worcester Greenstar Heatslave External 12/18 User guide

GREENSTAR HEATSLAVE EXTERNAL 12/18, 18/25, 25/32
EXTERNAL OIL FIRED CONDENSING COMBINATION BOILER BALANCED FLUE
FOR OPEN VENT AND SEALED CENTRAL HEATING SYSTEMS WITH DOMESTIC MAINS FED HOT WATER
THE BOILER IS FOR USE WITH KEROSENE (28 SECOND OIL) ONLY
UK
USER INSTRUCTIONS & CUSTOMER CARE GUIDE
8 716 113 390e 30/3/10 14:05 Page 1
CONTACT INFORMATION
WORCESTER, BOSCH:
TECHNICAL: 0844 892 3366
SERVICE: 0844 892 3000
SERVICE (EIRE) 01494 0099
LITERATURE: 0844 892 9800
SALES: 01905 752640
WEBSITE: worcester-bosch.co.uk
USER INSTRUCTIONS & CUSTOMER CARE GUIDE
PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR BOILER
THESE INSTRUCTIONS ARE APPLICABLE TO THE WORCESTER, BOSCH GROUP BOILER MODEL(S) STATED ON THE FRONT COVER OF THIS MANUAL ONLY AND MUST NOT BE USED WITH ANY OTHER MAKE OR MODEL OF BOILER.
THE INSTRUCTIONS APPLY IN MAINLAND UK ONLY AND SHOULD BE FOLLOWED EXCEPT FOR ANY STATUTORY OBLIGATION.
IF YOU ARE IN ANY DOUBT CONTACT THE WORCESTER, BOSCH GROUP TECHNICAL SUPPORT.
THIS BOILER MUST BE INSTALLED BY A OFTEC REGISTERED, COMPETENT PERSON. FAILURE TO INSTALL CORRECTLY COULD LEAD TO PROSECUTION.
PLEASE LEAVE THIS GUIDE, THE INSTALLATION INSTRUCTIONS AND THE COMPLETED CHECKLIST WITH THE USER.
NOTE: A CHECKLIST AND SERVICE INTERVAL RECORD CAN BE FOUND AT THE REAR OF THE INSTALLATION, COMMISSIONING AND SERVICE INSTRUCTIONS.
ABBREVIATIONS:
SEDBUK Seasonal Efficiency for Domestic
Boilers in the United Kingdom.
OFTEC Oil Firing Technical Association for the
Petroleum Industry.
USER INSTRUCTIONS & CUSTOMER CARE GUIDE
GREE NSTAR HEATSLAVE EXTERNAL 12/18 - 18/25 - 25/32
8 716 113 390e (03.2010)
8 716 113 390e 30/3/10 14:05 Page 2
CONTENTS
GREE NSTAR HEATSLAVE EXTERNAL 12/18 - 18/25 - 25/32 8 716 113 390e (03.2010)
1
CONTENTS
INTRODUCTION
DEDICATED TO HEATING COMFORT 1
SAFETY PRECAUTIONS 2
USING YOUR BOILER
CONTROLS 3 OPERATING THE BOILER
Switching the boiler on/off 4 Central heating temperature control 4 Controlling central heating 4 Setting the hot water temperature 5 Frost protection 5 Pressure gauge 6 Filling loop 7 Fault conditions 8 Fault finding 10
MAINTENANCE
LOCATION & CLEARANCES 11 MAINTAINING YOUR BOILER 12 SERVICING 13
GENERAL INFORMATION
GENERAL NOTES 14
ENERGY SAVING
TIPS ON ENERGY SAVING 15
GUARANTEE
FAULT OR BREAKDOWN 16 YOUR GUARANTEE AND REGISTRATION 17
INTRODUCTION
USING YOUR
BOILER
GENERAL
INFOR MATION
ENERGY
SAVING
Dedicated to heating comfort
Thank you for purchasing a Greenstar oil fired condensing boiler from Worcester, Bosch Group. The company prides itself on manufacturing boilers to the strictest quality control standards throughout every stage of production.
Worcester, Bosch Group has led the field in innovative boiler design and performance for more than 40 years. This heritage means all products are of exceptional quality and proven reliability. The condensing range in particular, is extremely energy efficient, converting more of the fuel consumed into heat offering you economical running costs and value for money. It sits in SEBUK band A, at the top of the energy rated boilers available. There is also the assurance of our no-nonsense parts and labour guarantee ­backed up by an optional servicing and maintenance contract to keep your boiler operating at peak condition and efficiency. To find out more about Worcester, Bosch Group, log onto worcester-bosch.co.uk.
MAINTENANCE
GUARANTEE
8 716 113 390e 30/3/10 14:05 Page 3
SAFETY PRECAUTIONS
GREE NSTAR HEATSLAVE EXTERNAL12/18 - 18/25 - 25/32
8 716 113 390e (03.2010)
2
INTRODUCTION
SAFETY PRECAUTIONS
OIL FUMES OR LEAKS FROM THE BOILER:
Extinguish any naked flames.
