worcester Greenstar ErP System Compact 30I, Greenstar ErP System Compact 30I LPG User guide

User instructions
Wall hung RSF gas fired condensing system boiler
Greenstar i System Compact
ErP
For central heating systems and indirect mains fed domestic hot water
These appliances are for use with : Natural Gas or L.P.G. (Cat. II 2H 3P type C13, C33 & C53)
Model GC Number
Natural Gas 27i System Compact
30i System Compact
L.P.G. 27i System Compact
30i System Compact
Service on 0800 111 999.
▶ L.P.G. boilers: Call the supplier’s number on the side of the gas
tank.
6720643358-00.1Wo
ErP
ErP
ErP
ErP
41-406-58 41-406-60 41-406-59 41-406-61
6 720 813 281 (2014/09)
UK/IE

Preface

Preface
Please read these instructions carefully
These instructions are applicable to the Worcester, Bosch Group appliance model stated on the front cover only.
These instructions apply in the UK/IE only and must be followed except for any statutory obligation.
After installation please leave this User instruction Manual, Installation, Commissioning and Servicing Instructions and completed Benchmark Checklist with the user.
Dedicated to heating comfort
Thank you for purchasing a Greenstar gas-fired condensing combination appliance manufactured by Worcester, Bosch Group. The company prides itself on manufacturing appliances to the strictest quality control standards throughout every stage of production.
Worcester, Bosch group has led the field in innovative appliance design and performance for over 50 years. This heritage means all our products are of exceptional quality and proven reliability.
The Greenstar range in particular is extremely energy e fficient, offering you economical running costs and value for money. It is amongst the top energy rated appliances available.
There is also the reassurance of our parts and labour guarantee
- backed up by Worcester Total Cover, an optional complete maintenance scheme to keep your appliance operating at peak condition and efficiency.
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Greenstar i System
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Contents

Contents
1 Key to symbols and safety instructions 4
1.1 Key to symbols 4
1.2 Safety precautions 4
2 General information 5
2.1 Energy efficiency 5
2.2 Servicing 5
2.3 Benchmark standard 5
2.4 User caution 5
3Controls6
3.1 Operating the boiler 8
3.1.1 Boiler display 8
3.1.2 Setting the boiler flow temperature for the system 8
3.1.3 Turning the central heating off during the summer 8
3.1.4 Boiler frost protection 9
3.1.5 No Integral diverter valve fitted: Cylinder temperature adjustment 9
3.1.6 Optional integral diverter valve kit fitted: Setting the cylinder hot water temperature. 9
3.1.7 Domestic hot water eco and preheat modes 10
3.1.8 Domestic hot water: switching between Eco and Preheat modes 10
3.1.9 Turn off the Operation/fault diagnostic light (blue) 10
8 Fault or Breakdown 18
9 Tips on energy saving 19
10 Environment / disposal 20
11 Your guarantee 20
12 Glossary 21
4System Pressure11
4.1 Sealed heating systems 11
4.2 External filling loop 12
5 Service Clearances 13
6 Maintaining your appliance 14
7Fault Finding15
7.1 Boiler alert state 16
7.2 Boiler reset 16
7.3 Extreme cold weather 17
Greenstar i System
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Key to symbols and safety instructions
1

1 Key to symbols and safety instructions

1.1 Key to symbols

Warnings
Safety instructions in this document are framed and identified by a warning triangle which is printed on a grey background.
The following keywords are defined and can be used in this document:
NOTICE indicates a situation that could result in damage to property or equipment.
CAUTION indicates a situation that could result in minor to medium injury.
WARNING indicates a situation that could result in severe injury or death.
DANGER indicates a situation that will result in severe injury or death.
Important information
This symbol indicates important information where there is no risk to people or property.
Additional symbols
Symbol Meaning
1. a numbered step in an action sequence
a step in an action sequence a reference to a related part in the document or to
other related documents
a reference number to identify or refer to a part or
item
•a list entry – a list entry (second level)
Table 1
Examples of additional symbols used
A numbered step in an action sequence
A sequence of numbered steps or actions carried out in a specific order to complete a task.
1. First action
2. Second action
3. Third action etc.
A step in an action sequence
A sequence of defined actions or steps carried out in order to complete a task.
▶Action ▶Next action ▶etc
A reference to a related part in the document or to other related documents.
To refer the reader to a specific figure/table/section within the manual.
e.g. figure 1.
A reference number to identify or refer to a part or item.
In a related figure, items or parts identified by a sequential number.
List entries, first and second levels
• A single component/item
• A component/list, made up of multiple parts/items. – Sub component or sublist of main component/list. –etc.

1.2 Safety precautions

If you smell gas:
A gas leak could potentially cause an explosion. If you smell gas, observe the following rules.
▶ Prevent flames or sparks:
– Do not smoke, use a lighter or strike matches. – Do not operate any electrical switches or unplug any
equipment.
– Do not use the telephone or ring doorbells.
▶ Turn off the gas at the meter or regulator. ▶ Open windows and doors. ▶ Warn your neighbours and leave the building. ▶ Prevent anyone from entering the building. ▶ Well away from the building: call the National Gas
Emergency Service on 0800 111 999.
▶ L.P.G. boilers: Call the supplier’s number on the side of the
gas tank.
Appliance operation:
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge, if they have been given supervision or instruction concerning the use of the appliance, in a safe way, and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
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General information
Combustible and corrosive materials:
Chemically aggressive substances can corrode the appliance and invalidate any guarantee.
• Do not store or use any combustible materials (paper, thinners, paints, propellants, cleaning agents etc.) inside the cupboard containing the appliance or within the vicinity of the appliance.
Fittings and modifications:
Only a competent engineer can remove the appliance case an d carry out any work, in accordance with the Gas Safety (Installation and Use) Regulations.
• Do not remove the appliance case.
Any misuse or unauthorised modifications to the appliance, flue or associated accessories and heating system will invalidate the guarantee.
• Do not modify the appliance or flue system in any way.
Worcester, Bosch Group accepts no liability arising from any such actions. This does not affect your statutory rights.
Cleaning the appliance case:
Use a damp, soft cloth to clean the outer painted metal case of the appliance, do not use chemicals or abrasive materials.

