Woods Equipment 7000, 7192, 7194, 7195, 7200 User Manual

...
Page 1
C360 Undermount Mower
Cub Cadet Tractor Models 7000, 7192, 7194, 7195, 7200, 7205
Includes
Mounting Kit 1002875
mounting to
MAN0137
MAN0137 (Rev. 8/13/2004)
Page 2
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to
this form being completed and returned.
TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
ii
Introduction (2/9/01)
Page 3
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 - 28
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .53
PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
MAN0137 (9/14/01))
Introduction 1
Page 4
SPECIFICATIONS
Cutting Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60”
Cutting Height Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/2’ - 4”
Tractor Mid-PTO Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000 RPM
Blade Speed (RPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,800
Blade Tip Speed (feet per minute) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,200
Blade Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Universal Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0600
Caster Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Caster Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1/4” x 6-1/4”
Mower Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 GA Deck
GENERAL INFORMATION
The purpose of this manual is to assist you in operat­ing and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from exten­sive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situ­ation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
WARNING
Some illustrations in this manual show the
mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.
Throughout this manual, references are made to right and left direction. These are determined from the operator’s position in the tractor seat. Blade rotation is clockwise as viewed from the top of the mower.
2 Introduction
MAN0137 (9/14/01)
Page 5
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instruc­tions.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
Remove accumulated debris from this equip­ment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
OPERATION
You may not be able to stop the tractor safely if the clutch or brake pedal mechanisms are improp­erly adjusted, allowing them to contact mower components.
When the mower lift stops are installed as instructed in this manual, properly adjusted clutch and brake pedal mechanisms will not contact mower components. You should frequently check that the tractor clutch and brake pedal mechanisms are in adjustment.
UM60/72 Mower Safety Rules (Rev. 7/22/2004)
Safety 3
Page 6
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
If the clutch or brake pedal mechanisms can contact mower components, do not put mower into service until properly adjusted.
Do not put mower into service unless discharge chute is installed and in good condition. Replace if damaged.
Keep bystanders away from equipment.
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death. Follow Oper­ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.
Never direct discharge toward people, animals, or property.
Do not operate equipment while under the influ­ence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Operate tractor PTO at the RPM speed stated in “Specifications” section.
Do not operate PTO during transport.
Do not operate auxiliary hydraulics during
transport.
Look down and to the rear and make sure area is clear before operating in reverse.
Do not operate on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
Before working underneath, read Operator's Manual and Blocking Method section Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.
TRANSPORTATION
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Watch for hidden hazards on the terrain.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
4 Safety
UM60/72 Mower Safety Rules (Rev. 7/22/2004)
Page 7
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max­imum transport speed. Doing so could result in:
Loss of control of the implement and tractor
Reduced or no ability to stop during braking
Implement tire failure
Damage to the implement or its components.
Never tow this implement with a motor vehicle.
MAINTENANCE
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
Before working underneath, read Operator's Manual and Blocking Method section Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death. Follow Oper­ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Make certain all movement of equipment com­ponents has stopped before approaching for ser­vice.
Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.
Use a new Nylok blade bolt and cup washers when you replace the blade. Do not substitute any bolt for the special blade bolt. It is self-locking, meeting the non-loosening requirements for this application.
Do not handle blades with bare hands. Careless or improper handling may result in serious injury.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.
Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
UM60/72 Mower Safety Rules (Rev. 7/22/2004)
Safety 5
Page 8
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.
n
Check for leaks with cardboard; never use hand.
n
Before loosening fittings: lower load, release pressure, and be sure oil is cool.
n
19924-B
1 - PN 19924
Consult physician immediately if skin penetration occurs.
WARNING
PTO speeds higher than 2000 RPM can cause equipment failure and personal injury.
OPERATE PTO AT
2000 RPM
Replace Immediately If Damaged!
WARNING
15622-A
2 - PN 15622A
DC4000A
3 - PN 19007
6 Safety
MAN0137 (9/14/01)
Page 9
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
WARNING
TO AVOID SERIOUS
INJURY OR DEATH,
n
Read Operator’s Manual (available from dealer) and follow all safety precautions.
n
Keep all shields in place and in good condition.
n
Operate mower from tractor seat only.
n
Lower mower, stop engine and remove key before dismounting tractor.
n
Allow no children or untrained persons to operate equipment.
FAILURE TO OPERATE SAFELY
CAN RESULT IN
INJURY OR DEATH.
