Woods Equipment BB48X, BB60X, BB84X, BB72X User Manual

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Page 1

BRUSHBULL

ROTARY CUTTER

BB48X BB60X BB72X BB84X

Serial Number 1159929 and After

Includes Service and Parts Information for Serial Number 1159928 & Prior

(Rev. 4/20/2011)

MAN0632

Page 2

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

Page 3

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .57

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Introduction 3

Page 4

SPECIFICATIONS

WARNING

3-Point Hitch: BB48X, BB60X, BB72X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1

BB84X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1 & 2

Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1" - 9"

Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treated Alloy Steel

Blade Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCW

Tractor PTO RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540

Universal Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Category 3 or 4

Side Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ga or 11 Ga

Tailwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4" x 16"

Cutting Width 48" 60" 72" 84"

Overall Width 53.5" 65.5" 77.5" 89.5"

Weight (Approximate) 456 lbs 554 lbs 702 lbs 1000 lbs

Blade Speed (Feet per minute) 13,000 14,335 14,963 14,963

Gearbox 1:1.92 1:1.69 1:1.47 1:1.26

Recommended Maximum Tractor HP 15 - 50 25 - 50 30 - 75 35 - 90

GENERAL INFORMATION

 Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying

BB48X

BB60X BB72X BB84X

operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing, but due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment, facing the direction of forward travel. Blade rotation is counterclockwise as viewed from the top of the cutter.

4 Introduction

MAN0632 (5/15/2007)

Page 5

Free Mower Safety Video

Fill out and return the order form and we will send you a FREE VHS or DVD video outlining

Industrial and Agricultural Mower Safety

Practices

. The 22 minute video, developed in cooperation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures to follow while operating your mowing equipment. The video does not replace the information contained in the Operator’s Manual, so please review this manual thoroughly before operating your new mowing equipment.

Safety Training Does Make a Difference.

BE SAFE! BE ALERT! BE ALIVE! BE TRAINED

Before Operating Mowers!

ASSOCIATION OF EQUIPMENT MANUFACTURERS

Safety Video Order Form

Safety Video Order Form (8/2/2005)

Safety 5

Page 6

Also, available from the Association of Equipment Manufacturers:

A large variety of training materials (ideal for groups) are available for a nominal charge from AEM. Following is a partial list:

● Training Package for Rotary Mowers/Cutters-English

Contains: DVD & VHS (English)

Guidebook for Rotary Mowers/Cutters (English) AEM Industrial/Agricultural Mower Safety Manual (English) AEM Agricultural Tractor Safety Manual (English)

● Training Package for Rotary Mowers/Cutters-English/Spanish

Contains: DVD & VHS (English/Spanish)

Guidebook for Rotary Mowers/Cutters (English/Spanish) AEM Industrial/Agricultural Mower Safety Manual (English/Spanish) AEM Agricultural Tractor Safety Manual (English/Spanish)

AEM training packages are available through:

AEM at:

or Universal Lithographers, Inc. Email: aem@ulilitho.com

800-369-2310 tel 866-541-1668 fax

www.aem.org



Free Mower/ Cutter Safety Video Order Form

3 (Select one)

VHS Format - VHS01052 Safety Video

Please send me

Name: ________________________________________ Phone: __________________

Address: _____________________________________

_____________________________________

Mower/Cutter Model: ______________________ Serial #: ________________________

Send to: ATTENTION: DEALER SERVICES

WOODS EQUIPMENT COMPANY

PO BOX 1000 OREGON IL 61061-1000 USA



DVD Format - DVD01052 Safety Video



6 Safety

Safety Video Order Form (Rev. 2/6/2006)

Page 7

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

Single Spindle Cutter LD/MD (Rev. 10/27/2006)

 Inspect chain, rubber, or steel band shielding before each use. Replace if damaged.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

(Safety Rules continued on next page)

Safety 7

Page 8

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

 Never direct discharge toward people, animals, or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Do not operate PTO during transport.

 Look down and to the rear and make sure area

is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

It is possible for objects to ricochet

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

MAINTENANCE

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Before working underneath, disconnect driveline, raise cutter, and block cutter securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment components has stopped before approaching for service.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are

8 Safety

Single Spindle Cutter LD/MD (Rev. 10/27/2006)

Page 9



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

STORAGE

 Keep children and bystanders away from storage area.

 Disconnect cutter driveshaft and secure up off ground. Raise cutter with 3-point hitch. Place blocks under cutter side skids. Lower cutter onto blocks. Disconnect cutter from tractor 3-point hitch and carefully drive tractor away from cutter.

(Rev. 5/3/2007)

Single Spindle Cutter LD/MD (Rev. 10/27/2006)

Safety 9

Page 10

1 - SERIAL NUMBER PLATE

8 - PN 1006682

6 – PN 20106 RED REAR REFLECTOR 4.5"

12 - PN 57123 RED REAR REFLECTOR 9"

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

ROTATING BLADES AND

 Do not put hands or feet under or into mower when engine is

running.

 Before mowing, clear area of objects that may be thrown by

blade.

 Keep bystanders away.

 Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN CAUSE

SERIOUS INJURY OR DEATH.

10 Safety

DANGER

THROWN OBJECTS

DANGER

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both

ends

 Driveline guards that turn freely on

driveline

MAN0632 (5/15/2007)

1006682-A

Page 11

7 - PN 1004114

10 - PN 33347

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

2 - 1006681

BE CAREFUL!

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

WARNING

 Be extremely careful handling various parts of the machine.

 Operate tractor controls from tractor seat only.

 Do not stand between tractor and implement when tractor is

 Make sure parking brake is engaged before going between

 Stand clear of machine while in operation or when it is being

CRUSHING AND PINCHING HAZARD

They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

in gear.

tractor and implement.

raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD

RESULT IN SERIOUS INJURY OR DEATH.

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

 Read Operator's Manual (available from dealer) and follow all

safety precautions.

 Keep all shields in place and in good condition.

 Operate mower from tractor seat only.

 Lower mower, stop engine and remove key before

dismounting tractor.

 Allow no children or untrained persons to operate equipment.

 Do not transport towed or semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY CAN

RESULT IN INJURY OR DEATH.

If shaft connection is visible, shield is missing. Replace shield before operating equipment.

1004114

FALLING OFF CAN RESULT IN BEING RUN OVER.

 Tractor must be equipped with ROPS (or ROPS CAB) and seat

belt. Keep foldable ROPS systems in "locked up" position at all times.

 Buckle Up! Keep seat belt securely fastened.

 Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.

 Before working underneath, follow all instructions and safety

rules in operator's manual and securely block up all corners of equipment with jack stands.

 Securely blocking prevents equipment from dropping from

hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH.

MAN0632 (5/15/2007)

WARNING

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

1006681

Safety 11

Page 12

OPERATION

DANGER

WARNING

CAUTION

WARNING

CAUTION

The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 7 through page 11.

This standard-duty cutter is designed for grass and weed mowing and shredding.

Recommended mowing speed for most conditions is from 2 to 5 mph.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

It is possible for objects to ricochet

TRACTOR STABILITY

Figure 1. Tractor Stability

ATTACHING CUTTER TO TRACTOR BB48X ONLY

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Never allow riders on power unit or attachment.

 Keep bystanders away from equipment.

 Make sure spring-activated locking pin or collar

slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Stop power unit and equipment immediately

upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

12 Operation

■ Make sure driveline will not bottom out at the

shortest length and that it has at least 1/3 overlap at the longest length.

■ With cutter adjusted to transport position, set

upper stop on tractor lift quadrant to prevent cutter from contacting the driveline when being raised.

■ Select a top link mounting pin (maximum length

3-5/8") that will allow floating link to swing freely through the cutter A-frame bars.

1. Attach tractor 3-point lift arms to the cutter hitch

pins and secure.

2. Attach tractor top link to cutter clevis using forward hole. Select a top link mounting pin that will allow floating link to swing freely through the cutter Aframe bars.

NOTE: You will need to adjust the top link; refer to Top Link Adjustment - BB48X Only (Figure 2), page 13.

(Rev. 4/24/2009)

MAN0632 (5/15/2007)

Page 13

3. Adjust the tractor lower 3-point arm anti-sway

1. Tractor top link

2. Cutter top link mounting pin

3. Floating link

4. Cutter hitch pin

5. A-Frame bars

6. Tractor top link bracket

3. Floating link

5. A-frame

6. Diagonal braces

7. 1/2 x 2-3/4 Spacer

8. 1/2 NC x 4 Cap screw

9. 1/2 NC Flange lock nut

10. 1/2 x 3/4 x 2-13/16 Sleeve

11. 1/2 NC x 5 Cap screw

BB48X

devices to prevent cutter from swinging side to side during transport.

4. Adjust tractor drawbar so that it will not interfere with cutter or driveline.

2. Attach rear portion of tractor top link to the first hole on the cutter floating link (3). Select a top link mounting pin that will allow the floating link to swing freely through the cutter A-frame bars (5).

3. Raise cutter to transport position and adjust tractor top link until cutter is level in the raised position.

top link adjustment.

___ Place tractor PTO and transmission in neutral

before starting engine.

___ Inspect area to be cut and remove stones,

branches, or other hard objects that might be thrown and cause injury or damage.

MAN0632 (5/15/2007)

Operation 17

Page 18

OWNER SERVICE

WARNING

CAUTION

WARNING

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 If you do not understand any part of this manual and need assistance, see your dealer.

BLOCKING METHOD

 Before performing any service or maintenance, disconnect driveline from tractor PTO.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

To minimize the potential hazards of working underneath the cutter, follow these procedures.

1. Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter. Install a minimum of four jackstands (shown by Xs in Figure 12) under the cutter before working underneath unit.

Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cutter to fall.

2. Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety.

The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

3. With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

4. If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

5. Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

LUBRICATION INFORMATION

1. Do not let excess grease collect on or around

parts, particularly when operating in sandy areas.

2. See Figure 12 for lubrication points and frequency of lubrication based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

3. Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is followed.

Gearbox Lubrication

1. For gearbox, use a high quality gear oil with a

viscosity index of 80W or 90W and an API service rating of GL-4 or -5 in gearboxes.

2. Fill gearbox until oil runs out the side plug on gearbox. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1. Lubricate the driveline slip joint every eight

operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2. Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

3. Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

18 Owner Service

MAN0632 (5/15/2007)

Page 19

Figure 12. Jackstand Placement and Lubrication Points

1. Front U-joint . . . . . . . . . . . . 8 hrs

2. Slip joint (apply grease to square shaft) . . . 8 hrs

3. Rear U-joint . . . . . . . . . . . . 8 hrs

4. Gearbox . . . . . . . . . . . . . . . Daily

5. Tailwheel pivot tube . . . . . . 8 hrs

6. Tailwheel . . . . . . . . . . . . . . 8 hrs

7. Plastic shield bearings . . . . 8 hrs

X= JACKSTAND PLACEMENT

8. Crossbar

9. Blade

12. Blade pin

13. Shim

14. Keyhole plate

15. Blade pin lock clip

16. Shim

35. Cap screw

CAUTION

BLADE SERVICING

Blade Removal (Figure 13)

■ If blade pin is seized in crossbar and extreme

force will be needed to remove it, support crossbar from below to prevent gearbox damage.

1. Disconnect driveline from tractor PTO.

MAN0632 (5/15/2007)

NOTICE

Figure 13. Blade Assembly

2. Raise cutter and block securely (see Figure 12).

3. Align crossbar (8) with blade access hole in the

cutter frame. Remove cap screw, blade pin lock clip, keyhole plate, and shims. Carefully drive pin out of crossbar.

4. Rotate crossbar (8) and repeat for opposite blade.

Blade Installation (Figure 13)

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

■ Crossbar rotation is counterclockwise when

looking down on cutter. Be sure to install blade cutting edge to lead in counterclockwise rotation.

NOTICE

■ Always replace or sharpen both blades at the

same time.

1. Inspect blade pin (12) for nicks or gouges, and if

you find any, replace the blade pin.

2. Insert blade pin through the blade (9). Blade should swivel on blade pin; if it doesn’t, determine the cause and correct.

Owner Service 19

Page 20

3. Align crossbar (8) with blade access hole in cutter frame. Apply a liberal coating of Never Seez equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. Push blade pin through crossbar. Pin should rotate freely prior to installing blade clip (15).

4. Install shims (13 & 16) over blade pin.

NOTE: Only use enough shims to allow keyhole

plate (14) to slide into blade pin groove.

5. Install blade clip (15) over keyhole plate and into blade pin groove.

6. Secure into position with cap screw (35). Torque cap screw to 85 lbs-ft.

7. Repeat steps for opposite side.

NOTE: Blade should be snug but should swivel on

pin without having to exert excessive force. Keep any spacers not used in the installation as replacements or for future installation.

Blade Sharpening

NOTICE

■ When sharpening blades, grind the same

amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause structural cracks to cutter.

1. Sharpen both blades at the same time to maintain

balance. Follow original sharpening pattern.

A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation:

Comer

1. Turn off tractor engine and remove key.

2. Loosen nuts on springs until the springs can rotate

freely, yet remain secure on the bolts.

3. Mark outer plates of slip-disc clutch as shown in Figure 15.

4. Securely attach implement to the tractor and start the tractor.

5. Engage PTO for several seconds then quickly disengage it.

6. Turn tractor off and remove key.

7. The friction lining plates should have "slipped".

Check the marks placed on the outer plates of the slip-disc clutch in step 3 to make sure this is the case.

8. If clutch does not slip, check assembly for oil, grease and debris. Clean if necessary.

9. Reassemble clutch and tighten bolts no more than 1/8 of a turn at a time until desired setting of 1.26" on BB48X, BB60X and BB72X cutters is reached. For BB84X cutters, set to 1.36". See Figure 15.

10. If excessive slippage continues, check lining plates for excessive wear. They are 1/8" thick when new and should be replaced after 1/32" of wear to ensure proper operation.

2. Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3. Do not sharpen back side of blade.

Figure 14. Blade Sharpening

SLIP CLUTCH ADJUSTMENT

The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction.

Walterscheid (BB84X Only)

1. Turn off tractor engine and remove key.

2. Remove driveline from tractor PTO.

3. Loosen six 10 mm cap screws (6) to remove all

tension from Belleville spring plate (5).

4. Hold clutch hub (3) solid and turn shaft to make sure clutch slips.

5. If clutch does not slip freely, disassemble and clean the thrust plate faces (4), flange yoke (1), and clutch hub (3).

6. Reassemble clutch. Tighten Belleville spring (5) until it is against the thrust plate (4) of the clutch, and then back off each of the six nuts by two full revolutions. The gap between Belleville spring and thrust plate should be 1/8" as shown in Figure 15.

7. If a clutch continues to slip when the spring is compressed to 1/8", check friction discs (2) for excessive wear. Discs are 1/8" when new. Replace discs after 1/16" wear. Minimum disc thickness is 1/16".

20 Owner Service

(Rev. 3/21/2008)

MAN0632 (5/15/2007)

Page 21

1. Flange yoke

2. Friction disc

3. Hub, 1-3/8" round bore

4. Thrust plate

5. Belleville spring plate

6. 10 mm x 1.5P x 55 mm Cap screw

7. 10 mm x 1.5P Hex nut

Comer

Walterscheid

Model "A" "B"

BB48X 1.26" 7.09"

BB60X 1.26" 7.09"

BB72X 1.26" 7.09"

BB84X 1.36" 7.68"

(Rev. 3/21/2008)

MAN0632 (5/15/2007)

Figure 15. Slip Clutch Assembly

Owner Service 21

Page 22

DRIVELINE SHEAR BOLT REPLACEMENT

1. Drive shield

2. Input shaft

3. 1/2 NC Lock nut

4. 1/2 NC x 3 Cap screw GR2

5. Gearbox

6. Retaining ring

DANGER

(BB48X & BB60X ONLY)

NOTICE

tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. and escape, traveling as much as 300 feet (92 m).

It is possible for objects to ricochet

■ Always use approved 1/2" NC x 3" grade 2 shear

bolt as a replacement part. Using a hardened bolt or shear pin may result in damage to driveline or gearbox.

1. Remove driveline shield bell (1).

2. Remove damaged shear bolt (4).

3. Rotate driveline to align holes in yoke and shaft.

Install shear bolt and secure with lock nut. Replace driveline shield bell.

Rear Band

Inspect rear band each day of operation and replace if bent, cracked or broken.

Rubber Shielding

Inspect rubber shielding each day of operation and replace if cracked or broken.

Optional Chain Shielding

Inspect chain shielding each day of operation and replace any broken or missing chains as required.

CLEANING

After Each Use

● Remove large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Inspect machine and replace worn or damaged

parts.

Figure 16. Shear Bolt Driveline Assembly -

BB48X & BB60X

SHIELDING REPAIR

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec-

22 Owner Service

● Replace any safety decals that are missing or not

readable.

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder using a low-pressure water

spray.

1. Be careful when spraying near scratched or torn

safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or

scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advice

of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety decals that are missing or not

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

(Rev. 4/24/2009)

MAN0632 (5/15/2007)

Page 23

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut lower in center of swath than at edge

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Material discharges from cutter unevenly; bunches of material along swath

Height of cutter lower at rear or front

Blades unable to cut that part of grass pressed by path of tractor tires

Dull blades Sharpen or replace blades.

Material too high and too much material

Grass wet Allow grass to dry before mowing.

Adjust cutter height and attitude so that cutter rear and front are within 1/2" of same height.

Slow ground speed of tractor but keep engine running at full PTO RPM. Cutting lower will help.

Reduce ground speed but maintain 540 RPM at tractor PTO or make two passes over material. Raise cutter for the first pass and lower to desired height for the second and cut at 90° to first pass. Raise rear of cutter high enough to permit material to discharge but not so high as to cause conditions listed above.

Slow ground speed of tractor but keep engine running at full PTO RPM. Cutting lower will help.

Cutter will not cut (Shear bolt drive only)

Cutter will not cut all the time (Slip clutch drive only)

MAN0632 (5/15/2007)

Rear of cutter too low, trapping material under cutter

Shear bolt sheared Install new shear bolt.

Slip clutch slipping Adjust slip clutch according to

Adjust cutter height and attitude.

instructions in Slip Clutch Adjustment, page 20.

Owner Service 23

Page 24

DEALER SERVICE

WARNING

CAUTION

Incorrect Installation

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

 Before working underneath, disconnect driveline, raise cutter, lock in transport position, and block cutter securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improp-

erly installed seal will leak.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal squarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any

repair. Many steps are dependent on each other.

1. Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

2. Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be corrected immediately. Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Perma-

Aviation 3D Form-A-Gasket or equivalent.

tex

Figure 17. Seal Installation

24 Dealer Service

MAN0632 (5/15/2007)

Page 25

SEAL REPAIR (ON FLAT TOP, BB48X, BB60X, BB72X S/N 1159928 AND BEFORE; BB84X)

(Figure 18)

Vertical Shaft Seal Repair

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (27) and siphon gear lube from housing through this opening.

