Woodstock W1770 User Manual
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its safe
use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and
comprehension, application of safety devices, blade/cutter integrity,
and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Functional Overview ............................. 2
SAFETY ...............................................6
Standard Machinery Safety ..................... 6
Additional Safety for Bandsaws ................ 8
Avoiding Potential Injuries ......................9
ELECTRICAL ....................................... 10
220V Operation ................................. 10
Extension Cords ................................ 10
Electrical Specifications ...................... 10
SETUP .............................................. 11
Unpacking ....................................... 11
Items Needed for Setup ....................... 11
Inventory ........................................ 12
Machine Placement ............................ 13
Cleaning Machine ............................... 13
Lifting & Moving ................................ 14
Mounting to Shop Floor ........................ 15
Fence ............................................. 16
Guide Post Handwheel ........................ 16
Blade Tracking .................................. 17
Positive Stop .................................... 18
Dust Collection ................................. 19
Test Run .......................................... 20
Tensioning Blade ............................... 22
Adjusting Blade Guide Bearings .............. 23
Adjusting Support Bearings ................... 24
Aligning Table ................................... 27
Aligning Fence .................................. 28
Calibrating Fence Pointer ..................... 29
Calibrating Miter Gauge ....................... 29
Installing Resaw Fence ........................ 30
OPERATIONS....................................... 31
General .......................................... 31
Basic Controls ................................... 31
Workpiece Inspection .......................... 33
Cutting Overview ............................... 34
Foot Brake ....................................... 35
Guide Post ....................................... 35
Fine Tune Tracking ............................. 36
Blade Lead ...................................... 36
Table Tilt ........................................ 38
Rip Cutting ...................................... 38
Crosscutting ..................................... 39
Resawing ......................................... 39
Cutting Curves .................................. 40
Stacked Cuts .................................... 40
Blade Changes .................................. 43
MAINTENANCE .................................... 44
General .......................................... 44
Cleaning ......................................... 44
Table & Base .................................... 44
Brushes ........................................... 44
Lubrication ...................................... 44
SERVICE ............................................ 47
General .......................................... 47
Checking and Tensioning V-Belts ............. 47
Adjusting Tension Lever ....................... 49
Adjusting Wheel and Blade Brushes ......... 50
Replacing Brake Shoe .......................... 51
Aligning Wheels ................................. 52
Electrical Components ........................ 55
Wiring Diagram ................................. 56
Troubleshooting ................................. 57
PARTS .............................................. 59
Labels & Cosmetic Parts ...................... 59
Blade Guides-Cover Breakdown .............. 60
Guide Post-Table Tilt Breakdown ............ 61
Table-Trunnion Breakdown .................... 62
Body Breakdown ................................ 63
Resaw Fence Breakdown ...................... 66
SET UPELECTRICAL MAINTENANCE
OPERATIONSSAFETYINTRODUCTION
SERVICE
WARRANTY ........................................ 69
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
PARTS
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W1770 21" Bandsaw w/Foot Brake
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
Functional Overview
The bandsaw is one of the most versatile cutting
tools in the shop and is capable of the following
cuts:
• MitersandAngles
• CompoundAngles
• ResawCuts
• RipandCrosscuts
• CurvesandCircles
• StackedCutsforDuplicateParts
The blade is a flexible steel band with teeth on
one edge that fits around two aligned wheels
with slightly crowned rubber tires, which help
the blade track in the center of the wheels during operation.
One wheel stays in a fixed position and is driven
by a motor. The other wheel spins freely and is
adjustable toward or away from the fixed wheel,
which controls the tension of the installed blade.
This wheel also features a tracking control that
allows the wheel to tilt forward or backward to
adjust how the blade rides on the wheel. The
rotation of both wheels pulls the blade downward toward the table.
When a workpiece is pushed against the moving blade, the downward force of the blade
teeth scrape across the workpiece and cut it.
Blade guides on both sides of the cutting area
keep the blade from flexing or being pushed off
the wheels from the horizontal pressure of the
workpiece while cutting.