4 -PN 18877B
DANGER
SHIELD MISSING
DO NOT OPERATE -- PUT SHIELD ON
6 - PN 18869
18877--B
18869
DANGER
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away.
Keep discharge chute and guards in place and in good
condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
5 -PN 18863
DANGER
SHIELD MISSING
DO NOT OPERATE
PUT SHIELD ON
18867--B
18863-B
MAN0137 (9/14/01)
7 - PN 18867
8 - Serial Number Plate
Safety 7
Page 10
OPERATION
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
The operator is responsible for the safe operation of this mower. The operator must be properly trained. Operators should be familiar with the power unit, mower, and all safety practices before starting opera­tion. Read the safety rules and safety decals on and page 7.
WARNING
Keep bystanders away from equipment.
Never allow riders on power unit or attach-
ment.
Never allow children or untrained persons to operate equipment.
Operate tractor PTO at the RPM speed stated in “Specifications” section.
WARNING
Make sure spring-activated locking pin or col­lar slides freely and is seated firmly in tractor PTO spline groove.
Before working underneath, read Operator's Manual and Blocking Method section Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic sys­tem failures, or mechanical component failures.
CAUTION
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capa­ble of the safe operation of the equipment, its attachments, and all controls. Do not allow any­one to operate this equipment without proper instructions.
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
8 Operation
MAN0137 (9/14/01)
Page 11
Operation
Cont’d
Adjust Cutting Height
1. Mower cutting height is raised, lowered, and
maintained by adjusting caster and gauge wheels. Refer to Figure 2 and accompanying chart for approx­imate cutting heights.
2. Raise mower with tractor hydraulics to adjust gauge and caster wheels. It is important that all set­tings are the same.
DB2935
Approximate
Cutting Height
1.50” 1
2.12” 2
2.75” 3
3.38” 4
4.0” 5
Figure 1 Cutting Height Positions
Position
Transport Lock Operation
There may be occasions when you would like to use your tractor for tasks other than mowing but do not want to remove the mower. For your convenience we have provided a method to lock the mower up and free the tractor auxiliary valve or 3-point arm for implement use.
Figure 2 Cutting Height Adjustment
IMPORTANT
Avoid very low cutting heights. Striking the
ground with blades gives one of the most damag­ing shock loads a mower can encounter and, if this occurs repeatedly, it will cause damage to mower and drive.
STORE
LOCK
1. To engage lock-up bar, raise mower to maximum height, then lift lock-up handle and drop into outer gate. This will lock mower in raised position.
2. To return to operating position, raise mower to maximum height, then raise lock-up handle and move to inner gate. Mower will now raise and lower freely.
MAN0137 (9/14/01)
1
2
1. Front lift stop assembly
CD4180
Figure 3 Transport Lock Installation
2. Lock-up bar
Operation 9
Page 12
Operation
Cont’d
Remove Mower from Tractor
NOTE: The lift mechanism maybe left on the tractor
when mower is removed.
1. Lift mower off of ground and remove adjustment pins from gauge and caster wheel adjustment points.
2. Lower mower to ground, stop engine, and remove key.
3. Remove driveshaft from tractor mid-PTO shaft.
4. Release pins from front mounting channel. There
are two pins connecting rockshaft lift to linkage attached to the mower frame.
5. Remove rear mower lift bars from rear rockshafts.
Operation Safety
DANGER
Do not put mower into service unless dis­charge chute is installed and in good condition. Replace if damaged.
Install Discharge Chute, page 36
CAUTION
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
6. Remove the pins and leave the linkage attached
to mower frame (flip lift bars down). Refer to Attach Mower to Tractor, page 40 for locations.
7. Raise mower lift mechanism. Refer to Transport Lock Operation, page 9 and lock the lift mechanism up.
8. Place blocks between front tires and mower frame.
9. Back tractor front tires over mower frame.
10. Place mower frame in storage.
11. Refer to Attach Mower to Tractor, page 40 for
installing mower to tractor.
IMPORTANT
Power for operating mower is supplied by
tractor mid-PTO. Do not exceed tractor manufac­turer's rated mid-PTO speed of 2000 rpm maxi­mum. Know how to stop tractor and mower quickly in case of an emergency.
Should mower become plugged, causing belt
to slip for over two seconds, maneuver equipment into a previously cut area and allow mower to clear accumulated material. Continue running at least two minutes, allowing pulleys to cool. Stop­ping the mower with belt in contact with a very hot pulley will bake and ruin belt.
