Woodstock W1706 User Manual

Model W1712
6
255023
***IMPORTANT UPDATE***
Applies to Models Mfg. Since 3/12
& Owner's Manual Printed August, 2003
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
We recently made the following changes to the Model W1712:
Obtained CSA Certification for the machine.
Changed the disc dust hood to the correct part number.
These changes do not affect how the machine assembles or functions. In addition to the changes we made to the machine, we are providing updated information about machine specifications, machine safety, circuit requirements, electrical grounding, and machine electrical wiring.
Aside from the information contained in this update, all other content in the owner's manual applies to this machine. For your own safety, you MUST read and understand this update and the applicable owner's manual. If you have any further questions about this manual update or the changes made to the machine, contact our Technical Support.
Figure 1. Disc dust hood is part number 6
(changed from part number 70).
For Your Own Safety Read Instruction
Manual Before Operating Sander
a) Wear eye protection. b) Support workpiece with miter
gauge, backstop, or worktable.
c) Maintain
ance between table and sanding belt or disc.
d) Avoid kickback by sanding in
accordance with directional arrows or against rotation of sandpaper.
1
16" in maximum clear-
COPYRIGHT © MARCH, 2012 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
MODEL W1712
1-1/2 HP 6/12" COMBINATION DISC/BELT SANDER
Motors
Main
Type......................................................................... TEFC Capacitor Start Induction
Horsepower........................................................................................... 1-1/2 HP
Voltage...................................................................................................... 110V
Phase.............................................................................................. Single-Phase
Amps....................................................................................................... 10.5A
Speed.................................................................................................. 1725 RPM
Cycle....................................................................................................... 60 Hz
Number of Speeds............................................................................................. 1
Power Transfer ................................................................................... Direct Drive
Bearings............................................................. Shielded and Permanently Lubricated
Main Specifications
Table Info
Table Tilt............................................................................................. 0-45 deg.
Miter Gauge Slot Width................................................................................ 3/4 in.
Miter Gauge Slot Height............................................................................... 3/8 in.
Belt Table Length................................................................................... 12-3/8 in.
Belt Table Width........................................................................................... 7 in.
Belt Table Thickness...................................................................................... 1 in.
Disc Table Length................................................................................... 17-5/8 in.
Disc Table Width......................................................................................... 10 in.
Disc Table Thickness...................................................................................... 1 in.
Belt Info
Sanding Belt Width........................................................................................ 6 in.
Sanding Belt Length...................................................................................... 48 in.
Sanding Belt Speed.................................................................................. 1066 FPM
Belt Arm Tilt........................................................................................ 0 - 90 deg.
Height Belt Arm Horizontal........................................................................ 14-1/2 in.
Height Belt Arm Vertical........................................................................... 29-1/2 in.
Belt Release..................................................................................... Quick Release
Drive Roller Type................................................................................... Aluminum
Drive Roller Length.................................................................................. 6-1/4 in.
Drive Wheel Diameter............................................................................... 2-1/4 in.
Idler Roller Type.................................................................................... Aluminum
Idler Roller Length................................................................................... 6-1/4 in.
Idler Roller Diameter................................................................................ 2-1/4 in.
Spindle Info
Arbor Size................................................................................................ 3/4 in.
Total Arbor Length........................................................................................ 6 in.
Disc Info
Sanding Disc Diameter................................................................................... 12 in.
Sanding Disc Speed.................................................................................. 1725 RPM
Platen Info
Platen Type........................................................................................... Cast Iron
Platen Length........................................................................................ 14-1/2 in.
Platen Width............................................................................................... 6 in.
Platen Travel............................................................................................ 1/4 in.
Construction
Base................................................................................................. Sheet Metal
Table......................................................................................... Ground Cast Iron
Frame............................................................................................... Sheet Metal
Disc..................................................................... Computer Balanced Cast Aluminum
Miter Gauge............................................................ Die Cast Aluminum/Aluminum Bar
Paint............................................................................................ Powder Coated
Other
No. Of Dust Ports.............................................................................................. 2
Dust Port Size...................................................................................... 2, 2-1/2 in.
