Woodstock W1706 User Manual

MODEL W1706

14" BANDSAW

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 8/10)

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

177335

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#6167CR Printed in Taiwan

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Contents

INTRODUCTION .....................................2

Woodstock Technical Support .................. 2

Specifications ..................................... 2

SAFETY ...............................................4

Standard Machinery Safety Instructions ...... 4

Additional Safety for Bandsaws ................ 6

POWER SUPPLY .....................................7

Circuit Requirements ............................ 7

Grounding Requirements ........................ 8

Extension Cords .................................. 8

SETUP ................................................ 9

Unpacking ......................................... 9

Inventory .......................................... 9

Machine Placement ............................ 10

Cleaning Machine ............................... 10

Setup Procedures ............................... 11

Assembly ......................................... 11

Dust Collection ................................. 13

Blade Tracking .................................. 14

Power Connection .............................. 15

Test Run .......................................... 16

Additional Adjustments ....................... 16

Tensioning Blade ............................... 17

Adjusting Positive Stop ........................ 18

Aligning Table ................................... 19

Aligning Miter Gauge Body .................... 20

Adjusting Fence ................................ 21

Adjusting Blade Support Bearings ........... 22

Adjusting Blade Guide Bearings .............. 24

OPERATIONS....................................... 26

General .......................................... 26

Operation Overview ........................... 27

Disabling & Locking Switch ................... 27

Basic Controls ................................... 28

Cutting Overview ............................... 29

Workpiece Inspection .......................... 29

Basic Cutting Tips .............................. 30

Table Tilt ........................................ 31

Adjusting Guide Post .......................... 31

Ripping ........................................... 32

Crosscutting ..................................... 33

Resawing ......................................... 34

Cutting Curves .................................. 35

Stacked Cuts .................................... 35

Blade Speed ..................................... 36

Blade Information .............................. 37

Blade Changes .................................. 39

ACCESSORIES ...................................... 40

Bandsaw Accessories ........................... 40

MAINTENANCE .................................... 41

General .......................................... 41

Cleaning ......................................... 41

Protecting Table ................................ 41

Lubrication ...................................... 41

SERVICE ............................................ 42

General .......................................... 42

Redressing Rubber Tires ....................... 42

Belt Service ..................................... 43

Shimming Table ................................. 45

Blade Lead ...................................... 46

Aligning Wheels ................................. 47

Electrical Safety Instructions ................. 50

Wiring Diagram ................................. 51

Troubleshooting ................................. 52

PARTS .............................................. 53

Cabinet Stand ................................... 53

Body .............................................. 55

Fence & Miter Gauge .......................... 57

WARRANTY ........................................ 61

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

SERVICE PARTS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Model W1706 (Mfg. Since 8/10)

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: manuals@woodstockint.com

Specifications

Motor Size ...............................................

Motor Speed ...................................................................................

Power Transfer ........................................................... Multi-Groove Belt Drive

Max. Cutting Width ............................................................................ 13

Max. Cutting Height ............................................................................... 6''

Table Size ............................................................................. 14'' W x 14" D

Footprint ........................................................................... 18'' W x 15

Overall Height.....................................................................................73"

Table Height .......................................................................................43"

Table Angles (Maximum) ....................................................... 45°right / 10°left

Blade Speeds .................................................................. 1800 and 3100 FPM

Blade Size Range ........................................................................

Blade Length ........................................................................ 92

Bearings ..................................................Permanently-Lubricated Ball Bearings

Power Control .......................................................Push Button ON/OFF Switch

Net Weight ................................................................................... 242 lbs.

1 HP, 110V/220V, 11/5.5A, Single-Phase

1,720 RPM

⁄2''

⁄2" D

⁄8" to 3⁄4"

⁄2" to 931⁄2"

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Model W1706 (Mfg. Since 8/10)

Controls and Features

Refer to Figures 1–2 and the descriptions below to better understand the controls and features of the Model W1706.

INTRODUCTION

A. Blade Quick-Release Lever: Quickly releases

or engages blade tension for blade changes.

B. Blade Tracking Knob: Adjusts and locks the

blade tracking.

C. Table Stop: Allows for returning the table to

0° quickly and accurately.

D. Trunnion Lock Knob: Locks the table in any

tilted position from 45° right to 10° left.

E. Upper Blade Guides: Provides low-friction

support and extended blade life.

F. Blade Guide Lock Knob: Locks the upper

blade guides in place.

G. Guide Post Elevation Handwheel: Moves the

blade guides quickly to the desired height.

H. Blade Tension Knob: Tensions the blade in

gradual increments.