Mower vibration tends to loosen bolts during
operation. All hardware should be checked regu­larly to maintain proper torque. It is a good prac­tice to check mower before each operation to ensure all bolts are secure.
10 Operation
MAN0137 (9/14/01)
Page 13
Operation
Cont’d
Operating Techniques Operating Tips
1. Proper ground speed will depend upon the ter-
rain, the height, type, and density of material to be cut.
2. Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed.
3. Always operate tractor mid-PTO at 2000 rpm. This is necessary to maintain proper blade speed and produce a clean cut.
4. Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain 2000 rpm mid-PTO speed. The lower ground speed will permit grass to at least partially rebound.
5. Under some conditions, grass will not rebound enough to be cut evenly. In general, lower cutting heights give a more even cut with less tendency to leave tire tracks. However, it is better to cut grass fre­quently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.
6. When operating the mower, move the hydraulic control valve to the float position. This will allow the mower to follow ground contours.
1. Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height at 90 degrees to the first pass.
2. Remember, sharp blades produce cleaner cuts and require less power.
3. Analyze area to be cut to determine the best pro­cedure. Consider height and type of grass and terrain type: hilly, level, or rough.
4. Plan your mowing pattern to travel straight for­ward whenever possible. Mow with uncut grass to the left. This will distribute the clippings over the cut area. Discharging clippings over uncut grass will cause a build-up and may prevent uniform cutting.
5. Use the inside edge of the right front caster wheel as a cutting guide.
6. When transporting unit a long distance, pin all four wheels in position 1 as shown in Figure 1, Cut­ting Height Positions, page 9. Raise mower and engage lock-up.
7. For a professional touch in large open areas, try the mowing pattern in Figure 4. Make two or three passes clockwise to discharge clippings away from bordering objects. Then cut the lawn in half by mow­ing down the center. Turn counter-clockwise to the left at the end of the area over grass previously mowed.
MAN0137 (9/14/01)
1
3
6
8
10
11
9
7
5
12
14
CD1276
Figure 4 Mowing Pattern
Operation 11
16
15
13
4
2
Page 14
Operation
Uneven Terrain
Cont’d
WARNING
1. Pass diagonally through sharp dips and avoid sharp drops to prevent "hanging up" the tractor and mower. Practice will improve your skills in maneuver­ing rough terrain.
Do not operate on steep slopes.
Do not stop, start, or change directions sud-
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 3 through 7.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check to make sure all shields and guards are
properly installed and in good condition. Be sure that either the discharge shield or complete vac­uum attachment is installed.
2. Take all possible precautions when leaving tractor unattended: disengage mid-PTO, set parking brake, stop engine, remove key, and lower mower to ground.
___ Inspect area and remove stones, branches or
other hard objects that might be thrown, causing injury or damage.
___ Check to ensure blades are sharp, in good con-
dition, and installed correctly. Replace if dam­aged.
___ Check all lubrication points and grease as
instructed in Lubrication Points, page 15.
___ Check cutting height and attitude adjustment.
___ Check that all hardware and cotter pins are
properly installed and secured.
___ Check that equipment is properly and securely
attached to power unit.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in power unit PTO spline groove and in gearbox spline groove.
___ Make sure tractor 3-point lift links do not inter-
fere with hydraulic hoses or driveline throughout full turning range.
___ Do not allow riders.
12 Operation
MAN0137 (9/14/01)
Page 15
OWNER SERVICE
The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual.
WARNING
Before working underneath, read Operator's Manual and Blocking Method section. Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic sys­tem failures, or mechanical component failures.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
CAUTION
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Blocking Method
WARNING
Before working underneath, read Operator's Manual and Blocking Method section Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic sys­tem failures, or mechanical component failures.
1. Do not work underneath mower unless it is prop-
erly attached to the tractor and blocked securely. When properly attached, the unit will be anchored to minimize front-to-rear movement.
2. Raise mower completely, set tractor brakes, turn engine off, remove key, block tractor wheels front and rear.
3. Install transport lock (see Transport Lock Opera­tion, page 9).
4. Disconnect mower driveline from tractor PTO.
DC2937
Figure 5 Block Location
NOTE: When blocking, you must consider overall sta-
bility of the unit. Just blocking under the unit will not ensure your safety. The working surface must be level and solid to support the loaded weight of the blocks. Test blocking stability before working under any por­tion of the mower.
