Woodstock W1210 User Manual
(FOR MODELS MANUFACTURED SINCE 6/09)
This manual provides critical safety instructions on the proper setup,
operation, maintenance and service of this machine/equipment.
Failure to read, understand and follow the instructions given in this
manual may result in serious personal injury, including amputation,
electrocution or death.
The owner of this machine/equipment is solely responsible for its safe
use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and
comprehension, application of safety devices, blade/cutter integrity,
and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Machine Specifications ..........................3
SAFETY ...............................................6
Standard Machinery Safety .....................6
Additional Safety for
Metal Cutting Bandsaws ......................... 8
ELECTRICAL .........................................9
110V/220V Operation ............................ 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
SETUP .............................................. 10
Unpacking ....................................... 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Wheels, Feet, and Cabinet ................... 12
Shipping Strap Removal
& Stop Adjustment ............................. 14
Squaring Vise to Blade ........................ 14
Chip Tray & Cast Iron Stop .................... 15
Automatic OFF Adjustment ................... 16
Pulley Cover ..................................... 17
Blade Tension ................................... 18
Blade Guides .................................... 19
Test Run .......................................... 20
MAINTENANCE .................................... 26
General .......................................... 26
Cleaning ......................................... 26
Lubrication ...................................... 26
SERVICE ............................................ 27
General .......................................... 27
Blade Change ................................... 27
Blade Tracking .................................. 29
Electrical Safety Instructions ................. 30
Wiring Diagram ................................. 31
Troubleshooting ................................. 32
PARTS .............................................. 34
Motor & Feed Rate Control ................... 34
Saw Assembly ................................... 36
Stand Assembly ................................. 38
Guides & Shafts ................................ 40
Machine Labels ................................. 42
WARRANTY ........................................ 45
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
OPERATIONS....................................... 21
General .......................................... 21
Operation ........................................ 21
Blade Speed ..................................... 23
Blade Selection ................................. 24
Feed Rate ....................................... 25
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
M1013 Owner's Manual (Mfg. Since 6/09)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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M1013 Owner's Manual (Mfg. Since 6/09)
Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
MACHINE
SPECIFICATIONS
Motor
Type .......................................................................................... TEFC Capacitor Start Induction
Horsepower ...............................................................................................................1⁄2 HP
Voltage ................................................................................................................ 110/220V
Prewired ..................................................................................................................... 110V
Phase ....................................................................................................................... Single
Amps ................................................................................................................... 8/4 Amps
Speed .................................................................................................................. 1725 RPM
Cycle ........................................................................................................................ 60 Hz
Number Of Speeds ............................................................................................................. 1
Power Transfer .................................................................................................... V-Belt Drive
Bearings ............................................................................................... Sealed and Lubricated
Main Specifications
Operation Info
Blade Speeds ..........................................................................................80, 120, 200 FPM
Blade Length ........................................................................................................ 64 1⁄2"
Head Swivel ........................................................................................................... 45°
Cutting Capacities
Angle Cuts .......................................................................................... 45° Right, 60° Left
Vise Jaw Depth ...................................................................................................... 4 3⁄8"
Vise Jaw Height ..................................................................................................... 2 1⁄2"
Max. Capacity Rectangular Height @ 90° .......................................................................... 5"
Max. Capacity Rectangular Width @ 90° ........................................................................... 6"
Max. Capacity Rectangular Height @ 60° ....................................................................... 1 3⁄4"
Max. Capacity Rectangular Width @ 60° ....................................................................... 2 3⁄16"
Max. Capacity Rectangular Height @ 45° ......................................................................2 15⁄16"
Max. Capacity Rectangular Width @ 45° ........................................................................ 3 3⁄4"
Max. Capacity Round @ 90° .......................................................................................... 5"
Max. Capacity Round @ 60 ......................................................................................... 1 3⁄4"
Max. Capacity Round @ 45° ....................................................................................... 3 3⁄4"
Table info
Length ................................................................................................................... 12"
Width .................................................................................................................. 4 1⁄2"
Floor To Cutting Area Height ........................................................................................ 29"
MOdEl M1013
5" X 6" METAl CUTTING BANdSAW
INTRODUCTION
Machine Specifications
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M1013 Owner's Manual (Mfg. Since 6/09)
Overall Dimensions
Weight .................................................................................................................. 150 lbs.
Length ......................................................................................................................... 39"
Width .......................................................................................................................23 3⁄8"
Height ...................................................................................................................... 54 3⁄4"
Foot Print (Length/Width) .....................................................................................26 1⁄2" x 20 1⁄2"
Construction Materials
Table .............................................................................................. Precision-Ground Cast Iron
Wheels ..................................................................................................... Machined Cast Iron
Body ..................................................................................................................... Cast Iron
Base ..............................................................................Formed & Welded Steel w/Coolant Sump
Wheel Cover ..................................................................................................... Formed Steel
Paint ........................................................................................................................Epoxy
Shipping Dimensions
Weight ................................................................................................................... 176 lbs.
