Woodstock W1685, W1666 User Manual
MODELS W1666, W1685
DUST COLLECTORS
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © 2000 BY WOODSTOCK INTERNATIONAL, INC. REVISED JANUARY 2006.
WARNI NG: NO PO RTION OF THI S MANUA L MAY B E REPRO DUCED IN ANY S HAPE OR F ORM WITHOU T
#6941 CR
THE WRI TTEN AP PROVAL OF WO ODSTO CK INTERNATIONA L, INC.
Print ed in Chi na
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con
tains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
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how often you do this type of work. To reduce your
exposure to these chemicals: work in a well venti
lated area, and work with approved safety equip
ment, such as those dust masks that are specially
designed to filter out microscopic particles.
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Contents
INTRODUCTION ..................................................................................................4
Woodstock Technical Support ............................................................................
About Your New
W1666 Specification
W1685 Specification
Controls and Features .....................................................................................
SAFETY ............................................................................................................7
Standard Safety Instructions .............................................................................
Safety Instructions for Dust Collectors .................................................................
Avoiding Potential Injuries ..............................................................................
ELECTRICAL .................................................................................................... 11
110V Operation (W1685) .................................................................................
220V Operation (W1666) .................................................................................11
Extension Cords ...........................................................................................
Grounding ..................................................................................................11
SETUP ........................................................................................................... 12
Casters and Motor .........................................................................................13
Outlet, Gasket, and Separator Supports ..............................................................
Separator and Transfer Hose ............................................................................15
Dust Bags and Inlet Y .....................................................................................
System Grounding .........................................................................................
Test Run ....................................................................................................
OPERATIONS ................................................................................................... 19
General .....................................................................................................19
Operation ...................................................................................................19
MAINTENANCE ................................................................................................. 20
General .....................................................................................................20
Lubrication .................................................................................................20
Collector Bag
Troubleshooting ...........................................................................................21
Wiring Diagram (W1666 and W1685) ...................................................................
Parts Diagram
Parts List (W1666 and W1685) ..........................................................................24
Accessories .................................................................................................25
Warranty ....................................................................................................26
Dust Collector .......................................................................... 4
s ...................................................................................... 5
s ...................................................................................... 5
10
11
11
14
16
17
18
Cleaning ...................................................................................20
22
(W1666 and W1685) ....................................................................23
4
6
7
9
ELECTRICAL MAINTENANCE SERVICEOPERATIONSSAFETYINTRODUCTION
SETUP
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
W1666, W1685 Dust Collectors
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
We stand behind our machines! In the event that a defect is found, parts are missing, or questions arise
about your machine, please contact Woodstock International Technical Support at (360)-734-3482 or
send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob
lems, send out parts, or arrange warranty returns.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you still have questions after reading the latest manual, or if you have comments please contact us at:
Woodstock International, Inc.
Attn: Technical Support Department
P.O. Box 2309
Bellingham, WA 98227
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About Your New Dust Collector
Your new SHOP FOX® Dust collector has been specially designed to provide many years of trouble-free
service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe
and reliable operation. Depending on the design of the dust collection system, the W1666 will draw up
to 1550 CFM, and the W1685 will draw up to 1280 CFM.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durabil
ity of this product be included.
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W1666, W1685 Dust Collectors
W1666 Specifications
Motor ................................................. 2 HP, 12A, 220V, 3450 RPM, Single-Phase
Impeller ........................................................................ 12" Radial Steel Fin
Static Pressure .....................................................................12.8" (of water)
Air Suction ................................................................................ 1550 CFM
Lower Bag Capacity ............................................................... 5.4 (cubic feet)
Upper Bag (Filter Bag) ..................................................30 Micron Woven Fabric
Lower Bag (Storage Bag) ...............................................30 Micron Woven Fabric
Bag Dimensions ........................................................... 19" Diameter x 33" Tall
Dust Port Inlet Y Size ................................................................ 4", 4", and 6"
Footprint and Overall Height ........................33
Approximate Machine Weight ............................................................. 107 lbs.
W1685 Specifications
1
/2" Wide x 211/2" Deep and 78" High
INTRODUCTION
Motor .............................................. 11/2" HP, 16A, 110V, 3450 RPM, Single-Phase
Impeller ........................................................................ 12" Radial Steel Fin
Static Pressure ..................................................................... 10.1" (of water)
Air Suction ................................................................................ 1280 CFM
Lower Bag Capacity ............................................................... 5.4 (cubic feet)
Upper Bag (Filter Bag) ..................................................30 Micron Woven Fabric
Lower Bag (Storage Bag) ...............................................30 Micron Woven Fabric
Bag Dimensions ........................................................... 19" Diameter x 33" Tall
Dust Port Inlet Y Size ................................................................ 4", 4", and 6"
Footprint and Overall Height ........................33
Approximate Machine Weight ............................................................. 107 lbs.
1
/2" Wide x 211/2" Deep and 78" High
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INTRODUCTION
W1666, W1685 Dust Collectors
Controls and Features
B
C
A
E
D
Dust collector controls and features.
