Woodstock W2005 User Manual

INSTRUCTION MANUAL

MODEL W1683

20" PLANER

Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

PAGE

1. INTRODUCTION ........................................................................................................2

ABOUT YOUR NEW PLANER ....................................................................................2

WOODSTOCK SERVICE AND SUPPORT ........................................................................2

WARRANTY AND RETURNS ......................................................................................3

PLANER MACHINE SPECIFICATIONS............................................................................3

2. SAFETY FIRST! ..........................................................................................................4

SAFETY INSTRUCTIONS........................................................................................4-5

ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS........................................................6

ELECTRICAL REQUIREMENTS....................................................................................7

220V OPERATION ................................................................................................7

EXTENSION CORDS................................................................................................7

GROUNDING ........................................................................................................7

3. ASSEMBLY................................................................................................................8

BOX CONTENTS....................................................................................................8

OVERVIEW ..........................................................................................................8

SHOP PREPARATION..............................................................................................9

CLEANING MACHINE ..............................................................................................9

EXTENSION ROLLERS ..........................................................................................10

HANDWHEEL ....................................................................................................11

DUST HOOD ......................................................................................................11

SWITCH............................................................................................................12

KNIFE SETTING JIG..............................................................................................12

4. ADJUSTMENTS ........................................................................................................13

LOCATION OF CONTROLS......................................................................................13

MOVING BED ROLLERS..........................................................................................14

TABLE ........................................................................................................14-16

CHECKING KNIVES ..............................................................................................17

KNIFE ADJUSTMENT ........................................................................................18-19

FEED ROLLERS, CHIPBREAKER & PRESSURE BAR ....................................................20-21

CHIP DEFLECTOR ................................................................................................22

ANTI-KICKBACK PAWLS ........................................................................................22

CHAIN TENSIONER ..............................................................................................23

SPRING TENSION ................................................................................................23

TABLE ROLLERS ................................................................................................24

5. OPERATIONS ..........................................................................................................25

TEST RUN ........................................................................................................25

FEED RATE........................................................................................................25

OPERATIONAL TIPS ............................................................................................26

TROUBLESHOOTING PLANING RESULTS ....................................................................27

AFTERMARKET SETUP ACCESSORIES ........................................................................28

6. MAINTENANCE ........................................................................................................29

GENERAL ..........................................................................................................29

CLEANING ........................................................................................................29

TABLE AND BASE ................................................................................................29

LUBRICATION ....................................................................................................30

BELT TENSION ..................................................................................................31

PULLEY ALIGNMENT ............................................................................................31

WIRING DIAGRAM ....................................................................................................32

TROUBLESHOOTING ..................................................................................................33

7. CLOSURE ..............................................................................................................34

DIAGRAMS AND PARTS LISTS..............................................................................35-42

WARRANTY AND REPLACEMENT..............................................................................43

INTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION

ABOUT YOUR NEW PLANER

This new Shop Fox®20" Planer has been specially designed to provide many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.

If you should have any comments regarding this manual, please contact us at:

Woodstock International, Inc.

P.O. Box 2309

Bellingham, WA 98227

WOODSTOCK SERVICE AND SUPPORT

We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or tech-support@woodstockint.com

. Our knowledgeable staff will help you troubleshoot problems, send out

parts or arrange warranty repair or returns.

INTRODUCTION

WARRANTY AND RETURNS

Planer Machine Specifications

Motor ..................................................................5 H.P., 220V, Single-Phase

Amps ................................................................................................28

Cutting Width ....................................................................................20"

Cutting Height ....................................................................................8"

Minimum Stock Thickness ......................................................................

⁄4"

Minimum Stock Length ............................................................................7"

Maximum Depth of Cut ..........................................................................

⁄8"

Cutterhead Diameter ..........................................................................3

⁄16"

Cutterhead Speed ....................................................................5500 R.P.M.

Table Size ..............................................................................25

⁄4" x 20"

Knives ........................................................................................4 H.S.S.

Feed Rates ..........................................................................18 & 23 F.P.M.

INTRODUCTION

Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than Woodstock International, Inc.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX

machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX

factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX

machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all SHOP FOX

machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

READ MANUAL BEFORE OPERATING MACHINE

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY

SAFETY FIRST!

1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.

2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three- hole electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a twohole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles (that meet the national safety standards) while operating this machine.

5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure switch is in the “OFF” position before connecting power to machine.

8. Keep work area clean and free of clutter, grease, etc.

9. Keep children and visitors away. All visitors should be kept a safe distance away while operating unit.

10. Childproof workshop with padlocks, master switches or by removing switch keys.

11. Disconnect machine when cleaning, adjusting or servicing.

12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

NOTICE

SAFETY

13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.