Length ......................................................................................................................... 41"
Width .......................................................................................................................... 19"
Height ......................................................................................................................... 22"
Electrical
Switch ..................................................................................................... Automatic Shut-Off
Switch Voltage ............................................................................................................. 110V
Cord Length ................................................................................................................. 6 ft.
Cord Gauge ............................................................................................................ 18 gauge
Recommended Breaker Size for 110V ................................................................................... 15A
Recommended Breaker Size for 220V ................................................................................... 15A
Included Plug Type ................................................................................................. NEMA 5-15
Other
Wheel Size .................................................................................................................... 13"
Blade Guides .............................................................................................. Adjustable Carbide
ISO Factory ............................................................................................................ ISO 9001
Country of Origin ......................................................................................................... China
Warranty ................................................................................................................. 2 Years
Serial Number Location .................................................................Machine ID Label on Body Frame
Assembly Time ......................................................................................................30 Minutes
Features
Control Panel Conveniently Located
Adjustable Hydraulic Downfeed
Quick Release Vise for Rapid Workpiece Change-Out
Blade Included
INTRODUCTION
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M1013 Owner's Manual (Mfg. Since 6/09)
Controls and Features
Blade Tension Knob
Blade Tension Gauge
Blade Guide Knob
Blade Guides
Vise Clamp
Handwheel
INTRODUCTION
Pulley Cover
Gearbox
Heavy-Duty Motor
Hydraulic Cylinder
& Feed Rate Dial
Figure 1. Model M1013.
ON/OFF Push-Button
Switch Assembly
Table Angle ScaleCast Iron Stop
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M1013 Owner's Manual (Mfg. Since 6/09)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip
footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make
sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work
area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper
operation of the equipment, and/or a situation that may cause damage
to the machinery.
NOTICE
Standard
SAFETY
Machinery Safety
SAFETY
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M1013 Owner's Manual (Mfg. Since 6/09)
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to
a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is
in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting
wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine
operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.
The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you
will be exposed to and always wear a respirator approved for that type of dust.
SAFETY
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M1013 Owner's Manual (Mfg. Since 6/09)
Additional Safety for Metal Cutting Bandsaws
READ and understand this
entire manual before using
this machine. Serious per-
SAFETY
1. Blade Condition: Do not operate with a dull, cracked or badly worn blade—they can break during
use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before
each use.
2. Blade Replacement: Wear gloves to protect hands and safety glasses to protect eyes when
replacing the blade. When replacing blades, make sure teeth face forward and down toward the
table in the direction of blade travel.
3. Workpiece Handling: Your hands can be cut or drawn into the blade during operation if the
workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving
blade.
sonal injury may occur
if safety and operational
information is not understood and followed. DO
NOT risk your safety by
not reading!
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
4. Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting
fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish.
Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose
of the waste using approved methods.
5. Hot Surfaces: Be aware that touching hot workpieces or chips after welding, grinding, or cutting
can cause burns.
6. Cutting Fluid Safety: If cutting fluid is used for operations, only use the minimum amount
necessary, and promptly clean it from the machine and work area after use. Cutting fluid is
associated with skin disease, lung damage, and cancer. Avoid breathing, ingesting, or touching
cutting fluid and always wear approved personal protective equipment when using or cleaning it.
Always follow the manufacturer's recommendation to ensure safe and appropriate use.
7. Entanglement Hazards: Always keep the blade guard correctly positioned and wheel doors closed
and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can
be drawn into working parts.
8. Unstable Workpieces: Workpieces that cannot be supported or stabilized without a vise or jig
should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while
cutting and draw the operator's hands into the blade causing serious personal injury. Examples are
chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or
rotations parts, etc.
9. Clearing Chips: Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips
by hand or with a rag. Use a brush or vacuum to clear metal chips.
-8-
M1013 Owner's Manual (Mfg. Since 6/09)
6-15P 6-15R
ELECTRICAL
The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.
110V/220V Operation
The Model M1013 is prewired for 110V operation. For 220V
operation, the motor must be re-wired as directed by
the wiring diagram on the inside of the motor junction
box cover. If this diagram is not available, use the wiring
diagram on Page 31.
The power supply circuit used for this machine MUST be
grounded and rated for the amperage given below. Never
replace a circuit breaker with one of higher amperage
without consulting a qualified electrician to ensure
compliance with wiring codes.
This machine must be grounded! The cord supplied with
this machine comes with a grounding wire. If your outlet
does not accommodate a ground pin, have it replaced by
a qualified electrician.
ELECTRICAL
Figure 2. NEMA 5-15 and 6-15 plugs and
receptacles.