Since the purpose of the blade guides is to provide support while cutting, they should be as
close as possible to the blade; however, the
blade guides should only touch the blade while a
workpiece is being cut, or the constant friction
will reduce the life of the blade. Also the upper
blade guide assembly should be adjusted as close
as possible to the workpiece to provide maximum support and safely cover any unused area
of the blade with the blade guard.
Also, a foot brake can be used to cut power to
the motor, quickly bringing the blade to a halt.
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W1770 21" Bandsaw w/Foot Brake
INTRODUCTION
Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
MACHINE
SPECIFICATIONS
Motor
Type .......................................................................................... TEFC Capacitor Start Induction
Horsepower ................................................................................................................. 5 HP
Voltage ......................................................................................................................220V
Phase ....................................................................................................................... Single
Amps .......................................................................................................................... 22A
Speed .................................................................................................................. 1725 RPM
Cycle ........................................................................................................................ 60 Hz
Number Of Speeds ............................................................................................................. 1
Power Transfer .......................................................................................................Belt Drive
Bearings .............................................................................Shielded and Permanently Lubricated
Main Specifications
Operation Information
Blade Speed .................................................................................................... 4600 FPM
Table Tilt .............................................................................................Left 5°, Right 45°
Cutting Capacities
Maximum Cutting Height ............................................................................................. 14"
Throat Capacity Left of Blade ...................................................................................... 20"
Blade Information
Standard Blade Length ..............................................................................................165"
Blade Width Range .............................................................................................1/4"–1 3/8"
Blade Guides ................................................................................................ Ball Bearing
Table Information
Table Length ........................................................................................................29 1⁄2"
Table Width .........................................................................................................20 3⁄4"
Table Thickness ...................................................................................................... 1 7⁄8"
Floor to Table Height ..............................................................................................35 1⁄2"
Fence Information
Locks in Front .......................................................................................................... Ye s
Locks in Rear ............................................................................................................No
Adjustable for Blade Lead ............................................................................................No
Resaw Fence Plate Height ............................................................................................ 6"
Overall Dimensions
Weight .................................................................................................................. 594 lbs.
Length ......................................................................................................................39 1/2"
Width ....................................................................................................................... 285/8"
Height ......................................................................................................................... 78"
Foot Print (Length/Width) ..................................................................................... 215/8" x 331/2"
MOdEl W1770
21" 5HP HEAvy-duTy bANdSAW w/FOOT bRAKE
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W1770 21" Bandsaw w/Foot Brake
INTRODUCTION
Construction Materials
Table .............................................................................................. Precision Ground Cast Iron
Rip Fence ........................................................................................ Precision Ground Cast Iron
Resaw Fence .....................................................................................Deluxe Extruded Aluminum
Body Construction ......................................................................................... Pre-Formed Steel
Upper Wheel .................................................................................. Computer Balanced Cast Iron
Lower Wheel .................................................................................. Computer Balanced Cast Iron
Tire Material ......................................................................................................Polyurethane
Wheel Cover ................................................................................................ Pre-Formed Steel
Paint ............................................................................................................ Powder Coated
Shipping Dimensions
Weight ................................................................................................................... 695 lbs.
Length ......................................................................................................................26 1/2"
Width .......................................................................................................................... 39"
Height ......................................................................................................................... 87"
Type ............................................................................................................ Wood Slat Crate
Contents ................................................................................................................. Machine
Electrical
Switch .......................................................................... Magnetic w/Thermal Overload Protection
Switch Voltage ............................................................................................................. 220V
Recommended Circuit Size ............................................................................................30 amp
Recommended Plug Type ................................................................................................ L6-30
Plug Included ..................................................................................................................No
Other
Number of Dust Ports ......................................................................................................... 2
Dust Port Size ................................................................................................................. 4"
Customer Assembly Time ....................................................................... Approximately 15 Minutes
Warranty .................................................................................................................. 2 Year
Country of Origin ....................................................................................................... Taiwan
ISO Factory ............................................................................................................ ISO 9001
Serial Number Location ............................................................... Data Label on Upper Wheel Cover
Features
Foot Brake Stop
Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence Attachment
Ball Bearing Blade Guides
Quick Change Blade Release/Tensioner
Micro-Adjusting Rack & Pinion Table Tilt and Quick Lock Table
Rack & Pinion Upper Blade Guide Height Adjustment
Blade Tension Indicator
Height Scale Measurement
Blade Tracking Window
Hinged Wheel Covers with Safety Lock
Included Miter Gauge
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W1770 21" Bandsaw w/Foot Brake
INTRODUCTION
Controls and Features
A
O
M
L
K
N
B
Q
C
P
D
E
F
G
H
I
B
J
Z
Y
X
R
S
T
U
V
Figure 1. W1770 front features. Figure 2. W1770 rear features.
