Woods Equipment BH70X, MANO472, BH80X User Manual

Page 1
1012552
3-POINT MOUNTING KIT
For Woods BH70X, BH80X Backhoes
SAVE THIS
MANUAL!
Include it with
your Backhoe Manual.
It contains safety,
operation, and repair
found in other
manuals.
MAN0472
(9/23/2005)
Tested. Proven. Unbeatable.
Page 2
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with this manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does
not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
2 Introduction
Indicates helpful information.
SFMK (Rev. 6/6/2005)
Page 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
INSTALLATION
This Mounting Kit is to be used only for the backhoes and tractors specified in the Installation section of this manual. Any other use or modifica­tion of this mounting kit may result in serious injury or death.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in Figure 1 to be sure you have installed mounting kit correctly. Follow all mounting instruc­tions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to check and comply with these instructions may result in serious injury or death.
(Safety Rules continued on next page)
BH 3-Pt Mount (Rev. 2/25/2005)
Safety 3
Page 4
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.
Always use original equipment high-strength tractor top link pin when attaching mount to tractor.
If tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) posi­tion.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
OPERATION
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
Do not operate or transport equipment while under the influence of alcohol or drugs.
Always comply with all state and local lighting and marking requirements.
Do not allow riders. Do not lift or carry anybody on the power unit or attachments.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must:
Read Mounting Kit Manual instructions on attaching and removing backhoe and use
extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
MAINTENANCE
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica­tions and may be dangerous.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by oper­ating controls before performing maintenance or service or before disconnecting any hydraulic lines.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
4 Safety
BH 3-Pt Mount (Rev. 2/25/2005)
Page 5
BACKHOE 3-POINT MOUNT INSTALLATION
TRACTOR PREPARATION
NOTE: For installing this 3-point mounting kit, refer-
ence to right, left, forward and rearward directions are determined from the operator’s position in the back­hoe seat.
NOTE: Leave all hardware loose until mounting kit has been fit up.
1. Refer to the WOODS BH70X/BH80X Backhoe Operator’s Manual for backhoe assembly instruc­tions.
2. Remove the tractor top link and top link storage bracket, if equipped.
TRACTOR HIGH STRENGTH TOP LINK PIN
40" Minimum Radius
3-Pt Saf-T-Lok Hitch Kit
HEAVY-DUTY TOP LINK
®
15-1/2" - 17-1/2"
Attach Rear Brackets to Backhoe
Leave hardware loose until backhoe is attached to tractor or otherwise specified in the instructions.
1. Attach rear brackets (4 & 5) to main frame using bolts (16) and hardened flat washers (15). Torque hardware to 297 lbs-ft.
2. Attach mounting pins (13) to mounting brackets using desired hole.
3. Secure using four (two per mounting pin) Nord lock washers (6) and hex nut supplied with the mounting pin. Do not use split lock washer sup­plied with hitch pin.
4. Torque to 474 lbs-ft.
4. 1012534 Right rear bracket
5. 1012535 Left rear bracket
6. 1012567 M22 Nord lock washer
13. 33661 Category 1 Mounting pin
15. 57798 5/8 Hardened flat washer
16. 735 3/4 NC x 2 HHCS GR5
* Operator’s seat must be located in the lowest and most forward position to obtain 40" minimum radius.
Figure 1. Seat Clearance
4
14
16
14 - Nut
15
17
17
5
CD6779-2
Figure 2. Rear Bracket Installation
MAN0472 (9/23/2005)
Installation 5
Page 6
Attach Top Link Bars to Backhoe
1. Attach top link bar (3) to the main frame using cap
screw (8), hardened flat washer (15), and hex nut (11).
2. Slide double top link (1) over top link bar (3) and secure using cap screw (10), hardened flat washer (15), and hex hut (11) through end hole on double top link. See Figure 3.
NOTE: To estimate the overall length of the two top link bars; roughly measure from the center of the tractor top link bracket to the center of the lower 3-point lift arm pivot as shown in Figure 4. Final adjustment will be made when backhoe is attached to tractor.