3. Remove cotter pin, washer, and nut from vertical shaft and remove crossbar (see Crossbar

Removal, page 31).

4. Remove the four bolts that attach gearbox to cutter

and remove gearbox.

Disassemble Gearbox

1. Remove 3/8" plug from side of gearbox and pour

out gear oil.

2. Remove oil cap (23) (to be replaced).

3. Remove crossbar (see Crossbar Removal, page

31).

4. Remove vertical shaft seal (21). Replace with new

seal (see Seal Installation, page 24).

Vertical seal should be recessed in housing. Horizontal seal should be pressed flush with outside of housing.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

5. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

6. Remove and replace any seal damaged in installation.

Horizontal Seal Leak Repair

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (27) and siphon gear lube from housing through this opening.

3. If the leak occurred at either end of horizontal shaft, remove oil cap (23) and/or oil seal (22). Replace with new one (refer to Seal Installation, page 24).

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

3. Remove snap ring (12) and shim (15) from input shaft (3).

4. Support gearbox in hand press and push on input shaft (3) to remove bearing (9) and spacer (14).

5. Remove top cover (25) from housing. Remove gear (1) from inside housing.

6. Remove oil seal (22) from front of housing (to be replaced).

7. Remove snap ring (12) and shim (15) from front of housing (2).

8. Remove input bearing (8) by using a punch and hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. The castle nut (17), cotter pin (28), washer (18),

and hub (24) are already removed with the stump jumper/crossbar. Remove the snap ring (10), washer (19), and seal (21).

11. Remove cotter pin (11), castle nut (16), and washer (20) from output shaft (4).

12. Remove output shaft (4) by using a punch and hammer and tap on top to drive down.

13. Remove gear (5) and shim (15) from inside housing.

GEARBOX REPAIR (ON FLAT TOP, BB48X, BB60X, BB72X S/N 1159928 AND BEFORE; BB84X)

(Figure 18)

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

Remove Gearbox from Cutter

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (27) and siphon gear lube from housing through this opening.

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

14. Remove bearing (7) by using a punch and hammer from the top, outside the housing.

15. Support housing upside down (top cover surface) and remove bearing (6) by using a punch and hammer from the bottom side of the housing.

16. Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

17. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

18. Inspect housing and caps for cracks or other damage.

Dealer Service 25

Page 26

Reassemble Gearbox

1. Clean housing, paying specific attention to areas

where gaskets will be installed.

2. Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings, and gaskets. All parts must be clean and lightly oiled before reassembling.

3. Insert output bearings (6 & 7) in the housing, using a round tube of the correct diameter and a hand press.

4. Slide output shaft (4) through both bearings (6 & 7) until it rests against bearing (6).

5. Slide shim (15) over output shaft (4).

6. Press gear (5) onto output shaft (4) and secure

with washer (20), castle nut (16), and cotter pin (11).

7. Apply grease to lower seal lips (21) and press seal (21) over output shaft (4), using a tube of the correct diameter. Be sure not to damage the seal lip.

Press in housing so that seal is recessed. Insert protective washer (19) by hand. Install snap ring (10) and position it together with dual lip seal (21) by pressing it into position. Verify that snap ring is seated correctly.

12. Slide spacer (14) over input shaft (3) and press bearing onto input shaft (3), using a round tube of the correct diameter and a hand press.

13. Slide shim (15) over input shaft (3) and secure with snap ring (12).

14. Check input shaft end float by moving the input shaft (3) by hand. If end float is higher than 0.012”, insert shim between input shaft (3) and rear bearing (8). Repeat until end float is less than

0.012". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

15. Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash.

16. Press in input oil seal (22), using tube of correct diameter. Be careful not to damage seal lip.

17. Press oil cap (23) on to cover the rear of housing, using a tube of the correct diameter.

18. Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

19. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

8. Press bearing (8) into the housing, using a round tube of the correct diameter and a hand press. Secure with shim (15) and snap ring (12).

9. Secure snap ring (13) on input shaft (3) if not already secure.

10. Place gear (1) through top of housing and align gear (1) and gear (5) so that gear teeth are a match.

11. While holding gear (1) in place, slide input shaft (3) through gear (1) and bearing (8). Align splines on shaft (3) and gear (1).

Reinstall Gearbox

NOTE: Gearbox is heavy: do not attempt to move

without mechanical assistance.

1. Set gearbox on cutter and fasten with bolts and nuts. Torque bolts as follows:

BB48X, BB60X, BB72X . . . 175 lbs-ft

BB84X . . . . . . . . . . . . . . . . 300 lbs-ft

2. Attach crossbar (See Crossbar Installation, page

32).

26 Dealer Service

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Page 27

17. Castle nut metric M24 x 2

18. Washer

19. Protective washer (BB48X, BB60X, BB72X)

19A. Protective screen (BB84)

20. Flat washer (BB48X, BB60X, BB72X)

20A. Shim kit (BB84X)

21. Metric seal 40 x 80 x 12

22. Oil seal

23. Oil cup

25. Top cover

26. Cap screw 8 mm x 16 (8.8)

27. Vent plug

28. Cotter pin

1. Crown gear

2. Gearbox housing

3. Input shaft

4. Output shaft

5. Gear pinion

6. Bearing

7. Bearing

8. Bearing

9. Ball bearing 6207

10. Internal retainer ring (BB48X, BB60X, BB72X)

11. Cotter pin

12. Snap ring

13. Snap ring (BB48X, BB60X, BB72X)

14. Spacer 35.3 x 48.25 (BB48X, BB60X, BB72X)

15. Shim kit

16. Castle nut

MAN0632 (5/15/2007)

Figure 18. Gearbox Assembly

Dealer Service 27

Page 28

SEAL REPAIR

1. Housing

2. Inspection cover

3. 22 Tooth gear

4. Input seal

5. Input shaft

6. Retaining ring

7. Gear spacer

8. Retaining ring

9. Vent Plug and Washer

10. Output gasket (0.30)

11. Output gasket (0.13)

12. Lock washer

13. M10 x 1.5 x 25 Cap screw

14. 1" - 14 Slotted flange nut

15. Cotter pin

16. Output seal

17. Output cap

18. Output bearing spacer

19. Output shaft & pinion

20. Ball bearing

21. Ball bearing

22. Sealing washer

23. M8 Lock washer

24. M8 x 1.5 x 25 Cap screw

25. Bearing Cup and Cone

26. Shim Kit

27. Output Bearing Spacer

(ON CAST/CROWN TOP BB48X, BB60X, BB72X - S/N 1159929 AND ABOVE ONLY)

(Figure 19)

5. Secure output cap (17) on to bottom of gearbox

using four cap screws (13) and lock washers (12).

NOTE: Make sure output gasket (10) and (11) are in place.

Vertical Shaft Seal Repair

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (9) and siphon gear lube from housing through this opening.

3. Remove crossbar (see Crossbar Removal, page

31).

4. Remove output cap (17) and output seal (16) by

removing four cap screws (13) and washers (12). Replace with new seal (see Seal Installation, page 24).

Vertical seal should be recessed in output cap.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

7. Remove and replace any seal damaged in installation.

Horizontal Seal Leak Repair

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (9) and siphon gear lube from housing through this opening.

3. Remove input seal (4). Replace with new one (refer to Seal Installation, page 24).

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Figure 19. Cast/Crown Top Gearbox Assembly

28 Dealer Service

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Page 29

GEARBOX REPAIR (ON CAST/CROWN TOP BB48X, BB60X, BB72X - S/N 1159929 AND ABOVE ONLY)

(Figure 19)

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.

NOTE: Replacing a complete flat top gearbox with a complete crown top gearbox will require replacing the cross bar assembly. See pages 44 and 45.

Gearbox is heavy: do not attempt to move without mechanical assistance.)

Remove Gearbox from Cutter

1. Disconnect and remove the rear driveline from the

gearbox.

2. Remove vent plug (9) and siphon gear lube from housing through this opening.

3. Remove cotter pin or wire, washer, and nut from vertical shaft and remove crossbar (see Crossbar

Removal, page 31).

4. Remove the four bolts that attach gearbox to cutter

and remove gearbox.

(25), output bearing spacer (18), and retaining ring (6). Remove output shaft and pinion (19).

NOTE: On gearboxes with tapered roller bearings, it will be necessary to use a punch to drive out bearing cups.

13. Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

14. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

15. Inspect housing and caps for cracks or other damage.

Reassemble Gearbox - Cast Top (BB48X)

1. Clean housing, paying specific attention to areas

where gaskets will be installed.

2. Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings, and gaskets. All parts must be clean and lightly oiled before reassembling.

3. Slide ball bearing (20) on to output shaft and pinion (19). Place against gear and secure with retaining ring (6).

Disassemble Gearbox

1. Remove plug from side of gearbox and pour out

remaining gear oil.

2. Support housing in vise in a vertical position.

3. Remove input seal (4) (to be replaced).

4. Remove retaining rings (6) and (8).

5. Remove the six cap screws (24), washers (23) and

top cover (2) from housing.

6. Remove retaining ring (6) behind gear (3).

7. Support gearbox in hand press and pull input shaft

(5) through gear (3). Remove ball bearing (21).

8. Remove ball bearing (20) and gear spacer (7) from input shaft (5).

9. Support housing in vise in a horizontal position.

10. With the hub/stump jumper/crossbar, castle nut,

cotter pin, wire and washer already removed, remove the four cap screws (13), lock washers (12) and output cap (17).

11. Remove output gaskets (11) and (10).

12. Push output shaft and pinion (19) down and

remove ball bearing (20) or tapered roller bearings

4. Push output shaft and pinion (19), ball bearing (20) and retaining ring (6) into housing until ball bearing (20) seats flat in housing socket.