14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, etc.

15. Remove adjusting keys and wrenches before turning the machine on. Make this a habit!

16. Use proper extension cord. When using an extension cord, make sure it is in good condition. Use extension cords 100' or less in length that are rated Hard Service (grade S) or better, and that have a conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating can result when using an undersized cord. The extension cord must have a ground wire and ground plug pin, as well.

17. Keep proper footing and balance at all times.

18. Do not leave machine unattended—wait until it comes to a complete stop before leaving the area.

19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.

20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high risk areas, including but not limited to, those mentioned above.

21. Do not use machine under the influence of drugs or alcohol or if you are excessively tired.

22. Do not let untrained people use the machine if they are not supervised by an experienced

operator.

23. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

24. Mag switches can be accidentally turned on when they are bumped. Always be aware of the mag switch location when moving items around the shop.

SAFETY

Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS

1. Always make sure the planer is on firm ground and is stable before operating. Immediately fix or

shim the planer if it rocks or wobbles.

2. Always inspect the workpiece before running it through the planer. Stock with loose knots, nails, staples, dirt or other foreign objects should be rejected from use or corrected by eliminating the condition that makes it questionable.

3. Always make sure that all components of the planer are adjusted to their proper specifications before planing stock.

4. Always use the help of another person or some type of support fixture when planing long stock.

5. Never stand behind the workpiece when you are feeding it into the planer; the workpiece could

possibly kick back and be thrown in the direction from which it came.

6. Never operate the planer if knives are dull or damaged. Sharp knives are safer and produce better final results.

7. Never process any material through the planer other than wood. This planer is designed for wood only!

8. Always take multiple light cuts rather than excessively deep cuts.

9. Never attempt to free a stalled workpiece while the planer is powered on and plugged in.

10. Absolutely never reach inside the planer or open the top cover while the planer is powered on

and/or plugged in.

11. Never plane wood that is less than 7" long or less than

⁄4" thick.

12. Always wear hearing protection when operating the planer.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results.

Read the manual completely before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

SAFETY

ELECTRICAL REQUIREMENTS

220V Operation

We do not recommend using an extension cord for 220V equipment. Instead, arrange the placement of your machinery and installed wiring to eliminate the need for extension cords. If you must use an extension cord, make sure it is rated Hard Service (grade S) and capable of handling a 28 amp load. The extension cord must always contain a ground wire and plug pin. Be sure to ask an expert about the correct gauge to use with your desired cord length. Always repair or replace extension cords when they become worn or damaged.

Extension Cords

Grounding

This machine must be grounded! See Figure 1. The electrical cord supplied with the Model W1683 does not come with a 220 volt plug. Use a plug with a ground pin. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must be verified.

The motor supplied with your new planer is rated at 5 H.P. and will draw approximately 28 amps during 220 volt operation. When choosing an outlet for this machine, we recommend using a NEMA L6-30A with a 30 amp circuit breaker or fuse. Keep in mind that a circuit being used by other machines or tools at the same time will add to the total load being applied to the circuit. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker, fuse or wires, use a different circuit.

Figure 1. Typical 220V 3-prong plug and outlet.

NOTICE

NEVER replace the circuit breaker with one

rated at a higher amperage or damage to the circuit may occur.

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

SAFETY

The following is a description of the components shipped with the Shop Fox

W1683 20" Planer.

Should any parts be missing, examine the packaging carefully to be sure parts are not among the packing materials. If any key parts are missing, contact Woodstock International, Inc. at 360-734-3482 or by e-mail at: tech-support@woodstockint.com

Box Contents

1. Planer Unit

2. Dust Hood

3. Starter Switch

4. Rollers (2)

5. Handwheel

6. Hardware Bag:

(6) M6-1.0 x 12 Hex Bolts (6) 6mm Flat Washers (8)

⁄2

" Flat Washers (8) M10-1.5 x 25 Hex Bolts (1) Knife Setting Rod (2) Knife Setting Gauge (4) 9mm E-Clip Ring (1) Handle (1) 3mm Allen Wrench (1) 4mm Allen Wrench (1) 5mm Allen Wrench (1) 6mm Allen Wrench (1) 8mm & 10mm Combo Wrench (1) 12mm & 14mm Combo Wrench (1) 17mm & 19mm Combo Wrench

ASSEMBLY

Figure 2. Parts that need to be assembled.

Overview

Do not connect the machine to power at this time. The machine must remain unplugged throughout the entire assembly process. Failure to do this may result in serious personal injury.

We have assembled most of your new planer for you at the factory; however, the parts shown in Figure 2 still need to be assembled after delivery. Please take your time and try to be as accurate as possible when following each step. This care will provide you with better results when you are finished.