5. Install blocks securely under each corner of the mower, Figure 5.
MAN0137 (9/14/01)
Owner Service 13
Page 16
OWNER SERVICE Cont’d
Lubrication
1. Do not let excess grease collect on or around
parts, particularly when operating in sandy areas.
2. Figure 6 shows the lubrication points. The accom­panying chart gives the frequency of lubrication in operating hours, based on normal operating condi­tions. Severe or unusual conditions may require more frequent lubrication. Some reference numbers have more than one location; be sure you lubricate all loca­tions.
3. Use SAE 90W gear lube in the gearbox. Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair immediately. There may be a small amount of lube emitted from the vent plug; this is not considered leakage.
4. Check lube level every 50 hours by removing the vent plug and inserting an object such as a wooden pencil through the hole until it touches the bottom of the gearbox. The oil level should show 1" on the pen­cil. You may also check the oil by using an Allen wrench to remove the level plug in the front of the gearbox.
5. Over-filling the gearbox will cause the excess gear lube to blow out vent plug. The gear lube could then ruin the belt.
6. Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all loca­tions. Be sure to clean fittings thoroughly before attaching grease gun. When applied according to the lubrication chart, one good pump of most guns is suf­ficient.
7. In addition to the lubrication points shown (Figure
6), oil the six mower lift pivot points (See Oilite Bush­ing Location, page 21), at least once a year.
Drive Shaft Lubrication
1. Lubricate the drive shaft slip joint every 8 operat-
ing hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox and drive shaft.
2. Lower mower to ground and apply a bead of grease all around the male half where it meets the female half. Raise and lower mower several times to distribute grease.
14 Owner Service
MAN0137 (9/14/01)
Page 17
OWNER SERVICE Cont’d
DC2962A
REF DESCRIPTION FREQUENCY
1 Caster pivot 8 hrs.
2 Chaster wheel 8 hrs.
3 Blade Spindle 24 hrs.
4 Gearbox- Check level
(check for leaks daily)
5 Drive shaft U-Joints 8 hrs.
6 Rear gauge wheels 8 hrs.
7 Drive shaft slip joint 8 hrs.
8 Spring Take-Up pivot arm
(30W Oil)
9 Oil level plug
50 hrs.
24 hrs.
MAN0137 (9/14/01)
Figure 6 Lubrication Points
Owner Service 15
Page 18
OWNER SERVICE Cont’d
BLADE SERVICING
Inspect blades for condition and proper installation each time before operation. Replace any blade that is bent, excessively nicked, worn or has any other dam­age. Small nicks can be ground out when sharpening.
Remove Blades
1. For right and left spindles, install spindle lock
wrench (5) through belt shield (3) and into holes in spindle pulley as shown in Figure 7. Remove bolt (8) that has RIGHT HAND THREADS. Remove cup washers (7), washer (6), and blade (1).
2. On the center spindle use blade wrench handle (4). The handle will rotate against gearbox stand when blade bolt is removed.
3. Shoulder washer (2) will not normally come off unless intentionally removed.
4
5
3
1. Blade
2. Shoulder washer
3. Left blade shield
4. Spindle lock wrench handle
5. Spindle lock wrench 6 5/8 Standard flat washer
7. Cup washer
8. Blade bolt, special Nylok (right hand thread)
2
1
6
7
8
Figure 7 Blade Assembly
16 Owner Service
MAN0137 (9/14/01)
Page 19
OWNER SERVICE Cont’d
Install Blades
CAUTION
Refer to Figure 7.
1. Install spindle lock wrench (5) through belt shield (3) and into holes in spindle pulley as shown Figure 7.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
IMPORTANT
We recommend you install a new Nylok blade
bolt when you replace the blade.
Do not substitute any bolt for the special
blade bolt. It is self-locking, meeting the non-loos­ening requirements for this application.
Sharpen Blades
IMPORTANT
When sharpening blades be sure to balance
them. Unbalanced blades will cause excessive vibration which can damage blade spindle bear­ings. Vibration may also cause structural cracks in mower components.
1. Remove blades.
2. Always sharpen both ends at the same time to
maintain balance. Follow original sharpening pattern. Do not sharpen blade to a razor edge. Leave from 1/32" to 1/16" blunt edge. Do not sharpen back side.
2. Install shoulder washer (2) if removed, small end up. Make sure blade cutting edge is positioned to lead in a clockwise rotation, as viewed from top of mower.
3. Install two cup washers (7) on bolt (8). Install washer (6) and blade (1) on bolt. Remember that bolt (8) has right hand threads; install bolt and blade assembly into spindle.