Product Dimensions
Weight.......................................................................................................... 145 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................ 32-1/2 x 16-1/2 x 29-1/2 in.
Footprint (Length x Width).............................................................................. 17 x 14 in.
Shipping Dimensions
Type......................................................................................................... Cardboard
Content........................................................................................................ Machine
Weight.......................................................................................................... 178 lbs.
Length x Width x Height........................................................................... 30 x 28 x 18 in.
Electrical
Power Requirement.................................................................... 110V, Single-Phase, 60 Hz
Full-Load Current Rating....................................................................................... 10.5A
Minimum Circuit Size............................................................................................. 15A
Switch......................................................................... ON/OFF Toggle w/Safety Lock Key
Switch Voltage.................................................................................................... 110V
Cord Length....................................................................................................... 5 ft.
Cord Gauge.................................................................................................... 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5-15
Other
ISO 9001 Factory .................................................................................................. Yes
Country Of Origin ............................................................................................. Taiwan
Warranty ........................................................................................................ 2 Year
Serial Number Location ................................................................. Machine Label on Motor
Customer Assembly & Setup Time ..................................................................... 45 Minutes
Model W1712 (Mfg. Since 3/12)
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine. Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.
HEARING PROTECTION. Always wear hearing
protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
DANGEROUS ENVIRONMENTS. Do not use
machinery in wet or rainy locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well­lighted to minimize risk of injury.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-4-
Model W1712 (Mfg. Since 3/12)
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
ONLY USE AS INTENDED. Only use machine for
its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.
REMOVE ADJUSTING TOOLS. Never leave
adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
SECURING WORKPIECE. When required, use
clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
FEED DIRECTION. Unless otherwise noted, feed
work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
NEVER STAND ON MACHINE. Serious injury or
accidental contact with cutting tool may occur if machine is tipped. Machine may be damaged.
STABLE MACHINE. Unexpected movement during
operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for which it was designed.
AWKWARD POSITIONS. Keep proper footing and
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
UNATTENDED OPERATION. Never leave machine
running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.
EXPERIENCING DIFFICULTIES. If at any time you
are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support for help at (360) 734-3482.
-5-
Model W1712 (Mfg. Since 3/12)
Additional Safety for Sanders
FEED RATE. Never jam a workpiece against the
sanding surface. This can cause the workpiece to kick back or damage the machine. Firmly hold the workpiece and ease it against the spindle using light pressure.
AVOIDING ENTANGLEMENT. Keep loose clothing
articles such as sleeves, belts or jewelry items away from the spindle. These items could get entangled in the sanding disc/belt, resulting in serious personal injury. Never wear gloves when operating the sander.
HAND PLACEMENT. Do not place hands near, or in
contact with, sanding surfaces during operation to avoid personal injury.
WORKPIECE HANDLING. Hold the workpiece with
both hands (or use a miter gauge or appro­priate holding jig) and firmly on the table or backstop to maintain control while sanding to reduce the likelihood of losing control of the workpiece and having it thrown from the machine.
FOREIGN MATERIAL. Always inspect stock for
nails, staples, knots, and other imperfections that could be dislodged and thrown from the machine during sanding operations.
SANDING DISCS/BELTS. Worn or damaged sand-
ing discs/belts can tear apart and become entangled in the spindle or be thrown from the machine, resulting in personal injury or prop­erty damage. Replace sanding discs/belts as required.
DUST COLLECTION. Never operate the sander
without an adequate dust collection system in place and running. Proper dust collection reduces dust in the work area, which decreases the risk of long-term respiratory damage.
DIRECTION. Never sand tapered or pointed stock
with the point facing the feed direction to avoid the workpiece being thrown from the machine.
POWER DISCONNECT. Disconnect the machine
from the power source before changing the sanding disc/sleeve to avoid injuries in the event of an accidental startup.
RESPIRATOR USE. Always use a respirator that
is approved for wood dust when using this machine to reduce the risk of short and long term respiratory illness. A dust collector is not an adequate substitute.