Figure 1. Bandsaw rear view.

I. Miter Gauge: Provides support for angle cuts.

J. Fence Rails: Front and rear fence rails

provide stable support for the fence.

K. Storage Cabinet: Offers convenient storage

for bandsaw related items.

L. Locking Fence: Provides support when

cutting long workpieces.

M. ON/OFF Buttons: Toggles power ON and OFF

to the motor, and can be locked for safety.

Figure 2. Bandsaw front view.

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Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.

NOTICE

SAFETY

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

HAZARDOUS DUST. Dust created while using

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.

HEARING PROTECTION. Always wear hearing

protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when

running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

DISCONNECTING POWER SUPPLY. Always

disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.

DANGEROUS ENVIRONMENTS. Do not use

machinery in wet or rainy locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and welllighted to minimize risk of injury.

Standard Machinery Safety Instructions

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!

SAFETY

Model W1706 (Mfg. Since 8/10)

SAFETY

Standard Machinery Safety Instructions

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Model W1706 (Mfg. Since 8/10)

APPROVED OPERATION. Untrained operators

can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

ONLY USE AS INTENDED. Only use machine for

its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.

REMOVE ADJUSTING TOOLS. Never leave

adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!

SECURING WORKPIECE. When required, use

clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.

FEED DIRECTION. Unless otherwise noted, feed

work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.

GUARDS & COVERS. Guards and covers can

protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.

NEVER STAND ON MACHINE. Serious injury or

accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.

STABLE MACHINE. Unexpected movement during

operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for which it was designed.

AWKWARD POSITIONS. Keep proper footing and

balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

UNATTENDED OPERATION. Never leave machine

running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.

CHECK DAMAGED PARTS. Regularly inspect

machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged or mis-adjusted parts before operating machine.

EXPERIENCING DIFFICULTIES. If at any time you

are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.

SAFETY

-5-

Model W1706 (Mfg. Since 8/10)

Additional Safety for Bandsaws

READ and understand this entire manual before using this machine. Serious per-

SAFETY

BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require more

effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing teeth before each use.

HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your

hands slip, serious personal injury could occur.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth

face down toward the table and the blade is properly tensioned and tracked before operating.

SMALL WORKPIECE HANDLING. If your hands slip while holding small workpieces with your fingers

during a cut, serious personal injury could occur. Always support/feed the workpiece with push sticks, jig, vise, or some type of clamping fixture.

sonal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause the blade to

grab the workpiece and draw the operator's hands into the blade. Always allow the blade to come to full speed before starting the cut.

CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece.

DO NOT back the workpiece away from the blade while the saw is running, which could cause kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade that could damage it.

FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock

evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small curves.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products,

and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your

hand or the workpiece. Allow the blade to stop on its own.

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Model W1706 (Mfg. Since 8/10)

POWER SUPPLY

Circuit Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available for this machine. If a correct circuit is not available, you must have a qualified electrician install one before you can operate the machine.

A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections at the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time.

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load Current Rating at 110V .................. 11 Am ps

Full-Load Current Rating at 220V ................. 5.5 Amps

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual.

ELECTRICAL

DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.

Circuit Requirements for 110V (Prewired)

This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:

Circuit Type ............... 110V/12 0V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEMA 5-15

Circuit Requirements for 220V

This machine can be converted to operate on a 220V power supply. To do this, the motor will need to be rewired and a new plug installed on the power cord; refer to the Wiring Diagram on Page 51 for details. The intended 220V circuit must have a verified ground and meet the requirements that follow:

Circuit Type ...............220V/240V, 60 Hz, Single-Phase

Circuit Size ............................................. 15 Amps

Plug/Receptacle .................................... NEMA 6-15

For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit— where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

-7-

Grounding Requirements

Grounding Prong

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

220V

Grounding Prong

Neutral Hot

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

110V

Model W1706 (Mfg. Since 8/10)

In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel— in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipmentgrounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is

ELECTRICAL

properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For 110V Connection (Prewired)

A NEMA 5-15 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure 3) that is properly installed and grounded in accordance with all local codes and ordinances.

The machine must be properly set up before it is safe to operate. DO NOT connect to the power source until instructed to do so later this manual.

Figure 3. NEMA 5-15 plug & receptacle.

For 220V Connection (Must Be Rewired)

When converting this machine to 220V operation, you must properly install a NEMA 6-15 grounding plug. The plug must only be inserted into a matching receptacle (see Figure 4) that is properly installed and grounded in accordance with local codes and ordinances.