4. Torque bolt to 170 lbs.-ft. Remove spindle lock wrench from pulley and shield.
Follow Original Pattern
CD3411
Maintain Corner
1-32"
MAN0137 (9/14/01)
Figure 8 Blade Sharpening
Owner Service 17
Page 20
OWNER SERVICE Cont’d
Replace Belt
WARNING
Use care when installing or removing belt
from spring-loaded idler at step 5. Springs store energy when extended and, if released suddenly, can cause personal injury.
One of the major causes of belt failure is improper installation. Before installing a new belt, check pulley shafts and bearings for wear. Check pulley grooves for dirt. Make sure spindles turn freely and without wobble.
If grooves require cleaning, moisten a cloth with a non-flammable, non-toxic degreasing agent or com­mercial detergent and water.
Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure.
1. Loosen bolt holding belt guide A and swing it away from pulley B.
2. Pass a loop of belt underneath front of gearbox stand ahead of gearbox pulley C. Use care not to over-bend belt as bending can cause internal dam­age.
3. Route belt over pulley D.
4. Route belt around gearbox pulley C and route a
loop underneath rear of gearbox stand.
5. Use a 1-1/4" open end wrench to rotate idler arm E counter-clockwise enough to install belt around idler pulley F.
6. Route belt around spindle pulley "G" and idler pul­ley H.
7. Grasp remaining belt loop with both hands and pull the spring-loaded idler enough to route belt over spindle pulley B. Make sure spring-loaded idler E piv­ots freely with belt installed.
8. Adjust belt guide A to provide 1/16 to 1/8" clear­ance from belt. Torque bolt to 85 lbs.-ft.
LA1
Figure 9 Replace Belt
18 Owner Service
MAN0137 (9/14/01)
Page 21
DEALER SERVICE
The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies
CAUTION
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
BLADE SPINDLE
WARNING
Before working underneath, read Operator's Manual and Blocking Method section Disconnect driveline, raise mower, install transport lock, securely block up all corners, and check stability. Secure blocking prevents equipment from drop­ping due to hydraulic leak down, hydraulic sys­tem failures, or mechanical component failures.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Remove Blade Spindle
1. Remove blade from spindle. (See Remove
Blades, page 16.)
2. Remove belt shield.
3. Remove belt from pulleys.
4. Remove bolt and flat washer from top of spindle
shaft.
Spindle Repair Tips
As a reference point, the top of the spindle hous­ing is the short portion.
To minimize wear, bearing cups, cones and sleeves are press-fit to the shaft and will require a press or similar device for removal.
When disassembling, support the housing casting to prevent damage.
Disassemble Blade Spindle
Refer to Figure 10, page 20
1. Support spindle in a press and push shaft (8) down through housing (5).
5. Disassemble split taper bushing (located on top of pulley) by removing the two bolts and inserting them into the threaded holes in bushing flange. Tighten bolts alternately to remove split taper bush­ing. Remove pulley.
6. Remove four bolts attaching spindle to mower frame and remove spindle.
Remove bearing cups by placing a punch in the housing slots and driving cup out. Alternate punch positions from side to side. Use care to prevent hous­ing damage.
•Permatex of the seals. Substitute seals may not meet original equipment specifications and could cause leakage.
3. Remove bearing cups from housing as described in Spindle Repair Tips section.
4. Remove bearing cone (4) from shaft (8).
®a
sealant is used on the outer diameter
2. Remove seals from housing.
a. Permatex is a registered trademark of the Permatex Corporation.
MAN0137 (9/14/01)
Dealer Service 19
Page 22
DEALER SERVICE Cont’d
Assemble Blade Spindle
IMPORTANT
Bearing adjustment is set by pressing sleeve
against bearing cone until proper adjustment is attained.
Improper positioning of seals can cause seal
failure.
1. Bearing cups and cones are designed to work
together. It is important to position them so the bear­ing cone taper mates with bearing cup taper.
2. Lubricate new cups (6) with a light oil. Place them in spindle housing (5) so they will mate with cones (4). Seat cups (6) against machined shoulder of housing with a press or by placing a large drift on the flat lip and driving them into housing.
3. Place bottom bearing cone (4) onto spindle shaft (8) with taper up. Seat on bottom shoulder of shaft with a press.
4. Insert shaft and bearing cone assembly through bottom of housing (5). Fill housing cavity with a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive.
