Wood Stone Corp WS-PL-4836-4-CT User Manual

Service Manual
WOOD STONE GAS PLANCHA
Gas-Fired Model, Hidden Control, Countertop and Optional Cart Models
WOOD STONE GAS PLANCHA WS-PL-4836-4-CT
WS-PL-3636-3-CT
WOOD STONE CORPORATION
1801 W. Bakerview Rd.
Bellingham, WA 98226 USA
www.woodstone-corp.com
Toll Free 800.988.8103
Tel 360.650.1111
Fax 360.650.1166
DOC NO M0102.20 REVISED JULY 2019
Gas Plancha (GEN1) Service Manual
EXPLODED DIAGRAM, v1
7
3
4
Item Part Number Rev Description Qty Notes
1 002-PL4836-7 3 Dual Burner Cassette 4
2 1532270 1 Grease Reservoir 2
3 1552288 0 Exhaust Baffle 1 Prior to GPIB 20MAR13 00257
4 1562202 0 Exhaust Flue 1 Prior to GPIB 20MAR13 00257
4 1542250 0 Exhaust Flue 1 After GPIB 20MAR13 00257
5 2522299 1 Bottom Cover 1
6 7000-0919-1 0 Thermocouple 4
7 7000-1344 0 Viewing Glass 1/2" 2
8 7000-1375 0 Power Cord, SJT,
9 RP-0019-1 0 Adjustable Leg 4
PL-4836 VERSION 1: PRE JUNE 2013
Item Part Number Rev Description Qty
Serial Numbers
GP1B NNMTHYR XXXXX
1 RP-002-PL4836-7 6 Dual Burner Cassette 4
2 1532270 1 Grease Reservoir 2
3 1562202 0 Exhaust Flue 1
00034 – 00036
4 1552288 0 Exhaust Baffle 1
3 002-PL4836-17 1 Exhaust Flue 2
00051 – 00256
4 1552288 1 Exhaust Baffle 2
4 1542250 0 Exhaust Flue 2 00257 – 00316
4 1542296 2 Exhaust Flue 2 After 00316
5 2522299 1 Bottom Cover 1
6 7000-0919-1 0 Thermocouple 4
7 7000-1344 0 Viewing Glass 1/2" 2
8 7000-1375-1 0
Power Cord, SJT, 18/3, 5-15P to ROJ x 6'
1
9 7000-1840 0 Adjustable Leg 4
3
7
4
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M0102.20 JULY 2019
1
8
9
2
6
5
PILOT ASSEMBLY, v1
Item Part Number Rev Description Qty
1 002-PL4836-9 4 Pilot Igniter Shield 1
2 2152201 2 Flame Deector, Pilot Shield 1
3 7000-1361 0 Ignition Cable 1
4 70PL-0001-NG 0 Igniter-Sensor, IR Burner, NG 1
Gas Plancha (GEN1) Service Manual
PL-4836 VERSION 1: PRE JUNE 2013
FOR NG: 70PL-0001
FOR LP: 70PL-0001-LP
3
Pilot Igniter
2
Item Part Number Rev Description Qty
1 7000-1341 1 Ignition Cable 1
2 2152201 2 Flame Deflector, Pilot Shield 1
Pilot / Igniter / Shield Assembly
3 50PL-1327 0 Pilot Igniter Shield 1
4 70PL-0001 0 Igniter-Sensor, IR Burner, NG 1
4 70PL-0001-LP 0 Igniter-Sensor, IR Burner, LP 1
5 7000-0748-NG 0 Pilot Orifice, Stamped BCR-18, NG 1
5 7000-0748 0 Pilot Orifice, Stamped BBR-12, LP 1
6 70PL-0001-1 0 Compress Fitting Nut, Extended, 1/4" Tube 1
7 7000-0250-10 0 Pilot Igniter Gas Tube 1
8 7000-1373 0 Spade Terminal, 1/4", Ignition Cable Grnd 1
9 9000-0107 0 Washer, #10 Flat 1
10 9000-0114 0 Screw, 10-32 x 1/4" PH Truss Head 2
Bulkhead shown for reference only
(002-PL4836-9 / 002-PL4836-9-LP) includes #3–10:
4
5
6
1
Pilot Igniter
FOR NG: 70PL-0001 FOR LP: 70PL-0001-LP
Pilot/Igniter/Shield Assembly
FOR NG: 002-PL4836-9 FOR LP: 002-PL4836-9-LP
M0102.20 JULY 2019
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Gas Plancha (GEN1) Service Manual
GAS VALVES, v1
Item Part Number Rev Description Qty
1 6000-0143-1 1 Gas Tube, Main Burner 4 2 6000-0143-2 0 Dogleg Gas Tube, Main Burner 1 3 6000-0144-1 3 Pilot Igniter Gas Tube 1 4 6000-0144-2 0 Zip Tube Gas Tube 1 5 7000-0116 0 Regulator 1 6 7000-0261 0 Compression Fitting, 1/4NPTM x 1/4 Tube, Brass 2 7 7000-0267 0 Compression Fitting Adapter, 1/4NPTM x 3/8 Tube, Brass 4 8 7000-0268 0 Close Nipple, 1/4 NPT, Black 4
9 7000-0269 0 Compression Union, 3/8" Tube, Brass 1 10 7000-1321 0 1/4" DC Gas Solenoid Valve 4 11 7000-1322 0 1/2" A
C Gas Solenoid Valve 1
PL-4836 VERSION 1: PRE JUNE 2013
Item Part Number Rev Description Qty
1 6000-0143-1 1 Gas Tube, Main Burner * 4
2 6000-0143-2 0 Dogleg Gas Tube, Main Burner * 1
3 6000-0144-1 3 Pilot Igniter Gas Tube * 1
4 6000-0144-2 0 Zip Tube Gas Tube * 1
