Woodstock M1014 User Manual

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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Specifications ..................................... 2
Controls and Features ........................... 3
SAFETY ...............................................4
Standard Machinery Safety Instructions ...... 4
Additional Safety for Metal Cutting Bandsaws 6
Avoiding Potential Injuries ...................... 7
ELECTRICAL .........................................8
Circuit Requirements ............................ 8
Grounding Requirements ........................ 9
Extension Cords .................................. 9
SET UP .............................................. 10
Unpacking ....................................... 10
Items Needed for Set Up ...................... 10
Inventory ........................................ 11
Machine Placement ............................ 12
Cleaning Machine ............................... 12
Handle, Wheels, and Feet .................... 13
Cutting Fluid System ........................... 14
Cast Iron Stop ................................... 14
Pulley Cover ..................................... 15
Vertical Cutting Table ......................... 16
Shipping Strap and ON/OFF Switch ......... 16
ADJUSTMENTS .................................... 18
Belt Tension ..................................... 18
Changing Cutting Speed ....................... 19
Blade Tension ................................... 20
Blade Guides .................................... 21
OPERATIONS....................................... 22
General .......................................... 22
Operation ........................................ 22
Blade Selection ................................. 24
Blade Changes .................................. 25
Cutting Fluid .................................... 26
Feed Rate ....................................... 27
MAINTENANCE .................................... 28
General .......................................... 28
Cleaning ......................................... 28
Lubrication ...................................... 29
SERVICE ............................................ 30
General .......................................... 30
Cutting Fluid System ........................... 30
Blade Tracking .................................. 31
Wiring Diagram (110V) ........................ 33
Wiring Diagram (220V) ........................ 34
Troubleshooting ................................. 35
Parts List ......................................... 38
Parts List ......................................... 40
Parts List ......................................... 42
Parts List ......................................... 44
Notes ............................................. 45
Notes ............................................. 46
WARRANTY ........................................ 49
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
SERVICE PARTS
M1014 7" x 12" Metal Cutting Bandsaw
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
Specifications
Bandsaw Motor Size ...................
Motor Speed .....................................................................................
Power Transfer................................................. V-Belt Drive and Worm-Gear Reduction
Maximum Circular Capacity .................................................................... 5" at 45°
Maximum Rectangular Capacity ............................................... 4-3⁄4" x 4-1⁄2" at 45°
Maximum Rectangular Capacity .........................................................7" x 12" at 90°
Maximum Circular Capacity ....................................................................7 " at 90°
Coolant Capacity ................................................................................. 2-1⁄2 gal.
Coolant Pump Motor ...............1/8 HP, 110V/220V (Prewired 110V), 0.6A/0.3A, Single-Phase
Footprint ............................................................................................13" x 38"
Overall Dimensions .............................................................. 48"L x 16"W x 37-5⁄8"H
Blade Speeds ....................................................................... 90, 135, 195, 255 FPM
Blade Size ......................................................................................... 93" x 3⁄4"
Bearings ......................................................... Permanently-Lubricated Ball Bearings
Power Control ..................................................................... Toggle ON/OFF Switch
Net Weight .....................................................................................275 lbs.
1 HP, 110V/220V (Prewired 110V), 12A/6A, Single-Phase
1,725 RPM
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M1014 7" x 12" Metal Cutting Bandsaw
Controls and Features
INTRODUCTION
B
A
P
O
N
M
L
C
E
D
J
K
F
G
H
I
Bandsaw controls and features.
A. Blade Tension Knob—Allows you to quickly
tension or de-tentsion the blade.
B. Blade Guide Knob—Allows you to move and
lock the blade guide in place.
C. Cutting Fluid Flow Valve—Allows you to
adjust the cutting fluid flow rate.
D. Gear Box—Allows the motor to achieve a
mechanical advantage when cutting.
E. Blade Guide/Chip Brush—Guides stop blade
twist and brush removes chips from blade.
F. Pulley Cover—Covers the pulleys for safety.
Open cover to make blade speed changes.
G. Heavy Duty Motor—Dual voltage (prewired
110V), 1 HP motor drives the bandsaw wheels
for smooth cutting.
H. Circuit Breaker—Protects the bandsaw motor
and pump electrical system from overload.
