Woodstock W1708 User Manual

INSTRUCTION MANUAL
MODEL W1708
Disc Sander
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © September, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
ASSEMBLY
OPERATIONS
MAINTENANCE
PARTS
ADJUSTMENTS
SAFETY
INTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
CONTENTS
INTRODUCTION ............................................................................................2
About Your New Disc Sander................................................................................2
Woodstock Service and Support ............................................................................2
Warranty and Returns ........................................................................................3
Specifications ..................................................................................................3
SAFETY FIRST!..............................................................................................4
Standard Safety Instructions ................................................................................4
Disc Sander Components ....................................................................................6
Additional Safety Instructions for Disc Sanders ........................................................7
110V Operation ................................................................................................8
Extension Cords ................................................................................................8
Grounding ......................................................................................................8
ASSEMBLY ..................................................................................................9
Overview ........................................................................................................9
Box Contents....................................................................................................9
Shop Preparation ..............................................................................................9
Cleaning Machine ............................................................................................10
ADJUSTMENTS ............................................................................................11
General Information ........................................................................................11
Adjusting Table ..............................................................................................11
Table Tilt ......................................................................................................12
Replacing the Sandpaper ..................................................................................12
Disc Sanding ..................................................................................................13
OPERATIONS ..............................................................................................13
Test Run........................................................................................................13
Miter Sanding ................................................................................................14
Angle Sanding ................................................................................................14
Table............................................................................................................15
General ........................................................................................................15
Lubrication ....................................................................................................15
MAINTENANCE ............................................................................................15
PARTS ......................................................................................................16
Closure ........................................................................................................16
W1708 Disc Sander ..........................................................................................17
Parts List ......................................................................................................18
INTRODUCTION
-2-
Your new SHOP FOX®Disc Sander has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
The Model W1708 is a very versatile and easy to use disc sander. This machine can perform a wide variety of sanding operations. This disc sander features a 1 HP motor, a tilting cast iron table, a miter gauge, a built in 2" dust port, and a 12" sanding disc.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz
Our knowledgeable staff will help you troubleshoot
problems, send out parts or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
About Your New Disc Sander
INTRODUCTION
INTRODUCTION
-3-
INTRODUCTION
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX
®
factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX
®
machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX
®
machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Specifications
Motor Size..............................................................................1 HP, 110V, 60 Hz
Motor Speed ......................................................................................1725 RPM
Amps ....................................................................................................10 A
Sanding Disc ..............................................................................................12"
Disc Speed ........................................................................................1725 RPM
Table ..........................................................................................17
1
/4" x 81/4"
Power Transfer................................................................................Direct Drive
Bearings ..............................................................Sealed, Permanantly Lubricated
Switch ....................................................Paddle ON/OFF Switch, w/Safety Lock Key
Machine Weight ......................................................................................68 lbs
Warranty and Returns
SAFETY
-4-
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference. Make sure any other operators have read and understand the manual as well.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a
three-hole grounded electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the “OFF” position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance away while operating.
10. Childproof workshop with padlocks, master switches or by removing starter keys.
11. Disconnect machine when cleaning, adjusting or servicing.
12. Do not force the machine. The machine will do a safer and better job if it does the work.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, MAY result in property damage.
This symbol is used to alert the user to useful information about proper operation of the equipment.
NOTICE
Standard Safety Instructions
SAFETY FIRST!
SAFETY
-5-
13. Use the correct tool. Do not force the tool or attachment to do a job for which it was not
designed.
14. Wear proper apparel. Do not wear loose clothing, gloves, jewelry, keep long hair tied up, etc.
15. Remove adjusting keys and wrenches. Before turning the machine on, make a habit of checking
that all adjusting keys and wrenches have been removed before turning the machine ON.
16. Use proper extension cord. Examine the extension cord to ensure it is in good condition. Use Table 1 below to determine the correct length and gauge of extension cord needed for your
particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit. Never use an extension cord that does not have a ground pin and connected ground wire. Immediately replace an extension cord if it shows any signs of damage.
17. Keep stable footing and balance at all times.
18. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the
area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.
20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Then contact our Service Department or ask a qualified expert how the operation should be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become second-nature to you.
Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
Length And Gauge
Amp Rating 25ft 50ft 100ft
0-6 #16 #16 #16 7-10 #16 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
Table 1
Extension Cord Requirements
SAFETY
-6-
Figure 1. Machine Identification.
2
7
8
6
5
4
3
1
9
Disc Sander Components
1. Base
2. Miter Gauge
3. Dust Port
4. Table Lock Handle
5. Work Table
6. Precision Ground Disc (Sanding Disc Attached)
7. Disc Guard
8. Motor
9. ON/OFF Switch
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