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum Gauge Size .................................. 14 AWG

Maximum Length (Shorter is Better) ..................50 ft.

Extension Cords

Figure 4. NEMA 6-15 plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit your receptacle. If the machine must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the machine must comply with all local codes and ordinances.

-8-

Model W1706 (Mfg. Since 8/10)

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Inventory

The following is a description of the main components shipped with the Model W1706. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Inventory (Figures 5–6) Qty

A. Table .........................................................1

B. Saw Blade 6TPI x

C. Cabinet Stand ..............................................1

D. Bandsaw Body ..............................................2

E. Trunnion Base ..............................................1

F. Front Fence Rail ...........................................1

G. Rear Fence Rail ............................................1

H. Hardware Bag:

— Small Table Insert .......................................1

— Large Table Insert .......................................1

— Hex Bolts — Hex Nuts — Lock Washers — Flat Washers — Hex Bolts — Lock Washers — Cap Screws — Hex Bolts — Flat Washers

— Combo Wrench 10 x 12mm ............................1

— Hex Wrench 5mm .......................................1

I. Miter Gauge Assembly ....................................1

J. Fence Assembly ............................................1

K. Trunnion Lock Knobs ......................................2

⁄8" x 93 1⁄2" ...........................1

⁄16"-18 x 1 1⁄2" (Bandsaw Body) ...........4

⁄16"-18 (Bandsaw Body) ....................4

⁄16" (Bandsaw Body) ...................4

⁄8"-18 x 1 1⁄4" (Trunnion Base) ............2

⁄8" (Trunnion Base) ....................2

⁄4"-20 x 5⁄8" (Fence Rail)................2

⁄4"-20 x 3⁄4" (Fence Rail) ..................2

⁄4" ........................................2

Figure 5. Inventory A–D.

Figure 6. Inventory E–K.

SETUP

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Model W1706 (Mfg. Since 8/10)

Machine Placement

• Floor Load: This machine distributes a

heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and op erat o r.

• Working Clearances: Consider existing and

anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw.

• Lighting: Lighting should be bright enough

to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be

dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic

SETUP

areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.

Cleaning Machine

The table and other unpainted parts of your bandsaw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorinebased solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.

NEVER clean with gasoline or other petroleumbased solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!

USE helpers or power lifting equipment to lift this Bandsaw. Otherwise, serious personal injury may occur.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

ALWAYS work in wellventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.

-10-

Model W1706 (Mfg. Since 8/10)

Setup Procedures

Before connecting your bandsaw to power for the first time and performing the Test Run on Page 16, you MUST successfully complete the following tasks in the given order per the instructions on the referenced pages:

1. Assemble the bandsaw, as instructed on this page.

2. Connect the bandsaw to an adequate dust collection system (see Page 13).

3. Adjust the blade tracking, as instructed on Page 14.

Assembly

The assembly procedure consists of attaching the bandsaw body to the cabinet stand, installing the trunnion base and table, and attaching the fence rails to the table.

To assemble the bandsaw, do these steps:

1. Place the cabinet stand in the working location.

— If you plan to mount the bandsaw on a mobile

base, put the stand on it now and secure the mobile base so that it cannot move for the remainder of the setup.

2. With the help of another person, carefully place the bandsaw body on the cabinet stand and align the mounting holes (see Figure 7).

3. Secure the bandsaw body to the cabinet with (4)

⁄16"-18 x 1 1⁄2" hex bolts, 5⁄16" lock washers, 5⁄16" flat

washers, and

The trunnion base supports the table and enables it

to be tilted at any angle from 45° right to 10° left.

⁄16-18 hex nuts.

The bandsaw is a heavy load. Get lifting assistance before you begin this step.

Mounting Bolts

Figure 7. Bandsaw body mounted on the

cabinet stand.

SETUP

4. Position the trunnion base on the bandsaw body as

shown in Figure 8, then secure it in place with (2)

⁄16"-18 x 1 1⁄4" hex bolts and 5⁄16" lock washers.

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Trunnion

Base

Figure 8. Installing the trunnion base.

5. Remove the insert and the table slot locking pin

from the table.

6. Line up the table slot with the blade, position the table so that the blade is in the center cut-out.

7. Rotate the table so that the table slot faces to the right, then insert the table bolts through the mounting holes in the trunnion base, as shown in

Figure 9.

8. Secure the table by fully threading the two trunnion

lock knobs onto the table bolts.

9. Replace the table insert and locking pin.

Important: Make sure you re-install the table slot

locking pin. This pin keeps the table surfaces on either side of the slot even with the changes in operating pressures and temperature changes.