I. Drain and Chip Pan—Collects chips and
cutting fluid, and directs fluid to the reservoir.
J. Hydraulic Cylinder Feed Rate Dial—Allows
you to adjust the bandsaw feed rate accurately.
K. Feed ON/OFF Valve—Toggles the headstock
feed ON and OFF for operation or Service.
L. Cutting Fluid Pump ON/OFF Switch—Toggles
power ON and OFF to the pump motor.
M. Bandsaw ON/OFF Switch—Toggles power ON
and OFF to the bandsaw motor.
N. Handle—Allows you to tilt the bandsaw and
use the wheels to move the machine.
O. Vise Clamp Wheel—Allows you to quickly
close and clamp the vise on the workpiece.
P. Blade Tension Gauge—Allows you to visually
locate the correct blade tension.
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Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine. Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with workpiece materials, and always wear a NIOSH-approved respirator to reduce your risk.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.
HEARING PROTECTION. Always wear hearing
protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
DISCONNECTING POWER SUPPLY. Always
disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
DANGEROUS ENVIRONMENTS. Do not use
machinery in wet or rainy locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well­lighted to minimize risk of injury.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
SAFETY
M1014 7" x 12" Metal Cutting Bandsaw
SAFETY
Standard Machinery Safety Instructions
-4-
M1014 7" x 12" Metal Cutting Bandsaw
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
ONLY USE AS INTENDED. Only use machine for
its intended purpose. Never modify or alter machine for a purpose not intended by the manufacturer or serious injury may result!
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.
REMOVE ADJUSTING TOOLS. Never leave
adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!
SECURING WORKPIECE. When required, use
clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.
FEED DIRECTION. Unless otherwise noted, feed
work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.
STABLE MACHINE. Unexpected movement during
operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for which it was designed.
AWKWARD POSITIONS. Keep proper footing and
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
UNATTENDED OPERATION. Never leave machine
running while unattended. Turn machine off and ensure all moving parts completely stop before walking away.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. An improperly maintained machine may increase the risk of serious injury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-adjusted or mis-aligned parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged parts, wires, cords, or plugs before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle the cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet or damp locations.
EXPERIENCING DIFFICULTIES. If at any time you
are experiencing difficulties performing the
SAFETY
-5-
M1014 7" x 12" Metal Cutting Bandsaw
Additional Safety for Metal Bandsaws
READ and understand this entire instruction manual before using this machine.
SAFETY
1. SAFETY GUARDS. DO NOT operate bandsaw without wheel covers, pulley covers, or blade guards in
place.
2. SERVICE PREPARATION. Turn OFF and unplug machine before blade replacement, machine adjust-
ments, and maintenance are done. Allow all moving parts to come to a complete stop before doing any of the above.
3. SAFETY TOOLS. Use push sticks or other safety devises whenever possible, especially when the
bandsaw is set up for vertical cutting.
4. KEEPING HANDS CLEAR. Never reach under table, in the blade path, or around the blade guides
while blade is in motion.
Serious personal injury may occur if safety and operational information is not understood and fol­lowed.
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
5. FURTHER INFORMATION. If at any time you are experiencing difficulties performing the intended
operation, stop using the machine! Then contact our technical support department or ask a qualified expert how the operation should be performed.
6. SHOP SAFETY. Habits—good and bad—are hard to break. Develop good habits in your shop and safety
will become second-nature to you.
7. WORKPIECE REMOVAL. Never back the workpiece from the blade when the bandsaw is set up for
vertical cutting and while the bandsaw blade is in motion. Turn OFF machine and wait for blade to come to a complete stop before backing workpiece out.
8. MANUAL INSPECTIONS. Unplug the machine and manually test blade tracking and tension before
starting the machine. Blades that are loose or not tracking correctly can come off and cause serious personal injury.
9. SUPPORTING LONG WORKPIECECS. Long workpieces should be well supported at both ends with
extension tables when cuts are made. Otherwise, after a cut is made, the cut piece may fall to the floor and the stock may tilt out of the vise and break the blade.
10. SAFELY USING CUTTING FLUIDS. Make sure you know what type of metal and cutting fluid you will
be exposed to and how to avoid contamination. Be aware that certain metal shavings and cutting fluids may cause an allergic reaction in people and animals, especially when cutting fumes can be inhaled.
