Woods Equipment BH6500 User Manual

59757 Sub-Frame Mounting Kit

Woods Backhoe Model

mounting to

BH6500

Ford/New Holland Tractor Models TC18, TC21

Compatible with:

New Holland Loader 7106 or Woods Loader 1006

MANUAL

PART NUMBER

59756

PN-59756 (Rev. 4/9/01)

TO THE DEALER:

Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual are completed before releasing equipment to the owner.

The dealer must co mplete the Warranty Regi stratio n inc luded in this manu al. Bo th deal er and custome r mus t sign th e registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid postage portion to WOODS , give one c op y to the c us tom er, and retain one copy. Note: Wa rranty credit is subject to

this form being completed and returned. TO THE OWNER:

Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: #59757 Sub-Frame Mounting Kit Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury .

Indicates that failure to observe can cause damage to equipment.

NOTE

Indicates helpful information.

Introduction (2/9/01)

TABLE OF CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PUMP KIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

#59757 SUB-FRAME MOUNTING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

#59757 SUB-FRAME MOUNTING KIT PARTS LISTS . . . . . . . . . . . . . . . . 17

BOL T TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

BOL T SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

PN-59756 (Rev. 4/9/01)

Table of Contents 1

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped

out by an operator’s single careless act. In addition to the design and configuration of

equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

INSTALLATION

n This Sub-Frame Mounting Kit is to be used only for the backhoes and tractors specified in the SubFrame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.

n Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

n After connecting hoses, check that all control lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

n Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-8 00-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.

n If you do not understand any part of this manual and need assistance, see your dealer.

n Know your controls and how to stop engine and attachment quickly in an emergency.

n Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

n Make sure that all operating and service personnel know that if hyd raulic flui d penetrates s kin, it must be surgically removed as soon as possible by

2 SAFETY

SAFETY RULES

a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

n Never allow children or untrained persons to operate equipment.

PREPARATION

n Check that all hardware is properly installed. Always tighten to torque chart specif ications unless instructed otherwise in this manual.

n Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

n After connecting hoses, check that all control lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control lever and equipment movements are correct.

n Protective hose slee ves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

n Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking bef ore starting power unit or using equipment. Check and route hoses carefully to prevent d amage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into c ontact with any moving parts . Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

n Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, roug h-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

n Make sure attachment is properly secured, adjusted, and in good operating condition.

n The sub-frame mount is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operat e backhoe unless there is adequate clearance. Failure to

BH6500/7500 SFMK 11/1/00

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

check and comply with these instructions may result in serious injury or death.

n Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may resu lt in equip ment fail ure and/or personal injury.

n If tractor is equipped with draft sensing control,

set control to “HEAVY” (minimum sensitivity) position.

n On tractors equipped with optional “Draft Con- trol Hitch,” you must install the “Draft Lockout” (provided in sub-frame kit) into position as shown. Failure to install the “Draft Lockout” will allow upper hitch to move during backhoe operation and could result in operator injury.

n Make sure all safety decals are installed. Replace if damaged. (See S af ety D ecal s se ct ion for location.)

n A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel w eights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.

hoe and use extreme care

• Always stand between re ar tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

n Never leave equipment unattended with engine running or with bucket in raised posi tion. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.

MAINTENANCE

n Refer to backhoe manual and follow all maintenance safety rules and instructions.

n Do not modify or alter or permit anyone else to modify or alter the equipment or any of i ts components in any way.

n Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet orig inal equipment specifications and may be dangerous.

n Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, roug h-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

OPERATION

n Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.

n Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the backhoe mounting brackets.

n Do not operate equipment while under the influence of alcohol or drugs.

n Always comply with all state and local lighting and marking requirements.

n Do not allow riders. Do not lift or carry anybody on the power unit or attachments.

n The only time the backhoe may be operated from a position other than the operator seat is during backhoe attach ment and removal. Operator must

• Read Sub-Frame Mounting Kit Manual instructions on attaching and removing back-

n Do not allow bystanders in the area wh en operating, attaching, removing, assembling, or servicing equipment.

n Make sure attachment is properly secured, adjusted, and in good operating condition.

n Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before working on backhoe, extend boom and dippersti ck and pl ace buc ket on grou nd. Make sur e that all system pressure has been relieved by operating con trols be fore per formi ng maint enance or service or before disconnecting any hydraulic lines.

n Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins ar e installed secu rely to ensu re eq uipme nt is i n a sa fe condition before putting unit into service.

