Woodstock W1688 User Manual
INSTRUCTION MANUAL
MODEL W1688
EDGE SANDER
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © NOVEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
TABLE OF CONTENTS
PAGE
INTRODUCTION ....................................................................................2
About Your New Edge Sander ......................................................................2
Woodstock Service and Support....................................................................2
Warranty and Returns ................................................................................3
Specifications ................................................................................3
SAFETY ..............................................................................................4
Standard Safety Instructions ....................................................................4-5
Additional Safety Instructions for Edge Sanders ................................................6
Avoiding Potential Injuries ..........................................................................7
ELECTRICAL REQUIREMENTS ....................................................................8
220V Operation ........................................................................................8
Extension Cords........................................................................................8
Grounding ..............................................................................................8
110V Operation ........................................................................................9
Extension Cords........................................................................................9
Grounding ..............................................................................................9
ASSEMBLY INSTRUCTIONS......................................................................11
Unpacking ............................................................................................11
Box Contents..........................................................................................11
Shop Preparation ....................................................................................12
Beginning ..............................................................................................12
Cleaning................................................................................................12
Feet ....................................................................................................13
Main Table ............................................................................................13
Quick Release Lever ................................................................................15
Miter Gauge ..........................................................................................15
Dust Hood ............................................................................................16
Sanding Belt ..........................................................................................16
Back Stop ..............................................................................................18
Auxiliary Table ......................................................................................18
ADJUSTMENTS....................................................................................19
Vertical Belt Tracking ..............................................................................19
Diagonal Belt Tracking ..............................................................................20
Platen-to-Roller Alignment ........................................................................21
Belt Tension ..........................................................................................22
Main Table Height ..................................................................................23
Main Table Tilt ......................................................................................24
OPERATIONS ......................................................................................25
Starting the Edge Sander ..........................................................................25
Platen Tilting ........................................................................................26
Vertical Sanding......................................................................................27
Horizontal Sanding ..................................................................................29
Contour Sanding......................................................................................30
Troubleshooting..................................................................................31-35
MAINTENANCE....................................................................................37
General ................................................................................................37
Lubrication and Cleaning ..........................................................................37
Table and Base ......................................................................................37
Sanding Belts..........................................................................................37
Wiring Diagram ......................................................................................38
CLOSURE ..........................................................................................39
Parts Breakdown and Parts List ..............................................................40-41
-1-
ELECTRICAL
ADJUSTMENTS
OPERATIONS
MAINTENANCE
ASSEMBLY
SAFETY
INTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
-2-
INTRODUCTION
About Your New Edge Sander
Your new SHOP FOX®W1688 has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and
reliable operation.
The Model W1688 is capable of a wide variety of sanding operations. Features include a 1
1
⁄2 HP 110/220V
single-phase motor that is prewired for 220V, a 4" dust port, a precision-ground cast iron table, a miter
block, a quick release belt tensioner, and a graphite platen.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
Woodstock International, Inc.
Attn: Technical Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: tech-support@shopfox.biz
. Our knowledgeable staff will help you troubleshoot problems,
send out parts or arrange warranty returns.
INTRODUCTION
-3-
INTRODUCTION
Warranty and Returns
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other
than Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the
SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the
SHOP FOX
®
factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years,
and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that
SHOP FOX
®
machinery complies with
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all
SHOP FOX
®
machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
Specifications
Motor Size ........................................................11⁄2 HP 110/220V Single-Phase
Motor Speed and Cycle ....................................................1725 RPM / 60 Hertz
Amps..............................................................................................16/8
Sanding Belt..................................................................................6" x 80"
Belt Speed ................................................................................1800 FPM
Platen Size ............................................................................6
3
⁄4" x 293⁄4"
Dust Port ............................................................................................4"
Table Size................................................................................22" x 10
1
⁄2"
Stand ......................................................Cabinet Style, Powder Coated Paint
Power Transfer ........................................................................Direct Drive
Bearings ......................................Sealed & Permanently Lubricated Ball Bearings
Switch ............................................Paddle ON/OFF Switch, w/Safety Lock Key
Shipping Weight ............................................................................260 lbs.
SAFETY
-4-
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future
reference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-
hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept at a safe distance while operating unit.
10. Childproof workshop with padlocks, master switches or by removing starter keys.
11. Disconnect machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury and/or damage to the machinery.
This symbol is used to alert the user to useful information about proper
operation of the equipment.
NOTICE
SAFETY
-5-
12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up,
etc.
