worcester Greenstar ErP Classic System 30 CDI, Greenstar ErP Classic System 30 CDI LPG, Greenstar ErP Classic System 35 CDI, Greenstar ErP Classic System 35 CDI LPG User guide

USER INSTRUCTIONS
WALL HUNG RSF GAS FIRED CONDENSING SYSTEM BOILER
GREENSTAR CDi CLASSIC SYSTEM
INDIRECT FED DOMESTIC HOT WATER
ErP
FOR CENTRAL HEATING SYSTEMS AND
The appliance is for use with: Natural Gas or L.P.G. (CAT II 2H3P type C13 & C33)
Natural Gas: 30CDi Classic System
6 720 812 179-00.1O
35CDi Classic System
L.P.G: 30CDi Classic System 35CDi Classic System
UK/IE
ErP
GC number 41-406-37
ErP
GC number 41-406-39
ErP
GC number 41-406-38
ErP
GC number 41-406-40

Preface

PREFACE

PLEASE READ THESE INSTRUCTIONS CAREFULLY

These instructions are applicable to the Worcester, Bosch Group boiler model stated on the front cover only.
These instructions apply in the UK/IE only and must be followed except for any statutory obligation.
After installation please leave this User instruction Manual, Installation, Commissioning and Servicing Instructions and completed Benchmark Checklist with the user.

DEDICATED TO HEATING COMFORT

Thank you for purchasing a Greenstar gas-fired condensing regular boiler manufactured by Worcester, Bosch Group. The

TABLE OF CONTENTS

company prides itself on manufacturing boilers to the strictest quality control standards throughout every stage of production.
Worcester, Bosch group has led the field in innovative boiler design and performance for more than 50 years. This heritage means all our products are of exceptional quality and proven reliability.
The Greenstar range in particular is extremely energy efficient, offering you economical running costs and value for money. It is amongst the top energy rated appliances available.
There is also the reassurance of our no-nonsense 5 years parts and labour guarantee - backed up by Worcester Total Cover, an optional complete maintenance scheme to keep your boiler operating at peak condition and efficiency.
1 Key to symbols and safety instructions . . . . . . . . . . . 3
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 General safety instructions . . . . . . . . . . . . . . . . . . 3
2 Product details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Product data on energy consumption . . . . . . . . . 4
3 Operating the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Switching the boiler ON/OFF . . . . . . . . . . . . . . . . 6
3.3 Setting the central heating temperature . . . . . . . 7
3.3.1Controlling the central heating . . . . . . . . . . . . . . . 7
3.4 Setting the hot water temperature (only in conjunction with optional diverter
valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.5 Frost protection (in conjunction with optional diverter valve) . . .9
3.6 Frost protection
(without optional diverter valve) . . . . . . . . . . . .9
3.7 eco mode (only in conjunction with optional
diverter valve) . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.8 Holiday setting (only in conjunction with
optional diverter valve) . . . . . . . . . . . . . . . . . . 11
3.9 Fault condition . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Extreme cold weather . . . . . . . . . . . . . . . . . . . . . 15
5 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Fault or Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7 Tips on energy saving . . . . . . . . . . . . . . . . . . . . . . . . . 17
8 Environment / disposal . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Your guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2
GREENSTAR CDi CLASSIC SYSTEM
ErP
– 6 720 815 727 (2015/05)

Key to symbols and safety instructions

1 KEY TO SYMBOLS AND SAFETY
INSTRUCTIONS

1.1 KEY TO SYMBOLS

WARNINGS

Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken.
The following keywords are defined and can be used in this document:
NOTE indicates a situation that could result in damage to property or equipment.
CAUTION indicates a situation that could result in minor to medium injury.
WARNING indicates a situation that could result in severe injury or death.
DANGER indicates a situation that will result in severe injury or death.

IMPORTANT INFORMATION

This symbol indicates important information where there is no risk to people or property.

ADDITIONAL SYMBOLS

Symbol Explanation
Step in an action sequence Cross-reference to another part of the document
List entry – List entry (second level)
Table 1