BH6500/7500 SFMK 11/1/00

SAFETY 3

BACKHOE SUB-FRAME INSTALLATION

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in t he operation, transport, maintenanc e and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

DANGER

n The sub-frame mount is designed to provide

secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure yo u have installed sub-frame correctly. Follow all mounting instructions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to check and comply with these instructions may result in serious injury or death.

n The only time the backhoe may be operated

from a position other than the operator seat is during backhoe attachment and removal. Operator must

• Read Sub-Frame Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care

• Always stand between r ear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.

4 Installation

WARNING

■ Only use #59757 Sub-Frame Mounting Kit for

mounting Woods BH6500 backhoe on Ford/New Holland TC18, TC21 tractor models. Sub-Frame must be installed with either a Woods 1006 loader or New Holland 7106 loader. Any other use or modification of this mounting kit may result in serious injury or death.

n Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1 -800-319-6637.) Failure to follow instructions or safety rule s can result in serious injury or death.

A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are i n transp or t positi on. Witho ut thi s weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor a nd equipment. Do not estimate.

n Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by operating controls before performing maintenance or service or before disconnecting any hydraulic lines.

PN-59756 (Rev. 4/9/01)

SUB-FRAME INSTALLATION Cont’d

CAUTION

n If you do not understand any part of this man-

ual and need assistance, see your dealer.

n Always wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes , hair, hands, hearing, and head.

TRACTOR PREPARATION

1. Refer to the WOODS 6500/7500 Backhoe Opera-

tor’s Manual for backhoe assembly instructions.

NOTE: For installing this sub-frame, reference to

right, left, forward and rea rward directions are determined from the operator’s position in the tractor seat.

* Operator ’s seat must be located in the lowes t and most forward position to obtain 40” minimum radius.

Figure 1 Sub-Frame Clearance

3. Disconnect and remov e the f ront e nd loa der fro m

the tractor using instructions in loader manual. Do not remove loader mounting brackets.

NOTE: Leave all hardware loose until sub-frame

weldment has been fit up.

2. Remove the tractor top link, 3-point lower lift

arms, and lower hi tch pi ns. Store these parts for reinstallation when backhoe and sub-frame are r emoved and when 3-point hitch is required.

PN-59756 (Rev. 4/9/01)

Installation 5

SUB-FRAME INSTALLATION Co nt’d

Install Rear Hanger Brackets

1. Install new right and lef t rear hanger br ackets (1,

2), using eight 10mm bolts (20) and hardened flat washers (22).

2. Install six 10mm x 1.5P x 80mm (21) and washers

(22) to secure rear hangers.

3. Install cap screws (25), washers (29), and nuts

(28) through crossmembers welded to rear hanger brackets.

4. Torque 10mm cap screws to 29 lbs-ft.

5. Torque 12mm cap screws to 50 lbs-ft.

1. 1000578 Right rear hanger bracket

2. 1000579 Left rear hanger bracket

20. 307301 M10–1.5P x 30mm Cap screw

21. 58514 M10–1.5P x 80mm Cap screw

22. 44546 3/8 Ex tr a thick fla t washer

25. 58515 M12–1.75P x 45mm Cap screw

28. 307813 M12 x 1.75 Hex nut

29. 57811 1/2 Extra thick flat washer

Figure 2 Rear Hanger Bracket Assembly

6 Installation

Figure 3 Rear Hanger Brackets Installed

PN-59756 (Rev. 4/9/01)

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