Woodstock W1679 User Manual
INSTRUCTION MANUAL
MODEL W1679
6" Jointer
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © JULY, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Table Of Contents
PAGE
1. INTRODUCTION..............................................................................................2
About Your New Jointer ............................................................................2
Woodstock Service And Support ..................................................................2
Warranty And Returns................................................................................3
Machine Specifications ..............................................................................3
2. SAFETY ......................................................................................................4
Standard Safety Instructions ....................................................................4-5
Jointer Safety ..........................................................................................6
Avoiding Potential Injuries ..........................................................................7
110V Operation ........................................................................................8
Extension Cords........................................................................................8
Grounding ..............................................................................................8
220V Operation ........................................................................................9
Extension Cords........................................................................................9
Grounding ..............................................................................................9
3. ASSEMBLY INSTRUCTIONS ..............................................................................10
Unpacking ............................................................................................10
Box Contents..........................................................................................10
Shop Preparation ....................................................................................11
Cleaning Machine ....................................................................................11
Beginning ..............................................................................................12
Mounting Jointer ....................................................................................12
Installing V-belt ......................................................................................12
Dust Port ..............................................................................................13
Installing Fence ..................................................................................13-14
Cutterhead Guard....................................................................................14
Belt Cover ............................................................................................15
Knife Gauge ..........................................................................................15
Control Panel ........................................................................................15
Checking Knives......................................................................................16
Adjusting Knives ....................................................................................17
Table Gibs ............................................................................................18
Adjusting Tables ................................................................................18-19
Fence Stops ..........................................................................................20
4. OPERATIONS ..............................................................................................21
Starting Jointer ......................................................................................21
Basic Operations ....................................................................................21
Operation Musts......................................................................................22
Surface Planing ......................................................................................23
Edge Jointing ........................................................................................24
Bevel Cutting ........................................................................................25
Rabbet Cutting ......................................................................................26
5. MAINTENANCE ............................................................................................27
General ................................................................................................27
Table Surface ........................................................................................27
Lubrication ............................................................................................28
Sharpening Knives ..................................................................................28
Troubleshooting..................................................................................29-30
Wiring Diagram ......................................................................................31
6. CLOSURE ....................................................................................................32
Parts Breakdowns and Parts Lists ............................................................23-38
Warranty Information ..........................................................................39-40
ASSEMBLY OPERATIONS
MAINTENANCE
PARTS
ADJUSTMENTS
SAFETY
NTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
-2-
INTRODUCTION
About Your New Jointer
Your new Shop Fox®Jointer has been specially designed to provide many years of trouble-free service.
Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
The Model W1679 is capable of a wide variety of surface jointing/planing, edge jointing, beveling and
rabetting operations. The handwheels allow you to make precision table adjustments, the control panel
is easily accessible and the solid cabinet provides a vibration dampening base for smooth-quality cuts.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
Woodstock Service And Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
send e-mail to: tech-support@woodstockint.com
. Our knowledgeable staff will help you troubleshoot
problems, send out parts or arrange warranty returns.
Woodstock International, Inc.
Attn: Technical Department
P.O. Box 2309
Bellingham, WA 98227
NTRODUCTION
-3-
NTRODUCTION
Warranty And Returns
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than
Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX
®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX
®
factory service center or authorized repair facility
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and
provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX
®
machinery complies with
the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX
®
machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Machine Specifications
Motor Size:........................................................1 HP, 110/220V, Single-Phase
Motor Speed: ..............................................................................3450 RPM
Amps: ............................................................................................14/7
Maximum Width of Cut: ..........................................................................6"
Maximum Depth of Cut: ........................................................................
1
⁄8"
Maximum Rabbet: ................................................................................
1
⁄2"
Cutterhead: ..................................................................3 Knife, 3" Diameter
Cutterhead Speed: ......................................................................5500 RPM
Cuts Per Minute: ............................................................................16,500
Fence Tilt: ........................................................................45˚L, 90˚, 45˚ R
Machine Weight: ............................................................................235 lbs
SAFETY
-4-
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
SAFETY
Standard Safety Instructions
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
limitations and potential hazards of your machine. Keep this manual in a safe, convenient place for
future reference.
2. Keep the work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, plug it into a three-hole grounded electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a twohole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet
the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure the power switch is in the “OFF” position before connecting power to machine.
