Woodstock W1673 User Manual

INSTRUCTION MANUAL

MODEL W1673

16" BANDSAW

Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

Table Of Contents

PAGE

1. INTRODUCTION..............................................................................................2

ABOUT YOUR NEW BANDSAW ......................................................................2

WOODSTOCK SERVICE AND SUPPORT..............................................................2

WARRANTY AND RETURNS ..........................................................................3

MACHINE SPECIFICATIONS............................................................................3

2. SAFETY FIRST! ..............................................................................................4

SAFETY INSTRUCTIONS ............................................................................4-5

BANDSAW SAFETY ....................................................................................5

ELECTRICAL REQUIREMENTS ......................................................................6-7

AVOIDING POTENTIAL INJURIES ..................................................................8-9

3. ASSEMBLY INSTRUCTIONS ..............................................................................10

BOX CONTENTS ......................................................................................10

STAND ..................................................................................................11

BANDSAW BODY ......................................................................................12

MOUNTING MOTOR ..................................................................................13

QUICK CONNECT CORD..............................................................................13

MOUNTING TABLE ....................................................................................14

MOUNTING DUST PORT ............................................................................14

FENCE/RAILS ..........................................................................................15

4. ADJUSTMENTS ............................................................................................16

LOCATION OF CONTROLS ..........................................................................16

SPEED CHANGES ....................................................................................17

BLADE INSTALLATION/REMOVAL ..................................................................18

BLADE TENSION ......................................................................................19

TRACKING..............................................................................................20

WHEEL ALIGNMENT..............................................................................21-22

BLADE GUIDES ....................................................................................23-24

TABLE ADJUSTMENTS ..........................................................................25-26

FENCE ADJUSTMENTS ..............................................................................27

BLADE LEAD ..........................................................................................28

5. OPERATIONS ..............................................................................................29

GENERAL ..............................................................................................29

TEST RUN ..............................................................................................29

RIPPING ................................................................................................30

CROSSCUTTING ......................................................................................30

CUTTING CURVES ....................................................................................31

RESAWING ........................................................................................31-32

STACKED CUTS........................................................................................32

BLADE SELECTION....................................................................................33

6. MAINTENANCE ............................................................................................34

GENERAL ..............................................................................................34

TABLE AND BASE ....................................................................................34

LUBRICATION..........................................................................................34

MAINTENANCE SCHEDULE ..........................................................................35

MAINTENANCE NOTES ..............................................................................35

WIRING DIAGRAM ....................................................................................36

7. CLOSURE ....................................................................................................37

DIAGRAMS AND PARTS LISTS ..................................................................38-42

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

INTRODUCTION

ABOUT YOUR NEW BANDSAW

This new Shop Fox®Bandsaw has been specially designed by Woodstock International, Inc. to provide many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

The Model W1673 Bandsaw is capable of a wide variety of cutting operations in wood. The tilting table allows sawing angles from 10˚ left to 45˚ right of the blade. The precision ground table ensures dependable accuracy and the quick release lever for the blade makes changing blades a snap. The W1673 is packaged with a blade, motor and paddle switch with removable safety key.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.

If you should have any comments regarding this manual, please contact us at:

Woodstock International, Inc.

P.O. Box 2309

Bellingham, WA 98227

WOODSTOCK SERVICE AND SUPPORT

We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or tech-support@woodstockint.com

. Our knowledgeable staff will help you troubleshoot problems, send out

parts or arrange warranty returns.

WARRANTY AND RETURNS

Machine Specifications

Max. Cutting Width............................................................................151⁄2''

Max. Cutting Height ............................................................................8

⁄2''

Table Size ..................................................................................16'' x 16"

Table Height ......................................................................................42"

Blade Speeds ....................................................................2300/3300 F.P.M.

Blade Size Range ........................................................................

⁄4" - 11⁄4"

Blade Length ....................................................................................115"

Motor Size ........................................................

11⁄2

H.P. 110/220V, 16/8 amps

Motor Speed ................................................................................

1720 R.P.M.

Power Transfer ........................................................................V-Belt Drive

Bearings ....................................................Shielded & Lubricated Ball Bearings

Switch ............................................Paddle ON/OFF Switch, w/ Safety Lock Key

Weight ........................................................................................250 lbs.

Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than Woodstock International, Inc.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX

machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the SHOP FOX

factory service center or authorized repair facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that SHOP FOX

machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all SHOP FOX

machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

READ MANUAL BEFORE OPERATING MACHINE

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY

SAFETY FIRST!

1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.

2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three- hole electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a twohole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles (that meet the national safety standards) while operating this machine.

5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure switch is in the “OFF” position before connecting power to machine.