Model W1706 (Mfg. Since 8/10)

Table

Bolt

Lock Knob

Figure 9. Installing the table onto the

trunnion base.

10. Attach the smaller rear fence rail to the rear of the

table with (2) 1/4"-20 x

SETUP

Figure 10.

⁄8" cap screws, as shown in

11. Attach the larger front fence rail shown in Figure

11, with (2)

⁄4"-20 x 3⁄4" hex bolts and 1⁄4" flat

washers.

Rear Fence Rail

Figure 10. Installing rear fence rail.

-12-

Front Fence Rail

Figure 11. Installing front fence rail.

Model W1706 (Mfg. Since 8/10)

12. Place the fence assembly onto the front rail and position it to the left of the table insert, then secure it in place by pressing down on the lock lever (see

Figure 12).

Dust Collection

Recommended CFM at Dust Port: ................ 400 CFM

Lock Lever

Figure 12. Fence secured in place.

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or Y's, and the amount of other open lines throughout the system. Explaining this calculation is beyond the scope of this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book.

DO NOT operate this machine without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

To connect a dust collection hose, do these steps:

1. Slide a 4" dust hose over the dust port and secure it in place with a hose clamp, as shown in Figure 13.

SETUP

2. Tug on the hose to make sure it is secure.

Note: A tight fit is necessary for proper dust

collection.

Figure 13. Dust collection hose connected

to the dust port.

-13-

Blade Tracking

Blade tracking is affected by the tilt of the upper wheel (known as center tracking) and the alignment of both wheels (known as coplanar tracking).

The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new (refer to Aligning Wheels on Page 47 for detailed instructions on coplanar tracking).

Note: Changes in the blade tension may change the blade tracking. For best performance, regularly check and maintain the proper blade tracking.

To center track the blade, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Adjust the upper and lower blade guides away from

the blade (refer to Adjusting Blade Guide Bearings on Page 24 for detailed instructions).

Model W1706 (Mfg. Since 8/10)

NOTICE

If, after properly performing the blade tracking procedure, the blade is still not tracking correctly, refer to Aligning

Wheels on Page 47 for additional solutions.

SETUP

Note: When adjusting the blade tracking for the

test run in this procedure, the blade must have a reasonable amount of tension to simulate operating conditions. After the test run is successfully completed, you will perform a thorough version of the following steps to correctly tension the blade.

3. Move the blade tension quick release lever all the way right (as viewed from the rear of the machine) to apply tension to the blade (see Figure 14).

4. Use the tension knob on top of the bandsaw to bring the upper edge of the indicator block to the appropriate blade tension scale mark for the blade width (see Figure 14).

Note: If you are using the blade that was shipped

with the machine, this would be

5. Open the upper wheel cover.

⁄8".

Quick Release

Tensioned for

⁄8" Blade

Figure 14. Tension applied for a 3⁄8" blade.

Lever

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Model W1706 (Mfg. Since 8/10)

Blade Centered

on Peak of Crown

Blade Centered on Wheel

CENTER TRACKING

Wheel

6. Rotate the upper wheel by hand several times (at

least three) and watch how the blade rides on the wheel crown. See Figure 15 for an illustration of this concept.

— If the blade rides in the center of the upper wheel

and is centered on the peak of the wheel crown, then the bandsaw is already properly centertracked and no further tracking adjustments are needed at this time.

— If the blade does NOT ride in the center of the

upper wheel and is not centered on the peak of the wheel crown, then continue with this procedure.

7. Loosen the wing nut on the tracking knob (see Figure 16), then rotate the knob a small amount.

Note: When the tracking knob is rotated, the lower

portion of the upper wheel will tilt out or in, which affects the way the blade tracks.

Figure 15. Blade center tracking.

Tracking

Wing Nut

Knob

SETUP

8. Spin the upper wheel with one hand and slowly

adjust the tracking knob with the other until the blade rides in the center of the wheel tire without wandering.

9. Tighten the wing nut to secure the setting, then spin the upper wheel again to confirm the tracking. If necessary, repeat Steps 6–8 until you are satisfied with the blade tracking.

10. Re-adjust the blade guide bearings toward the blade (refer to Adjusting Blade Guide Bearings on Page

24 for detailed instructions).

11. Close and secure the upper wheel cover before

beginning operation.

Power Connection

Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the POWER SUPPLY section on Page 7, and all previous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.

Always make sure the OFF button is pushed in before connecting power.

Figure 16. Tracking knob and wing nut.

Insert the plug attached to the machine power cord into a matching power supply receptacle. The machine is now connected to the power source.

If you need to disconnect the machine from power later, pull the plug completely out of the receptacle.

