Woodstock M1099 User Manual

MODEL M1113
18" WOOD/METAL BANDSAW
(FOR MODELS MANUFACTURED SINCE 2/08)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © OCTOBER, 2007 BY WOODSTOCK INTERNATIONAL, INC., REVISED JANUARY, 2010 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#9997TR
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
SAFETY ...............................................6
Standard Safety Instructions ................... 6
Additional Safety for Bandsaws ................ 8
ELECTRICAL .........................................9
220V Operation ................................... 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
SETUP .............................................. 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Lifting & Moving ................................ 12
Mounting to Shop Floor ........................ 13
Assembly ......................................... 14
Dust Collection ................................. 16
Blade Tracking .................................. 17
Test Run .......................................... 18
Blade Tensioning ................................ 19
Support Bearing Adjustment.................. 20
Blade Guide Adjustment ...................... 21
Table Stop Adjustment ........................ 22
Table Tilt Scale Calibration ................... 22
Table Alignment ................................ 23
Fence Alignment................................ 23
ACCESSORIES ...................................... 36
MAINTENANCE .................................... 37
Schedule ......................................... 37
Cleaning ......................................... 37
Table & Base .................................... 37
Redressing Rubber Tires ....................... 37
SERVICE ............................................ 38
General .......................................... 38
Servicing V-Belts ................................ 38
Shimming Table ................................. 40
Blade Lead ...................................... 40
Wheel Alignment ............................... 42
Electrical Component Wiring ................. 44
Wiring Diagram ................................. 45
Troubleshooting ................................. 46
PARTS .............................................. 48
Bandsaw Body Breakdown .................... 48
Bandsaw Body Parts List ...................... 49
Table & Guides Breakdown ................... 50
Table & Guides Parts List ..................... 51
Fence Breakdown .............................. 52
Label Placement ............................... 53
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
OPERATIONS....................................... 24
General .......................................... 24
Basic Controls ................................... 24
Workpiece Inspection (Wood) ................ 25
Workpiece Inspection (Metal) ................ 26
Cutting Overview ............................... 27
Table Tilt ........................................ 27
Guide Post ....................................... 28
Rip Cutting ...................................... 28
Crosscutting ..................................... 29
Resawing ......................................... 29
Cutting Curves .................................. 30
Stacked Cuts .................................... 30
Blade Characteristics (Wood Cutting) ....... 31
Blade Selection (Metal Cutting) ............. 33
Blade Changes .................................. 34
Fence Scale Calibration ....................... 35
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Model M1113 (Mfg. Since 2/08)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
-2-
Model M1113 (Mfg. Since 2/08)
SHOP FOX® WOOD/METAL BANDSAW
Product Dimensions
Weight.......................................................................................................... 314 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 40 x 31 x 76 in.
Footprint (Length x Width)......................................................................... 26-1/2 x 20 in.
Shipping Dimensions
Type.................................................................................................. Wood Slat Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 327 lbs.
Length x Width x Height........................................................................... 19 x 33 x 79 in.
Must Ship Upright................................................................................................. N/A
INTRODUCTION
MODEL M1113
Electrical
Power Requirement.................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 220V
Full-Load Current Rating........................................................................................... 5A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included........................................................................................................ No
Recommended Plug Type........................................................................................ 6-15
Switch Type............................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle
Inverter Type.............................................................................. Rhymebus RM5G-200V 1
Inverter Size....................................................................................................... 1 HP
Motors
Main
Type............................................................................................ TEFC Induction
Horsepower.............................................................................................. 1.5 HP
Phase.................................................................................................... 3-Phase
Amps........................................................................................................... 5A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... V-Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Info
Blade Speeds.................................................................... 150 — 3000 (Variable) FPM
Std. Blade Length....................................................................................... 133 in.
-3-
INTRODUCTION
Model M1113 (Mfg. Since 2/08)
Cutting Capacities
Cutting Height............................................................................................ 12 in.
Cutting Capacity Left of Blade.................................................................... 17-1/2 in.
Construction
Table............................................................................. Precision-Ground Cast Iron
Upper Wheel...................................................................... Fully Balanced Aluminum
Lower Wheel...................................................................... Fully Balanced Aluminum
Tire....................................................................................................... Rubber
Body......................................................................................................... Steel
Base......................................................................................................... Steel
Wheel Cover............................................................................................... Steel
Paint............................................................................................ Powder Coated
Other
Wheel Size................................................................................................ 18 in.
