Woods Equipment BH7500 User Manual
1004327 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
BH6500/7500
mounting to
Kioti Tractor Model:
DK40
equipped with
Woods Loaders:
1009
1012
1016
or
Kioti Loader:
1470
Includes
Hose Kits:
1003179
MAN0157
MAN0157 (10/12/01)
TO THE DEALER:
Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons
and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual
are completed before releasing equipment to the owner.
The dealer must co mplete the Warranty Regi stratio n inc luded in this manu al. Bo th deal er and custome r mus t sign th e
registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid
postage portion to WOODS , give one c op y to the c us tom er, and retain one copy. Note: Warranty credit is subject to
this form being completed and returned.
TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better
and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red
for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: #1004327 Sub-Frame Mounting Kit Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a
triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that are
exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
ii
Introduction (2/9/01)
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
#9261 PUMP KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
#1003179 HOSE KIT (BH6500/7500 & 1009 LOADER). . . . . . . . . . . . 13
#1003179 HOSE KIT (BH6500/7500 & 1012/1016 LOADER) . . . . . . . 18
PARTS SECTION
#1004327 SUB-FRAME MOUNTING KIT. . . . . . . . . . . . . . . . . . . . . . . 26
#1003179 HOSE KIT
#1003179 HOSE KIT
BOL T TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
BOL T SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 31
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER
WITH (#1002657 HOSE KIT). . . . . . . . . . . . . . . . 27
WITH (#1002656 HOSE KIT). . . . . . . . . . . . . . . . 28
MAN0157 (10/12/01))
TABLE OF CONTENTS 1
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an ope rator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the op eration, tran sport, mai ntenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
S
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
INSTALLATION
This Sub-Frame Mounting Kit is to be used only
for the backhoes and tractors specified in the SubFrame Mount Installation section of this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals are available from dealer or, in the
United States and Canada, call 1-8 00-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hyd raulic flui d penetrates s kin, it
must be surgically removed as soon as possible by
2 SAFETY
AFETY RULE
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMME DIATE LY IF FLU ID
ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to
operate equipment.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specif ications
unless instructed otherwise in this manual.
Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
After connecting hoses, check that all control
lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
Protective hose slee ves must cover all hydraulic hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or
secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking bef ore
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into c ontact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
The sub-frame mount is designed to provide
secure mounting and adequate operator clearance
when properly installed. Check clearance dimensions shown in figure 1 to be sure you have
installed sub-frame correctly. Follow all mounting
instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to
BH6500/7500 SFMK 11/1/00
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
check and comply with these instructions may
result in serious injury or death.
Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may resu lt in equip ment fail ure
and/or personal injury.
If tractor is equipped with draft sensing control,
set control to “HEAVY” (minimum sensitivity) position.
On tractors equipped with optional “Draft Control Hitch,” you must install the “Draft Lockout”
(provided in sub-frame kit) into position as shown.
Failure to install the “Draft Lockout” will allow
upper hitch to move during backhoe operation and
could result in operator injury.
Make sure all safety decals are installed.
Replace if damaged. (See S af ety D ecal s se ct ion for
location.)
A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires, or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
hoe and use extreme care
• Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
Never leave equipment unattended with engine
running or with bucket in raised posi tion. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
MAINTENANCE
Refer to backhoe manual and follow all maintenance safety rules and instructions.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of i ts components in any way.
Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifications and may be dangerous.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
OPERATION
Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.
Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the
backhoe mounting brackets.
Do not operate equipment while under the influence of alcohol or drugs.
Always comply with all state and local lighting
and marking requirements.
Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
The only time the backhoe may be operated
from a position other than the operator seat is during backhoe attachment and removal. Operator
must
• Read Sub-Frame Mounting Kit Manual
instructions on attaching and removing back-
Do not allow bystanders in the area wh en operating, attaching, removing, assembling, or servicing equipment.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Before working on backhoe, extend boom and
dippersti ck and pl ace buc ket on grou nd. Make sur e
that all system pressure has been relieved by operating con trols be fore per formi ng maint enance or
service or before disconnecting any hydraulic lines.
Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins ar e
installed secu rely to ensu re eq uipme nt is i n a sa fe
condition before putting unit into service.
BH6500/7500 SFMK 11/1/00
SAFETY 3
BACKHOE SUB-FRAME INSTALLATION
DANGER
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operatio n, transport, maintena nce
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
The sub-frame mount is designed to provide
secure mounting and adequa te operator cleara nce
when properly installed. Che ck clearance d imensions shown in figure 1 to be sure you have installed
sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless
there is adequate clearance. Failure to check and
comply with these instructions may result in serious
injury or death.
The only time the backhoe may be operated from
a position other than the operator seat is during
backhoe attachment and removal. Operator must
• Read Sub-Frame Mounting Kit Manual instructions on attaching and removing backhoe and
use extreme care
• Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control be
accidentally activated.
WARNING
■ Only use #1004327 Sub-Frame Mounting Kit for
mounting Woods BH6500/7500 backhoe on Kioti
DK40 tractor equipped with Woods 1009/1012/1016
loaders or Kioti 147 0 loader. Any other use or mo dification of this mounting kit may result in serious
injury or death.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules
and safety decal information. (Replacement manuals
are available from dealer or, in the United States and
Canada, call 1-800-319-6637.) Failure to follow
instructions or safety rules c an result in serio us
injury or death.
Keep all persons away from operator control area
while performing adjustments, servi ce, or main tenance.
Before working on backhoe, extend boom and dipperstick an d pla ce buc ket on gr ound. Make s ure tha t
all system pressure has been relieved by operating
controls before performing maintenance or service or
before disconnecting any hydraulic lines.
A minimum 25% of tractor and equipment weight
must be on the tractor front wheels when attachments are in transport position. Without this weight,
tractor could tip over, causing personal injury or
death. The weight may be attained with a loader,
front wheel weights, ballast in tires, or front tractor
weights. Weigh the tractor and equipment. Do not
estimate.
Make sure all hydraulic hoses, fittings, and
valves are in good condi tion and not le aking befor e
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace any
damaged hoses immediately.
4 Installation
MAN0157 (10/12/01)
SUB-FRAME INSTALLATION Cont’d
CAUTION
If you do not understand any part of this manual and need assistance, see your dealer.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work sho es and prot ective
equipment for eyes, hair, hands, hearing, and
head.
TRACTOR PREPARATION
1. Refer to the WOODS BH6500/7500 Backhoe
Operator’s Manual for backhoe assembly instructions.
NOTE: For installing this sub-frame, reference to
right, left, forward and rea rward directions are determined from the operator’s position in the tractor seat.
* Operator ’s seat must be located in the lowest an d
most forward position to obtain 40” minimum radius.
Figure 1 Sub-Frame Clearance
NOTE: The pins and hardwar e that attach the lower
links to the transmissi on will be needed for the subframe installation.
NOTE: Loader mounting kit #111768 or Kioti 1470
loader mount must be installed prior to sub-frame
mounting kit #1004327 installation.
2. Remove the tractor top link, 3-point lift lower
arms, and anti-sway links.
Modify PTO Shield.
1. Remove PTO shield from tractor.
2. Cut out right and left corner of PTO shield as
shown in Figure 2.
3. Reinstall PTO shield on tractor.
NOTE: Make sure 3-point lower lift pins can be
removed without inte rfering with PTO shield ins talled.
Remove more material as needed.
WARNING
■ Make sure shields and guards are properly
installed and in good condition. Replace if damaged
NOTE: Leave all hardware loose until sub-frame
weldment has been fit up.
2.50”
1.25”
DP7
Figure 2 Modified PTO Shield.
MAN0157 (10/12/01)
Installation 5
SUB-FRAME INSTALLATION Cont’d
5
8
Front Mounting Brackets
Woods 1009, 1012, 1016 Loaders
NOTE: Front mounting bracket (crossmember) is
installed with loader mounting kit #111768, (Figure 3).
Backhoe can onl y be installed after load er mounting kit
is installed.