Additional Tools Required: Besides the tools that were included with the planer, you will also need a Phillips

screwdriver, a flat-head screwdriver and a good straightedge. A set of feeler gauges and a dial indicator will also be necessary for the Adjustments section.

ASSEMBLY

The Model W1683 is a heavy machine, 840 lbs. shipping weight. Use power equipment. Serious personal injury may occur if safe moving methods are not followed.

Shop Preparation

• Floor Load: Your Model W1683 represents a

large weight load in a small footprint. Most commercial floors are suitable for the planer. Some residential floors may require additional bracing to support both machine and operator.

• Working Clearances: Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your planer.

• Lighting and Outlets: Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

Cleaning Machine

The table and other unpainted parts of the Model W1683 are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. Do not use chlorinebased solvents—if you happen to splash some onto a painted surface, you will ruin the finish.

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

ASSEMBLY

Figure 3. Checking roller extension with a

straightedge.

Extension Rollers

The extension roller assemblies are identical for both the infeed and the outfeed ends of the table. To mount these assemblies:

1. Attach an extension bar to the end of each roller. Secure these in place with the 12mm snap rings provided in the hardware bag.

2. Match the tapped holes on the side of the table to the extension bars. Lightly secure in place with the M10-1.5 x 25 hex bolts and washers from the hardware bag.

3. The end (outside) roller is fixed in place. Place a straightedge flat across the table and across the rollers as shown in Figure 3. Adjust the end roller so it is flush with the table, and tighten the M10-1.5 x 25 hex bolts to secure the extension bars in place.

4. The two inside rollers are mounted in slotted holes so they can be adjusted flush with the table and the end roller. Make these adjustments and tighten the bolts to secure the inside rollers in place.

The top of the rollers should now be completely even with the top of the table. Double-check to make sure that the rollers did not move during the tightening process.

ASSEMBLY

Handwheel

The handwheel operates the chain driven system that raises/lowers the table to control the cutting depth.

To mount the handwheel:

1. Secure the handwheel to the worm gear

shaft (as shown in Figure 4) with the hex nut and washer that is already on the threads.

2. Thread the handle into the handwheel and tighten the hex nut to keep it locked in place.

Dust Hood

The dust hood included should only be installed if you plan on hooking your planer up to a dust collection system.

To install the dust hood:

1. Match the holes in the dust hood to the

tapped holes in the planer casting on the outfeed end.

2. Secure the dust hood with the (6) M6-1.0 x 12 hex bolts from the hardware bag, as shown in Figure 5.

3. Attach a 5" dust hose to the dust port.

Figure 4.

Handwheel attached correctly.

Figure 5.

Dust hood attached to planer.

ASSEMBLY

Switch

Figure 6. Attaching switch to the planer.

Figure 7. Knife setting jig.

The prewired magnetic switch needs to be mounted to the planer head casting.

To mount the switch:

1. Match the holes at the back of the switch

with the tapped holes in the front, lefthand corner of the planer.

2. Secure the switch to the head casting with the cap screws as shown in Figure 6.

3. Read Section 2: Circuit Requirements in this manual, then install an appropriate plug to the power wire.

Knife Setting Jig

We have provided a jig to make the knife setting process easy and quick. Please refer to Figure 7 for jig component identification while assembling.

To assemble the knife setting jig:

1. Snap one of the E-clips over the notch on

one end of the knife setting rod.

2. Slide the aluminum knife setting jig brackets onto the rod.

3. Snap the other E-clip on the other end of the knife setting rod.

Refer to page 17 for use.

DO NOT connect machine to the power at this time! Wait until all other assembly instructions and adjustments have been completed.

ASSEMBLY

ADJUSTMENTS

Location of Controls

Take the time to familiarize yourself with the controls of your new planer. They will be frequently mentioned throughout the instructions in this manual, and the better you know your machine, the better you can make it perform. Figure 8 points out the key controls and their locations.

As with all precision machinery, adjustments to the planer require very close tolerances. The adjustments described in this section will be factory set. However, during the life of the machine it will necessary to make these adjustments yourself. Many of these adjustments require the use of an indicating tool such as a dial indicator or a Rotacator

achieve accurate results.

Figure 8. Machine controls.

Do not connect power to the machine while performing adjustments. Failure to follow this warning may result in serious personal injury.

Planer knives are dangerously sharp! Use extreme caution when working near cutting surfaces. Failure to exercise care while working near knives could result in severe injury.

Feed Rate

Control

ADJUSTMENTS

ON/OFF

Switch

Table Extension Rollers

Table Height

Handwheel

Table Height

Scale

Table Height

Lock Knobs

+ 33 hidden pages