Woodstock D2260A, D2058A, D2057A User Manual

Mobile Base Models
D2057A, D2058A, D2260A
Instruction Sheet
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Introduction
Your new Mobile Base is designed to give you a stable and mobile platform upon which to mount machinery and equipment. Be sure to select the model that matches your machine specifications.
D2057A Specifications (see Figure 1)
Minimum Inside Dimensions .................... 20" x 20"
Maximum Inside Dimensions ............. 29
Maximum Weight Capacity ....................... 700 lbs
D2058A Specifications (see Figure 2)
Minimum Inside Dimensions .............. 18
Maximum Inside Dimensions ............. 28
Maximum Weight Capacity ...................... 1300 lbs
2" x 291⁄2"
2" x 241⁄2"
2" x 331⁄2"
Figure 1. Model D2057A.
D2260A Specifications (see Figure 3)
Minimum Inside Dimensions .............. 10
Maximum Inside Dimensions ............. 21
Maximum Weight Capacity ....................... 600 lbs
COPYRIGHT © JUNE, 2009 BY WOODSTOCK INTERNATIONAL, INC. REVISED JUNE, 2013 (DM)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
2" x 141⁄2"
2" x 171⁄2"
Figure 2. Model D2058A.
Figure 3. Model D2260A.
Printed in China#11846BL
D2057A, D2058A, D2260A Mobile Base Instructions
Available Accessories
Base modification accessories are available for machines with an extension table or machine bases larger than the maximum inside dimensions of Model D2058A.
D2259A—Mobile Base Extension Kit
Model D2259A (see Figure 4) is designed to install onto the Model D2260A or D2057A mobile base to provide a stable support platform for a machine and an extension table unit.
Specifications
Minimum Extension Length ........................ 28
Maximum Extension Length ........................ 45
Maximum Leg Span ..................................... 32"
D2246A—36" Extension Bar Kit
The 36" extension bars replace the longer or shorter length rails on the Model D2058A Super Heavy-Duty Mobile Base. The extension bars are suitable for heavy and long machines such as jointers, bandsaws, wide belt and drum sanders, lathes (see Figure 5), or heavy workbenches.
2"
4"
Figure 4. Mobile base extension support
platform assembled.
Specifications
Minimum Inside Dimensions .................... 18" x 34"
Maximum Inside Dimensions ................... 28" x 44"
Maximum Weight Capacity ...................... 1200 lbs
Figure 5. D2246A extension bar kit in use
with Model D2058A mobile base.
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D2057A, D2058A, D2260A Mobile Base Instructions
Tools Needed for Assembly
Tape Measure ....................................................1
Wrenches or Sockets 13mm ...................................2
Light Machine Oil (Optional) ...................... As Needed
Crowbar (Optional) .............................................1
Rubber Mallet (Optional) ......................................1
6" 2x4's (Optional) ..............................................2
6" 2x6 (Optional) ................................................1
12" 4x4 (Optional) ..............................................1
Inventory (see Figure 6) Qty
A. Swivel Casters ..............................................2
B. Fixed Casters ...............................................2
C. Left Corner Bracket .......................................1
D. Right Corner Bracket ......................................1
E. Right Corner Bracket w/Foot Post ......................1
F. Left Corner Bracket w/Foot Post .......................1
G. Side Rails ...................................................4
H. Knobs M12-1.75 ............................................2
I. Feet ..........................................................2
J. Hardware Bag (not shown)
—Hex Bolts M8-1.25 x 16 (Casters) ................... 16
—Hex Bolts M8-1.25 x 25 (Brackets) .................. 16
— Lock Nuts M8-1.25 (Brackets) ....................... 16
— Lock Washers 8mm (Casters) ........................ 16
— Flat Washers 8mm (Casters) ......................... 16
— Hex Nuts M8-1.25 (Casters) .......................... 16
D
C
F
B
A
Figure 6. Inventory.
Do not use the mobile base until you have read and understood this instruction sheet and completed the entire assembly procedure. Serious personal injury may occur if you ignore this warning.
E
G
I
H
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D2057A, D2058A, D2260A Mobile Base Instructions
Preparation for Assembly
There is more than one way to assemble the mobile base. Each method has advantages and disadvantages, depending on the size and weight of the machine that you plan to put on the mobile base. The purpose of this section is to help you decide which method will work best for your situation.
If the machine can be lifted, the easiest method is to assemble the mobile base according to the dimensions of your machine, and then lift and place the machine on the corner bracket pads of the mobile base (see Page 5).
If the machine is top heavy or has a narrow base (such as a drill press), there is an increased risk when moving it around on a mobile base. To reduce the risk, a mounting base plate should be used between the mobile base and machine (see Page 12).
If the machine is too heavy to lift into position on the mobile base, then the base can be built around the machine. For instructions on how to build the base around the machine, refer to Page 8.
Corner Bracket
Pad
Figure 7. One of four corner bracket pads
machine will sit on.
Note: Anything extending or opening outward within a 3" high band (see Figure 8) around the base of the machine may interfere with the installation of the machine on the base, so be sure to account for that prior to assembly.
3"
Figure 8. Example of 3" high band on
machine base.
Lift heavy machinery carefully and with the proper equipment. Get assistance if needed to reduce the risk of lifting injuries.
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D2057A, D2058A, D2260A Mobile Base Instructions
Assembling Base & Mounting Machine
1. Mount the two swivel casters to the corner brackets with threaded posts (see Figure 9), using (4) M8-1.25 x 16 hex bolts, 8mm flat washers, 8mm lock washers, and M8-1.25 hex nuts on each.
2. Mount the two fixed casters to the remaining brackets (see Figure 10), using (4) M8-1.25 x 16 hex bolts, 8mm flat washers, 8mm lock washers and M8-1.25 hex nuts on each.
x 4
Threaded Post
Figure 9. Swivel caster mounted to corner
bracket with threaded post.
x 4
Or
x 4
3. Orient the fixed casters so they point in the same direction that your machine will typically be moved (see Figure 11). Mounting the fixed casters in the wrong direction will make it difficult to move your mobile base.
Figure 10. Fixed caster mounted to corner
bracket.
(TOP VIEW OF CASTER)
Typical Direction of Movement
CORRECT INCORRECT
Figure 11. Mounting casters based upon
typical direction of movement.
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