8. Keep the work area clean, free of clutter, sawdust, dirt or grease.
9. Keep visitors at a safe distance away while operating this machine.
10. Childproof the workshop with padlocks, master switches or by removing starter keys.
11. Disconnect the machine when cleaning, adjusting or servicing.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury, or MAY result in property damage.
This symbol is used to alert the user to useful information about proper
operation of the equipment.
NOTICE
SAFETY
-5-
12. Do not force the machine. The machine will do a safer and better job at the rate for which it was
designed.
13. Use the correct tool. Do not force the tool or attachment to do a job for which it was not designed.
14. Wear the proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied
up, etc.
15. Remove all adjusting keys and wrenches. Before turning the machine on, make it a habit to check
that all adjusting keys and wrenches have been removed.
16. Use proper extension cord. Examine the extension cord to ensure it is in good condition. Use the
chart below to determine the correct length and gauge of extension cord needed for your particular
needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be
sure to use the amp rating for the voltage you will be using. If you use an extension cord with an
undersized gauge or one that is too long, excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit. Only use an extension cord that has a ground pin.
Immediately replace an extension cord if it shows any signs of damage.
17. Keep your footing stable and keep your balance at all times.
18. Do not leave machine the unattended. Wait until it comes to a complete stop before leaving the
area.
19. Perform all machine maintenance, and follow all lubrication instructions in this manual.
20. Keep the machine away from open flame. Operating machines near pilot lights and/or open flames
creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause
an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
21. If at any time you are experiencing difficulties performing the intended operation, stop using the
machine! Then contact our service department or ask a qualified expert how the operation should
be performed.
22. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become
second-nature to you.
Always wear safety glasses or goggles when
operating equipment. Operating this equipment creates the potential for flying debris
to cause eye injury. Everyday glasses or
reading glasses only have impact resistant
lenses, they are not safety glasses. Be certain the safety glasses you wear meet the
appropriate standards of the American
National Standards Institute (ANSI).
Length And Gauge
Amp Rating 25ft 50ft 100ft
0-6 #18 #16 #16
7-10 #18 #16 #14
11-12 #16 #16 #14
13-16 #14 #12 #12
17-20 #12 #12 #10
21-30 #10 #10 No
Extension Cord Requirements
SAFETY
-6-
Additional Safety Instructions For Jointers
Use this and other machinery with caution
and respect. Always consider safety first, as
it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different.
Failure to follow guidelines could result in
serious personal injury, damage to equipment or poor work results.
1. JOINTING SAFETY BEGINS WITH YOUR LUMBER. Inspect your stock carefully before you feed it over
the cutterhead. If you have any doubts about the stability or structural integrity of your stock, DO
NOT JOINT IT!
2. MAINTAIN THE PROPER ALIGNMENT of the outfeed table with the cutterhead knife.
3. ALWAYS USE PUSH BLOCKS WHEN JOINTING. Never allow your hands to get near the cutterhead.
4. SUPPORT AND MAINTAIN CONTROL OVER THE WORKPIECE at all times during operation.
5. WHEN JOINTING, DO NOT STAND DIRECTLY BEHIND THE WORKPIECE. Position yourself just to the
side of the infeed table to avoid possible kickbacks.
6. NEVER MAKE CUTS deeper than
1
⁄8".
7. NEVER JOINT A BOARD THAT HAS LOOSE KNOTS. All defects should be removed before use.
8. JOINT WITH THE GRAIN. Jointing against the grain is dangerous and could produce chatter or exces-
sive chip out. NEVER JOINT END GRAIN.
9. WITH THE EXCEPTION OF RABBETING, all operations must be performed with the guard in place.
After rabbeting, be sure to replace the guard.
10. NEVER BACK THE WORK toward the infeed table.
11. HABITS—GOOD AND BAD—ARE HARD TO BREAK. Develop good habits in your shop and safety will
become second-nature to you.
12. “KICKBACK” is when the workpiece is thrown off the jointer table by the force of the cutterhead.
Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you
do not understand what kickback is, or how it occurs, DO NOT operate this machine.
13. BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals,
especially when exposed to fine dust. Make sure you know what type of wood dust you will be
exposed to and always wear an approved respirator.
Read and understand this
entire instruction manual
before performing any
operations with your
machine. Serious personal
injury may occur if safety
and operational information is not understood and
is not followed. Do not risk
your safety by not reading!