1
10
8
11
15
3
1. 1007345 Double top link
3. 1012532 Top link bar
8. 12558 3/4 NC x 4-1/2 HHCS GR5
10. 14334 3/4 NC x 3 HHCS GR5
11. 1450 3/4 NC Hex nut
15. 57798 3/4 Hardened flat washer
Estimated Length
Tractor Top Link Bracket
11
15
Figure 3. Top Link Bars Installation
Estimated Length
3-Point Pivot
CD6779-3
LA1
Figure 4. Estimated Top Link Length
6 Installation
MAN0472 (9/23/2005)
Page 7
Attach 3-Point Mount to Backhoe
3. Attach lock bar (7) to right (4) and left (5) rear
brackets using cap screws (9), four (two per side) hardened flat washers (15), and hex nuts (11). Do not tighten nuts at this time.
4. Swing lock bar up and attach it to the double top link bar using cap screw (8), hardened flat washer (15), and hex nut (11). See Figure 5.
4. 1012534 Right rear bracket
5. 1012535 Left rear bracket
7. 1012582 Lock bar
8. 12558 3/4 NC x 4-1/2 HHCS GR5
9. 13759 3/4 NC x 2-1/4 HHCS GR5
10. 14334 3/4 NC x 3 HHCS GR5
11. 1450 3/4 NC Hex nut
15. 57798 3/4 Hardened flat washer
11
15
8
11
7
15
9
3
4
15
CD6779-4
Attach Backhoe to Tractor
1. Back tractor up to backhoe and 3-point mount.
Center between the tractor rear tires. Position tractor so that the hydraulic system can be con­nected. Shut off tractor, set brake, and remove key.
2. Attach hydraulic pump to tractor PTO or connect hydraulic hoses.
3. With transmission in neutral, start tractor engine at idle speed and engage PTO or start hydraulic flow.
NOTE: Use the backhoe hydraulics to maneuver the 3-point mount into position. Use care in this procedure to avoid being trapped between tractor and backhoe or between backhoe parts.
4. Raise backhoe with stabilizer controls and level backhoe from side to side and front to back. Set ground clearance between 15-1/2 to 17-1/2 inches. Measure from the center of boom pivot pin to the ground. See Figure 6.
Figure 5. Lock Bar Installation
Boom Piviot Pin
15-1/2" - 17-1/2"
CD4668
Figure 6. Ground Clearance
MAN0472 (9/23/2005)
Installation 7
Page 8
Attach Backhoe to Tractor (Continued)
5. Connect tractor 3-point lower lift arms to the
mounting pins on the backhoe. Secure using klik pin (14) and washers (17). Use washers to take up slack between klik pin and 3-point arm. See Figure 7.
6. Connect double top link bar to the tractor top link bracket. Use top link pin supplied with your tractor and sleeve (12). If necessary, separate and adjust top link bars IN or OUT to maintain the backhoe vertical position. See “Tractor Connections” on page 11 for tractor top link specifications.
NOTE: Sleeve (12) is for tractors with a 1-inch top link pin.
7. Torque all hardware to 297 lbs-ft with backhoe mounted to tractor and stabilizers are raised.
12. 30067 Sleeve, .765 x 1.0 x 1.69 (not shown)
14. 35124 7/16 x 2 Klik pin
17. 28539 7/8 SAE Flat washer
17
14
DP1
Figure 7. Tractor 3-Point Arm Installed
8 Installation
Figure 8. 3-Point Mount Installed
MAN0472 (9/23/2005)
Page 9
Remove Backhoe
DANGER
The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Opera­tor must
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and back­hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
1. Remove the seat assembly.
2. Start the tractor. Engage hydraulics at slow idle
speed. Curl the bucket all the way towards the operator.
3. On a hard level surface, center the boom, remove transport lock bar, and extend boom and dipper­stick.
BH1
Figure 9. Backhoe Storage Position (Typical)
6" Blocks
4. Rest bucket on the ground and lower stabilizers to take backhoe weight off tractor.
5. Remove high-strength tractor top link pin from top link.
6. Remove lower 3-point arms from backhoe.
7. Place 6" blocks under backhoe mainframe and
raise stabilizers to lower the backhoe onto the blocks as shown in Figure 9. Adjust blocks to make backhoe stable.
8. Disengage PTO, turn off engine, set brakes, and remove key before leaving tractor seat.
9. Remove the backhoe hydraulic pump from the PTO shaft or disconnect hydraulic hoses from tractor.
10. Start tractor and drive the tractor away.
11. Reinstall seat assembly.
Store Hydraulic Pump (If Equipped)
Store pump on back side of backhoe to prevent dirt and debris from accumulating in pump adapter.
