Woodstock W1828 User Manual

MODEL W1828 

12" DISC SANDER

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 4/11)

Phone: [phone] • Online Technical Support: [e-mail]

COPYRIGHT © MAY, 2011 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#14118TS  Printed in China

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Machine Specifications ..........................3

Controls and Features ........................... 5

SAFETY ...............................................6

Standard Machinery Safety Instructions ...... 6

Additional Safety for Disc Sanders ............ 8

ELECTRICAL .........................................9

SETUP............................................... 11

Needed for Setup .............................. 11

Unpacking ....................................... 11

Inventory ........................................ 11

Machine Placement ............................ 12

Cleaning Machine ............................... 12

Bench Mounting................................. 13

Dust Collection ................................. 13

Power Connection .............................. 14

Test Run .......................................... 15

OPERATIONS ....................................... 16

General .......................................... 16

Basic Controls ................................... 16

Disabling ON/OFF Switch ..................... 17

Operation Overview ........................... 17

Choosing Sandpaper ........................... 18

Stock Inspection and Requirements ......... 18

Attaching Sandpaper ........................... 19

Disc Sanding ..................................... 20

ACCESSORIES ...................................... 21

MAINTENANCE .................................... 22

General .......................................... 22

Cleaning ......................................... 22

Table & Base .................................... 22

Lubrication ...................................... 22

SERVICE ............................................ 23

General .......................................... 23

Table/Disc Parallelism ......................... 23

Miter Gauge Calibration ....................... 24

Table Tilt Calibration .......................... 24

Troubleshooting ................................. 25

Electrical Safety Instructions ................. 27

Wiring Diagram ................................. 28

PARTS ............................................... 29

WARRANTY ........................................ 33

SAFETYINTRODUCTION

SETUPELECTRICAL MAINTENANCE

OPERATIONS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

Model W1828 (For Machines Mfg. Since 4/11)

INTRODUCTION

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at [phone] or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [e-mail]

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Model W1828 (For Machines Mfg. Since 4/11)

MODEL W1828

SHOP FOX 12" DISC SANDER

Motors

Main

Type..................................................................................... TEFC Capacitor Start

Horsepower................................................................................................. 1 HP

Voltage...................................................................................................... 110V

Phase...................................................................................................... Single

Amps.......................................................................................................... 10A

Speed.................................................................................................. 1725 RPM

Cycle....................................................................................................... 60 Hz

Number of Speeds............................................................................................. 1

Power Transfer ................................................................................... Direct Drive

Bearings............................................................... Sealed and Permanently Lubricated

Main Specifications

Table Info

Table Width........................................................................................... 4-1/2 in.

Table Length......................................................................................... 15-3/4 in.

Table Thickness......................................................................................... 3/4 in.

Table Tilt............................................................................................ 0 – 45 deg.

Miter Gauge Slot Width................................................................................ 5/8 in.

Miter Gauge Slot Height............................................................................... 1/4 in.

Spindle Info

Arbor Size................................................................................................ 15 mm

Total Arbor Length................................................................................... 1-1/2 in.

Disc Info

Sanding Disc Diameter................................................................................... 12 in.

Sanding Disc Speed.................................................................................. 1725 RPM

Construction

Base.................................................................................................... Cast Iron

Table................................................................................................... Cast Iron

Frame.................................................................................................. Cast Iron

Disc.............................................................................................. Cast Aluminum

Miter Gauge.................................................................................... Cast Aluminum

Paint....................................................................................................... Epoxy

Other

No. Of Dust Ports.............................................................................................. 1

Dust Port Size.............................................................................................. 2 in.

INTRODUCTION

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Model W1828 (For Machines Mfg. Since 4/11)

Product Dimensions

Weight........................................................................................................... 68 lbs.

Width (side-to-side) x Depth (front-to-back) x Height.............................. 18 x 17-3/8 x 14-1/2 in.

Footprint (Length x Width).............................................................................. 13 x 10 in.

Shipping Dimensions

Type......................................................................................................... Cardboard

Content........................................................................................................ Machine

Weight........................................................................................................... 74 lbs.

Length x Width x Height........................................................................... 18 x 18 x 17 in.

Electrical

Power Requirement.................................................................... 110V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................ 7.5A

Minimum Circuit Size............................................................................................. 15A

Switch.............................................................................. Paddle Switch w/Disabling Key

Switch Voltage.................................................................................................... 110V

Cord Length....................................................................................................... 5 ft.

Cord Gauge.................................................................................................. 16 Gauge

Plug Included....................................................................................................... Yes

Included Plug Type........................................................................................ NEMA 5-15

Other

Country Of Origin ............................................................................................... China

Warranty ........................................................................................................ 2 Year

Assembly Time ............................................................................................. 5 Minutes

Features

Locking Miter Bar
Built-In Dust Port
Non-Slip Rubber Feet

INTRODUCTION

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Model W1828 (For Machines Mfg. Since 4/11)

Controls and Features

Motor

ON/OFF Switch

w/Disabling Key

INTRODUCTION

Sanding Disc

Work Table

Miter Gauge

Table Tilt

Lock Handle

(1 of 2)

Work Table

Figure 1. Model W1828 controls and features.

READ and understand
this entire manual before
using this machine.
Serious personal injury
may occur if safety and
operational information
is not understood and
followed. DO NOT
risk your safety by not
reading!

Dust Port

Rubber

Foot

-5-

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

This symbol is used to alert the user to useful information about
proper operation of the equipment, and/or a situation that may
cause damage to the machinery.

NOTICE

SAFETY

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of workpiece control.

HEARING PROTECTION. Always wear hearing

protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.

DISCONNECTING POWER SUPPLY. Always

disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use

machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and well­lighted to minimize risk of injury.

Standard Machinery Safety Instructions

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!