-15-

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page

52.

Model W1706 (Mfg. Since 8/10)

If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.

To test run the machine, do these steps:

1. Make sure you understand the safety instructions

at the beginning of the manual, and verify that the machine is setup properly.

2. Ensure all tools and objects used during set up are cleared away from the machine.

3. Turn the machine ON.

SETUP

4. Listen to and watch for abnormal noises or actions.

The machine should run smoothly with little or no vibration or rubbing noises.

— Strange or unusual noises should be investigated

and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses to reduce the risk of injury.

Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

5. Turn the machine OFF.

Additional Adjustments

After successfully completing the Test Run, the adjustment procedures listed below must be performed to ensure safe and accurate cutting operations (refer to the following subsections for detailed instructions):

• Properlytensiontheblade(Page 17).

• Adjustthepositivestopbolt(Page 18).

• Alignthetablewiththeblade(Page 19).

• Squarethemitergaugebodytotheblade(Page 20).

• Alignthefencewiththeblade(Page 21).

• Adjustingthebladesupportbearings(Page 22).

• Adjustingthebladeguidebearings(Page 24).

-16-

Model W1706 (Mfg. Since 8/10)

Tensioning Blade

A properly tensioned blade is essential for making accurate cuts, extending the life of the blade, and making many other bandsaw adjustments. For instance, every time you replace the blade, you must perform this procedure because all blades tension differently.

Note: Before you performed the Test Run, you set the blade to its approximate tension. The following procedure fine-tunes the blade tension to ensure accurate cutting results.

To correctly tension the bandsaw blade, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Move the upper and lower guide/support bearings

as far away from the blade as possible (refer to Adjusting Blade Guide Bearings on Page 24 for detailed instructions).

SETUP

Note: This procedure will NOT work correctly if

the guide/support bearings are in contact with the blade.

3. Move the blade tension quick release lever all the way right (as viewed from the rear of the machine) to apply tension to the blade (see Figure 17).

4. Use the tension knob on top of the bandsaw to bring the upper edge of the indicator block to the appropriate blade tension scale mark for the blade width (see Figure 17).

5. Re-connect the bandsaw to power, then turn it ON and wait for the blade to reach full speed.

6. Decrease blade tension very slowly by rotating the tension knob counterclockwise (as viewed from above) until the blade just starts to flutter or vibrate, then stop decreasing the tension.

7. Now, increase the tension by rotating the knob in the opposite direction (clockwise) until the blade stops fluttering, then rotate the knob another turn clockwise.

8. Turn the bandsaw OFF.

⁄4

Quick Release

Tensioned for

⁄8" Blade

Figure 17. Example of tension control

settings

Lever

NOTICE

When not in use, move the tension quick release lever to the left to release blade tension, which will increase blade life and reduce machine wea r.

9. Re-adjust the blade tracking (refer to Page 14) and

the blade guides (refer to Pages 22 and 24).

-17-

Adjusting Positive Stop

After using the table at a tilt of other than 0°, the positive stop allows the table to be quickly and accurately returned to the horizontal position in relation to the blade. This is important for accurate cutting results.

Note: The height of the positive stop is lowered when the table is tilted to the left. Properly re-adjust the positive stop after returning the table to 0° or greater.

Tools Needed Qty

Wrench 13mm ...................................................1

Machinist's Square ..............................................1

Phillips Screwdriver.............................................1

To adjust the positive stop, do these steps:

1. Make sure the blade is properly tensioned as

instructed on the previous page.

Model W1706 (Mfg. Since 8/10)

Tilt Scale

& Pointer

Figure 18. Table tilt controls.

Lock Knob

(1 of 2)

2. DISCONNECT BANDSAW FROM POWER!

SETUP

3. Place the machinist's square flat on the table and

against the side of the blade, as shown in Figure 19.

— If the square sits on the table and against the

blade without any gaps, no adjustments are necessary.

— If there are gaps between the square, table, and

blade, continue with Step 4.

4. Loosen both trunnion lock knobs (see Figure 18) to allow the table to tilt.

5. Loosen the hex nut on the positive stop shown in Figure 20, then adjust the height of the positive

stop until the square is flat against the table and blade.

6. When you are satisfied with the setting, re-tighten the hex nut to secure the positive stop in place.

Figure 19. Using a machinist's square to

adjust the table tilt.

Positive Stop

Hex Nut

7. Loosen the screw on the tilt scale pointer shown in Figure 18, then align the pointer with the "0" on the

scale before re-tightening the screw.

-18-

Figure 20. Positive stop (table tilted to

the right for photo clarity).

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