MAN0472 (9/23/2005)
Installation 9
Page 10
Attach Backhoe to Tractor
DANGER
This mounting kit is designed to provide secure mounting and adequate operator clear­ance when properly installed. Check clearance dimensions shown in Figure 1 to be sure you have installed mounting kit correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clear­ance. Failure to check and comply with these instructions may result in serious injury or death.
1. Remove the backhoe seat assembly.
2. Back tractor up to backhoe and 3-point mount,
center between the tractor rear tires. Position tractor so that the hydraulic system can be con­nected. Shut off tractor, set brake, remove key.
3. Connect hydraulic pump or hydraulic hose kit.
4. With transmission in neutral, start tractor engine
at idle speed and engage PTO or start hydraulic flow.
NOTE: Very little engine power is required to power hydraulic system in this mode. Should engine pull down excessively, check plumbing hook-up for reversed lines or a control lever stuck in an operating position. Use the backhoe hydraulics to maneuver the 3­point mount into position. Use care in this proce­dure to avoid being trapped between tractor and backhoe or between backhoe parts.
5. Raise the 3-point mount up by lowering stabilizers and boom section until even with tractor 3-point lift arms. Attach tractor 3-point lift arms to right and left rear brackets using washers (17) and klik pins (14). See page 12 for parts list.
6. Raise backhoe with stabilizer and boom section to establish ground clearance between 15-1/2 to 17-1/2 inches from boom pivot to ground.
7. Level backhoe from side to side and front to back with stabilizer control. It may not be possible to obtain the ground clearance on small tractors and also maintain minimum head clearance for trac­tors with ROPS and cabs. Head clearance must take priority.
8. Align 3-point mount top link with tractor top link attachment point using the boom section and sta­bilizers. Attach top link using only original equip­ment high-strength tractor top link pin.
9. Reinstall seat.
10. Run at idle for 5 minutes, then check oil level.
Add fluid as necessary.
11. Operate all functions through full cylinder stroke to purge air from system. Check oil level again and add fluid as necessary.
12. Raise stabilizers and boom section secure in transport position (see Backhoe Operator’s Man­ual).
NOTE: Install swing lock before transporting.
10 Installation
MAN0472 (9/23/2005)
Page 11
Tractor Connections
There may be more than one hole provided in tractor top link attachment bracket. Select hole A, B, or C that most evenly distributes the load between top link bracket top and bottom mounting bolts. See Figure
10.
For the Massey Ferguson 1455V tractor use hole position D.
NOTE: The maximum width between tractor top link attachment plates must not exceed 2-1/2 inches. This will prevent excessive bending loads to the tractor top link pin.
For tractors with draft control, select hole closest to supporting point of floating link. Block or lock draft control so it is inoperative. Lower manual 3-point lift control to the lowest position to deactivate draft sens­ing control (refer to tractor manual).
1. Original equipment high-strength tractor top link
2. Safety pin
3. Backhoe top link
4. Saf-T-Lok
1
2
3
4
Massey Ferguson 1455V Top Link
2-1/2" Max.
A
B
C
D
Seat Installation and Adjustment
Install seat and upper seat support.
The seat may be adjusted fore, aft, up, and down for operator comfort.
Moving the seat down also moves it forward; moving it up also moves it rearward. The fore and aft adjust­ment may be used with the up and down adjustment to obtain desired position.
Never operate backhoe unless manufacturer's 3-point hitch Saf-T-Lok limiter or sub-frame has been installed and adjusted. Operator's area (shown shaded in Figure 11) must be free from obstructions in a 40" radius from the seat.
