Woods Equipment BB720X, BB840XP, BB600X, BB840X User Manual

BRUSHBULL

ROTARY CUTTER

BB600X BB720X BB840X

BB840XP

Serial Number 1127329 & Above

MAN0654

(Rev. 07/09/2010)

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 65

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

MAN0654 (Rev. 10/19/2007)

Introduction 3

SPECIFICATIONS

WARNING

3-Point Hitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category I / II

Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12"

Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treated Alloy Steel

Blade Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCW

Tractor PTO rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540

Universal Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 4

Cutter Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4"

Tailwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5" x 16"

Specification BB600X BB720X BB840X BB840XP

Cutting Width 60" 72" 84" 84"

Overall Width 67.5" 79.5" 91.5" 91.5"

Weight (Approximate lbs.) 1039 lbs 1140 lbs 1280 lbs 1870 lbs

Blade Speed (Feet per minute) 15,525 15,900 16,000 16,000

Gearbox 1:1.83 1:1.47 1:1.35 1:1.35

Recommended Maximum Tractor HP 30-120 35-120 40-120 40-120

GENERAL INFORMATION

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel. Blade rotation is counterclockwise as viewed from the top of the cutter.

4 Introduction

MAN0654 (Rev. 10/19/2007)

Free Mower Safety Video

Fill out and return the order form and we will send you a FREE VHS or DVD video outlining

Industrial and Agricultural Mower Safety

Practices

. The 22 minute video, developed in cooperation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures to follow while operating your mowing equipment. The video does not replace the information contained in the Operator’s Manual, so please review this manual thoroughly before operating your new mowing equipment.

Safety Training Does Make a Difference.

BE SAFE! BE ALERT! BE ALIVE! BE TRAINED

Before Operating Mowers!

ASSOCIATION OF EQUIPMENT MANUFACTURERS

Safety Video Order Form

Safety Video Order Form (8/2/2005)

Safety 5

Also, available from the Association of Equipment Manufacturers:

A large variety of training materials (ideal for groups) are available for a nominal charge from AEM. Following is a partial list:

● Training Package for Rotary Mowers/Cutters-English

Contains: DVD & VHS (English)

Guidebook for Rotary Mowers/Cutters (English) AEM Industrial/Agricultural Mower Safety Manual (English) AEM Agricultural Tractor Safety Manual (English)

● Training Package for Rotary Mowers/Cutters-English/Spanish

Contains: DVD & VHS (English/Spanish)

Guidebook for Rotary Mowers/Cutters (English/Spanish) AEM Industrial/Agricultural Mower Safety Manual (English/Spanish) AEM Agricultural Tractor Safety Manual (English/Spanish)

AEM training packages are available through:

AEM at:

or Universal Lithographers, Inc. Email: aem@ulilitho.com

800-369-2310 tel 866-541-1668 fax

www.aem.org



Free Mower/ Cutter Safety Video Order Form

3 (Select one)

VHS Format - VHS01052 Safety Video

Please send me

Name: ________________________________________ Phone: __________________

Address: _____________________________________

_____________________________________

Mower/Cutter Model: ______________________ Serial #: ________________________

Send to: ATTENTION: DEALER SERVICES

WOODS EQUIPMENT COMPANY

PO BOX 1000 OREGON IL 61061-1000 USA



DVD Format - DVD01052 Safety Video



6 Safety

Safety Video Order Form (Rev. 2/6/2006)

INSTALLATION

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CON-

(Rev. 10/31/2008) Single Spindle_MD (Rev. 5/11/2007)

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

 Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

(Safety Rules continued on next page)

Safety 7

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Inspect chain, rubber, or steel band shielding before each use. Replace if damaged.

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Do not put this equipment into service unless all side skids are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

 Never direct discharge toward people, animals, or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

It is possible for objects to ricochet

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Look down and to the rear and make sure area

is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 On pull-type units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

TRANSPORTATION

 Always comply with all state and local lighting and marking requirements.

 Do not operate PTO during transport.

 The maximum transport speed for towed and

semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max-

8 Safety

Single Spindle_MD (Rev. 5/11/2007)

(Rev. 10/31/2008)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

imum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Never tow this implement with a motor vehicle.