A. Eye Bolt
B. Hinged Wheel Cover
C. Blade Tracking Window
D. Guide Post Handwheel
E. Cutting Height Scale
F. Guide Post
G. Ball Bearing Blade Guides
H. Miter Gauge
I. 4" Dust Port
J. Foot Brake
K. Fence Lock Knob
L. Rail
M. Key Switch, Start and Stop Buttons
W
N. Resaw Fence
O. Blade Tension Scale
P. Blade Tracking Lock Lever
Q. Blade Tracking Knob
R. Quick Release Blade Tension Lever
S. Blade Tension Handwheel
T. Magnetic Switch
U. Table Tilt Handwheel
V. 4" Dust Port
W. Motor
X. Table Tilt Lock Lever
Y. Table Tilt Scale
Z. Guide Post Lock Knob
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W1770 21" Bandsaw w/Foot Brake
SAFETY
SAFETY
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
Standard Machinery Safety
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W1770 21" Bandsaw w/Foot Brake
SAFETY
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to
a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
-8-
W1770 21" Bandsaw w/Foot Brake
SAFETY
Additional Safety for Bandsaws
Like all machinery there is potential danger when operating this bandsaw. Accidents are frequently
caused by lack of familiarity or failure to pay attention. Use this mill with respect and caution to
reduce the risk of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
1. BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require
more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before
each use.
2. HAND PLACEMENT. Never position fingers or hands in line with the cut. Serious personal injury
could occur.
3. GUARDS. Do not operate this bandsaw without the blade guard in place and wheel covers closed.
4. BLADE REPLACEMENT. When replacing blades, make sure teeth face down toward the workpiece
and the blade is properly tensioned before operating.
5. WORKPIECE HANDLING. Never hold small workpieces with your fingers during a cut. Always support/feed the workpiece with push stick, table support, vise, or some type of clamping fixture.
6. CUTTING TECHNIQUES. Plan your cuts so you always cut out of the wood. DO NOT back the
workpiece away from the blade while the saw is running. If you need to back the work out, turn
the bandsaw OFF and wait for the blade to come to a complete stop, and DO NOT twist or put
excessive stress on the blade while backing work away.
7. LEAVING WORK AREA. Never leave a machine running and unattended. Allow the bandsaw to
come to a complete stop before you leave it unattended. Remove the switch disabling key to
ensure unauthorized use of the machine.
8. FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting,
especially when sawing small curves, and allow blade to reach full speed before cutting.
9. WORKPIECE MATERIAL. This machine is designed to cut wood only. It is not designed to cut metal
or use cutting fluid.
10. MAINTENANCE/SERVICE. All inspections, adjustments, and maintenance are to be done with the
power OFF and the plug removed from the outlet. Wait for all moving parts to come to a complete
stop.
11. BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow
the blade to stop on its own or use the foot brake to quickly stop the blade.
12. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the
intended operation, stop using the machine! Contact Tech Support at (360) 734-3482.
-9-
W1770 21" Bandsaw w/Foot Brake
SAFETY
Avoiding Potential Injuries
Figure 3. Never place hands in line of cut.
Figure 4. Use push blocks when necessary.
Figure 5. Never start motor with wheel covers
open.
Figure 6. Use push sticks whenever possible.