1.2 GENERAL SAFETY INSTRUCTIONS

These installation instructions are intended for gas fitters, plumbers, heating engineers and electricians.
▶ Read any installation instructions (boiler, heating controls,
etc.) carefully before starting the installation. ▶ Observe the safety instructions and warnings. ▶ Observe national and regional regulations, technical rules
and guidelines. ▶ Record all work carried out.
IF YOU SMELL GAS
A gas leak could potentially cause an explosion. If you smell gas, observe the following rules.
▶ Prevent flames or sparks:
– Do not smoke, use a lighter or strike matches.
– Do not operate any electrical switches or unplug any
equipment.
– Do not use the telephone or ring doorbells. ▶ Turn off the gas at the meter. ▶ Open windows and doors. ▶ Warn your neighbours and leave the building. ▶ Prevent anyone from entering the building. ▶ Well away from the building: call the National Gas
Emergency Service on 0800 111 999.
INTENDED USE
This boiler must only be used as a heat appliance in a sealed hot water heating system for domestic purposes.
Any other use is considered inappropriate. Any damage that results from such use is excluded from liability.
INSTALLATION, COMMISSIONING AND SERVICING
Installation, commissioning and servicing must only be carried out by a competent, Gas Safe registered engineer.
▶ Carry out a gas tightness test after completing work on gas-
carrying components. ▶ Only use original spares.
ELECTRICAL WORK
Electrical work must only be carried out by a qualified electrician.
▶ Before starting electrical work:
– Isolate the mains electrical supply and secure against
unintentional reconnection.
– Check for zero potential. ▶ Also observe connection diagrams of other system
components.
GREENSTAR CDi CLASSIC SYSTEM
ErP
– 6 720 815 727 (2015/05)
3
Product details
HANDOVER TO THE USER
When handing over, instruct the user how to operate the heating system and inform him about its operating conditions.
▶ Explain how to operate the heating system and draw the
user's attention to any safety-relevant action.
▶ Explain that modifications and repairs must only be carried
out by an authorised contractor.
▶ Advise the user to have the system serviced annually by a
competent, Gas Safe registered engineer.
▶ Leave the installation instructions with the completed
Benchmark Checklist (or a certificate confirming compliance with IS 813, Eire only) and the operating instructions with the user or at the gas meter.

2 PRODUCT DETAILS

2.1 GENERAL INFORMATION

SERVICING

Ensure that the service engineer completes the Service Record in the Benchmark Checklist after each service. The Benchmark Checklist and service interval record can be found at the rear of the Installation, Commissioning and Servicing Instructions.
• The boiler must be serviced regularly by a competent, qualified person, such as a Worcester service engineer or other Gas Safe registered engineer.
• Always use original spares, to help maintain the efficiency, safety and reliability of the boiler and have the Service Record completed in the Benchmark Checklist.
The completed Benchmark Checklist will be required in the event of any guarantee work and may be required by the local Building Control Inspector.

BENCHMARK STANDARD

The Benchmark initiative is a code of practice to encourage the correct installation, commissioning and servicing of domestic central heating boilers
and system equipment.
A “checklist” is dispatched with every boiler. This is a vital document that needs to be completed by the installer at the time of installation. It confirms that the boiler has been installed and commissioned according to the manufacturer's instructions.
The log book provides space for the recording of regular
servicing of the boiler/heating system and this can become a valuable document when, for example, you wish to sell the property. The log book will show a potential purchaser that the heating system has received regular professional maintenance and servicing during its lifetime.
The Benchmark initiative aims to:
• Raise standards among professional installers
• Build and maintain high safety standards in the industry
• Improve customer satisfaction levels
• Make a contribution to the nation's commitment to climate change

2.2 PRODUCT DATA ON ENERGY CONSUMPTION

The product data on energy consumption (ErP) can be found in the installation and maintenance instructions for contractors.
4
GREENSTAR CDi CLASSIC SYSTEM
ErP
– 6 720 815 727 (2015/05)

3 OPERATING THE BOILER

3.1 CONTROLS

1 2 43
Operating the boiler
13 12
11
Fig. 1 Control panel
[1] ON/OFF button [2] Position for optional programmer [3] Display [4] System pressure gauge [5] Reset button [6] Eco button
(only in conjunction with optional diverter valve)
[7] Holiday button
(only in conjunction with optional diverter valve)
[8] Domestic hot water temperature control
(only in conjunction with optional diverter valve) [9] ON/OFF and fault indicator (Blue) [10] Central heating temperature control [11] Central heating boost button [12] Service button [13] Burner indicator (Green)
910 8
5 6
7
6 720 812 178-01.1O
GREENSTAR CDi CLASSIC SYSTEM
ErP
– 6 720 815 727 (2015/05)
5
Operating the boiler

3.2 SWITCHING THE BOILER ON/OFF

Fig. 2
Switching on
▶ Switch on the boiler by pressing the ON/OFF button.
The ON/OFF indicator light [1] shows blue.
The boiler runs for 15 minutes at minimum heating output to fill the condensate trap. The display [K] alternates between and the central heating flow temperature. This occurs every time the mains supply has been interrupted.
Switching off
▶ Switch off the boiler by pressing the ON/OFF button.
The ON/OFF indicator light [1] goes out.
1
6 720 812 178-02.1O
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GREENSTAR CDi CLASSIC SYSTEM
ErP
– 6 720 815 727 (2015/05)
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