15. Remove adjusting keys and wrenches. Before turning the machine on, make it a habit to check that
all adjusting keys and wrenches have been removed.
16.
16.Use proper extension cord. Examine the
extension cord to ensure it is in good condition. Use
TABLE 1 to determine the correct
length and gauge of extension cord needed
for your particular needs. The amp rating of
the motor can be found on its nameplate. If
the motor is dual voltage, be sure to use the
amp rating for the voltage you will be using.
If you use an extension cord with an undersized gauge or one that is too long, excessive
heat will be generated within the circuit
increasing the chance of a fire or damage to
the circuit. Always use an extension cord
that uses a ground pin and connected ground
wire. Immediately replace a damaged extension cord.
17. Keep proper footing and balance at all times.
18. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20. Keep machine away from open flame.
Operating machines near pilot lights and/or
open flames creates a high risk if dust is dispersed in the area. Dust particles and an
ignition source may cause an explosion. Do
not operate the machine in high-risk areas,
including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation,
stop using the machine! Then contact our
service department or ask a qualified expert
how the operation should be performed.
22. Habits—good and bad—are hard to break.
Develop good habits in your shop and safety
will become second-nature to you.
Extension Cord Requirements
TABLE 1
Length and Gauge
Amp Rating 25ft 50ft 100ft
0-6 #18 #16 #16
7-10 #18 #16 #14
11-12 #16 #16 #14
13-16 #14 #12 #12
17-20 #12 #12 #10
21-30 #10 #10 No
Always wear safety glasses or goggles when
operating equipment. Operating this equipment creates the potential for flying debris
that can cause eye injury. Everyday glasses
or reading glasses only have impact resistant
lenses, they are not safety glasses. Be certain the safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).
SAFETY
-6-
Additional Safety Instructions for Edge Sanders
1. Be aware of sanding belt rotation when sanding. Always brace workpiece against the rotation of
the sanding spindle.
2. Keep fingertips away from the moving sanding belt.
3. Never use excessive force when sanding. Doing this greatly increases the chances of personal injury
and motor overload.
4. Always feed the work against the direction of rotation.
5. Even if you have a reliable method of dust collection, use a dust mask or respirator when sanding,
as well as eye and ear protection.
6. If there is any doubt as to the stability or integrity of the material to be sanded, do not sand it.
7. Do not operate sander with a damaged or badly worn sanding belt or rollers.
8. Sanding dust from some woods may be toxic or cause an allergic reaction. Be sure to wear an
appropriate respirator when working around sawdust. Make sure there is adequate ventilation or a
constant source of fresh air. The sawdust from some species of wood can be toxic to some people.
Be sure to research the dangers of the specific species of wood you are working with.
Use this and other machinery with caution
and respect, and always consider safety
first, as it applies to your individual working
conditions. Remember, no list of safety
guidelines can be complete and every shop
environment is different. Failure to follow
guidelines can result in serious personal
injury, damage to equipment and/or poor
work results.
Read and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and followed. Do not risk your
safety by not reading!
INSTRUCTION MANUAL
MODEL W1688
EDGE SANDER
Phone: 1-360-734-3482 • On-Line Technical Support: shopfox.biz
COPYRIGHT © SEPTEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
SAFETY
-7-
Avoiding Potential Injuries
Figure 1. DO NOT hold wood away from the back
stop, and keep your fingers away from the belt.
Figure 2. ALWAYS use the back stop, and keep
your fingers away from the belt.
Figure 3. DO NOT sand wood with your fingers
close to the idler roller and belt.
Figure 4. ALWAYS keep your fingers away from
the idler roller and the belt.
Figure 5. DO NOT sand wood with sharp corners
at the leading-edge of the sanding operation. The
belt can grab and throw the wood.
Figure 6. ALWAYS sand wood with sharp corners
at the trailing-edge of the sanding operation.
Back Stop
Back Stop
ELECTRICAL
-8-
ELECTRICAL REQUIREMENTS
We do not recommend using an extension cord
with 220V equipment. Using extension cords
with an undersized gauge or one that is too long,
generates heat in the cord that may cause fire
or circuit damage. If you must use an extension
cord, use the guidelines below and
TABLE 2 to
determine the correct cord length and gauge.
The amp rating of the motor is 8 amps while
wired for 220V and can be found on the motordata plate.