 Always raise unit and install transport locks

before transporting. Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Always attach safety chain to tractor drawbar when transporting unit.

 Do not operate or transport on steep slopes.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

MAINTENANCE

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Before working underneath, disconnect driveline, raise cutter, lock in transport position, and block cutter securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment components has stopped before approaching for service.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

 Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Explosive separation of tire and rim parts can cause serious injury or death. Release all air pressure before loosening bolts on wheel.

STORAGE

 Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect driveline and secure up off the ground.

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

 Keep children and bystanders away from storage area.

(Rev. 10/31/2008) Single Spindle_MD (Rev. 5/11/2007)

Safety 9

1 - SERIAL NUMBER PLATE

12 - PN 57123 RED REFLECTOR 9"

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when engine is

running.

 Before mowing, clear area of objects that may be thrown by

blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN CAUSE

SERIOUS INJURY OR DEATH.

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both

ends

 Driveline guards that turn freely on

driveline

1006682-A

DANGER

8 - PN1006682

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

10 Safety

MAN0654 (Rev. 10/19/2007)

10 - PN 33347

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

14 - PN 1004114

(Safety Decals continued on next page)

CRUSHING AND PINCHING HAZARD

 Be extremely careful handling various parts of the machine.

They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from tractor seat only.

 Do not stand between tractor and implement when tractor

is in gear.

 Make sure parking brake is engaged before going between

tractor and implement.

 Stand clear of machine while in operation or when it is

being raised or lowered.

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual (available from dealer) and follow

all safety precautions.

 Keep all shields in place and in good condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove key before

dismounting tractor.

 Allow no children or untrained persons to operate

equipment.

 Do not transport towed or semi-mounted units over 20 mph.

WARNING

FALLING OFF CAN RESULT IN BEING RUN OVER.

 Tractor must be equipped with ROPS (or ROPS CAB) and

seat belt. Keep foldable ROPS systems in "locked up" position at all times.

 Buckle Up! Keep seat belt securely fastened.

 Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

 Before working underneath, follow all instructions and

safety rules in operator's manual and securely block up all corners of equipment with jack stands.

 Securely blocking prevents equipment from dropping from

hydraulic leakdown, hydraulic system failures or mechanical component failures.

1006681

WARNING

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

3 - PN1006681

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

18864-C

11 - PN18864

CONTACT WITH ROTATING PARTS

CAN CAUSE SERIOUS INJURY.

WARNING

15502--B

ROTATING COMPONENTS

Do not operate without cover in place. Look and listen for rotation. Do not

open cover until all components have stopped.

5 - PN 15502

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

DANGNGERER

1004114

PN1006348 (See Figure 16)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS.

FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

MAX. SPEED: 20 MPH, MAX. WEIGHT: 4000 LBS., MAX. AIR PRESSURE: 40 PSI.

WARNING

EXPLOSION

HAZARD

1006348

MAN0654 (Rev. 10/19/2007)

Safety 11

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

6 - PN 19924 (PULL-TYPE ONLY)

7 - PN 1004991 (PULL-TYPE ONLY)

ds.

sta

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

1004991

WARNING

RAISED CUTTER CAN DROP AND CRUSH

rs must be equipped with transport lock

Cutt

ansport components must be functional, kept in goodAll t

hydraulic system failures, or mechanical component failures.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESULT IN SERIOUS INJURY OR DEATH.

TRANSPORT LOCK

AND CYLINDER

REQUIREMENTS

SINGLE-ACTING FULL

EXTENSION

28-1/4"

TRANSPORT LOCK

12 Safety

MAN0654 (Rev. 10/19/2007)

OPERATION

DANGER

WARNING

CAUTION

WARNING

The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 7 to page

12. Be sure to complete the Pre-Operation check list on 19 before operating this Cutter.

This medium-duty cutter is designed for grass and weed mowing and shredding.