SAFETY
-7-
Avoiding Potential Injuries
Figure 1. Correct operator and workpiece position,
guard is in place, and push blocks are being used.
Figure 2. Never surface plane without push blocks!
Figure 4. Never plane/edge-joint with
the guard removed!
Figure 5. Never joint end grain!
Figure 3. Never stand directly behind the workpiece!
SAFETY
-8-
110V Operation
When it is necessary to use an extension cord,
use the following guidelines:
•Use cords rated for Hard Service
•Never exceed a length of 100 feet
•Use cords with 14 ga. wire or bigger
(12 ga., 10 ga., etc.)
•Make sure cord has a ground wire and pin
•Do not use damaged cords
Extension Cords
Grounding
This machine must be grounded! The electrical
cord supplied with the Model W1679 comes with
a grounding pin. Do not remove it. See Figure 7.
If your outlet does not accommodate a ground
pin, have it replaced by a qualified electrician
or have an appropriate adapter installed. Please
note: when using an adapter, the adapter must
be grounded.
An adapter with a grounding wire does not guarantee the machine will be grounded. A ground
source must be verified.
The Shop Fox
®
W1679 is prewired for 110 volts.
The motor supplied with your new machine is
rated at 1 HP and will draw approximately 14
amps. When choosing an outlet for this machine,
consider using one with a 15 amp circuit breaker or fuse. When choosing plug and outlet, use a
NEMA-style 5-15 as shown in Figure 6. Keep in
mind that a circuit being used by other machines
or tools at the same time will add to the electrical load being applied by the machine. Add up
the load ratings of all machines on the circuit. If
this number exceeds the rating of the circuit
breaker or fuse, use a different circuit.
Figure 6. NEMA-style 5-15 plug and outlet.
Figure 7. Never remove grounding pin.
Do not remove the grounding pin from any plug and
always make sure all wiring
to the machine is grounded
before operating. Any electrical outlet and circuit that
you plug your machine into
must be grounded. Serious
injury may occur if this
warning is ignored!
SAFETY
-9-
220V Operation
We do not recommend using an extension cord
for 220V equipment. Instead, arrange the placement of your machinery and installed wiring to
eliminate the need for extension cords. If you
must use an extension cord, make sure it is
rated Hard Service (grade S) or better. The
extension cord must always contain a ground
wire and plug pin. Always repair or replace
extension cords when they become worn or
damaged.
Extension Cords
Grounding
This machine must be grounded! See Figure 8.
The electrical cord supplied with the Model
W1679 is not equipped with a 220 volt plug. Use
a plug with a ground pin. If your outlet does not
accommodate a ground pin, have the outlet
replaced by a qualified electrician or have an
appropriate adapter installed and grounded
properly. An adapter with a grounding wire does
not guarantee the machine will be grounded. A
ground source must be verified.
The Shop Fox
®
W1679 can also be operated at
220 volts. To do this, you must purchase the
optional 220V magnetic switch that is shown in
the parts diagram at the back of this manual.
Also, you will need a NEMA-style 6-15 plug and
outlet.
The motor supplied with your new machine is
rated at 1 HP and will draw approximately 7
amps during 220 volt operation. When choosing
an outlet for this machine, consider using one
with a 10 amp circuit breaker or fuse. When
choosing plug and outlet, use a NEMA-style 6-15
as shown in Figure 8. Keep in mind that a circuit
being used by other machines or tools at the
same time will add to the total load being
applied to the circuit. Add up the load ratings of
all machines on the circuit. If this number
exceeds the rating of the circuit breaker or fuse,
use a different circuit.
Figure 8. NEMA-style 6-15 plug and outlet.
Do not remove the grounding pin from any plug and
always make sure all wiring
to the machine is grounded
before operating. Any electrical outlet and circuit that
you plug your machine into
must be grounded. Serious
injury may occur if this
warning is ignored!
Never replace the circuit breaker with one
rated at a higher amperage or damage to
the circuit may occur, and a fire may
result!
The following is a description of the components
shipped with the Shop Fox
®
W1679. It is recommended that the components be laid out in a
similar fashion to those in Figure 9. This will
help in identification before beginning assembly. Should any part be missing, examine the
packaging carefully. If any key parts are missing,
find the part number in the back of this manual
and call Woodstock International, Inc. at 360734-3482 or e-mail at: tech-support@woodstock
-
int.com.