•Use a cord rated for Hard Service (Grade S)
•Use a cord that is 100 feet or less only
•Use a cord with a NEMA-style 6-15 plug
•Use an undamaged cord only
Extension Cords
220V Operation
The SHOP FOX®W1688 is prewired for 220V
operation. You will need a NEMA-style 6-15 plug
and receptacle as shown in Figure 7. The motor
supplied with your new machine is rated at 1
1
⁄2
HP and draws approximately 8 amps during 220
volt operation. Use an outlet with a 10 amp circuit breaker or fuse. Remember other machines
using the same circuit as this machine add to the
total electrical load applied to the circuit. If this
total amperage load exceeds the amperage rating of the circuit breaker or fuse, use a different
circuit with a higher amperage rating.
DO NOT modify an existing low-amperage circuit
by only replacing the circuit breaker with a
breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by
a qualified electrician.
Figure 7. NEMA-style 6-15 plug and
receptacle.
Grounding
Ground this machine! The electrical cord supplied with the Model W1688 does not come with
a 220 volt plug. Use a plug with a ground pin as
shown in Figure 7. If your receptacle does not
accommodate a NEMA 6-15 plug with a ground
pin, have the receptacle replaced by a qualified
electrician or have an appropriate adapter
installed and grounded properly.
Remember, an adapter with a grounding wire
does not guarantee the machine will be grounded. A ground source must always be verified in
the electrical circuit within the wall or conduit.
Any electrical outlet and circuit that you plug your
machine into must be
grounded. Serious injury
and/or fire may occur if this
warning is ignored!
Extension Cord Requirements
TABLE 2
Length and Gauge
Amp Rating 25ft 50ft 100ft
7-10 #18 #16 #14
11-12 #16 #16 #14
13-16 #14 #12 #12
17-20 #12 #12 #10
21-30 #10 #10 No
NOTICE
Make sure when using an adapter, the adapter
is grounded.
6-15P 6-15R
ELECTRICAL
-9-
110V Operation
The SHOP FOX®W1688 can also be operated at
110 volts (refer to the wiring diagram on Page
38. You will need a NEMA-style 5-20 plug and
receptacle as shown in Figure 8. The motor is
rated at 1
1
⁄2 HP and draws approximately 16
amps. Use an outlet with a 20 amp circuit breaker or fuse. Remember other machines using the
same circuit as this machine add to the total
electrical load applied to the circuit. Add up the
amperage load ratings of all machines on the circuit. If this total amperage load exceeds the
amperage rating of the circuit breaker or fuse,
use a different circuit with a higher amperage
rating.
DO NOT modify an existing low-amperage circuit
by only replacing the circuit breaker with a
breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by
a qualified electrician.
Figure 8. Typical NEMA 5-20 plug and
receptacle.
We do not recommend using an extension cord
with 110V equipment. Using extension cords
with an undersized gauge or one that is too long,
generates heat in the cord that may cause fire
or circuit damage. If you must use an extension
cord, use the guidelines below and
TABLE 3 to
determine the correct cord length and gauge.
The amp rating of the motor is 16 amps while
wired for 110V and can be found on the motordata plate.
•Use a cord rated for Hard Service (Grade S)
•Use a cord that is 100 feet or less only
•Use a cord with a NEMA-style 5-20 plug
•Use only undamaged cords
Extension Cords
Grounding
Ground this machine! The electrical cord supplied with the Model W1688 does not come with
a 110 volt plug. Use a plug with a ground pin as
shown in Figure 8. If your receptacle does not
accommodate a NEMA 5-20 plug with a ground
pin, have the receptacle replaced by a qualified
electrician or have an appropriate adapter
installed and grounded properly.
Remember, an adapter with a grounding wire
does not guarantee the machine will be grounded. A ground source must always be verified in
the electrical circuit within the wall or conduit.
Any electrical outlet and circuit that you plug your
machine into must be
grounded. Serious injury
and/or fire may occur if this
warning is ignored!
Extension Cord Requirements
TABLE 3
Length and Gauge
Amp Rating 25ft 50ft 100ft
17-20 #12 #12 #10
21-30 #10 #10 No
NOTICE
Make sure when using an adapter, the adapter
is grounded.
-10-
This Page Intentionally Left Blank
ASSEMBLY
-11-
ASSEMBLY
Unpacking
The Model W1688 Edge Sander is carefully
packed. However, if it is damaged or is
missing any parts, please contact
Woodstock International Service and
Support at 1-360-734-3482 or send e-mail
to: tech-support@shopfox.biz
.
Get moving assistance
before starting assembly.
The Model W1688 Edge
Sander is a heavy load at
260 pounds.