Recommended mowing speed for most conditions is from 2 to 5 mph.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

TRACTOR STABILITY

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Figure 1. Tractor Stability

CONNECTING CUTTER TO TRACTOR (MOUNTED CUTTER)

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Never allow riders on power unit or attachment.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servicing equipment.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

MAN0654 (Rev. 10/19/2007)

■ Make sure driveline will not bottom out at the

shortest length and that it has at least 1/3 overlap at the longest length.

■ With cutter adjusted to transport position, set

upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised.

1. Attach tractor 3-point lift arms to category I or

category II side of hitch pins (5) and secure (Figure

2).

2. Attach tractor top link (1) to cutter top link attachment point (2).

3. Raise cutter to transport position and adjust tractor top link until cutter is level in this position.

4. Adjust the tractor lower 3-point arm anti-sway devices to prevent cutter from swinging side to side during transport.

5. Adjust tractor drawbar so that it will not interfere with cutter or driveline.

Operation 13

Figure 2. Cutter to Tractor Connection

1. Tractor top link

2. Cutter top link attachment point

5. Hitch pin

CD7331-1

1. Tractor top link

2. Cutter top link attachment point

3. Floating link

5. Category I & II cutter hitch pin

6. Brace arm

7. A-frame arm

8. Quick-Hitch

9. Rear lug

10. Brace arm pivot hole

12. Break link

13. Second hole on pivot hole

15. Mast plate

QUICK HITCH SET-UP AND TOP LINK ADJUSTMENT

NOTICE

8. Raise cutter to transport position and adjust tractor

top link until cutter is level in this position.

■ Avoid contact with driveline when raising cut-

ter.

■ Make sure driveline will not bottom out at the

shortest length and that it has at least 1/3 overlap at the longest length.

■ With cutter adjusted to transport position, set

upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised.

Category I and II

Refer to Figure 3.

1. To mount tractor top link, use lowest hole provided

in the tractor’s top link attachment bracket.

2. Assemble hitch pins (5) in proper position.

3. Place A-frame arms (7) (square hole) on mast

plate (15).

4. Secure with carriage bolts (16), sleeves (17), flat washers (18), and flange lock nuts (19).

5. Connect brace arms (6) to the brace arm pivot hole (10) on the inside of rear lug (9).

6. Use the second hole on the end of the brace arm and secure using cap screws (20) and flange lock nuts (19).

7. Attach top link (1) to top hole (2) on A-frame arms (7).

14 Operation

Figure 3. Quick Hitch Set-Up

DRIVELINE ADJUSTMENT (MOUNTED)

Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline. Raise and lower cutter to determine maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft. If the distance is too large, the driveline will be too short for proper engagement. If distance is too small, the driveline may bottom out in operation and damage the cutter or tractor.

The driveline length must be sufficient to provide at least 1/3 driveline length of engagement during operation. There must be at least 4 inches of engagement at the cutter’s lowest possible point of operation. The driveline must not bottom out when raised to the maximum height possible.

If driveline is too short, please call your Woods dealer for a longer driveline.

If driveline is too long, please follow the instructions for shortening the driveline.

(Rev. 10/31/2008)

MAN0654 (Rev. 10/19/2007)

Shortening Driveline

DP2

1-9/16"

DP3

DP4

DP5

NOTICE

■ If attaching with quick hitch, the distance

between the tractor PTO and gearbox input shaft will increase. Please follow the steps as you would for a 3-point hitch to insure proper engagement.

1. Move cutter up and down to get the shortest

possible distance between tractor PTO shaft and gearbox input shaft.

2. Separate driveline into two halves and connect them to the tractor PTO and gearbox.

3. Place driveline halves parallel to one another to determine how much to shorten the driveline.

5. Cut the shield to the overall dimension.

Figure 6. Cut Shield

6. Place the cutoff portion of the shield against the

end of the shaft and use as a guide. Mark and cut the shaft.

Figure 4. Drive Halves Placed Parallel

4. Measure from end of the upper shield to the base

of the bell on the lower shield (A). Add 1-9/16" to dimension (A). See Figure 5.

Figure 5. Determine Shield Length

Figure 7. Cut Shaft to Length

7. Repeat step 6 for the other half of the drive.

8. File and clean cut ends of both drive halves.

Do not use tractor if proper driveline engagement cannot be obtained through these methods.