5. Insert output bearing spacer (18) and ball bearing (20) over output shaft until seats against inside roller bearing (20).

6. Secure output cap (17) with new output seal (16) installed to bottom of gearbox housing using the four 10mm x 1.5 x 25 cap screws (13) and lock washers (12).

NOTE: Be sure output gaskets (10 and 11) are in place. Apply grease to output seal (16) lip for easy installation.

7. Place ball bearing (21) at back of housing and press in socket using a round tube of the correct diameter and a hand press until fully seated.

8. Insert input shaft (5) part way through housing and slide gear (3) and retaining ring (6) over input shaft (5). Keep gear (3) and retaining ring (6) loose.

9. Insert input shaft (5) into roller bearing (21) until seated against each other.

10. Slide gear (3) forward and attach retaining ring (6) in groove closest to front of input shaft (5). Slide gear (3) back against retaining ring (6).

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Dealer Service 29

Page 30

11. Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash.

12. Slide gear spacer (7) and roller bearing (20) on input shaft (5) and secure with retaining rings (6) and (8).

13. Slide input seal (4) onto input shaft (5) and press into housing flush with front using a tube of correct diameter. Be careful not to damage seal lip.

14. Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

15. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

Reassemble Gearbox - Cast Top (BB60X and BB72X)

1. Clean housing, paying specific attention to areas

where gaskets will be installed.

2. Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings, and gaskets. All parts must be clean and lightly oiled before reassembling.

3. Insert upper output bearing cups (25) in the housing and press using a round tube with the correct diameter.

4. Slide shims (26) over output shaft (16). Use the same thickness as removed as a starting point.

5. Push bearing cone (25) onto output shaft (16). Shims maybe required between cone (25) and retaining ring (6) to eliminate any space.

NOTE: Make sure there is no endplay or gaps in this assembly.

6. Insert output bearing spacer (18) and bearing cone (25) over output shaft until seats against upper

bearing (25). Press lower bearing cup into position as shown.

7. Secure output cap (17) with new output seal (16) installed to bottom of gearbox housing using the four 10mm x 1.5 x 25 cap screws (13) and lock washers (12). Use shim gaskets (10) and (11) to adjust output bearings to a rolling torque of 9 to 12 In-lbs.

NOTE: Be sure output gaskets (10 and 11) are in place. Apply grease to output seal (16) lip for easy installation.

8. Place ball bearing (21) at back of housing and press in socket using a round tube of the correct diameter and a hand press until fully seated.

9. Insert input shaft (5) part way through housing and slide gear (3) and retaining ring (6) over input shaft (5). Keep gear (3) and retaining ring (6) loose.

10. Insert input shaft (5) into roller bearing (21) until seated against each other.

11. Slide gear (3) forward and attach retaining ring (6) in groove closest to front of input shaft (5). Slide gear (3) back against retaining ring (6).

12. Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash.

13. Slide gear spacer (7) and ball bearing (20) on input shaft (5) and secure with retaining rings (6) and (8).

14. Slide input seal (4) onto input shaft (5) and press into housing flush with front using a tube of correct diameter. Be careful not to damage seal lip.

15. Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

30 Dealer Service

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Page 31

CROSSBAR REMOVAL

8. Crossbar

9. Blade

12. Blade pin

13. Shim

14. Keyhole plate

15. Blade pin lock clip

16. Shim

35. Cap screw

1. Clevis

2. 5/8 NC x 4 Cap screw

3. 5/8 NC Hex nut

4. Pad assembly

5. Tube assembly

6. Screw assembly

7. Puller link

1. It is necessary to gain access to bottom side of cutter for crossbar removal. See OWNER

SERVICE, page 18.

NOTE: You will need to use either the puller screw

(Item 6, Figure 21) or a small hydraulic jack to remove the crossbar.

2. To make crossbar removal easier, remove blades as shown in Figure 20.

Figure 20. Blade Removal (BB84X Shown)

3. Remove cotter pin, castle nut, and washer from

bottom of crossbar, Figure 21.

4. Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5. Position tube assembly (5) with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal.

6. For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad (4) in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7. For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90-degrees. Use care to prevent bending crossbar during removal. Figure 21. Crossbar Removal

MAN0632 (5/15/2007)

Dealer Service 31

Page 32

CROSSBAR INSTALLATION

1. Yoke

2. Cup and bearing

3. Snap ring

4. Journal cross

UNIVERSAL JOINT REPAIR

1. Using emery cloth (220 or finer), remove surface

rust, Loctite splined gearbox, vertical shaft, and crossbar as shown in Figure 22.

and foreign material from hub,

Figure 22

Figure 24. Universal Joint Parts Breakdown

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 25.

2. Install crossbar (2) on splined shaft. Install washer, castle nut, and cotter pin. Torque nut:

BB48X, BB60X, BB72X . . . .200 lbs-ft

BB84X . . . . . . . . . . . . . . . . . 300 lbs-ft

3. Install the blades using existing hardware. Torque blade pin nut to 85 lbs-ft.

Figure 25. Remove Snap Ring

2. With snap rings removed, support drive in vise,

hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 26.

Figure 23

32 Dealer Service

Figure 26. Remove Cups

MAN0632 (5/15/2007)

Page 33

3. Clamp cup in vise as shown in Figure 27 and tap



on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup.

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 29. Install snap ring and repeat on opposite cup

4. Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

Figure 27. Remove Cups

4. Place universal cross in vise as shown in Figure 28

and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 28. Remove Cups

MAN0632 (5/15/2007)

Figure 29. Install Cups

Dealer Service 33

Page 34

DEALER CHECK LISTS



PRE-DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

NOTICE

■ Gearbox was not filled at the factory. It must be

serviced before operating cutter. (See Fill Gearbox, page 41). Failure to service will result in damage to gearbox.

Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins are properly installed

and secured.

___ Check that PTO shaft is properly installed.

___ Check that gearbox is properly serviced and

seals are not leaking.

___ Check and grease all lubrication points as identi-

fied in, Lubrication Information, page 18.

___ Check that blades have been properly installed.

DELIVERY CHECK LIST

(DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments.

Describe the options available for this cutter and explain their purpose.

___ Explain importance of lubrication to customer and

point out lubrication points on cutter.

___ Present Operator's Manual and request that cus-

tomer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.

___ Point out all guards and shielding. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

___ For mounted units, add wheel weights, ballast in

front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate!

___ Explain to customer that when equipment is

transported on a road or highway, safety devices should be used to give adequate warning to operators of other vehicles.

34 Dealer Check Lists

MAN0632 (5/15/2007)

Page 35

NOTES

MAN0632 (5/15/2007)

Dealer Check Lists 35

Page 36

ASSEMBLY

DANGER

WARNING

CAUTION

1. Mounting pin hardware

2. A-Frame bar

3. Upper mounting hardware (under clutch shield)

4. Diagonal brace

5A. Diagonal brace bar

mounting hole

5B. Tailwheel pivot hole

6. Tailwheel bracket

7. PTO Hanger

9. Tailwheel

10. Height adjustment

12. Bag of hardware

13. Driveline (Shear bolt)

14. Clutch shield

DEALER SET-UP INSTRUCTIONS

Assembly of this cutter is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.

The cutter is shipped partially assembled. Assembly will be easier if aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located in the Bolt Torque Chart, page

56.

Complete Dealer Check Lists, page 34 when you have completed the assembly.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must

be stopped when anyone comes within 300 feet (92 m).

 Make sure attachment is properly secured, adjusted, and in good operating condition.

It is possible for objects to ricochet

36 Assembly

Figure 30. BB48X Shipping Configuration

(Rev. 4/24/2009)

MAN0632 (5/15/2007)

Page 37

Figure 31. BB60X, BB72X & BB84X Shipping Configuration

2. A-Frame bar

3. Upper mounting hardware

4. Diagonal brace

5A. Diagonal brace bar

mounting hole

5B. Tailwheel pivot hole

6. Tailwheel bracket

9. Tailwheel

10. Height adjustment

13. Driveline (Slip clutch)

14. Clutch shield

15. Rubber shield

2. A-Frame bar

4. Diagonal brace bar

6. Tailwheel bracket

10. Height adjustment

13. 5/8 NC x 2 HHCS

14. 5/8 NC Flange lock nut

DISASSEMBLE SHIPPING UNIT (FIGURE 32)

Remove all parts that are wired and strapped to cutter.

Remove cap screws (13) and flange lock nuts (14) that are securing A-frame bars (2) to the cutting height adjustment holes (10).

Remove cap screws (13) and flange lock nuts (14) that are securing tailwheel bracket (6) and diagonal brace bars (4) to cutter.

Figure 32. Shipping Unit Disassembly

(BB48X Shown)

(Rev. 5/10/2009) MAN0632 (5/15/2007)

Assembly 37

Page 38

INSTALL A-FRAME

6. A-Frame bar

9. Top link assembly

12. 5/8 NC Flange lock nut

19. 5/8 x 1 x 9/16 Sleeve (BB48/60X) -or-

19. 5/8 x 1 x 43/64 (BB72/84X)

23. 5/8 NC x 2 Carriage bolt

48. 5/8 Flat washer

BB48X

BB60X, BB72X & BB84X

6. A-Frame bar

7. Diagonal brace bar

8. 1/2 x 2-3/4 Spacer

9. Float link

18. 1/2 NC x 5 Cap screw

20. 1/2 NC Flange lock nut

22. 1/2 NC x 4 Cap screw

32. Sleeve, 1/2 x 3/4 x 2-13/16

BB48X STANDARD HITCH

BB48X QUICK HITCH

BB48X Cutters: Attach A-frame bars (6) to the inside

of front mast plates. Secure into position using carriage bolts (23), sleeves (19), flat washers (48), and flange lock nuts (12).