-6-
M1014 7" x 12" Metal Cutting Bandsaw
Avoiding Potential Injuries
SAFETY
Figure 3. Never attempt to freehand cut.
Figure 4. Never start the saw with the blade
resting on the workpiece.
Figure 6. Always use the table for freehand
cutting and keep fingers clear of blade.
Figure 7. Always start the saw with the blade
clear of the workpiece.
Figure 5. Never hold the workpiece by hand.
Figure 8. Always use the vise to hold workpiece.
-7-
M1014 7" x 12" Metal Cutting Bandsaw
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 220V power supply (details about voltage conversion can be found later in this manual). The 220V power supply circuit must have a verified ground and meet the requirements that follow:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
Incorrectly wiring or grounding this machine can cause electrocution, fire, or machine damage. To reduce this risk, only a qualified electrician or service personnel should do any required electrical work for this machine.
NOTICE
The circuit requirements listed in this manual apply to a dedicated circuit— where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
ELECTRICAL
Circuit Requirements
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 110V ................12.6 Amps
Full-Load Current Rating at 220V ................. 6.3 Amps
Circuit Requirements for 110V (Prewired)
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 5-20
Circuit Requirements for 220V
Circuit Typ e ...............220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 6-15
-8-
M1014 7" x 12" Metal Cutting Bandsaw
This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment­grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment­grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
220V
Grounding Prong
Hot
Neutral
5-20 PLUG
GROUNDED
5-20 RECEPTACLE
110V
This machine is equipped with a power cord that has an equipment-grounding wire and NE M A 5 -15 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances.
A NEMA 6-15 plug has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with all local codes and ordinances.
We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do later in this manual.
DO NOT modify the provided plug or use an adapter if the plug will not fit your receptacle. This is an indication that your power supply circuit does meet the requirements for the machine; have an electrician install the correct power supply circuit. If the machine must be reconnected for use on a different type of electric circuit, the reconnection should be made by a qualified electrician or service personnel; after reconnection, the machine must comply with all local codes and ordinances.
Grounding Requirements
ELECTRICAL
For 110V Connection (Prewired)
For 220V Connection (Must be Rewired)
Minimum Gauge Size at 220V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
Extension Cords
Figure 9. NEMA 5-20 plug & receptacle.
Figure 10. NEMA 6-15 plug & receptacle.
-9-
SET UP
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
Items Needed for Set Up
M1014 7" x 12" Metal Cutting Bandsaw
The following items are needed, but not included, to set up your machine:
• An Assistant.
• Phillips Screwdriver #2.
• Standard Screwdriver #2.
• Hex Wrench 6mm.
• Open-End Wrench 6mm, 12mm, 14mm, 19mm.
• Open-End Wrench 3/8", 7/16", 1/2."
SET UP
READ and understand this entire instruc­tion manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!
KEEP the power cord UNPLUGGED during assembly or adjustment tasks! Otherwise, serious personal injury to you or others may occur!
-10-
SEEK assistance when lifting the machine from the box it was shipped in. The SHOP FOX heavy machine.
®
Model M1014 is a
M1014 7" x 12" Metal Cutting Bandsaw
Inventory
The following is a description of the main components shipped with the
SHOP FOX
®
Model M1014. Lay the
components out to inventory them.
Box Contents (Figure 11) Qty.
A. Pulley Cover ................................................2
B. Vertical Work Table .......................................1
C. Table Bracket ..............................................1
D. Handle .......................................................1
E. Wheels ......................................................2
F. Collar ........................................................1
G. Axle ..........................................................1
H. Work Stop Rod .............................................1
I. Work Stop ...................................................1
J. Leveling Feet with Hex Nuts .............................2
K. Chip Screen .................................................1
L. Bolt Bag................................................ .....1
3
—Flat Washers —Hex Nuts
8" (Leveling Feet) .....................2
3
8"-16 (Leveling Feet) ......................2
—Cotter Pins 3 x 25mm (Wheels) .......................2
5
—Hex Bolts —Flat Head Screw —Hex Nut —Phillips Head Screws
16"-18 x 11⁄2" (Handle) ...................4
1
1
4" x 20 (Table) ...............................1
4"-20 x 1⁄2" (Table) ................1
1
4"-20 x 5⁄8" (Pulley Cover) ..2
If any parts appear to be missing, examine the packaging carefully to be sure those parts are not among the packing materials. If any parts are missing, find the part num­ber in the back of this manual and contact Woodstock International, Inc. at 360-734­3482 or at tech-support@shopfox.biz
SUFFOCATION HAZARD! Immediately discard all plastic bags and pack­ing materials to elimi­nate choking/suffocation hazards for children and animals.