Connect driveline to tractor PTO shaft, making sure the spring-activated locking collar slides freely and locks driveline to PTO shaft.

(Rev. 10/31/2008)

MAN0654 (Rev. 10/19/2007)

Operation 15

DRIVELINE INTERFERENCE CHECK

WARNING

3" Desired cutting height

+ 11.5" Distance blade cutting edge is below deck

= 14.5"

2. Check chain bracket

3. Check chain

1. Check for clearance between driveline and cutter deck.

2. Slowly lift cutter and observe driveline. If clearance between driveline and cutter deck is less than 1 inch, shorten top link or limit upper travel of lower hitch arms. Refer to tractor operator's manual for instructions.

mately 11.5" below the deck. To check cutting height, do the following:

a) Place a straight edge along top edge of deck. b) Select a cutting height; as an example, for an

approximate cutting height of 3", set the center of the deck 14.5" above the ground:

CUTTING HEIGHT ADJUSTMENT (MOUNTED CUTTER)

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging shock loads a cutter can encounter. Allowing blades to contact ground repeatedly will cause damage to cutter and drive.

When selecting a cutting height, you should consider the area of operation. If the ground is rolling and has mounds the blades could contact, set the cutting height accordingly.

1. Level cutter from side to side. Check by measuring from cutter frame to the ground at each deck rail.

c) Adjust the front-to-rear attitude from 1/2" to 3/4"

higher than the front.

CHECK CHAIN ADJUSTMENT (MOUNTED)

1. Refer to Install Check Chain (Optional), page 42 for

check chain installation.

2. After making cutting height adjustment, adjust both chains (3) in check chain bracket (2) so you have the same number of links on each side. This will keep your cutting level.

2. Adjust, using tractor 3-point arm leveling device.

NOTE: Keep the front of cutter level with or slightly

lower than rear for best mowing.

3. Control cutting height with tractor 3-point arms, rear tailwheel adjustment, or optional check chains.

4. To raise rear of cutter, move tailwheel down.

5. To raise front of cutter, raise tractor 3-point arms or

shorten optional check chains.

The cutting height is the distance between the blade and the ground. The blades are approxi-

16 Operation

Figure 8. Check Chain Adjustment

INSTALLATION AND REMOVAL OF DRIVELINE (TRACTOR PTO)

To Install:

Pull locking collar back and at the same time push driveline onto tractor PTO shaft until locking device engages.

(Rev. 10/31/2008)

MAN0654 (Rev. 10/19/2007)

To Remove:

WARNING

Hydraulic Connection

Hold driveline into position, pull locking collar back, and slide driveline off tractor PTO shaft.

Figure 9. Lock Collar

CONNECTING CUTTER TO TRACTOR BB840XP (PULL-TYPE)

NOTICE

■ The horizontal distance between the end of the

tractor PTO shaft and the drawbar hitch point should be 14" for 540 rpm cutter. This distance must not vary more than plus or minus (1") or the drive may be damaged when turning.

1. Inspect hydraulic hoses to ensure they are in good

condition.

2. Clean the fittings before connecting them to the tractor hydraulic ports.

3. Attach the hydraulic hose from the cutter to the tractor.

4. Route the hose through the hose holder on Hframe and be sure the hose can slide freely in the holder. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

5. From the operator position, start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder.

Interference Check

1. Be sure that tractor 3-point lift links do not interfere

with hydraulic hoses, cutter driveline, or cutter frame.

2. Check for straight-ahead operation and at fullturning angles. If there is any interference, remove the lower lift links.

3. Contact between tractor lift links and cutter parts can cause damage, especially when turning.

1. Adjust tractor drawbar to obtain the desired drawbar-to-hitch-point distance.

NOTE: On some tractors, a drawbar kit must be used to obtain the required dimension. Check with your tractor dealer for assistance.

2. Raise cutter tongue to tractor drawbar height with jack provided.

3. Secure cutter to tractor drawbar with a highstrength drawbar pin 3/4" or larger. Retain pin in place during operation.