INSTALL A-FRAME TO DIAGONAL BRACE BARS

BB60X, BB72X & BB84X Cutters: A-frame bars (6)

are already attached to the front mast plates. Rotate up for connection to diagonal brace bars.

Figure 33. A-Frame Assembly

Figure 34. Diagonal Brace Bars

to A-Frame Connection - BB48X Only

38 Assembly

(Rev. 5/10/2009)

MAN0632 (5/15/2007)

Page 39

INSTALL TAILWHEEL

4. Diagonal brace bar

5A. Diagonal brace

mounting hole

5B. Tailwheel pivot hole

6. Tailwheel bracket

9. Tailwheel assembly

10. Cutting height bracket

13. 5/8 NC x 2 HHCS

14. 5/8 NC Flange nut

28. Spirol pin

37. 33 mm Flat washer

1. Dual tailwheel

2. Deck, BB84XD

3. 5/8 NC x 2-1/2 HHCS

4. 5/8 Flange lock nut

1. Attach tailwheel bracket (6) to cutter at the tailwheel pivot holes (5B) using cap screw (13) and flange lock nut (14) previously removed.

NOTE: Make sure grease fitting on tube is on top when installing tailwheel.

2. Select desired height adjustment holes (10), and secure tailwheel bracket with cap screws (13) and flange lock nuts (14). Cutting height adjustment will be necessary when cutter is fully assembled. See page 16.

3. Raise rear of cutter and insert tailwheel assembly (9) into tailwheel bracket (6). Secure with washer (37) and spiral pin (28).

4. Place diagonal brace bars (4) on the inside of frame rails and attach to diagonal brace mounting holes (5A). Secure using cap screws (13) and flange lock nuts (14).

INSTALL DUAL TAILWHEEL BB84XD (OPTIONAL)

1. Attach dual tailwheel (1) to main frame (2) using

position 5B and desired height adjustment holes as shown in Figure 36.

2. Secure with cap screws (3) and hex nuts (4).

3. Torque hardware to 175 lbs-ft.

Figure 35. Tailwheel Installation

Figure 36. Dual Tailwheel Installation

BB48X Standard Hitch Set-Up

1. Remove cap screw (18), upper Figure 34, and

flange lock nut (20) from top hole on A-frame bars. Leave spacer (8) and float link (9) together.

2. Position diagonal brace bars (7) on the outside of A-frame bars (6).

3. Align diagonal brace bars with top hole in A-frame bars, float link, and spacer. Secure with cap screw (18) and flange lock nut (20) that were previously removed.

BB48X Quick Hitch Set-Up

An optional Quick Hitch attachment may be used on this cutter. Install A-frame as shown (Figure 34, bottom).

(Rev. 5/10/2009) MAN0632 (5/15/2007)

Assembly 39

Page 40

BB60X, BB72X & BB84X Standard & Quick

6. A-Frame bar

7. Diagonal brace bar

8. Sleeve, .75 x 1.25 x 3.0

9. Top link

10. Sleeve, .626 x 1.00 x 1.26

12. 5/8 NC Flanged lock nut

18. 3/4 NC x 5-1/2 Cap screw

20. 3/4 NC Lock nut

60. 5/8 NC x 2-3/4 Cap screw

BB60X, BB72X & BB84X STANDARD HITCH & QUICK HITCH

1. Driveline shield

2. Input shaft (slot)

3. 1/2 NC Lock nut

4. 1/2 NC x 3 Cap screw GR2 (Shear Bolt)

5. Clutch shield

6. Retaining ring

7. M8 x 1.25P x 20 mm Cap screw

8. 5/16 Lock washer

9. 5/16 Flat washer

Hitch Set-Up

1. Leave A-frame and top link attached together.

2. Remove bolt (60), spacer (10) and nut (12) from

front hole in brace bar (7).

3. Assemble top link to brace bar with previous hardware as shown in Figure 37.

3. To prevent seal damage, carefully push driveline onto gearbox input shaft until it contacts the gearbox housing.

4. Place retaining ring (6) in slot on input shaft and snap into place.

5. Align the holes in the driveline yoke and gearbox input shaft. Install and tighten shear bolt (4) and nut (3).

6. Install rear drive shield to driveline.

7. Lubricate rear driveline half and install front

driveline half.

8. Attach tether chain to diagonal brace bar.

Figure 37. Diagonal Brace Bars to A-Frame

Connection - BB60X, BB72X & BB84X

INSTALL DRIVELINE

On BB48X or BB60X, select either the standard shear bolt or optional slip clutch driveline.

Shear Bolt Driveline BB48X & BB60X Only

NOTICE

■ A grade 2 bolt must be used for the shear bolt to

provide gearbox protection.

1. Remove rear drive shield (1) from driveline.

2. Position clutch shield (5) against gearbox. Secure

using cap screw (7), lock washers (8), and flat washers (9). Torque hardware to 12 lbs-ft.

40 Assembly

Figure 38. Shear Bolt Driveline Assembly

(BB48X & BB60X Standard)

Driveline Slip Clutch Optional on BB48X & BB60X

NOTICE

■ A grade 8 bolt must be used to attach clutch

driveline to gearbox.

A new slip clutch, or one that has been in storage over the winter, may seize.

1. Before operating slip clutch, make sure it will slip. Refer to Slip Clutch Adjustment, page 20.

2. Position clutch shield (3) against gearbox. Secure using cap screw (4), lock washers (5), and flat washers (6). Torque hardware to 12 lbs-ft.

(Rev. 5/10/2009)

MAN0632 (5/15/2007)

Page 41

3. Install driveline onto gearbox input shaft and

1. 1/2 NC x 3 Cap screw GR8 (Clutch)

2. 1/2 NC Lock nut

3. Clutch shield

4. M8 x 1.25P x 20 mm Cap screw

5. 5/16 Lock washer

6. 5/16 Flat washer

DANGER

1. Rubber deflector

2. Link

3. 3/8 NC x 1 Carriage bolt

4. 3/8 NC Flange lock nut

secure with bolt (1) and nut (2).

4. Secure driveline with bolt (1) and nut (2).

5. Lubricate rear driveline half and install front

driveline half.

6. Attach tether chain to diagonal brace bar.

• If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

The optional chain shielding assemblies are ready for installation when you receive them.

1. Refer to Front & Rear Chain Shielding, page 55, and attach as shown by inserting the bolts from inside the cutter frame out through the shielding.

2. Install hardware as shown in the parts drawing.

It is possible for objects to ricochet

Rubber Deflector (Standard)

Attach rubber deflector (1) and link (2) to front of cutter using carriage bolts (3) and flange lock nuts (4).

Figure 39. Slip Clutch Driveline Assembly

(BB48X & BB60X Optional)

(BB72X & BB84X Standard)

Driveline Slip Clutch - BB72X and BB84X

1. Before operating slip clutch, make sure it will slip. Refer to Slip Clutch Adjustment, page 20.

2. Position clutch shield (3) against gearbox. Secure

using cap screw (4), lock washers (5), and flat washers (6). Torque hardware to 12 lbs-ft.

3. Install driveline onto gearbox input shaft and secure with bolt (1) and nut (2).

4. Secure drive by releasing lock collar slide onto the gearbox shaft and release lock collar when balls are seated into groove. Pull on drive to insure drive is secure.

INSTALL SAFETY SHIELDING

Chain Shielding (Optional)

Figure 40. Rubber Deflector Installation

FILL GEARBOX

NOTICE

■ Gearbox is not filled at the factory. Prior to deliv-

ery to customer, make sure gearbox is filled only half-full with 80W or 90W API GL-4 or GL-5 gear lube. Use side plug to remove any excess oil.

1. Remove solid plug and discard.

2. Make sure vent plug hole is clear.

 Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.

(Rev. 5/10/2009)

MAN0632 (5/15/2007)

3. Fill gearbox until oil runs out the side plug on gearbox. Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5.

4. Install vent plug. Use pipe sealant or thread tape on threads. Plug is shipped in the manual tube.

Assembly 41

Page 42

INSTALL OPTIONAL CHECK CHAINS

BB60X, BB72X, BB84X

1. Check chain complete

2. Check chain bracket, lower

3. 3/8 Chain, 32-link and check lug

4. 3/4 NC x 6 Cap screw GR5

5. 3/4 NC Hex lock nut

6. 5/8 NC x 2-1/4 Cap screw GR5

7. 5/8 Flat washer, standard

8. 5/8 NC Hex nut

9. Mast Plate, BB60X, BB72X, BB84X

10. Tractor top link bracket

11. Mast Plate, BB48X

BB48X

Check chains are used to carry the front of cutter at a set height.