8. Keep work area clean and free of clutter, grease, etc.

9. Keep children and visitors away. All visitors should be kept a safe distance away while operating unit.

10. Childproof workshop with padlocks, master switches or by removing switch keys.

11. Disconnect machine when cleaning, adjusting or servicing.

12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

NOTICE

1. Do not operate bandsaw without wheel covers, pulley covers or blade guards in place.

2. Blade replacement, machine adjustments and maintenance are to be done with machine turned

off and unplugged. Allow all moving parts to come to a complete stop before doing any of the above.

3. Never position fingers in line with blade. Use push sticks or other safety devices whenever possi-

ble.

4. Never back the workpiece from the blade while bandsaw blade is in motion. Turn off machine

and wait for blade to come to a complete stop before backing workpiece out.

5. Unplug the machine and test blade tracking and tension before starting the machine. Blades that

are loose or not tracking correctly can come off and cause serious personal injury.

6. Workpiece should be well supported leading into and out of the cut. The use of extension tables

is recommended.

8. Use relief cuts to ease operations in tight corners and safely remove waste during long cuts.

9. Never reach under table while blade is in motion.

10. If at any time you are experiencing difficulties performing the intended operation, stop using the

machine! Then contact our service department or ask a qualified expert how the operation should be performed.

11. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become

second-nature to you.

13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.

14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, etc.

15. Remove adjusting keys and wrenches before turning the machine on. Make this a habit!

16. Use proper extension cord. When using an extension cord, make sure it is in good condition. Use extension cords 100' or less in length that are rated Hard Service (grade S) or better, and that have a conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating can result when using an undersized cord. The extension cord must have a ground wire and ground plug pin, as well.

17. Keep proper footing and balance at all times.

18. Do not leave machine unattended—wait until it comes to a complete stop before leaving the area.

19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions in the manual.

20. Keep machine away from open flame. Operating machines near pilot lights and/or open flames cre- ates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high risk areas, including but not limited to, those mentioned above.

Additional Safety Instructions For Bandsaws

This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. If it is not, it will be necessary to run a separate 12 A.W.G. copper grounding wire from the outlet to a known ground. Under no circumstances should the grounding pin from any three-pronged plug be removed or serious injury may occur.

110V Operation

ELECTRICAL REQUIREMENTS

When it is necessary to use an extension cord, use the following guidelines:

•Use cords rated for Hard Service

•Never exceed a length of 100 feet

•Use cords with 14 ga. wire or bigger

•Insure cord has a ground wire and pin

•Do not use cords in need of repair

Extension Cords

Grounding

This machine must be grounded! See Figure 1B. The electrical cord supplied with the W1673 comes with a grounding pin. Do not remove it. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed. Please note: When using an adapter, the adapter must be grounded.

The Shop Fox

W1673 Bandsaw is prewired for 110 volt operation. The motor supplied with your new bandsaw is rated at 1

⁄2 H.P. and will draw approximately 16 amps. When choosing an outlet for this machine, consider using one with a 20 amp circuit breaker or fuse. Keep in mind that a circuit being used by other machines or tools at the same time will add to the total load being applied to the circuit. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or fuse, use a different circuit.

Figure 1B. Typical 110V 3-prong plug and outlet.

1A. Never remove the grounding pin!

220V Operation

We do not recommend using an extension cord for 220V equipment. Instead, arrange the placement of your machinery and installed wiring to eliminate the need for extension cords. If you must use an extension cord, make sure it is rated Hard Service (grade S) or better. The extension cord must always contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Extension Cords

Grounding

This machine must be grounded! See Figure 2. The electrical cord supplied with the W1673 does not come with a 220 volt plug. Use a plug with a ground pin. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician or have an appropriate adapter installed and grounded properly. An adapter with a grounding wire does not guarantee machine will be grounded. Ground source must be verified.

The Shop Fox

W1673 16" Bandsaw can also be operated at 220 volts. To do this, consult with the wiring diagram in the back of this manual. Also, you will need a NEMA-style 6L-15A plug and outlet.

The motor supplied with your new bandsaw is rated at 1

⁄2 H.P. and will draw approximately 8 amps during 220 volt operation. When choosing an outlet for this machine, consider using one with a 15 amp circuit breaker or fuse. Keep in mind that a circuit being used by other machines or tools at the same time will add to the total load being applied to the circuit. Add up the load ratings of all machines on the circuit. If this number exceeds the rating of the circuit breaker or fuse, use a different circuit.

Figure 2. Typical 220V 3-prong plug and outlet.

NOTICE

Never replace the circuit breaker with one

rated at a higher amperage or damage to the circuit may occur.

AVOIDING POTENTIAL INJURIES

Figure 3. Unplug saw before changing blades.

Figure 6. Use push sticks whenever possible.

Figure 4. Never start motor with covers open.

Figure 5. Remove safety key when not in use.

AVOIDING POTENTIAL INJURIES

Figure 9. Use relief cuts for tight curves.

Figure 7. Use push blocks when necessary.

Figure 8. Never place hands in line of cut.

Figure 10. Components laid out for identification.