Layout and inventory the shipped parts to familiarize yourself with your edge sander. See
Figures 9 and 10. This will help with machine
assembly.
1. W1688 Edge Sander 1
2. Auxiliary Table 1
3. Auxiliary Table Lock Knob 1
4. Main Table 1
5. Hex Bolt (
5
⁄16"-18 X 1"
)2
6. Flat Washer (
5
⁄16"
)2
7. Miter Gauge 1
8. Miter Lock Knob 1
9. Back Stop 1
10. Cap Screw (
3
⁄8
"-16 X 1"
)1
11. Flat Washer (
3
⁄8"
)1
12. Quick Release Lever 1
13. Jam Nut (
1
⁄2
" X 13
)1
14. Abrasive Belt (
6" X 80"
)1
15. Rubber Foot 4
16. Hex Bolt (
5
⁄16"-18 X 1⁄2"
)4
17. Hex Nut (
5
⁄16"
)8
Item Qty.
Box Contents
Figure 9. W1688 Edge Sander
Figure 10. Components
2
1
17
15
16
11
3
4
5,6
10
9
13
12
14
7,8
ASSEMBLY
-12-
Shop Preparation
• Edge Sander Location: Choose a location
where if a workpiece should be projected,
bystanders will not be struck. Take all necessary safety precautions.
• Working Clearances: Consider your current
and future needs with respect to size of
lumber to be processed at each machine,
space for auxiliary stands, work tables, and
other machinery.
•Lighting: Make sure your lighting eliminates
shadows and prevents eye strain.
• Outlets: Make sure electrical circuits are
dedicated or large enough to handle the
amperage requirements of the new machinery. Electrical outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas.
Make sure all shop entrances
are locked and machines are
equipped with safety lockout devices when not in use.
Never allow untrained people in your shop! Otherwise,
injury or death can occur.
Cleaning
The Model W1688 table and other unpainted
parts are coated with a waxy grease for corrosion protection. For the best machine perform-
ance, clean all moving parts and coated surfaces. Remove this grease with a solvent clean-
er or a citrus-based degreaser. Do not use chlorine-based solvents—if you splash these solvents
onto a painted surface, you will ruin painted and
plastic finishes.
Before cleaning the machine, read and understand the following Warnings and Caution:
Never use flammables
such as gas or other petroleum-based solvents to
clean your machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!
Never smoke while using
cleaning solvents. Smoking
may cause explosion or
risk of fire when exposed
to these products!
Most solvents used to
clean machinery are
toxic when inhaled or
ingested. When using
these products, work in a
well ventilated area and
keep away from any
potential ignition sources
(pilot lights). Always dispose of any waste rags in
a sealed container to
make sure they do not
cause fire or environmental hazards.
Beginning
The main components of the Model W1688 are
assembled at the factory; however, some
assembly is required. The following series of
instructions are the recommended sequence for
final assembly.
Keep your machine
unplugged during all
assembly, adjustments,
or maintenance procedures. Otherwise serious
personal injury may
occur!
Trunnions
Table Support
Lock
Lever
ASSEMBLY
-13-
Feet
The rubber feet are designed to minimize vibration and reduce wear-and-tear on the machine.
To install the feet, do these steps:
1. Carefully lay the machine on its side.
2. Install the 4 feet using the supplied
5
⁄16"-18 x
1
⁄2" bolts and the 1⁄4" nuts. See Figure 11.
3. Carefully upright the machine and use the
bolts and nuts to adjust the feet height so the
machine is stable.
Figure 11. One rubber foot installed.
Get moving assistance
before starting assembly.
The Model W1688 Edge
Sander is a heavy load at
260 pounds.
Main Table
The main table is used to support the wood during vertical sanding operations and mounts the
miter body.
To install the main table, do these steps:
1. Position the main table on the trunnions and
install two
5
⁄
16"-18 X 1" hex bolts and the
5
⁄
16"
flat washers, but do not tighten yet. See
Figure 12.
2. Tilt the platen so it is at 0˚degrees vertical
and the platen has bottomed against the
stop. See Figure 13.
3. Tighten the platen lock lever. See Figure 13.
Figure 12. Main table and trunnions mounted
on the table support bracket.
Figure 13. Tilt the platen so it is at 0˚degrees
vertical and the platen has bottomed against
the stop.
Wear safety glasses during
assembly. Serious injury
may occur if this warning is
ignored!
Main
Table
Hex
Bolt
Platen Stop
Platen Lock Lever
Loading...