If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared circuit, you may create a fire or circuit overload hazard—
consult a qualified electrician to reduce this risk.
Extension Cords
We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:
• UseacordratedforStandardService(S).
• Do not use an extension cord longer than 50 feet.
• Ensurethatthecordhasagroundwireandpin.
• Usethegaugesizelistedbelowasaminimum.
DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
Electrical Specifications
Operating Voltage Amp Draw Min. Circuit Size Recommended Plug Extension Cord
110V Operation
220V Operation
8 Amps 15A NEMA 5-15 (incl.) 14 Gauge
4 Amps
15A
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NEMA 6-15 (not incl.) 16 Gauge
SETUP
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Inventory
The following is a description of the main components
shipped with the Model M1013. Lay the components out to
inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
M1013 Owner's Manual (Mfg. Since 6/09)
J. Belt Cover .................................1
K. Work Stop ..................................1
L. Work Stop Shaft ...........................1
M. Wheels .....................................2
Assembly Hardware (Not Shown):
—Knob Bolt
—Hex Bolt M8-1.25 x 30 (Saw-Cabinet) ....4
—Flat Washer 17mm (Wheels) ...............4
—Cotter Pin
—Hex Bolts M8-1.25 x 16 (Cabinet) ....... 16
—Hex Nuts M8-1.25 (Cabinet) .............. 16
—Flat Washer 8mm .......................... 32
—Hex Bolt
—Flat Washer
1
⁄4"-20 x 5⁄8" (Pulley Cover) ...1
1
⁄8" x 1" (Wheels) ...............2
1
⁄4"-20 x 1⁄2" .......................2
1
⁄4" ..............................3
Inventory (Figure 3) Qty
SETUP
A. Base ..........................................................1
B. Front Panel .................................................1
C. Rear Panel ..................................................1
D. Right Panel .................................................1
E. Left Panel ...................................................1
F. Chip Tray ....................................................1
G. Feet ..........................................................4
H. Axle ..........................................................1
I. V-Belt ........................................................1
A
H
I
Keep machine disconnected from
power until instructed otherwise.
B
G
F
E
C
D
J
K
L
Figure 3. Model M1013 inventory.
M
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M1013 Owner's Manual (Mfg. Since 6/09)
Machine Placement
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
op erat o r.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your Machine Type.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
Cleaning Machine
The table and other unpainted parts of your
metal cutting bandsaw are coated with a waxy
grease that protects them from corrosion during
shipment. Clean this grease off with a solvent
cleaner or citrus-based degreaser. DO NOT use
chlorine-based solvents such as brake parts
cleaner or acetone—if you happen to splash
some onto a painted surface, you will ruin the
finish.
NEVER clean with gasoline
or other petroleumbased solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
SETUP
USE helpers or power
lifting equipment to
lift this Machine Name.
Otherwise, serious personal injury may occur.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
ALWAYS work in wellventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
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Wheels, Feet, and
Cabinet
This bandsaw is shipped with four rubber feet with posts
and two wheels with an axle. It is your option to install
four rubber feet if you do not need to move the bandsaw,
or install the axle and wheels if you need to move the
bandsaw regularly.
To install the wheels, feet, and the cabinet, do these
steps:
1. At the end of the base with the axle holes, insert
the axle into the base (see Figure 4).
2. Slide a 17mm flat washer and wheel onto each end
of the axle, followed by another 17mm flat washer
and cotter pin.
M1013 Owner's Manual (Mfg. Since 6/09)
Figure 4. Installing wheels and feet.
3. Thread rubber feet into the base (see Figure 4).
4. Position the base on the floor, and adjust the feet
SETUP
until the base is level and stable.
5. Tighten the hex nuts against the base to lock the
feet in position.
6. Position the front and rear panels on the base and
install the panels to the base with four M8-1.25 x 16
hex bolts, eight 8mm flat washers, and four M8-1.25
hex nuts (see Figure 5).
7. Position the left panel between the front and rear
panels, and secure it in place with six M8-1.25 x 16
hex bolts, twelve 8mm flat washers, and six M8-1.25
hex nuts (see Figure 6).
Figure 5. Front and rear panels installed.
-12-
Figure 6. Left panel installed.
M1013 Owner's Manual (Mfg. Since 6/09)
8. Position the right panel between the front and rear
panel, and secure it in place with six M8-1.25 x 16
hex bolts, twelve 8mm flat washers, and six M8-1.25
hex nuts (see Figure 7).
The Model M1013 is heavy! To
avoid personal injury, get help to
lift this machine.
9. With the help of an assistant or a hoisting device,
place the bandsaw onto the cabinet.
10. Secure the bandsaw to the cabinet with four M8-1.25
x 30 hex bolts, as shown in Figure 8.
Figure 7. Installing right panel.
Figure 8. Installing bandsaw to cabinet.
SETUP
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