1. Thread check chains (3) through check chain bracket (2).

2. Attach lower end of check chain (3) to mast plate (9 or 11) with bolt (6), washer (7), and nut (8).

3. Attach keyhole brackets (2) to each side of tractor top link bracket (10) with bolt (4) and nut (5).

4. Insert check chains through keyhole brackets and set cutter height.

42 Assembly

Figure 41. Check Chain Installation

(Rev. 5/10/2009)

MAN0632 (5/15/2007)

Page 43

PARTS INDEX

BRUSHBULL Rotary Cutters: BB48X, BB60X, BB72X, BB84X

BRUSHBULL™ STANDARD-DUTY MAIN ASSEMBLY . . . . . . . . . 44-45

GEARBOX ASSEMBLY (FLAT-TOP) . . . . . . . . . . . . . . . . . . . . . . . 46-47

GEARBOX ASSEMBLY (CAST/CROWN TOP). . . . . . . . . . . . . . . . . . . 48

CHECK CHAIN ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 47

DRIVELINES:

BB48X COMER STANDARD DRIVELINE . . . . . . . . . . . . . . . . . 49

BB60X COMER STANDARD DRIVELINE . . . . . . . . . . . . . . . . . 50

BB48X & BB60X COMER SLIP CLUTCH DRIVELINE

(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

BB72X COMER SLIP CLUTCH DRIVELINE . . . . . . . . . . . . . . . 52

BB84X COMER SLIP CLUTCH DRIVELINE . . . . . . . . . . . . . . . 53

BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE . . . . . . . 54

FRONT RUBBER SHIELDING (STANDARD) . . . . . . . . . . . . . . . . . . . . 55

REAR BAND SHIELDING (STANDARD). . . . . . . . . . . . . . . . . . . . . . . . 44

FRONT & REAR CHAIN SHIELDING (OPTIONAL) . . . . . . . . . . . . . . . 55

(Rev. 3/21/2008)

MAN0632 (5/15/2007)

Parts 43

Page 44

BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY

65 - Safety Decal Set 66 - Complete Decal Set

BB48X, BB60X, BB72X & BB84X (BB84X SHOWN)

REF PART QTY DESCRIPTION

3 57236 1 Rear band - BB48X

3 57210 1 Rear band - BB60X

3 57183 1 Rear band - BB72X

3 57184 1 Rear band - BB84X

5 57162 1 Tailwheel assembly

5 1030529 1 Dual tailwheel assembly (BB84XD)

(optional)

6 1021569 2 A-Frame bar BB48X

6 1023059 2 A-Frame bar BB60X

6 1021556 2 A-Frame bar BB72X

6 1024123 2 A-Frame bar BB84X

44 Parts

REF PART QTY DESCRIPTION

7 57239 2 Diagonal brace BB48X

7 1023060 2 Diagonal brace BB60X

7 1021559 2 Diagonal brace BB72X

7 1023044 2 Diagonal brace BB84X

8 64814 1 Spacer 1/2 x 2-3/4 BB48X

8 27140 1 Sleeve, 3/4 x 1-1/4 x 3

BB60X, BB72X, BB84X

9 15321 1 Link, bent .38 x 2.5 x 9.13 BB48X

9 1021560 2 Top link BB60X, BB72X, BB84X

10 66661 2 Sleeve, .626 x 1.00 x 1.26

BB60X, BB72X, BB84X

11 1030523 1 M24 x 2 Axle bolt

(Rev. 4/20/2011)

MAN0632 (5/15/2007)

Page 45

BB48X, BB60X, BB72X & BB84X MAIN ASSEMBLY PARTS LIST

REF PART QTY DESCRIPTION

12 19025 14 5/8 NC Flange lock nut

13 40775 1 Spirol pin 10 mm x 65 mm 14A 1030524 2 Bushing, flanged .984 x 1.378 x .98 14B 1030522 1 Hub, 4 bolt 4 x 8

15 1028815 1 Tailwheel clevis

16 6697 * 8 3/8 NC x 1 Carriage bolt GR5

17 14350 9 3/8 NC Flange lock nut

18 23479 * 1 1/2 NC x 5 Cap screw GR5 BB48X

18 29315 1 3/4 NC x 5-1/2 Cap screw GR5

BB60X, B72X, BB84X

19 1791 2 Sleeve, 5/8 x 1 x 9/16 HT

BB48X & BB60X

19 67222 2 Sleeve, 5/8 x 1 x 43/64 HT

BB72X & BB84X

20 11900

20 2371 1 3/4 NC Lock nut ZP (BB60X,

21 902 * 10 5/8 x 2 Cap screw GR5

21 941 * 4 5/8 NC x 2-1/2 HHCS GR5

22 10380*

23 2855 * 2 5/8 x 2 Carriage bolt GR5

24 1023033 2 Hitch pin .875 x 5.02

24 1026542 2 Step pin, Cat. 1 or 2 BB84X

25 24801 4 M8 x 1.25P x 20 mm Cap screw

26 35155 * 4 5/16 Flat washer

27 2472 * 4 5/16 Lock washer

28 1002048 1 Clutch shield, 100 x 143 mm BC

29 1020901 1 Complete slip clutch drive asy -

29 1024144 1 Complete slip clutch drive asy -

30 1009509 1 Complete shear pin drive asy -

30 1009510 1 Complete shear pin drive asy -

30 1020900

32 33657

33 57817 4 5/8 Flat washer, hardened

33 57798 4 3/4 Flat washer, hardened BB84X

34 30068 4 3/4 NC x 2-1/2 Cap screw GR5

35 302207 4 3/4 NC Flange lock nut

36 1003828 1 Manual tube

37 24409 * 2 5/16 NC x 1 Carriage bolt

38 4529 * 2 5/16 NC Hex nut

39 * 1 Washer, 33 mm x 56 mm x 4 mm

40 * 2 Cotter Pin

41 300300 4 1/2 NC x 1 HHCS GR5

2 1/2 NC Flange lock nut

(BB48X Quick Hitch)

BB72X, BB84X)

(4 for BB84XD)

NS 1 1/2 NC x 4 Cap screw GR5

(BB48X Quick Hitch)

BB48X, BB60X, BB72X

BB72X (pg 52) -or-

BB84X (pg 53)

BB48X (pg 49) -or-

BB60X (pg 50) -or-

1 BB48X & BB60X Optional slip clutch

drive (page 51)

1 Sleeve, 1/2 x 3/4 x 2-13/16

(BB48X Quick Hitch)

BB48X, BB60X, BB72X

BB84X

REF PART QTY DESCRIPTION

42 * 4 1/2 Flat washer 43 4676 1 4 x 15 Notat tire & rim 44 15349 1 1/2 NC x 3 Shear bolt GR2 45 765 * 2 1/2 NC Lock nut 46 1001315 1 Bolt & nut, M12 x 1.25 x 65 - BB72X

Clutch

47 57076 1 Vent plug, (See Gearbox, page 46)

BB84X; BB48X, BB60X, BB72X S/N 1159928 and Before (Flat Top Gearbox)

47 1011780 1 Vent plug, (See Gearbox, page 48)

BB48X, BB60X, BB72X S/N 1159929 and After (Cast/Crown Top Gearbox)

48 692 * 2 5/8 Flat washer 49 15803 2 Blade pin - BB48X & BB60X 49 1009199 2 Blade pin - BB72X & BB84X 50 30310KT 1 Blade 3/8 x 3 x 16 CCW - BB48X 50 15326KT 1 Blade 3/8 x 3 x 20.50 CCW - BB60X 50 57189KT 1 Blade 1/2 x 3 x 26.5 CCW

BB72X & BB84X

51 1021562 Crossbar asy BB48X, BB60X,

BB72X - S/N 1159928 and Before (Flat Top Gearbox)

51 1032590 Crossbar asy BB48X, BB60X,

BB72X - S/N 1159929 and After (if equipped with Cast/Crown Top Gearbox)

51 1021571 1 Crossbar asy BB84X 52 13946 2 20 GA 1-1/2 Blade shim 53 10520 2 18 GA 1-1/2 Blade shim 54 32603 2 Keyhole plate 55 32604 2 Blade pin lock clip, special 56 6100* 2 1/2 NC x 1-1/4 GR5 Cap screw 57 20893 1 Washer, 25 x 44 x 4 mm

(BB48X, BB60X, BB72X) 57 39322 1 Washer, 31 x 56 x 4 mm BB84X 58 20892 1 Castle nut metric, M24 x 2

BB48X, BB60X, BB84X

58 39323 1 Castle nut metric, M30 x 2 BB84X 59 15345 1 Retaining ring, .05 x 1.38 60 986 * 2 5/8 NC x 2-3/4 Cap Screw GR5 -

BB60X, BB72X, BB84X

61 57050 1 Bent link, .14 x 9.0 x 7.84 62 27542 4 7/16 x 11/32 Klik pin HT 65 15358 1 Safety decal set 66 1000624 1 Complete decal set 67 1032105 1 Nut slotted M24x2.0P

Standard hardware; obtain locally

Not Shown

(Rev. 4/20/2011) MAN0632 (5/15/2007)

Parts 45

Page 46

GEARBOX ASSEMBLY - (FLAT TOP)

REF PART QTY DESCRIPTION

A 58800 1 Gearbox repair asy (BB48X) - S/N 1159928 and Below

A 58801 1 Gearbox repair asy (BB60X) - S/N 1159928 and Below

A 58802 1 Gearbox repair asy (BB72X) - S/N 1159928 and Below

A 58803 1 Gearbox repair asy (BB84X)

1 57458 1 Gear, crown 25T (BB48X)

1 57459 1 Gear, crown 24T (BB60X)

1 57460 1 Gear, crown 22T (BB72X)

1 39424 1 Gear, crown 19T (BB84X)

2 NSS 1 Gearbox housing

3 57464 1 Input shaft 1-3/8 smooth shaft (BB48X & BB60X)

3 57465 1 Input shaft 1-3/8 - 6 spline (BB72X)

3 57147 1 Input shaft 1-3/8 - 6 spline (BB84X)

4 57489 1 Output shaft (BB48X & BB60X)

4 57490 1 Output shaft (BB72X)

4 57191 1 Output shaft (BB84X)

5 57491 1 Gear, pinion 13T M5.3 (BB48X)

5 57497 1 Gear, pinion 14T M5.3 (BB60X)

5 57498 1 Gear, pinion 15T M5.7 (BB72X)