Kioti 1470 Loader
1. Remove cross brace from right and left loader
mounts on the und erside of trac tor. Retain hardware for
later use.
2. Position front mount (4) under tractor and secure to
right and left loader m ounts using hardware previously
removed, (Figure 4).
DP3
Figure 3 Crossmember Installed with LMK #111768
Right Loader Mount
NOTE: Loose n hardware on loader mounts as nee ded
for easier installation of front mount hardware.
3. Secure rear half of mount to tractor frame usi ng two
cap screw (18) and hardened flat washers (15).
4. 1004339 Front mount (Kioti loader)
15. 57816 1/2 Hardened flat washer
18. 65506 M12 x 1.25P x 35mm Cap screw
* Loader mount hardware
DP4
15
18
Figure 4 Front Mount Installed
1
1
Figure 5 Front Mount Installation
Loader Mount Hardware
CD5954-1
6 Installation
MAN0157 (10/12/01)
SUB-FRAME INSTALLATION Cont’d
Install Rear Hanger Bracket
1. Install rear hanger bracket (6) to bottom o f tra nsmi s-
sion housing. Po sition bracket with the slo ts to the rear
of the tractor. Secure using two cap screws (12) and
hardened flat washers (13).
2. Torque these cap screws to 87 lbs.-ft. at this time.
2. 1004329 Rear mount
6. 62977 Rear han ger brack et
12. 16087 M14 x 1.5P x 35mm Cap screw
13. 46070 9/16 Hardened flat washer, thick
12
6
Figure 6 Rear Hanger Bracket Installe d
13
DP1
Install Rear Mount
1. Slide round bar of rea r mount (2) into slots of rear
hanger bracket (Figure 6 & Figure 7).
2. Pivot rear mount upward an d secure to tractor with
3-point lower link pins and hardware (Figure 8).
IMPORTANT
■ Figure 8 is shown with PTO shield removed for
clarification. Only remove PTO shield for modifications described on 5.
6
CD5915-1
13
REAR
12
Figure 7 Rear Hanger & Rear Mount
3-Point Lower
Link Pin
2
MAN0157 (10/12/01)
DP2
Figure 8 Rear Mount Installed
Installation 7
SUB-FRAME INSTALLATION Cont’d
0
0
Sub-Frame Fit-Up
1. Center sub-frame under tractor.
2. Insert cross tube of s ub-frame into channel of rear
mount bracket (2) as shown in Figure 9.
3. Install clevis pins (10) and hair pin s ( 20) to s ec ur e in
rear mounting bracket as shown in Figure 10.
2. 1004329 Rear mount
10. 1002850 Hitch pin, 3/4 x 2-3/4
20. 2688 Hair pin, 5/32
10
20
DP5
Figure 9 Sub-Frame Fit-Up (Typical)
1
2
CD5953-1
Figure 10 Clevis Pins Installed
8 Installation
MAN0157 (10/12/01)
SUB-FRAME INSTALLATION Cont’d
6
Sub-Frame Fit-Up (Cont.)
1. Rotate sub-frame up until locating lugs are posi-
tioned between front mount attached to loader mount.
2. Align holes and install lock pin (17) and klik pin
(16) as shown in Figure 11 & Figure 12.
3. Once sub-frame is secured into position with bent
pin, tighten all hardware to specifications given below.
4. Remove sub-frame from tractor once all hardware
is tightened.
1. 1004314 Crossmember (Woods)
4. 1004339 Front mount (Kioti)
16. 62043 Klik pin 1/4 x 1-3/4
17. 64953 Lock pin.75 x 17.75
DP6
CD5954-4
Figure 11 Lock Pin Installed
17
1
17
1
16
MAN0157 (10/12/01)
Figure 12 Bent Pin Installation
TORQUE SPECIFICATIONS
Wrench
Cap Screw Qty
M12 x 1.25 x 55mm 2 18mm 55 lbs.-ft. (75 N-m)
M14 x 1.50 x 35mm 2 21mm 87 lbs.-ft.(118 N-m)
Size Required Torque
Installation 9
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