SAFETY

Model W1828 (For Machines Mfg. Since 4/11)

SAFETY

Standard Machinery Safety Instructions

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Model W1828 (For Machines Mfg. Since 4/11)

APPROVED OPERATION. Untrained operators

can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!

ONLY USE AS INTENDED. Only use machine for

its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.

REMOVE ADJUSTING TOOLS. Never leave

adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!

SECURING WORKPIECE. When required, use

clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.

FEED DIRECTION. Unless otherwise noted, feed

work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.

GUARDS & COVERS. Guards and covers can

protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.

NEVER STAND ON MACHINE. Serious injury or

accidental contact with cutting tool may
occur if machine is tipped. Machine may be
damaged.

STABLE MACHINE. Unexpected movement during

operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for
which it was designed.

AWKWARD POSITIONS. Keep proper footing and

balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.

UNATTENDED OPERATION. Never leave machine

running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.

CHECK DAMAGED PARTS. Regularly inspect

machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.

EXPERIENCING DIFFICULTIES. If at any time you

are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support for help at
[phone].

SAFETY

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Model W1828 (For Machines Mfg. Since 4/11)

Additional Safety for Disc Sanders

DISC DIRECTION. Only sand on the downward-

moving left side of the sanding disc. Sanding
on the upward-moving right side of the
sanding disc forces the operator to rely only
on hands (rather than the table) for support,
which increases the risk of workpiece "kick-

SAFETY

out" and impact/abrasion injuries.

AVOIDING ENTANGLEMENT. Becoming entangled

in the moving parts of this machine can cause
pinching and crushing injuries. To avoid these
hazards, DO NOT wear loose clothing, gloves,
or jewelry, and tie back long hair. Keep all
guards in place and secure.

HAND PLACEMENT. Rotating sandpaper can

remove a large amount of flesh in a few
seconds. Always keep hands away from
the sandpaper during operation. Never
intentionally touch moving sandpaper.

MINIMUM STOCK DIMENSION. Small workpieces

can be aggressively pulled from your hands
and present injury hazards. Always use a jig
or other holding device when sanding small
workpieces, and keep your hands and fingers
at least 2" away from the sanding surface.

WORKPIECE SUPPORT. Workpiece kickback can

occur with violent force if the workpiece
is not properly supported during operation.
Always sand with the workpiece firmly against
the table or another support device.

SANDING DUST. Sanding creates large amounts

of dust and flying chips that can lead to eye
injury or respiratory illness. Reduce the risk
of these hazards by always wearing approved
eye and respiratory protection when using the
sander.

WORKPIECE INSPECTION. Nails, staples, knots,

or other imperfections in the workpiece can
be dislodged and thrown from the sander
at a high rate of speed into the operator or
bystanders, or cause damage to sandpaper or
sander. Never attempt to sand stock that has
embedded foreign objects or questionable
imperfections.

FEEDING WORKPIECE. Forcefully jamming the

workpiece into the sanding surface could
cause the workpiece to be aggressively
grabbed and pull your hands into the sanding
surface. Always firmly grasp the workpiece
in both hands and ease it into the sandpaper
slowly using light pressure.

SANDPAPER CONDITION. Sandpaper that is worn

or damaged not only produces poor sanding
results, but could fly apart, aggressively
grab the workpiece, and throw debris at the
operator. Always inspect the sandpaper before
operation and replace it if worn or damaged.

IN-RUNNING NIP POINTS. The gap between

the moving sandpaper and the fixed table/
support creates a pinch point for fingers or
workpieces; the larger this gap is, the greater
the risk of fingers or workpieces getting
caught in it. Minimize this risk by adjusting
the table no more than
sandpaper.

WORKPIECE INTEGRITY. Only sand solid

workpieces that can withstand the forces
required for power sanding. Make sure the
shape of the workpiece can be properly
supported on the table; avoid sanding
workpieces without flat bottom surfaces
unless some type of jig is used to maintain
support and control when the sanding force is
applied.

1

⁄16" away from the

USE this and other machinery with caution and respect. Always consider safety first, as it applies
to your individual working conditions. No list of safety guidelines can be complete—every shop
environment is different. Failure to follow guidelines could result in serious personal injury,
damage to equipment or poor work results.

-8-

Model W1828 (For Machines Mfg. Since 4/11)

Before installing the machine, consider the availability
and proximity of the required power supply circuit. If an
existing circuit does not meet the requirements for this
machine, a new circuit must be installed. To minimize
the risk of electrocution, fire, or equipment damage,
installation work and electrical wiring must be done by
a qualified electrician in accordance with all applicable
codes and standards.

The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps
that the machine will draw. If the machine is overloaded,
it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of
time, damage, overheating, or fire may result—especially
if connected to an undersized circuit. To reduce the
risk of these hazards, avoid overloading the machine
during operation and make sure it is connected to a
power supply circuit that meets the requirements in the
following section.

This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:

A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full­load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)

Electrocution, fire, or equipment
damage may occur if machine is not
correctly grounded and connected to
the power supply.

For your own safety and protection of
property, consult a qualified electrician
if you are unsure about wiring practices
or electrical codes in your area.

Note: The circuit requirements listed in this
manual apply to a dedicated circuit—where
only one machine will be running at a
time. If this machine will be connected to
a shared circuit where multiple machines
will be running at the same time, consult
a qualified electrician to ensure that the
circuit is properly sized for safe operation.

ELECTRICAL

Availability

Full-Load Current Rating

ELECTRICAL

Full-Load Current Rating at 110V ............... 7.5 Amps

Circuit Requirements

Nominal Voltage ...................................110V/120V

Cycle ........................................................60 Hz

Phase .............................................. Single-Phase

Minimum Circuit Size ............................... 15 Amps

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