Figure 10. Tractor Top LInk Connections
TRACTOR HIGH STRENGTH TOP LINK PIN
40" Minimum Radius
HEAVY-DUTY TOP LINK
®
3-Pt Saf-T-Lok Hitch Kit
15-1/2" - 17-1/2"
MAN0472 (9/23/2005)
Figure 11. Seat Clearance
Installation 11
Page 12
1012552 3-POINT MOUNTING KIT
11
14
12
11
15
6
15
17
11
16
13
8
1
10
8
3
15
7
15
11
15
9
15
4
CD6779
REF PART QTY DESCRIPTION
1 1007345 1 Double top link
3 1012532 1 Top link bar
4 1012534 1 Right rear bracket
5 1012535 1 Left rear bracket
6 1012567 4 M 22 Nord lock washer
7 1012582 1 Lock bar
8 12558 * 2 3/4 NC x 4-1/2 HHCS GR5
9 13759 * 2 3/4 NC x 2-1/4 HHCS GR5
5
REF PART QTY DESCRIPTION
10 14334 * 1 3/4 NC x 3 HHCS GR5
11 1450 * 5 3/4 NC Hex nut
12 30067 1 Sleeve, .765 x 1.0 x 1.69
13 33661 2 Category 1 mounting pin (w/nut & lw)
14 35124 2 7/16 x 2 Klik pin
15 57798 13 3/4 Hardened flat washer
16 735 * 6 3/4 NC x 2 HHCS GR5
17 28539 * 6 7/8 SAE Flat washer
HHCS, Hex Head Cap Screw
* Standard Hardware, obtain locally
12 Parts
MAN0472 (9/23/2005)
Page 13
BOLT TORQUE CHART
(
)
(
)
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE SERIES
A
A
Diameter
(Inches)
1/4" 7/16" 6 8 10 13 14 18
5/16"1/2"121719262737
3/8"9/16"233135474967
7/16"5/8"3648557578106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325
3/4" 1-1/8" 192 261 297 403 420 569
7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383
TORQU E CHART
Wrench
Size
SAE Grade 2
(No Dashes)
SAE 2 SAE 5 SAE 8
lbs-ft N-m lbs-ft N-m lbs-ft N-m
METRIC SERIES
A
TORQU E CHART
A
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Wrench
Size
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
COARSE THREAD FINE THREAD
MARKING ON HEAD MARKING ON HEAD
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
SAE Bolt Head
Identification
8.8
Metric
Grade 8.8
SAE Grade 5
3 Radial Dashes
MARKING ON HEAD
Metric Bolt Head
Identification
SAE Grade 8
6 Radial Dashes
10.9
Metric
Grade 10.9
A
Diameter &
Thread Pitch
(Millimeters)
Typical Washer Installations
Lock Washer
Bolt
Nut
Bolt Torque & Size Charts (Rev. 8/14/02)
Flat Washer
8/9/00
Appendix 13
Page 14
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16 3/8 1/2 5/8 3/4 7/8
IN 1 7
2
34
5
6
MM 25 50 75 100 125 150 175
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM 16MM
ABBREVIATIONS
AG .............................................................Agriculture
ATF .............................. Automatic Transmission Fluid
BSPP........................... British Standard Pipe Parallel
BSPTM .............. British Standard Pipe Tapered Male
CV .................................................. Constant Velocity
CCW.............................................Counter-Clockwise
CW .............................................................Clockwise
F ..................................................................... Female
GA ................................................................... Gauge
GR (5, etc.)..........................................Grade (5, etc.)
HHCS ...................................... Hex Head Cap Screw
HT.......................................................... Heat-Treated
JIC ............... Joint Industry Council 37° Degree Flare
LH............................................................... Left Hand
LT.......................................................................... Left
m .......................................................................Meter
mm ............................................................. Millimeter
M ........................................................................ Male
MPa ....................................................... Mega Pascal
N.....................................................................Newton
NC .................................................... National Coarse
NF..........................................................National Fine
NPSM ................... National Pipe Straight Mechanical
NPT ........................................ National Pipe Tapered
NPT SWF ....... National Pipe Tapered Swivel Female
ORBM......................................... O-Ring Boss - Male
P ......................................................................... Pitch
PBY .....................................................Power-Beyond
psi........................................ Pounds per Square Inch
PTO ....................................................Power Take Off
QD .................................................. Quick Disconnect
RH ............................................................ Right Hand
ROPS ......................... Roll-Over Protective Structure
RPM ...................................... Revolutions Per Minute
RT...................................................................... Right
SAE ........................ Society of Automotive Engineers
UNC.................................................... Unified Coarse
UNF .........................................................Unified Fine
UNS.................................................... Unified Special
14 Appendix
Bolt Torque & Size Charts (Rev. 8/14/2002)
Page 15
WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: __________________________ From (Dealer): ________________________________________
Model Number: __________________________ Serial Number:________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty periods for certain gearboxes are listed below:
Model No. Part Warranted Duration
PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60, BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180, DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2
RDC54, RD60, RD72
BW180, DS96, DS120, RDC54, RD60, RD72
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this War ranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to
WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,
business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Gearbox
components
Gearbox
components
Gearbox
components
5 years from the date of delivery to the original purchaser.
3 years from the date of delivery to the original purchaser.
1 year from the date of delivery to the original purchaser if used in rental or commercial applications.
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com
F-3079 (Rev. 9/21/2005)
Page 16
WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
TM
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com
©2005 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)
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