Table Info
Table Tilt - Left/Right................................................................ 45 Right, 5 Left deg.
Table Size Length........................................................................................ 24 in.
Table Size Width......................................................................................... 18 in.
Table Size Thickness................................................................................. 1-3/4 in.
Floor To Cutting Area Height..................................................................... 37-1/4 in.
Other
Country Of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location ............................................ ID Label on Center of Upper Wheel Cover
Sound Rating .................................................................................................... 74 dB
ISO 9001 Factory ................................................................................................... No
CSA Certified ....................................................................................................... No
Features
Precision-ground cast iron table Variable frequency drive speed control Left and right table tilting control Upper and lower blade guides Rack and pinion adjustment on upper blade guide support Fully balanced cast iron wheels w/rubber tires Quick release blade tension Steel guide blocks Two dust ports Wheel brush on lower wheel Blade tension scale with magnified cursor Twin drive belts Includes rip fence and miter gauge Rip fence comes with right and left reading indicators, T-slots, dead lift quick release
-4-
Model M1113 (Mfg. Since 2/08)
Controls and Features
A
INTRODUCTION
N
J
K
B
D
E
F
H
A. Blade Tension Lever B. Blade Guide Elevation Handwheel C. Blade Guide Elevation Lock Knob D. Motor Switch E. Speed Dial F. Power Switch G. Upper Blade Guide Assembly H. Fence
C
L
G
I
M
I. Miter Gauge J. Blade Tension Scale K. Blade Tracking Knobs L. Upper 4" Dust Port M. Lower 4" Dust Port N. Fence Holder O. Miter Gauge Holder P. Lower Wheel Adjustment Hub
O
P
-5-
Model M1113 (Mfg. Since 2/08)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
SAFETY
NOTICE
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye­glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
-6-
Model M1113 (Mfg. Since 2/08)
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
SAFETY
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust.
-7-
Model M1113 (Mfg. Since 2/08)
Additional Safety for Bandsaws
READ and understand this entire instruction manual before using this machine.
SAFETY
1. BLADE CONDITION. Do not operate with a dull, cracked, or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use, and replace if necessary.
2. HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Serious personal injury could occur.
3. GUARDS. Do not operate this bandsaw without the blade guard in place.
4. BLADE REPLACEMENT. When replacing blades, make sure the teeth face down, toward the front
of the saw and the blade is properly tensioned before operating.
Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
5. WORKPIECE HANDLING. Never hold small workpieces with your fingers when cutting. Always sup-
port/feed the workpiece with a push stick, table support, vise, or some type of clamping fixture.
6. CUTTING TECHNIQUES. Plan your cuts carefully. DO NOT back the workpiece away from the blade while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade while backing work away.
7. BLADE SPEED. Allow blade to reach full speed before cutting.
8. LEAVING WORK AREA. Never leave a machine running while unattended. Allow the bandsaw to
come to a complete stop before leaving unattended.
9. FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting, especially when sawing tight curves.
10. MAINTENANCE/SERVICE. Do all inspections, adjustments, and maintenance with the machine turned OFF and disconnected from the power source.
11. BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow the blade to stop on its own.
12. EXPERIENCING DIFFICULTIES. If you experience difficulties performing the intended operation, stop using the machine and contact our Technical Support Department at (570) 546-9663.
-8-
Model M1113 (Mfg. Since 2/08)
ELECTRICAL
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual.
220V Operation
The Model M1113 operates on 220V single-phase power. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit size given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. This machine must be connected to a grounded circuit!
A plug is not supplied with this machine. See below for the recommended plug type for this machine.
If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir­cuit, you may create a fire or circuit overload hazard— consult a qualified electrician to reduce this risk.
Extension Cords
We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines:
220V
Current Carrying Prongs
6-15 PLUG
Figure 1. 6-15 plug and receptacle.
DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.
GROUNDED
6-15 RECEPTACLE
Grounding Prong
ELECTRICAL
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
Electrical Specifications
Operating Voltage Amp Draw Min. Circuit Size Recommended Plug Extension Cord
220V Single-Phase 5 Amps 15A NEMA 6-15 (not incl.) 14 Gauge
-9-
SETUP
Inventory
This machine has been carefully packaged for safe trans­portation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. The following is a description of the main components shipped with the Model M1113.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack­aging materials carefully. Occasionally we pre-install cer­tain components for safer shipping.
