch the front as well as the rear
WORKSAVER LIMITED WARRANTY
warrants its implements, parts and accessories to be free from defects in
s from the date of purchase. Upon
will repair or exchange without charge any part, which upon
n out in normal use, (2) parts broken because of improper assembly or operation by the customer, (3) parts accidentally damaged, (4) failure of parts traceable to improper care, (5) parts failing through use of implement for purposes
and the limitations expressed herein are in lieu of
WORKSAVER, INC
3-Pt. Broadcast Seeder/Spreader
Please work, drive, play, and live each day with care and
for your safety and that of your family and fellow
citizens.
MOST ACCIDENTS OCCUR BECAUSE OF NEGLECT OR CARELESSNESS.
AVOID NEEDLESS ACCIDENTS BY FOLLOWING ALL OF THE SAFETY PRECAUTIONS LISTED BELOW.
are responsible and are authorized to do so.
2. Stop the engine, lower a need front counter-weights to counter-
dismounting from the tractor.
3.
tractor is being backed to hitch.
4.
catching on various parts.
5.
do not play.
6.
securely at a workable height.
7.
tractor when in operation; no riders allowed.
8.
starting tractor or raising or lowering equipment.
9.
seated in the driver’s seat.
10.
implement to of steering control.
the wei ght of the implement.
12. no danger of tipping.
13. creeks.
14. emblem in daylight a
lights at night and other periods of poor visibility.
15. approaching gates.
16. position for transport.
17. when working with the implement.
Broadcast
Seeder/Spreader
concern
OWNER’S
MANUAL
MODEL NO.’s
CS-694
REPAIR PARTS, ALWAYS
GIVE THE FOLLOWING
1. PART NUMBER
2. PART DESCRIPTION
3. MODEL NUMBER
4. NAME OF ITEM
MARCH 2001
CS-1094
CSP-694
CSP-1094
Worksaver
WHEN ORDERING
INFORMATION:
materials and workmanship for a period of six (6) month written approval, Worksaver examination by Worksaver or its authorized agent, shall disclose to be defective. This does not apply to (1) parts that have wor
other than those for which it was designed. The obligations assumed by Worksaver all other warranties expressed or implied.
Web Site: www.worksaver.com E-Mail: sales@worksaver.com
MAKE EVERY DAY
FROM ACCIDENTS
P.O. Box 100, Litchfield, IL. 62056-0100
Phone: 1-217-324-5973 Fax: 1-217-324-3356
A HOLIDAY
.
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