READ and understand this entire manual before using this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
-6-
Model W1712 (Mfg. Since 3/12)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a 110V power supply (details about voltage conversion can be found later in this manual). The 110V power supply circuit must have a verified ground and meet the requirements that follow:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to a dedicated circuit— where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
ELECTRICAL
Circuit Requirements
Full-Load Current Rating
Full-Load Current Rating at 110V ................10.5 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
-7-
Grounding Requirements
This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment­grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment­grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:
This machine is equipped with a power cord that has an equipment-grounding wire and NE M A 5 -15 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances.
Model W1712 (Mfg. Since 3/12)
Figure 2. NEMA 5-15 plug & receptacle.
For 110V Connection
Extension Cords
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
-8-
Model W1712 (Mfg. Since 3/12)
Ground
Neutral
Hot
Ground
110V
Nema 5-15 Plug
(As Recommended)
110V Motor
PADDLE SWITCH
(Viewed From Behind)
G
23 24
13 14
Start
Capacitor
150MFD
125VAC
Run
Capacitor
45MFD
250VAC
Disconnect power before performing adjustments, mainte­nance, or service.
WARNING!
Wiring Diagram
-9-
High Quality Machines and Tools
Woodstock International, Inc. carries thousands of products designed
to meet the needs of today's woodworkers and metalworkers.
Ask your dealer about these fine products:
INSTRUCTION MANUAL
MODEL W1712
12" Disc & 6" Belt Sander
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © August, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
WARNING
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities con­tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such those dust masks that are specially designed to filter out microscopic particles.
ASSEMBLY OPERATIONS
MAINTENANCE
PARTS
ADJUSTMENTS
SAFETY
INTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
CONTENTS
INTRODUCTION ............................................................................................2
About Your New Sander........................................................................................2
Woodstock Service and Support ..............................................................................2
Warranty and Returns..........................................................................................3
Specifications ..................................................................................................3
SAFETY ......................................................................................................4
Standard Safety Instructions ..................................................................................4
Know Your Machine ............................................................................................6
Safety Instructions for Your Sander..........................................................................7
110V Operation..................................................................................................8
Extension Cords ................................................................................................8
Grounding ........................................................................................................8
ASSEMBLY ..................................................................................................9
Unpacking ........................................................................................................9
Inventory ........................................................................................................9
Shop Preparation ..............................................................................................10
Dust Collection ................................................................................................10
Initial Cleaning ................................................................................................10
Cabinet Assembly..............................................................................................11
Mounting Sander ..............................................................................................12
Installing Table ................................................................................................13
ADJUSTMENTS ............................................................................................14
Belt Tracking ..................................................................................................14
Table Angle Adjustment......................................................................................15
Disc Table Alignment ........................................................................................16
OPERATIONS ..............................................................................................17
Test Run ........................................................................................................17
Miter Sanding ..................................................................................................18
Power Switch ..................................................................................................18
Belt/Disc Selection............................................................................................18
Disc Sanding ....................................................................................................19
Flat Sanding ..................................................................................................19
Changing Sanding Belt ........................................................................................21
Changing Sanding Disc Paper ................................................................................22
MAINTENANCE ............................................................................................23
General..........................................................................................................23
Lubrication ....................................................................................................23
Sanding Surfaces ..............................................................................................23
PARTS ......................................................................................................24
TROUBLESHOOTING......................................................................................28
INTRODUCTION
-2-
Your new SHOP FOX®Model W1712 12" Disc and 6" Belt Sander is specially designed to provide many years of trouble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation.
The Model W1712 features a 1
1
2 HP, 110V motor. It also features a heavy-duty cabinet stand, two tilt-
ing precision-ground cast iron tables, and dual dust ports.
For more features and details, refer to the Specifications sub-section in this manual.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to include all the information necessary for safety, ease of assembly, practical use and durabili­ty of this product.
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz
. Our knowledgeable staff will help you troubleshoot prob-
lems, order parts or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
About Your New Sander
INTRODUCTION
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