5 7000-0116 0 Regulator 1
6 7000-0261 0 Compression Fitting, 1/4 NPTM x 1/4 Tube, Brass 2
7 7000-0267 0 Compression Fitting Adapter, 1/4 NPTM x 3/8 Tube, Brass 8
8 7000-0268 0 Close Nipple, 1/4 NPT, Black 4
9 7000-0269 0 Compression Union, 3/8" Tube, Brass 1
10 7000-1321 0 1/4" DC Gas Solenoid Valve 4
11 7000-1322 0 1/2" AC Gas Solenoid Valve 1
* Bare Tube– no fitting
1
77
10
10
7
4
3
6
8
10
2
9
11
5
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M0102.20 JULY 2019
CONTROL BOX: FRONT PANEL, v1
Gas Plancha (GEN1) Service Manual
PL-4836 VERSION 1: PRE JUNE 2013
Item Part Number Rev Description Qty
1 1552290 1 Switch Guard 1
2 6100-0003-12 1 Sanitary Gasket 1
3 7000-0744-SS 0 Blank Cover, 2 Gang, 430SS 1
4 7000-0895 0 Panel Light 24V Green 4
5 7000-0897 0 Panel Light 24V Red 1
6 7000-0946 0 On/Off Switch, OTTO 1
7 7000-1343 0 Sealing O-Ring, 1/2" NPT 2
8 7000-1344 0 Viewing Glass 1/2" 1
9 9000-0541 0 Hex Aluminum Spacer, 1/4-20 x 2.5" 2
10 9000-0554 0 1/4-20 Kep Nut 2
11 9000-0665 0 Lock Bolt, 3/16 Dia. x 1-1/2", SS 2
7
11
5
4
9
7
10
6
Inside View
8
5
4
3
2
1
Outside View
M0102.20 JULY 2019
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CONTROL BOX: INNER PANEL, v1
8
Gas Plancha (GEN1) Service Manual
PL-4836 VERSION 1: PRE JUNE 2013
8
* Before SN 08461: 3-pole Terminal Block
7000-1827
6
8
5
3
Item Part Number Rev Description Qty
1 1433228 0 Mount Bracket, Power Supply 1
2 2532241 0 Mount Bracket, Remote Potentiometer 1
RP-7000-0891-CMG-2
3
4 7000-0894-1 0 Potentiometer 2
5 7000-0977 0 Thermocouple Bulkhead 2
6 7000-1256 0 Transformer, 120V Pri x 24V Sec, 40VA, Class 2 1
7 7000-1323 0 Power Supply, 100W 1
8
*7000-1835
8
7000-1327*
9 7000-1355 0 Knob, Temperature Indicator 2
10 7000-1356 0 Silicone Grommet, High-Temp., 1/2" ID x 1" OD 1
11 7000-1359 1 Potentiometer Bracket Stick-On Label 1
12 70CE-0022 0 Ignition Module, Intermittent 1
13 7000-1763-1* 7 Buffer Board, PCB 1
7
1 4-Channel Temperature Control Board 1
0 Terminal Block, 2-pole, 4 Connector 1 0 Terminal Block, 3-pole, 12 Connector 1 Before SN 08461
* 1.23.17 Note
Boards with Part Numbers 7000-0898 and 7000-0898-1 are still functional.
Serial Numbers
GP1B NNMTHYR XXXXX
4
9
11
2
1
10
Front View
13
12
Rear View
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5
M0102.20 JULY 2019
BURNER ASSEMBLY, v1
Gas Plancha (GEN1) Service Manual
PL-4836 VERSION 1: PRE JUNE 2013
Item Part Number Rev Description
1 RP-002-PL4836-7 6 IR Burner Assembly NG (includes parts 2, 3, 4 & Jets)
1 002-PL4836-7-LP 6 IR Burner Assembly LG (includes parts 2, 3, 4 & Jets)
2 002-PL4836-6 0 Burner Manifold - Dual Burner
3 9000-0554 0 1/4-20 Kep Nut
4 7000-0267 0 Compression Fitting Adapter, 3/8"
1
Dual-Burner Cassette Assembly
4
2
Dual-Burner Cassette
NG = RP-002-PL4836-7
Part #: 002-PL4836-6
LP = RP-002-PL4836-7-LP
3
Main Burner Jets NG = 7000-0579 (Stamped 'BL')
LP = 7000-1345 (Stamped 'BY')
M0102.20 JULY 2019
PG 45 OF 64
PL-4836 VERSION 1: PRE JUNE 2013
IGNITER REMOVAL, v1
Gas Plancha (GEN1) Service Manual
A
002-PL4836-9
Pilot Igniter Shield
DETAIL A
7000-1341 Ignition Cable
Ground Strap
7000-0250-10
6000-0144-1 Pilot Igniter Gas Tube
9000-0554 1/4-20 Kep Nut
Igniter Removal Procedure
1.
Disconnect Ignition cable.
2.
Remove pilot igniter gas tube.
3.
Remove 1/4-20 kep nut.
4.
Pull out pilot igniter assembly.
M0102.20 JULY 2019
An ongoing program of product improvement may require us to change specifications without notice.
PG 46 OF 64
WOOD STONE CORPORATION
1801 W. Bakerview Rd. Bellingham, WA 98226 USA
TOLL FREE 800.988.8103 TEL 360.650.1111 FAX 360.650.1166
E-MAIL info@woodstone-corp.com
woodstone-corp.com
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