SET UP
A
B
C
D
E
H
F
G
I
L
K
J
Figure 11. Inventory.
-11-
M1014 7" x 12" Metal Cutting Bandsaw
Machine Placement
Floor Load: This machine distributes a
heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and op e r ato r.
Working Clearances: Consider existing and
anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Machine Type.
Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
Electrical: Electrical circuits must be
dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic
SET UP
areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.
Cleaning Machine
The table and other unpainted parts of your bandsaw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine­based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
NEVER use gasoline or other petroleum-based solvents to clean with. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!
USE helpers or power lifting equipment to lift this Machine Name. Otherwise, serious per­sonal injury may occur.
MAKE your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.
ALWAYS work in well­ventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.
-12-
M1014 7" x 12" Metal Cutting Bandsaw
Handle, Wheels, and Feet
GET assistance when lifting this machine. Otherwise, you can severely injure yourself!
To install the handle, wheels, and feet, do these
steps:
1. With the help of an assistant, support the bandsaw
on wooden blocks approximately 4" from the ground so you have room to install the handle, wheels, and feet.
2. Align the handle mounting holes with the bandsaw
holes, and install the 5/16"-18 x 1-1/4" hex bolts,
washers, and nuts (see Figure 12).
3. Insert the axle into the cabinet, and slide the
wheels onto the axles.
4. Slide the two 5/8" flat washers onto the axles, and install the two cotter pins (see Figure 13).
5. Thread one 3/8"-18 hex nut and install one 3/8" washer onto each threaded foot shaft (see Figure
14).
6. Thread the foot shafts into the underside of the bandsaw cabinet (see Figure 14).
7. With the help of an assistant, remove the bandsaw from the blocks.
8. Turn the feet until the bandsaw is level, and tighten the hex nut to lock the feet in place.
Hex
Bolt and
Washer
Figure 12. Installed handle.
SET UP
Figure 13. Installed wheel.
Flat
Washer
Here
Hex Nut
Here
-13-
Figure 14. Installed feet.
Cutting Fluid System
This bandsaw has a built-in cutting fluid system that prolongs the life of your bandsaw blades and produces smoother cuts at a lower temperature. Refer to Cutting
Fluid on Page 26 for fluid choice and safety precautions.
To set up the cutting fluid system, do these steps:
1. Place the filter screen dome-side up as shown in Figure 15 in the bandsaw catch pan.
2. Inspect and remove any foreign material that may
have fallen inside the reservoir during shipping.
3. Make sure the drain tube points toward the reservoir intake screen, and that all tube connections are tight and will not leak (see Figure 16).
4. Make sure the waterproof rubber switch boot is
installed on the pump ON/OFF toggle switch (Figure
16), and that the toggle switch is in the down position.
M1014 7" x 12" Metal Cutting Bandsaw
Filter
Screen
Figure 15. Installed drain screen.
Drain
Tube
Note: DO NOT plug in the bandsaw at this time
SET UP
to prime the pump. Priming will be done in the
Operations section.
5. Fill the reservoir with 2-1/2 gallons of your chosen
cutting fluid solution.
NOTICE: NEVER operate the pump with the reservoir
below the low mark (Figure 16), or the pump can be destroyed!
Cast Iron Stop
The cast iron stop allows you to repeat many cuts at the same length.
To install the cast iron stop, do these steps:
1. Insert the stop rod approximately 3/4" into the saw
until the end of the rod is just flush with the inside casting surface (see Figure 17).
2. Use a 12mm wrench, and tighten the hex bolt (see Figure 17).
3. Slide the cast iron stop onto the stop rod and
tighten the thumb screw.
High
Low
Pump Toggle Switch
Figure 16. Correctly filled tank ready to
be pumped.
Stop Rod
and Hex Bolt
Thumbscrew
Cast Iron
Stop
-14-
Figure 17. Installing the cast iron stop.
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