4. Connect cutter drive line to tractor PTO shaft, making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove.

5. Move parking jack the storage position on the tongue.

6. Adjust H-frame bearing height to ensure the front drive line is parallel to the ground. Secure with 5/8 x 5-21/32 clevis pin and 3/16 x 1-1/2 cotter pin.

7. Attach drive shaft shield to bearing housing using two 3/8 x 1 cap screws and 3/8 lock washers.

8. Attach safety tow chain to drawbar support. Leave enough slack for turning.

CUTTING HEIGHT ADJUSTMENT BB840XP (PULL-TYPE)

 On pull-type units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

Cutting height range is from 2" to 13". A hydraulic cylinder or ratchet jack is available for cutting height adjustment.

To adjust cutter for normal mowing, select a cutting height (example: 3 inches). Blades are approximately

11.5" below the deck.

Using any of the optional cutting height mechanisms, raise or lower the tailwheel and set the center of the deck is 14.5’ above the ground to achieve a 4" cutting height.

Loosen the jam nut on the attitude rod that runs from the tongue to the tailwheel. Adjust rod in or out until rear of deck is approximately 1/2 inch more than front of deck.

MAN0654 (Rev. 10/19/2007)

Operation 17

DRIVELINE ADJUSTMENT

DP1

WARNING

BB840XP (PULL-TYPE)

With the cutting height established, adjust the driveline carrier bearings in the H-frames so that the front driveline is parallel to the ground with cutter in cutting position.

Gearbox protection is provided by a slip clutch with replacement fiber disc. The slip clutch is designed to slip when excessive torsional loads occur.

3. Move slowly into material. Adjust tractor ground speed to provide a clean cut without lugging the tractor engine. Use a slow ground speed for better shredding.

TRANSPORTING BB840XP (PULL-TYPE)

Figure 10. Transport Lock Operation

1. Always transport with cutter in raised, locked

position.

Proper ground speed will depend on the terrain and the material’s height, type, and density.

Normally, ground speed will range from 2 to 5 mph. Tall, dense material should be cut at a low speed; thin, medium-height material can be cut at a faster ground speed.

4. Always operate tractor PTO at 540 rpm to maintain proper blade speed and to produce a clean cut.

5. Under certain conditions tractor tires may roll down some grass and prevent cutting at the same height as the surrounding area. When this occurs, reduce your ground speed but maintain PTO at 540 rpm. The lower ground speed will permit grass to rebound partially.

SHREDDING MATERIAL

For shredding, set the cutter lower at rear. Determine how much lower to set the rear by experimenting in different situations.

2. Raise cutter with hydraulic cylinder to max height.

3. Rotate transport lock into position over cylinder

rod. See Figure 10.

4. Lower cylinder against transport lock.

5. To lower cutter for operation, extend hydraulic

cylinder. Rotate transport lock back away from cylinder rod.

6. Lower cutter to desired cutting height.

OPERATING TECHNIQUE

1. Power for operating the cutter is supplied by the

tractor PTO. Operate PTO at 540 rpm. Know how to stop the tractor and cutter quickly in an emergency.

2. Engage PTO at a low engine rpm to minimize stress on the drive system and gearbox. With PTO engaged, raise PTO speed to 540 rpm and maintain throughout cutting operation.

STORAGE

Mounted Cutters

 Keep children and bystanders away from storage area.

BB840XP (Pull-Type)

 Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.

18 Operation

MAN0654 (Rev. 10/19/2007)

PRE-OPERATION CHECK LIST



(OWNER'S RESPONSIBILITY)

___ Review and follow all safety rules and safety

decal instructions on page 7 through page 12.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking

pin or collar slides freely and is seated firmly in tractor PTO spline groove.

___ Set tractor PTO at 540 rpm.

___ Lubricate all grease fitting locations. Make sure

PTO shaft slip joint is lubricated.

___ Check to be sure gear lube runs out the small

check plug on side of gearbox.

___ Check that all hardware is properly installed

and secured.

___ Check that blades are sharp and secure and

cutting edge is positioned to lead in a counterclockwise rotation.

___ Check that shields and guards are properly

installed and in good condition. Replace if damaged.

___ Check cutting height, front-to-rear attitude, and