Main Components: (Figure 2) Qty
A. Table .........................................................1
B. Table Extension ............................................1
C. Table Insert .................................................1
D. Rear Rail ....................................................1
E. L-Brackets ..................................................2
F. Front Rail ...................................................1
SETUP
G. Fence Assembly ............................................1
H. Miter Gauge Holder .......................................1
I. Miter Gauge ................................................1
Model M1113 (Mfg. Since 2/08)
Keep machine disconnected from power until instructed otherwise.
Fasteners, Tools, & Miscellaneous: (Figure 3) Qty
Hex Bolts
Hex Nuts
Flat Washers
Knobs
Cap Screws M6-1 x 16 (Rear Rail to Table) ............2
Cap Screws M6-1 x 16 (L-Brackets to Table) ..........2
Knobs
T-Slot Nuts
Scale (Front Rail) ..........................................1
Guide Blocks (Blade Guides) .............................6
Thumb Screws
Hex Wrenches 3 and 5mm ........................1 each
Flat Wrench 12/14mm ....................................1
5
16"-18 x 2" (Table Extension) ...............2
5
16"-18 (Table Extension) .....................2
5
3
8"-16 (Table Trunnion) ...........................2
5
16"-18 x 5⁄8" (L-Bracket to Front Rail) ........2
16" (Table Extension) ....................4
5
16" (L-Bracket to Front Rail) .............2
1
4"-20 x 1⁄2" (Blade Guides) ...........6
Figure 2. Main component inventory.
Figure 3. Fasteners, tools, &
miscellaneous item inventory.
-10-
Model M1113 (Mfg. Since 2/08)
30-3/4"
40"
Machine Placement
Floor Load: This machine distributes a
heavy load in a small footprint. Some residential floors may require additional bracing to support both machine, operator, and material to be processed.
Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw. Refer to Figure 4.
Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.
Electrical: Place the machine near a power source to avoid long runs of power cords strung across your shop. Refer to the Electrical section on Page 9 for information on minimum circuit requirements.
Cleaning Machine
The table and other unpainted parts of your machine type are coated with a waxy grease that protects them from corrosion during ship­ment. Clean this grease off with a solvent clean­er or citrus-based degreaser. DO NOT use chlo­rine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
NEVER clean with gasoline or other petroleum­based solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!
SETUP
Figure 4. Model M1113 working clearances.
-11-
Model M1113 (Mfg. Since 2/08)
Lifting & Moving
Lifting and moving this bandsaw is most safely done using a forklift. The upper frame is angled at the lifting area, so we recommend making a lifting block, as shown in Figure 5, to balance the machine when lifting.
If using a forklift is not an option, then the machine can be moved with a heavy-duty dolly and at least three strong people. Heavy-duty dollies can be easily purchased at your local hardware store or rented.
To lift and move the bandsaw with a forklift, do these steps:
1. Make the lifting block shown in Figure xx to ensure
that the machine remains balanced when lifted and does not swing.
2. Place the lifting block under the upper frame, as shown in Figure 6.
3. Either place the forks directly against the lifting
SETUP
block, or place straps under the lifting block and around the upper frame.
STEP 1 STEP 2
Qty = 2
2x4
161⁄2"
STEP 3 STEP 4
Figure 5. Making a lifting block.
Lifting with Forklift
Forks
1"
2nd Cut
Lifting
Block
SCRAP
1st Cut
21⁄2"
Note: If you are using lifting straps, you must
remove the blade and upper wheel to avoid damag­ing the machine. The upper wheel is easily removed by removing the hex nut from the center and sliding the wheel off.
To lift and move the bandsaw with three strong people and a dolly, do these steps:
1. Carefully "walk" (pivot the bandsaw in alternating
steps) off of the shipping pallet and onto the shop floor.
2. Place the dolly under the machine and move it into place, having two extra people steady the machine the entire time so that it does not tip over.
Lifting with Forklift
and Straps
Figure 6. Lifting machine with a forklift.
This is a heavy machine that cannot be safely moved alone. Tipping this machine onto yourself or another per­son will cause serious personal injury. Use extreme caution when moving this machine without a forklift and only
get help from strong, capable people.
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Model M1113 (Mfg. Since 2/08)
Mounting to Shop Floor
Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mount­ing hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts. Both options are described below. Whichever option you choose, it will be necessary to use a precison level to level your machine.
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor studs (Figure 7) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. Figure 8 shows the mounting locations for this machine.
Anchor Stud
Lag Screw and Anchor
Figure 7. Typical fasteners for mounting
to concrete floors.