5 39418 1 Gear, pinion 15T M6.5 (BB84X)

6 57476 1 Bearing cup & cone (BB48X & BB60X)

6 39257 1 Bearing cup & cone (BB72X)

6 39263 1 Bearing cup & cone (BB84X)

7 57478 1 Bearing cup & cone (BB48X, BB60X, BB72X)

7 39263 1 Bearing cup & cone (BB84X)

8 57462 1 Bearing cup & cone

(Continued on next page)

46 Parts

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Page 47

GEARBOX ASSEMBLY PARTS LIST (Continued)

REF PART QTY DESCRIPTION

9 20890 1 Bearing-Ball

10 20897 1 Ring retainer 81mm internal (BB48X,

BB60X, BB72X)

11 * 1 Cotter pin

12 57466 2 Snap ring

13 20895 1 Snap ring (BB48X, BB60X, BB72X)

14 57373 1 Spacer 35.3 x 48 x 2.5 (BB48X,

BB60X, BB72X)

15 57328 2 Gearbox shim kit

15A 57471 1 Shim kit 50.3 x 70.3 (BB84X)

16 57468 1 Castle nut (BB48X & BB60X)

16 57469 1 Castle nut (BB72X)

16 39261 1 Castle nut (BB84X)

17 20892 1 Castle nut metric M24 x 2 (BB48X,

BB60X, BB72X)

17 39323 1 Castle nut metric M30 x 2 (BB84X)

18 20893 1 Washer 25 x 44 x 4 mm (BB48X,

BB60X, BB72X)

18 39322 1 Washer 31 x 56 x 4 mm (BB84X)

19 20888 1 Protective washer (BB48X, BB60X,

BB72X)

19A 57338 1 Screen protection (BB84X)

REF PART QTY DESCRIPTION

20A 57094 1 Shim kit 44 x 30.3 x 1 (BB84X)

20 57473 1 Flat washer 21 x 37 x 3

(BB48X & BB60X)

20 57474 1 Flat washer 25 x 48 x 2.5 (BB72X)

21 20900 1 Seal, metric 40 x 80 x 12

(BB48X, BB60X, BB72X)

21 39289 1 Seal, 50 x 90 x 10 (BB84X)

22 57463 1 Oil seal 35 x 72 x 10

23 57374 1 Oil cap

25 57375 1 Top cover (BB48X & 60X)

25 57376 1 Top cover (BB72X)

25 57139 1 Top cover (BB84X)

26 * 6 M8 x 16 Hex head cap screw CL8.8

(BB48X, BB60X, BB72X)

26 * 6 M8 x 14 Hex head cap screw CL8.8

(BB84X)

27 57076 1 Vent plug 1/2 NPT

28 * 1 Cotter pin

NSS Not Serviced Separately

* Standard hardware, obtain locally

REF PART QTY DESCRIPTION

A 10521 1 Check chain complete

2 7906 2 Check chain bracket, lower

3 18048 2 3/8 Chain, 32-Link and check lug

4 2377 * 3/4 NC x 6 Hex head cap screw GR5

5 2371 * 3/4 NC Hex lock nut

6 12274 * 5/8 NC x 2-1/4 Hex head cap screw GR5

REF PART QTY DESCRIPTION

7 3632 * 5/8 Standard flat washer 8 6239 * 5/8 NC Hex nut

9 ------- Mast plate BB60X, BB72X, BB84X 10 ------- Tractor top link bracket 11 ------- Mast plate BB48X

* Standard hardware, obtain locally

BB48X

BB60X, BB72X, BB84X

CHECK CHAIN ASSEMBLY (OPTIONAL)

(Rev. 3/21/2008)

MAN0632 (5/15/2007)

Parts 47

Page 48

GEARBOX ASSEMBLY (CAST/CROWN TOP)

REF PART QTY DESCRIPTION

A 1032587 1 Gearbox repair assembly (BB48X

(ball bearing) S/N 1159929 and Above)

A 1032588 1 Gearbox repair assembly (BB60X

(tapered bearing) S/N 1159929 and Above)

A 1032585 1 Gearbox repair assembly (BB72X

(tapered bearing) S/N 1159929 and Above)

1 ----- 1 Housing 2 1019632 1 Inspection cover 3 ----- 1 22 Tooth gear 4 1018327 1 Input seal 5 ----- 1 Input shaft 6 ----- 1 Retaining ring 7 ----- 1 Gear spacer 8 ----- 1 Retaining ring 9 1011780 1 Vent plug and washer

48 Parts

REF PART QTY DESCRIPTION

10 1018329 A/R Output gasket (0.30) 11 1018330 A/R Output gasket (0.13) 12 ----- 4 Lock washer 13 ----- 4 M10 x 1.5 x 25 Cap screw 14 1018331 1 1" - 14 Slotted flange nut 15 ----- 1 Cotter pin 16 1018328 1 Output seal 17 ----- 1 Output cap 18 ----- 1 Output bearing spacer 19 ----- 1 Output shaft and pinion 20 1018326 3 Ball bearing 21 1018325 1 Ball bearing 22 ----- 2 Sealing washer w/plug 23 ----- 6 Lock washer 24 ----- 6 M8 x 1.5 x 25 Cap screw 25 57478 2 Bearing cup and cone 26 1032963 1 Shim Kit 27 ----- 1 Output Bearing Spacer

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Page 49

BB48X COMER STANDARD DRIVELINE ASSEMBLY

(Rev. 9/14/2007) MAN0632 (5/15/2007)

REF PART QTY DESCRIPTION

A 1009509 1 Complete 540 driveline asy

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross & bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain shield tether

9 1001340 1 Lock collar repair kit

10 1019445 1 Special drive yoke

11 1001305 1 Flexible pin

12 1001306 1 Inner tube yoke

13 1021324 1 Shield, complete

14 30926 1 Outer yoke & tube (must be cut to length)

15 30932 1 Inner yoke & tube (must be cut to length)

Parts 49

Page 50

BB60X COMER STANDARD DRIVELINE ASSEMBLY

REF PART QTY DESCRIPTION

A 1009510 1 Complete 540 driveline

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross & bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain shielding tether

9 1001340 1 Lock collar repair kit

10 1019445 1 Special drive yoke

11 1001302 1 Flexible pin

12 1001301 1 Outer yoke tube

13 1001305 1 Flexible pin

14 1001306 1 Inner tube yoke

15 1021550 1 Shield, complete

16 30926 1 Outer yoke & tube (must be cut to length)

17 30932 1 Inner yoke & tube (must be cut to length)

50 Parts

(Rev. 9/14/2007)

MAN0632 (5/15/2007)

Page 51

BB48X & BB60X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)

REF PART QTY DESCRIPTION

A 1020900 1 Complete 540 driveline assembly 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 2 Cross & bearing kit 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fixing ring 5 1019444 1 Inner come fix ring 6 30917 2 Chain shield tether

9 1001340 1 Lock collar repair kit 10 1019446 1 Special friction clutch 11 1001311 8 Spring 12 1019447 1 Flanged yoke 13 1001313 1 Bushing 14 1001314 2 Lining ring 15 1019448 1 Special hub F10 16 1001317 1 Pressure plate 17 1001318 8 Bolt & nut M10 x 80 18 1001302 1 Flexible pin 19 1001301 1 Outer yoke tube 20 1001305 1 Flexible pin 21 1001306 1 Inner tube yoke 22 1021551 1 Shield, complete 23 30926 1 Outer yoke & tube (must be cut to length) 24 30932 1 Inner yoke & tube (must be cut to length)

(Rev. 9/14/2007) MAN0632 (5/15/2007)

Parts 51

Page 52

BB72X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

REF PART QTY DESCRIPTION

A 1020901 1 Complete 540 driveline asy

1 1001300 2 Complete collar yoke C12 1-3/8 - 6

2 38478 2 Cross and bearing kit

3 1019442 1 Outer cone fix ring

4 30922 6 Protection fixing screw

5 1019444 1 Inner cone fix ring

6 30917 2 Chain-shield tether

9 1001340 1 Lock collar repair kit

10 1019449 1 Friction clutch

11 1001311 8 Spring

12 1001312 1 Flanged yoke

13 1001313 1 Bushing

14 1001314 2 Lining ring

PART PART PART PART

15 1001316 1 Flanged hub F12

16 1001317 1 Pressure plate

17 1001318 8 Bolt & nut M10 x 80

18 1001315 1 Bolt & nut M12 x 1.25 x 65

19 1001302 1 Flexible pin

20 1001301 1 Outer yoke tube

21 1001305 1 Flexible pin

22 1001306 1 Inner tube yoke

23 1021552 1 Shield, complete

24 30926 1 Outer yoke & tube

(must be cut to length)

25 30932 1 Inner yoke & tube

(must be cut to length)

18 1001315 1 Bolt & nut M12 x 1.25 x 65

19 1001302 1 Flexible pin

52 Parts

(Rev. 8/8/2008)

MAN0632 (5/15/2007)

Page 53

BB84X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

PART

REF

60 Series

A 1024144 1024144 1 Complete driveline asy

1 1001325 1028775 1 Complete collar yoke

2 30962 36990 2 Cross and bearing kit

3 1001333 1028776 1 Outer bearing kit

4 1001309 30922 6 Screw

5 1001334 1028777 1 Inner bearing kit

6 30917 30917 2 Chain, shield tether

9 1001340 1001340 1 Lock collar repair kit

10 1029689 1028778 1 Friction clutch

11 1001311 1001311 8 Spring

12 1029690 1028779 1 Flange yoke

13 1028780 1028780 1 Bushing

14 1028781 1028781 1 Lining ring

(Rev. 3/21/2008) MAN0632 (5/15/2007)