A. ON/OFF Lockout Switch w/Key—Allows you
to lockout the dust collector to prevent unsu
pervised use.
B. Dust Filtration Bag—Filters wood dust down
to 3 microns from the collected air, and
allows the dust to fall and collect in the
lower dust storage bag.
C. Dust Storage Bag—Stores 5.4 cubic feet of
collected dust in a dust bag with a quick dis
connect bag clamp.
D. Inlet Y—Allows for single port suction or dual
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port suction.
E. Roller Base—Supports the lower bag and the
dust collector, and allows you to quickly
and easily roll and locate your dust collector
where you want it.
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W1666, W1685 Dust Collectors
READ MANUAL BEFORE OPERATING MACHINE.
SAFETY
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the equipment, and/or a situation that may cause damage
to the machinery.
Standard Safety Instructions
1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,
limitations and potential hazards of this machine. Keep the manual in a safe and convenient place
for future reference.
SAFETY
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a
three-hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in
accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the appropriate standards of the American National Standards Institute (ANSI).
5. Avoid dangerous environments. DO NOT operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the OFF position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.
10. Childproof your workshop with padlocks, master switches or by removing starter keys.
11. Stop and disconnect the machine when cleaning, adjusting or servicing.
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W1666, W1685 Dust Collectors
12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was
designed.
13. Allergic reaction to wood dust. Be aware that certain woods may cause an allergic reaction in
people and animals, especially when exposed to fine dust. Make sure you know what type of wood
dust you will be exposed to and the possibility of an allergic reaction. Always wear an approved
respirator when operating this machine.
14. Use the correct tool. DO NOT force machine or attachment to do a job for which it was not
designed.
SAFETY
15. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry, and secure long
hair away from moving parts.
16. Remove rags and tools. Before turning the machine on, make it a habit to remove all tools and
make sure the area is clean.
17. Avoid using an extension cord. If you use an extension cord with an undersized gauge or one
that is too long, excessive heat will be generated within the circuit, increasing the chance of a
fire, or damage to the circuit. Always examine the extension cord to ensure it is in good condi
tion. Immediately replace a damaged extension cord. And always use an extension cord that uses a
ground pin and connected ground wire.
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18. Keep proper footing and balance at all times.
19. DO NOT leave the machine running and unattended. Wait until it comes to a complete stop
before leaving the area.
20. Perform machine maintenance and care. Follow lubrication and accessory attachment instruc-
tions in the manual.
21. Keep machine away from open flame. Operating machines near pilot lights or open flames cre-
ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an
explosion. DO NOT operate the machine in high-risk areas, including but not limited to, those men
tioned above.
22. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact Woodstock Technical Support or ask a qualified expert how the operation
should be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop, and safety will
become second-nature to you.
24. Be aware that certain woods may cause an allergic reaction in people and animals, especially
when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to
and the possibility of an allergic reaction.
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W1666, W1685 Dust Collectors
Safety Instructions for Dust Collectors
READ and understand this
entire instruction manual
before using this machine.
Serious personal injury may
occur if safety and operational
information is not understood
and followed. DO NOT risk
your safety by not reading!
1. AVOIDING A PROJECTILE HAZARD: Never operate the dust collector without the dust bags and
ducting installed.
2. SAFE SERVICING: Always turn off and unplug the dust collector, and allow the impeller to come to
a complete stop before emptying the dust bags, moving the dust collector, or removing ducting.
3. KEEPING LIMBS CLEAR: Always keep hands and fingers and tools away from the dust collector suc-
tion port.
4. PROTECTING BYSTANDERS: Never leave the dust collector running and unattended, or an uncon-
trolled machine could suffer damage or injure bystanders.
5. USING DUST COLLECTOR SAFELY: Never use the dust collector to collect any other dust than
wood dust, and never allow steel, stones, or hard material to be drawn into the dust collector
and come in contact with the impeller, or the impeller can explode.
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
SAFETY
6. KEEPING MACHINE SAFE: Do Not modify this dust collector for any purpose other than what it is
designed for or you may damage the machine, void warranty, and cause an unsafe condition.
7. TROUBLESHOOTING: If you are experiencing difficulties with dust collector setup or use, contact
Woodstock Technical Support or ask a qualified expert for solutions.
8. REDUCING FIRE HAZARDS: Make sure the dust collector ducting is grounded against static elec-
tricity buildup, and never use the dust collector in a wet or flammable environment.
9. AVOIDING LUNG CONTAMINATION: Always wear an approved respirator during dust collector use,
the bag is not a safe substitute for a respirator.
10. SAFE WOODSHOP OPERATIONS: Habits – good and bad – are hard to break. Develop good habits in
your shop and safety will become second-nature to you.
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SAFETY
W1666, W1685 Dust Collectors
Avoiding Potential Injuries
Figure 1. Wear a respirator when dust collec-
tor is in use and when using your machines.
Figure 2. DO NOT remove impeller guard.
Figure 4. Never collect anything except wood
dust.
Figure 5. Keep hands and loose objects away.
Figure 3. Unplug machine when emptying bags.
Figure 6. Wear a respirator when emptying
bags.
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