SETUP
NOTICE
Anchor studs are stronger and more permanent alter­natives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine at a later point.
Base Mounting Locations
(3 of 4 shown)
Figure 8. Location of machine base
mounting locations.
-13-
Model M1113 (Mfg. Since 2/08)
Assembly
To assemble the bandsaw, do these steps:
1. Place the bandsaw table upside down on a flat sur-
face (preferably a workbench) and make sure the table trunnion mounting bolts (Figure 9) are tight.
2. Attach the table extension to the table with the two
5
16-18 x 2" hex bolts, two 5⁄16-18 hex nuts, and four
5
16" flat washers, as shown in Figure 10. Make sure
that the table and table extension are firmly pressed against the flat surface and tighten the bolts/nuts.
3. Remove the table pin from the table slot, fit the table around the blade, and rest the table trunnions on the trunnion base, making sure the trunnion bolts extend through the bottom of the trunnion base.
SETUP
Table Trunnion Mounting Bolts
Figure 9. Table trunnion mounting bolts.
Table Extension
4. Thread the two table trunnion knobs onto the trun­nion bolts, as illustrated in Figure 11.
5. Adjust the table stop bolt (Figure 12) so the table is approximately perpendicular to the blade. (Precise adjustment of the table stop bolt will be covered later.)
Figure 10. Table extension attached to
table on flat surface.
Table
Table Trunnion
Trunnion Base
Trunnion Bolt
Trunnion Knob
Figure 11. Installing the table on trunnion
base.
Table Stop
Bolt
6. Place the table insert in the center of the table, so it sits flush with the table top surface.
7. Insert the table pin into the end of the table slot.
-14-
Figure 12. Table stop bolt.
Model M1113 (Mfg. Since 2/08)
8. Attach the rear fence rail to the backside of the bandsaw table with two M6-1 x 6 cap screws, as shown in Figure 13.
9. Attach the rail brackets to the front of the table with the two M6-1 x 16 cap screws, as shown in
Figure 14.
Figure 13. Rear fence rail attached to
table.
10. Insert the rail bracket knobs through the front fence rail brackets, then thread the T-nuts onto the ends of the knobs a couple of turns.
11. Slide the front fence rail T-slot over the T-nuts, as shown in Figure 15, then position the front fence rail brackets even with the rear fence rail, and tighten the knobs.
12. Pull the fence handle up and place the fence on the front fence rail, as shown in Figure 16.
SETUP
Rail
Brackets
Figure 14. Rail brackets attached to table.
Rail Bracket Knobs
Figure 15. Front fence rail attached.
13. Slide the fence against the blade.
Figure 16. Installing fence onto rails.
-15-
14. Use a sharp pencil to mark the fence rail where the fence scale indicator on the right-hand side is point­ing (there is a gap just behind the indicator plate where you can mark the rail). This mark will indicate where to align the 0" mark when you install the scale in Step 16.
15. Remove the fence from the front rail.
16. Carefully install the adhesive-backed scale on the
front fence rail, as shown in Figure 17, so the 0" mark on the scale lines up with the pencil mark made in Step 14.
17. Insert the guide blocks into the upper and lower blade guide assemblies, making sure they are at least a secure them with the six as shown in Figure 18.
1
8" away from the blade (for now), then
1
4"-20 x 1⁄2" thumb screws,
Model M1113 (Mfg. Since 2/08)
Figure 17. Scale installed on front fence
rail.
Thumb Screw
18. Attach the miter gauge holder to the spine of the
SETUP
bandsaw, as shown in Figure 19, using the cap screws already installed in the bandsaw spine.
19. Insert the miter gauge in the holder holder, as shown in Figure 19.
Dust Collection
Recommended CFM at each Dust Port: ......... 400 CFM
Connect this machine to a shop vacuum rather than a dust collector. Most dust collectors are not designed to capture metal shavings and doing so may lead to a fire. If you are in doubt about the capabilities of your shop vacuum or dust collector, refer the owner's manual before connecting it to this machine.
This saw creates substantial amounts of fine dust while operating. Failure to use a vacuum system can result in respiratory illness.
Guide
Block
Figure 18. Blade guide installation.
Figure 19. Miter gauge holder attached
with miter gauge inserted.
ONLY connect this machine to a shop vacuum. A wood dust collector is not designed for metal chips, which may spark and cause a fire.
-16-
Figure 20. Dust port connected to dust
collection system.
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