Switch off the boiler electricity supply.
Isolate the fuel supply to the boiler.
Contact installer/service engineer.
IMPORTANT:
This boiler must only be operated by a responsible adult who has been instructed in, understands and is aware of the boiler’s operating conditions and effects.
HEALTH & SAFETY:
The appliance contains no asbestos and no substances have been used in the construction process that contravene the COSHH Regulations (Control of Substances Hazardous to Health Regulations 1988). Where applicable, the CE mark indicates compliance with relative EU Directives.
COMBUSTIBLE AND CORROSIVE MATERIALS:
Do not store or use any combustible materials (paper, thinners, paints etc.) inside or within the
vicinity of the boiler.
The combustion air must be kept clear of chemically aggressive substances which can corrode the boiler and invalidate any warranty.
FITTING & MODIFICATIONS:
Fitting the boiler and any controls to the boiler may only be carried out by a competent engineer in accordance with the relevant Installation Regulations.
Flue systems must not be modified in any way other than as described in the fitting instructions.
Any misuse or unauthorised modifications to the boiler, flue or associated components and systems could invalidate the warranty. The manufacturer accepts no liability arising from any such actions, excluding statutory rights.
This boiler is suitable for use with kerosene only, no other fuel may be used.
DO NOT OPERATE THE APPLIANCE WHEN:
The appliance, flue or system is incorrectly fitted, faulty or damaged.
The flue terminal outlet is obstructed or damaged.
There are fumes, fuel leaks or fuel smells from the fuel supply, appliance or internal flue system.
The system is empty, frozen or unpressurised (sealed systems).
The condensate pipe is blocked or restricted.
The appliance clearances are inadequate.
The air supply is restricted or vents damaged.
8 716 113 390e 30/3/10 14:05 Page 4
To remove the front panel, undo the screws on each side of the base of the front panel using the tool provided (see diagram below). The panel can then be removed by pulling out at the base and then sliding down to disengage from the lid. A Reset button - lock out*. *The alternative reset is accessed by reaching under the fascia and pressing
the reset button on the control box of the burner (see diagram below). B Reset button - boiler. C Reset button - flue thermostat. D Hot water temperature control. E Central heating temperature control. F Lock-out indicator. G Boiler mode indicator. H Mode switch, Boiler ON or Service. I Pressure gauge.
Lockout reset button locations
All Models
Remove front panel to access Burner Reset Button (A)
Thermostat Reset Buttons (B and C) are common to all models.
*Alternative reset location
If the reset button under the control panel does not reset the burner, press the alternative Burner Reset Button (A).
CONTROLS
CONTROLS
GREE NSTAR HEATSLAVE EXTERNAL 12/18 - 18/25 - 25/32 8 716 113 390e (03.2010)
1
3
USING YOUR
BOILER
NOTE: Only attempt two burner
resets, then call your service engineer for advice
8 716 113 390e 30/3/10 14:05 Page 5
D
E
max
max
flue
reset
boiler reset
GF
lockout
GREENSTAR HEATSLAVE EXTE RNAL
H
on
service
I
C
B
A
OPERATING THE BOILER
SWITCHING THE BOILER ON/OFF:
To switch on the boiler; turn on the water, oil and electricity supply to the boiler.
Check the mode switch is in boiler ON position with the indicator illuminated.
Check the programmer/timer is correct and it is set to ON.
Set the room thermostat to the desired setting.
Open and set thermostatic radiator valves as required.
Turn the boiler water temperature control to the required setting.
To switch off the boiler; turn the programmer/timer to OFF for heating and hot water.
If the boiler is left unused and exposed to freezing conditions; shut off all the mains supplies, isolate the boiler and drain the system and boiler.
CENTRAL HEATING TEMPERATURE CONTROL
Turn the control clockwise to increase the water temperature to the radiators.
Turn the control anti-clockwise to reduce the water temperature to the radiators.
The minimum and maximum ranges of the heating control positions are approximately 55°C to 80°C.
CONTROLLING CENTRAL HEATING:
Set the programmer/timer to the correct time with the required ON/OFF periods.
Turn the room thermostat to the temperature required.
Set thermostatic radiator valves to the required temperature for each room.
OPERATING THE BOILER
GREE NSTAR HEATSLAVE EXTERNAL12/18 - 18/25 - 25/32
8 716 113 390e (03.2010)
4
USING YOUR
BOILER
8 716 113 390e 30/3/10 14:05 Page 6
max
max
flue
boiler
reset
reset
lockout
GREENSTAR HEATSLAVE EXTERNAL
on
service
max
max
flue
reset
on
service
boiler reset
lockout
GREENSTAR HEATSLAVE EXTERNAL
Loading...
+ 14 hidden pages