Figure 7. Unplug saw before changing blades.
ELECTRICAL
L6-30 P
L6-30 R
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.
220V Operation
The Model W17 70 is wired for 220V single-phase operation. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit
size given below. Never replace a circuit breaker with
ELECTRICAL
one of higher amperage without consulting a qualified
electrician to ensure compliance with wiring codes. This
machine must be connected to a grounded circuit!
W1770 21" Bandsaw w/Foot Brake
Figure 8. L6-30 plug and receptacle.
A plug is not supplied with this machine. See below for
the recommended plug type for this machine.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared circuit, you may create a fire or circuit overload hazard—
consult a qualified electrician to reduce this risk.
Extension Cords
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• UseacordratedforStandardService(S).
• Do not use an extension cord longer than 50 feet.
• Ensurethatthecordhasagroundwireandpin.
• Usethegaugesizelistedbelowasaminimum.
Electrical Specifications
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
Operating Voltage Amp Draw Min. Circuit Size Recommended Plug Extension Cord
220V Operation
22 Amps 30A NEMA L6-30 (not
incl.)
-10-
10 Gauge, 3 Wire,
300VAC
W1770 21" Bandsaw w/Foot Brake
SETUP
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged
during shipping, please contact your authorized Shop Fox
dealer immediately.
Items Needed for Setup
The following items are needed to complete the setup
process, but are not included with your machine:
Description Qty
• SafetyGlasses(foreachperson) ........................1
• Machinist'sSquare .........................................1
• SolventCleaner ................................ As Needed
• ShopRags ....................................... As Needed
• Wrench14mm ..............................................1
• FeelerGauge0.016" ......................................1
• Straightedge ................................................1
• FineRuler ...................................................1
• DustCollector ..............................................1
• DustHoses4" ...............................................2
• HoseClamps ................................................2
• Forklift(1000LbCapacity) ..............................1
• 1000LbCapacityChainorStrapw/Hook .............1
Keep machine disconnected from
power until instructed otherwise.
SETUP
-11-
-12-
W1770 21" Bandsaw w/Foot Brake
SETUP
Inventory
The following is a description of the main components
shipped with the Model W17 70. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.
Box Inventory (Figure 9) Qty
A. Guide Post Handwheel ....................................1
B. Miter Gauge ................................................1
C. Fence ........................................................1
D. Resaw Fence................................................1
Hardware and Tools
• Hex Wrenches 5, 6mm ................................1 EA
• Wrenches 10/13, 17/19 ..............................1 EA
• Flat Washer 8mm (Resaw Fence) .......................1
• Resaw Fence Lock Handle (Resaw Fence) .............1
• Moving Plate (Resaw Fence) .............................1
• Eye Bolts (Lifting) .........................................2
A
B
C
Figure 9. W1770 inventory.
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and packing materials to eliminate choking/suffocation
hazards for children and
animals.
D
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W1770 21" Bandsaw w/Foot Brake
SETUP
Machine Placement
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
ope r ato r.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your bandsaw.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
Cleaning Machine
The table and other unpainted parts of your
bandsaw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
NEVER clean with gasoline
or other petroleumbased solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
USE helpers & power lifting equipment to lift this
21" Bandsaw with Brake.
Otherwise, serious personal injury may occur.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
ALWAYS work in wellventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
-14-
W1770 21" Bandsaw w/Foot Brake
SETUP
Lifting & Moving
This is an extremely heavy machine. Serious personal
injury may occur if safe moving methods are not followed. To be safe, you will need assistance and a forklift or a hoist when removing the machine from the
crate. Use a chain or a lifting strap with a minimum of
1000 lbs. lifting capacity. If the chain or lifting strap
breaks, serious personal injury may occur.
Take special care when moving this bandsaw. Only use
one of the following methods to lift or move this bandsaw.
Eye Bolt
To move and place the bandsaw using the eye bolts, do
these steps:
1. Use a forklift to move the bandsaw on the pallet to
its final location.