1. Cabinet Stand 1
2. Table Assembly 1
3. Fence Assembly 1
4. Push Blocks 2
5. Cutterhead Guard 1
6. Fence Support Key 1
7. Dust Port 1
8. Fence Tilt Knob
3
⁄8"-16 x 23⁄4"1
9. Lock Knob
1
⁄2"-12 X 33⁄4"1
Special Nut
1
⁄2"-12 1
Flat Washer
1
⁄2" 1
10. V-Belt A-36 1
11. Belt Cover 1
12. Hardware Bags:
Hex Bolts
3
⁄8"-16 x 3⁄4"3
Lock Washers
3
⁄8"3
Hex Nuts
5
⁄16"-18 4
Hex Washers
5
⁄16"8
Phillps Head Screws
5
⁄16"-18 x 1⁄2"4
Knife Setting Gauge Kit 1
Item Qty.
Figure 9. Jointer components removed from
the boxes and laid out for identification.
ASSEMBLY
-10-
Unpacking
Box Contents
The Model W1679 has been carefully packaged
for safe transporting. If you notice the machine
has been damaged or is missing any parts,
please contact Woodstock International Service
and Support at 1-360-734-3482 or send e-mail
to: tech-support@woodstockint.com
.
Seek lifting assistance
before beginning assembly. The Model W1679 is
a heavy load at 235
pounds.
ASSEMBLY INSTRUCTIONS
Read and understand this
entire instruction manual
before performing any
operations with your
machine. Otherwise, serious personal injury may
occur if safety and operational information is not
understood and followed.
Do not risk your safety by
not reading!
1
2
3
4
5
7
6
8
9
10
12
11
ASSEMBLY
-11-
Shop Preparation
• Floor Load: Your Model W1679 represents a
large weight load in a small footprint. While
most commercial floors are suitable for this
jointer, some residential floors may require
additional bracing to support both machine
and operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your machine.
• Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be
dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas.
Observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Cleaning Machine
The table and other unpainted parts of the
Model W1679 are coated with a waxy grease that
protects them from corrosion during shipment.
For optimum performance from your machine,
make sure you clean all moving parts or sliding
contact surfaces that are coated. Clean this
grease off with a solvent cleaner or citrus-based
degreaser. Do not use chlorine-based solvents—
if you happen to splash some onto a painted surface, you will ruin the finish.
Always make sure that all
entrances to your shop are
locked or that machines
are equipped with safety
lock-out devices to protect
curious children or visitors
from serious injury. Never
allow unsupervised people
in your shop who have not
been fully trained!
Never use flammables
such as gas or other petroleum-based solvents to
clean your machine.
These products have low
flash points and present
the risk of explosion and
severe personal injury!
Never smoke while using
any cleaning solvents.
Smoking may cause explosion or risk of fire when
exposed to these products!
Most solvents used to
clean machinery are
toxic when inhaled or
ingested. Always work in
a well ventilated area
when using these products and keep away from
any potential ignition
sources (pilot lights).
Always dispose of any
waste rags in a sealed
container to make sure
they do not cause fire or
environmental hazards.
Figure 11.
Motor mount bolts inside
dust chute (two are not shown).
Installing V-Belt
ASSEMBLY
-12-
Beginning
Although the main components of the Shop Fox
®
W1679 are assembled at the factory, some
assembly is required. The following series of
instructions are the recommended sequence
best suited for final assembly.
Mounting Jointer
1. Determine the best place for the jointer in
your shop and place the cabinet stand in
that location.
2. With the help of a friend, lift the jointer
assembly onto the stand so the cutterhead
pulley is positioned directly over the slot in
the top of the stand.
3. Align the mounting holes (shown in Figure
10) on the stand to the jointer assembly,
and secure the jointer assembly with the (3)
3
⁄8" - 16 x 3⁄4" hex bolts and lock washers
from the hardware bag.
Figure 10. Secure table to stand at these locations.
Make sure that your
machine is unplugged
during all assembly procedures! If this warning
is ignored, serious personal injury may occur.
1. Figure 11 shows the jointer motor mount
bolts inside of the dust chute. Loosen the
nuts so you can slide the motor up and
install the V-belt.
2. With the V-belt in the grooves of both the
motor pulley and the cutterhead pulley,
pull the motor down tightly by hand and
tighten one corner bolt.
3. Place your straightedge against the face of
both pulleys, and swivel the motor as necessary until both pulleys line up with each
other. Tighten the other three motor mount
bolts.
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