The following is a description of the components shipped with the Shop Fox

W1673 16" Bandsaw. It is recommended that the components be laid out in a similar fashion to those in Figure 10. This will help in identification before beginning assembly. Should any part be missing, examine the packaging carefully to be sure none are among the packing materials. If any key parts are missing, contact Woodstock International, Inc. at 360-734-3482 or tech-support@woodstockint.com

ASSEMBLY INSTRUCTIONS

1. Bandsaw Body

2. Cabinet Stand

3. Table

4. Fence

5. Fence Rails (2)

6. Motor

7. Motor Pulley

8. Trunnion Support

⁄8" Bandsaw Blade

10.Table Insert

11.Miter Gauge

12.V-Belt

13.Dust Port

14.Bag of Hardware (see next page for detailed

contents)

While the main components of the Shop Fox

W1673 16" Bandsaw are assembled at the factory, some assembly is required. The following is the recommended sequence best suited for final assembly.

Stand

Hardware

Figure 11. Bandsaw stand.

Do not connect the machine to power at this time. The machine must remain unplugged throughout the entire assembly process. Failure to do this may result in serious personal injury.

The W1673 Bandsaw stand (Figure 11) should be placed on a hard, flat floor. There should be enough area surrounding the bandsaw to allow proper working clearances. Make sure to place the stand so the cabinet door is in front.

With the door open, insert the

⁄16"-18 x 1" knob

into the door of the stand. Thread the

⁄16" lock nut onto the knob. Leave enough play so you can still rotate the knob to tighten/untighten the door to the stand body.

Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

• (4) Carriage Bolts 3⁄8"-16 x 2"

• (4) Flat Washers

⁄8"

• (5) Hex Nuts

⁄8"-16

• (4) Carriage Bolts

⁄16"-18 x 1"

• (4) Phillips

Head Screws 10-20 x 1⁄2"

• (6) Flat Washers

⁄16"

• (4) Lock Washers

⁄16"

• (4) Hex Nuts

⁄16"-18

• (2) Hex Bolts

⁄16"-18 x 11⁄4"

• (1) 3mm Allen

Wrench

• (1) 12mm Open End Wrench

• (1) 5mm Allen

Wrench

• (1) Setscrew

⁄4"-20 x 1⁄4"

• (1) Hex Bolt

⁄8"-16 x 21⁄2"

• (1) Knob

⁄16"-18 x 1" (stand)

• (1) Lock Nut

⁄16"-18 (stand)

• (1) Knob

⁄8"-16 x 1" (table)

• (1) Pin 3 x 10 (table)

• (4) Cap Screws M6-1 x 30 (fence)

• (1) Knob

⁄8"-16 x 3⁄4" (fence)

• (4) Spacer Sleeves (fence)

Figure 13. Securing bandsaw body.

Figure 12. Lifting tensioning handle.

Bandsaw Body

1. Seek assistance and place the bandsaw body

next to the stand. Rotate the bandsaw body so the access door on the bandsaw body is facing the same way as the cabinet door.

2. For safety, remove the bandsaw blade. To do this, open the upper and lower doors on the bandsaw body. Lift the tensioning handle up and carefully remove blade. See Figure 12. If the blade is hard to remove with the tensioning handle up, rotate the handle counterclockwise to release the pressure. See Blade Changes section for more details.

3. Lift the bandsaw body with the help of an assistant. The foot of the bandsaw body will fit into the pocket in the top of the stand.

The bandsaw body represents a heavy load. Seek assistance before beginning this step.

Do Not lift from the foot of bandsaw body. Your fingers would be at risk of a pinch injury should the bandsaw be placed in this way.

4. Secure the bandsaw body as in Figure 13 with the (4)

⁄8"-16 x 2" carriage bolts, 3⁄8"

hex nut and flat washers provided.

Figure 14. Installing pulley on motor.

Figure 15. Installing motor.

Mounting Motor

1. Make sure the the key is in the keyway on

the motor shaft. Align keyway and slide the motor pulley onto the motor shaft as far as it will go. Figure 14.

2. Align pulley with the hole in the back of the bandsaw body. Slide the motor until mounting holes align with those in top of the stand.

Figure 15.

3. Secure the motor with the (4)

⁄16"-18 x 1" car-

riage bolts,

⁄16" hex nuts, lock washers and

flat washers provided.

Line the motor pulley up with the lower wheel pulley and tighten the setscrew with the Allen

wrench provided.

To eliminate troublesome wiring, the motor for your bandsaw has a quick-connect cord that leads from the motor to the switch. The receptacle end of this cord comes out of the bandsaw body near the motor and the plug end of the cord is already attached to the motor.

1. Locate the two plug ends and connect them together as shown in Figure 16.

2. Do Not become confused with the switchto-power cord. It will not fit in the quickconnect receptacle. Do Not plug the switchto-power cord into the power source at this time.

Quick-Connect Cord

Figure 16.

Plugging motor to switch.

Do not rely on quick connect cord when making adjustments to bandsaw. Always unplug directly at the power source.

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