2. Unbolt the bandsaw from the pallet.
3. Install the eye bolts shown in Figure 10, making sure
they are threaded all the way in, then place the lifting hooks through the eye bolts and lift slowly with a
forklift.
4. Remove the pallet and slowly set the bandsaw into
position.
To move and place the bandsaw using wood shims, do
these steps:
1. Use a forklift to move the bandsaw on the pallet to
its final location.
2. Carefully place the forklift forks under the head and
install a 1x4 shim between the head and the left
fork and a 2x4 shim between the head and right fork
so the bandsaw is level, as shown in Figure 11.
Figure 10. Lifting the bandsaw.
2x4 1x4
Figure 11. Example of lifting bandsaw
with forklift using wood shims.
3. Unbolt the bandsaw from the pallet.
4. Lift the bandsaw off of the pallet, remove the pal-
let, and slowly set the bandsaw into position.
Note: If you are concerned about your forklift
forks hitting the tension handwheel, remove the
handwheel, then reinstall it after lifting.
-15-
W1770 21" Bandsaw w/Foot Brake
SETUP
Mounting to Shop Floor
Although not required, we recommend that you mount
your new bandsaw to the floor. Because this is an optional
step and floor materials may vary, floor mounting hardware is not included. You must use a precison level to
level your machine.
You may also mount your bandsaw to a mobile base withwheel locking or wheel retracting capabilities that keep
the mobile base from rolling when the bandsaw is in use.
Anchor Stud
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor studs (Figure
12) are two popular methods for anchoring an object to a
concrete floor. We suggest you research the many options
and methods for mounting your machine and choose the
best that fits your specific application. Figure 13 shows
the mounting locations for this machine.
NOTICE
Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick
out of the floor, which may cause a tripping hazard if
you decide to move your machine at a later point.
Lag Screw and Anchor
Figure 12. Typical fasteners for mounting
to concrete floors.
Base Mounting Locations
(3 of 4 shown)
Figure 13. Location of machine base
mounting locations.
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W1770 21" Bandsaw w/Foot Brake
SETUP
Fence
The fence rail is installed upside down at the factory.
To install the fence, do these steps:
1. Remove the cap screws holding the rail onto the
table, and remove the rail.
2. Flip the rail over and reinstall it with the cap screws
removed in Step 1 (see Figure 14).
3. Place the fence on the rail (Figure 15) and tighten
it securely with the hand knob. Refer to the instructions on Page 29 to calibrate the pointer.
Figure 14. Tightening guard rail cap
screws.
Guide Post Handwheel
Insert the guide post handwheel onto the shaft, and
secure it with the cap screw on the flat of the shaft, as
shown in Figure 16.
Figure 15. Installing fence onto rail.
Handle
Figure 16. Guide post handwheel
installed.
-17-
W1770 21" Bandsaw w/Foot Brake
SETUP
Blade Centered
on Peak of Crown
Blade
Centered
on Wheel
CENTER TRACKING
Blade Tracking
The blade tracking is primarily affected by the tilt of the
upper wheel, also known as "center tracking"; and the
alignment of both wheels, also known as "coplanar tracking." (For coplanar tracking, refer to the Wheel Alignment
instructions on Page 52.)
Blade
Tension
Scale
The wheels on this bandsaw were aligned at the factory,
so center tracking is the only adjustment that needs to be
performed when the saw is new.
To center track the blade, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the upper and lower blade guides are
adjusted away from the blade (refer to Adjusting
Blade Guide Bearings on Page 23).
3. Move the quick tension lever to the tightened
position (Figure 18) and turn the blade tension
handwheel (Figure 17) until the blade tension
matches the mark on the blade tension scale for the
appropriate blade width (refer to Page 22 to tension
the blade).
4. Open the upper wheel cover, then spin the upper
wheel by hand at least three times and watch how
the blade rides on the crown of the wheel through
the tracking window. Refer to Figure 19 for an illustration of this concept.
Blade Tension
Handwhel
Figure 17. Front blade tensioning controls.
Tracking Window
Blade Tracking Knob
Blade Tracking Lock Lever
Figure 18. Rear blade tensioning and
tracking controls.