2 General information

2.1 Energy efficiency

Energy efficiency information is given in the Installation, Commissioning and Servicing Instructions supplied with the appliance.

2.2 Servicing

Ensure that the service engineer completes the Service Record in the Benchmark Checklist after each service. The Benchmark Checklist and service interval record can be found at the rear of the Installation, Commissioning and Servicing Instructions.

2.3 Benchmark standard

The Benchmark initiative is a code of practice to encourage the correct installation, commissioning and servicing of domestic central heating appliances and system equipment.
A “checklist” is dispatched with every appliance and can be found towards the back of th e Installation, Commissioning and Servicing Instructions. This is a vital document that needs to be completed by the installer at the time of installation. It confirms that the appliance has been installed and commissioned according to the manufacturer's instructions.
The service record provides space for the recor ding of regular servicing of the appliance/heating system and this can become a valuable document when, for example, you wish to sell the property. The service record will show a potential purchaser that the heating system has received regular professional maintenance and servicing during its lifetime.
The Benchmark initiative aims to:
• Raise standards among professional installers
• Build and maintain high safety standards in the industry
• Improve customer satisfaction levels
• Make a contribution to the nation's commitment to climate change

2.4 User caution

• It is forbidden for any interference with the appliance other than those actions allowed in this document.
CAUTION: Incorrect use ▶ Any incorrect use can result in danger to
the householder.
• The appliance must be serviced regularly by a competent, qualified person, such as a Worcester service engineer or other Gas Safe registered engineer.
• Always use original spares, to help maintain the efficiency, safety and reliability of the appliance and have the Service Record completed in the Benchmark Checklist.
The completed Benchmark Checklist will be required in the event of any guarantee work and may be required by the local Building Control Inspector.
Greenstar i System
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Controls
6720643358-02.1Wo
1 3 65 7 8 9 10 11 12 13 1442

3Controls

▶ To gain access to the boiler controls pull the flap down using the curved flap handle.
Fig. 1 Basic boiler controls
1
Boiler Controls
Service menu/back button 9 Scroll down button
2
Service engineer symbol = boiler is set to maximum or minimum output for service
3
Eco button*
4
Reset button 11 Position for optional programmer
5
Boiler display 12 Hot water temperature control*
6
Central heating temperature control 13 Diagnostic port**
7
Scroll up button
8
OK - Select/confirmation button 14 Central heating system pressure gauge
10 The blue light is ON when the boiler is in an
operational mode. It will also flash to indicate a fault.
* Requires optional integral diverter kit to be functional ** for Worcester service engineer use only
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Display symbols
°C
°C
°C
°F
H 13
SCREEN DISPLAY
Controls
BRIEF DESCRIPTION EXPLANATION All possible screen symbols This screen is displayed briefly during boiler start
up and shows all the symbols that could be displayed on the screen.
°
Numerical display Displays a temperature setting or boiler status
Text display Display PreHeat or Eco, or the Alert code
Hot water Displays this symbol during a DHW demand, if the
Central Heating Displays this symbol during central heating
Service engineer mode Displays during service when the boiler is set to
Alert Displays along with the boiler status code and
Service mode Displays when a qualified service engineer is in
Burner on The boiler is in operation and the flame is alight.
Centigrade indication Displays next to the temperature reading.
Confirmation This symbol confirms a manual change.
Maintenance codes A code displayed with an H and a number relates
code.
optional integral diverter valve kit is fitted.
demand.
maximum or minimum output.
diagnostic code during a fault condition.
the service menus.
to a maintenance issue. This is not a boiler fault but an indication that something will need attention concerning the boiler. The example shown is H13 Service interval reached, the boiler requires servicing. Call your installer or Worcester Bosch Group to organise a service visit.
Greenstar i System
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- 6 720 813 281 (2014/09)
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Controls
max
min
2
3
1
04
bar
ok
eco
reset
e
max
min
°C
°F
°C
°F
6720807727-01.1Wo
max
min
2
3
1
04
bar
ok
eco
reset
e
max
min
°C
°F
Eco
1.
6720643358-03.1Wo
°C
°F
Eco
2.
3.

3.1 Operating the boiler

3.1.1 Boiler display
This is typical of the display when the boiler is not supplying a heat demand. The display will not be backlit and the internal temperature of the boiler is indicated.
3.1.2 Setting the boiler flow temperature for the system
1. Turn the central heating temperature control knob to the desired flow temperatur e between 30 and 82°C, this will be indicated on the digital display. This is not the room temperature but the flow temperature through the system. The “e” point provides guidance for the maximum temperature setting for optimum energy efficiency.
2. The radiator symbol will be displayed to confirm that the a heating setting is being changed.
3. The value is displayed during this process, press to exit or after five seconds of inactivity the boiler display will return to the default screen.
ok
▶ Comfort levels within rooms should be controlled by your thermostatic radiator valves and/or room thermostat.
3.1.3 Turning the central heating off during the summer
Do not switch the appliance off at the mains fused spur.
▶ Turn your programmer/timer to the off position. ▶ Please refer to the programmer/timer manufacturer's instructions.
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Greenstar i System
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