PART

50 Series

QTY DESCRIPTION

PART

REF

60 Series

15 1029691 1028782 1 Flange hub

16 1028783 1028783 2 Inner plate

17 1028784 1028784 1 Intermediate plate

18 1028785 1028785 1 Pressure plate

19 1028786 1028786 8 M10 x 85 mm Bolt & nut

20 1001274 1001315 2 Bolt & nut

21 1001327 1001330 1 Flexible pin

22 1001326 51180 1 Outer tube yoke

23 1001330 1019863 1 Flexible pin

24 1001331 1019860 1 Inner tube yoke

25 1029688 1028787 1 Shield complete

26 1029687 1019862 1 Outer profile

27 1029686 1019861 1 Inner profile

PART

50 Series

QTY DESCRIPTION

Parts 53

Page 54

BB84X WALTERSCHEID SLIP CLUTCH DRIVELINE ASSEMBLY

REF PART QTY DESCRIPTION

1 40574 1 Yoke 1-3/8 - 6 spline

2 110 2 Cross & bearing kit

3 40764 2 Spring pin 10 x 80

4 40575 1 Inboard yoke

5 40587 1 Inner profile

6 40588 1 Outer profile

7 40576 1 Inboard yoke

8 57412 1 Friction slip clutch

12 40766 2 Bearing ring SC25

14 18864 1 Danger decal, rotating driveline

15 33347 1 Danger decal, shield missing

16 40778 2 Screw, included in items 9 & 13

17 40777 2 Anti-rotation chain

19 40589 1 Slide collar kit

20 40590 1 Outer guard half

21 40591 1 Inner guard half

REF PART QTY DESCRIPTION

22 57410 1 Shaft assembly, male

(complete with guard)

23 NSS 1 Shaft assembly, female

(complete with guard)

31 57438 1 Flange yoke

32 57432 2 Friction disc (set of 2)

33 57436 1 Hub, 1-3/8" spline

34 57434 1 Thrust plate

35 57439 1 Belleville spring plate

36 57259 6 10 mm x 1.5P x 55 mm Cap screw

37 57260 6 10 mm x 1.5P Hex lock nut

38 ——— 1 Back-up ring

39 ——— 3 Ball

40 ——— 1 Compression spring

41 ——— 1 Lock collar

42 ——— 1 Back-up ring

43 ——— 1 Snap ring

44 57437 1 QD Flange service kit (items 38-43)

54 Parts

NSS Not Serviced Separately

(Rev. 6/15/2007)

MAN0632 (5/15/2007)

Page 55

FRONT RUBBER SHIELDING (STANDARD)

REF PART QTY DESCRIPTION

A 1013207 1 Rubber shield kit - BB48X

A 1013208 1 Rubber shield kit 5 ft - BB60X

A 1013209 1 Rubber shield kit 6 ft - BB72X

A 1023042 1 Rubber shield kit 7 ft - BB84X

1 1004128 2 Rubber deflector 25.25 - BB48X

1 1004129 2 Rubber deflector 31.25 - BB60X

1 1004130 2 Rubber deflector 37.25 - BB72X

1 1024119 2 Rubber deflector 43.25 - BB84X

2 1013213 2 Link .25 x 1.00 x 21.50 - BB48X

2 1013214 2 Link .25 x 1.00 x 28.75 - BB60X

2 1013215 2 Link .25 x 1.00 x 34.75 - BB72X

2 1024118 4 Link .25 x 1.00 x 16.00 - BB84X

3 6697 * 8 3/8 NC x 1 Carriage bolt

4 14350 * 8 3/8 NC Flange hex nut

* Standard hardware; obtain locally

REF QTY

PART

BB48X

PART

BB60X

PART

BB72X

PART

BB84X

DESCRIPTION

1 1 57246 57143 57090 1023048 Right front chain plate

2 1 57254 57144 57091 1023047 Left front chain plate

3 2 1003643 1003645 1007850 1007851 .243 Dia. bent pin (front)

4 AR 5496 5496 5496 5496 5/16 - 7 Link chain (front)

6 1 57248 57142 57088 57125 Right rear chain plate

7 1 57247 57141 57089 57149 Left rear chain plate

8 2 57249 57138 57085 57146 .243 Dia. rolled bent pin (rear)

9 AR 4069 4069 4069 4069 5/16 - 4 Link chain (rear)

10 16 6697 * 6697 * 6697 * 6697 * 3/8 NC x 1 Carriage bolt

11 16 14350 14350 14350 14350 3/8 NC Flange hex nut

AR As Required

* Standard hardware, obtain locally

FRONT & REAR CHAIN SHIELDING (OPTIONAL)

MAN0632 (5/15/2007)

Parts 55

Page 56

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2

(No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock Washer

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325

3/4" 1-1/8" 192 261 297 403 420 569

7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0

8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0

10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5

16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5

18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5

20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5

22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5

24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0

30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

COARSE THREAD FINE THREAD

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

56 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 57

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG .............................................................. Agriculture

ASABE.................... American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ....... American Society of Agricultural Engineers

ATF ............................... Automatic Transmission Fluid

BSPP .............................British Standard Pipe Parallel

BSPTM ................British Standard Pipe Tapered Male

CV.....................................................Constant Velocity

CCW .............................................. Counter-Clockwise

CW...............................................................Clockwise

F ...................................................................... Female

FT ..............................................................Full Thread

GA .................................................................... Gauge

GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw

HT........................................................... Heat-Treated

JIC .................Joint Industry Council 37° Degree Flare

LH .................................................................Left Hand

LT........................................................................... Left

m......................................................................... Meter

mm................................................................Millimeter

M.......................................................................... Male

MPa......................................................... Mega Pascal

N.......................................................................Newton

NC ......................................................National Coarse

NF ...........................................................National Fine

NPSM..................... National Pipe Straight Mechanical

NPT .......................................... National Pipe Tapered

NPT SWF ......... National Pipe Tapered Swivel Female

ORBM .......................................... O-Ring Boss - Male

P...........................................................................Pitch

PBY ...................................................... Power-Beyond

psi..........................................Pounds per Square Inch

PTO..................................................... Power Take Off

QD....................................................Quick Disconnect

RH ..............................................................Right Hand

ROPS ...........................Roll-Over Protective Structure

RPM ........................................Revolutions Per Minute

RT ....................................................................... Right

SAE ..........................Society of Automotive Engineers

UNC ..................................................... Unified Coarse

UNF...........................................................Unified Fine

UNS......................................................Unified Special

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 57

Page 58

INDEX

ASSEMBLY

Dealer Set-Up Instructions

DEALER CHECK LISTS

Delivery (Dealer’s Responsibility) Pre-Delivery (Dealer’s Responsibility) 34

DEALER SERVICE

Crossbar

Installation Removal 31

Gearbox Maintenance 24

Horizontal Leak Repair 25, 28 Seal Installation 24 Seal Replacement 24 Vertical Shaft Repair 25, 28

Gearbox Repair

Disassemble Gearbox Reassemble Gearbox 26, 29, 30 Reinstall Gearbox 26 Remove Gearbox 25, 29

Universal Joint

Assembly Disassembly 32 Repair 32

25, 29

GENERAL

Abbreviations Bolt Size Chart 57 Bolt Torque Chart 56 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty

Product Replacement Parts 60

OPERATION

Adjustments

Attitude Check Chains 17 Cutting Height 16 Shredding 16

Attaching Cutter to Tractor

BB48X

Attachment Quick Hitch 13 Top Link Adjustment 13

BB60X, BB72X, BB84X

Quick Hitch Standard Hitch 14

Driveline

Attachment Interference Check 16 PTO Installation & Removal 14

Shortening 15 Mowing Speed 12 Operating Technique 17 Pre-Operation Check List (Owner’s Responsibility)

Storage 17 Tractor Stability 12

OWNER SERVICE

Blade

Installation Removal 19 Servicing 19 Sharpening 20

Blocking Method 18 Cleaning

After Each Use

Periodically or Before Extended Storage 22 Driveline Shear Bolt Replacement 22 Lubrication Information 18

Driveline 18

Gearbox 18

Lubrication Chart 19 Shielding Repair 22 Slip Clutch Adjustment 20 Troubleshooting 23

PARTS

Index to Parts Lists

SAFETY

Check Lists

Delivery (Dealer’s Responsibility)

Pre-Delivery (Dealer’s Responsibility) 34

Pre-Operation (Owner’s Responsibility) 17 Free Mower Safety Video Order Form 5, 6 Safety & Instructional Decals 10, 11 Safety Rules 7, 8, 9 Safety Symbols Explained 2

58 Index

MAN0632 (5/15/2007)

Page 59

WARRANTY

All Models Except Mow’n MachineTM Zero-Turn Mowers

Please Enter Information Below and Save for Future Reference.

Date Purchased: ____________________________ From (Dealer): __________________________________________

Model Number: ____________________________ Serial Number: __________________________________________

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.

The warranty periods for specific parts or conditions are listed below:

Part or

Condition

Warranted

Gearbox

Seals

Gearbox

components

Blade

spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of

purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues

or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any

All units listed below 2 years

BW1260, BW1620, BW1800, BW2400 8 years

BW240HD, BW180HD, BW180HB, BW126HB 7 years

BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240

PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204

RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44

RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years

BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680

questions regarding warranty service and locations may be obtained by contacting:

Model Number

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

Duration (from date of delivery to the original

purchaser)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

10 years

F-3079 (Rev. 2/14/2011)

Page 60

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

F-8494 (Rev. 6/23/2005)