(Side View)
Quick
Release
Tension
Lever
(Engaged)
— If the blade rides in the center of the upper
wheel and is centered on the peak of the
wheel crown, then the bandsaw is already center
tracked properly and no further adjustments are
needed at this time.
— If the blade does not ride in the center of the
upper wheel and is not centered on the peak of
the wheel crown, then continue with the follow-
ing steps.
5. Loosen the lock lever (Figure 18) so that the blade
tracking knob can rotate.
6. Spin the upper wheel with one hand and rotate the
blade tracking knob with the other hand to make the
blade ride in the center of the bandsaw wheel tire.
7. Tighten the lock lever and close the upper wheel
cover. Note: For the best performance from your
saw, regularly maintain proper tracking of the
blade.
Figure 19. Center tracking profiles.
NOTICE
Changes in the blade tension may
change the blade tracking.
-18-
W1770 21" Bandsaw w/Foot Brake
SETUP
Positive Stop
Blade
Table
Square
The positive stop allows the table to be quickly and accu-
ratelyreturnedtothehorizontal(0˚)positionafterbeing
adjusted to a different angle.
To set the positive stop, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Adjust the blade tension to the appropriate level for
the blade size on the blade tension scale (see Page
22).
3. Loosen the jam nut that locks the positive stop bolt
in place, as shown in FIgure 20.
4. Raise the guide post and place a machinist’s square
on the table next to the side of the blade as illustrated in Figure 21. Adjust the table square with the
blade using the table tilt handwheel, then secure
with the table tilt lock lever.
Stop Bolt
Jam Nut
Figure 20. Positive stop bolt and jam nut
(as viewed from front).
5. Adjust the positive stop bolt so it just touches the
table and secure it by tightening the jam nut against
the bandsaw.
6. Check the adjustment for accuracy once you have
tightened the jam nut.
7. Loosen the screw on the table tilt scale pointer, but
do not remove it.
8. Alignthetipofthepointerwiththe0˚markonthe
table tilt scale, then tighten the screw to secure the
setting.
Figure 21. Squaring table to blade.
-19-
W1770 21" Bandsaw w/Foot Brake
SETUP
Dust Collection
Recommended CFM at each Dust Port: ......... 400 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must take into account many variables, including the CFM rating of the dust collector, the length of
hose between the dust collector and the machine, the
amountofbranchesorY's,andtheamountofotheropen
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
DO NOT operate this machine without an adequate
dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to
use a dust collection system can result in short and
long-term respiratory illness.
Figure 22. Dust hoses connected to dust
port.
To connect the dust collection hoses, do these steps:
1. Fit a 4" dust hose over each dust port, as shown in
Figure 22, and secure in place with a hose clamp.
2. Tug each hose to make sure it does not come off.
Note: A tight fit is necessary for proper perfor-
mance.
-20-
W1770 21" Bandsaw w/Foot Brake
SETUP
Test Run
Once the assembly is complete, test run your machine to
make sure it runs properly and is ready for regular operation.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the safety
disabling mechanism on the switch works correctly, and 3)
the OFF button safety feature works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review Troubleshooting on Page 57.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
To test run the machine, do these steps:
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
1. Make sure you understand the safety instructions
at the beginning of the manual, and verify that the
machine is set up properly.
2. Ensure all tools and objects used during setup are
cleared away from the machine.
3. Connect the machine to the power source.
4. Verify that the machine is operating correctly by
turning the switch disabling key (Figure 23) to "1"
and turning the machine ON.
— When operating correctly, the machine runs
smoothly with little or no vibration or rubbing
noises.
— Investigate and correct strange or unusual noises
or vibrations before operating the machine further.
Always disconnect the machine from power when
investigating or correcting potential problems.
5. Press the OFF button to stop the machine.
Switch
Disabling
Key
Figure 23. W1770 switch disabling key and
ON/OFF switch
6. WITHOUT resetting the OFF button, press the ON
button. The machine should not start.
— If the machine does not start, the OFF button
safety feature is working correctly.
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