5. Place top bearing cone (4) on shaft (8) to mate with top bearing cup. Install sleeve (3) on shaft and press sleeve and bearing cone onto shaft until all bearing free play is removed and there is a slight drag. Check by spinning spindle. It should turn freely.
10. To prevent distortion to metal seal cage, carefully press seal into housing. Seal should seat firmly and squarely against machined shoulder in housing.
11. Make sure seal lip did not roll under. Distortion to seal cage or damage to seal lip will cause seal to leak. Damaged seals must be replaced.
12. Apply a thin coat of lubricant to top seal (2) and install with spring facing up away from center of hous­ing. Top seal should be flush with top of housing.
13. Lubricate spindle with a lithium grease of #2 con­sistency with a MOLY (molybdenum disulfide) addi­tive. Vent bottom seal with a blunt edged tool such as a letter opener while filling with grease. Rotate hous­ing on spindle shaft, checking for free movement.
2
3
4
6
7
5
NOTE: Be careful not to over-tighten bearings. Proper bearing adjustment is essential to good bearing life. Should you over-tighten bearings, hold spindle hous­ing and rap spindle shaft with a hammer and wood block to loosen bearings. Readjust bearings until proper setting is obtained.
6. Proper seal installation is important. An improp­erly installed seal will leak and could cause bearing failure.
7. Pull the rubber portion of seal back and locate spring.
8. Apply a thin coat of lubricant to bottom seal (2) and install with spring up toward center of housing.
9. Place bottom seal squarely onto housing. Select a piece of pipe or tubing with an OD that will sit onto outside edge of seal. A tube that is too small will bow seal cage.
6
4
8
DB3403
2
Figure 10 Spindle Repair
1. Spindle Assembly
2. Seal
3. Sleeve
4. Bearing cone
5. Housing
6. Cup
7. Grease fitting
8. Shaft
20 Dealer Service
MAN0137 (9/14/01)
Page 23
DEALER SERVICE Cont’d
Install Blade Spindle
IMPORTANT
44
Pulley installation sequence is very important
for bearing life. Follow the sequence exactly.
1. Insert spindle through bottom of mower deck and
install three mounting bolts. Be sure to position grease fittings toward lubrication access areas.
2. Install pulley (16) and split taper bushing (17) with integral key on spindle shaft.
3. Install bolt (44) and flat washer (45) in top of spin­dle shaft. Torque this bolt to 12 lbs.-ft.
4. Install split taper bushing bolts (47) and lock washers (42).
5. Alternately tighten and torque to 12 lbs.-ft.
Replace Oilite Bushings
1. Six pre-oiled bronze Oilite bushings are used in
the lift mechanism, two in front and four in rear (see Figure 12). Oil these bushings once a year to extend their life cycle.
47
42
17
16
DD3413A-1
Figure 11 Spindle Installation
Left Rear Rockshaft Mount
45
2. When replacement is required, use a new bush­ing to press the old bushing out. Make sure the new bushings are pressed in flush.
Oilite Bushing
Figure 12 Oilite Bushing Location
Oilite Bushing
Left Front Lift Stop
LA2
MAN0137 (9/14/01)
Dealer Service 21
Page 24
DEALER SERVICE Cont’d
UNIVERSAL JOINT REPAIR
2
1
1. Drive shaft yoke
2. Journal cross
3. Seal
4. Snap ring
5. Cup and bearings
6. Yoke
6
3
4
5
Figure 13 U-Joint Exploded View
CD1402
Disassemble U-Joint
1. Remove snap rings from inside of yokes in four
locations as shown in Figure 14.
2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 15.
CD1386
CD1384
Figure 14
22 Dealer Service
Figure 15
MAN0137 (9/14/01)
Page 25
DEALER SERVICE Cont’d
Disassemble U-Joint cont’d
3. Clamp cup in vise as shown in Figure 16 and tap
on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup.
4. Place universal cross in vise as shown in Figure 17 and tap on yoke to remove cup. Repeat step three for final removal. Drive remaining cup out with a drift and hammer.
CD1387
Figure 16
CD1388
Figure 17
MAN0137 (9/14/01)
Dealer Service 23
Page 26
DEALER SERVICE Cont’d
Assemble U-Joint
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand pres­sure as far as possible.
2. Insert journal cross into bearing cup with grease fitting away from the shaft. Be careful not to disturb needle bearings.
3. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.
4. Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tap yoke to aid in process.
5. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rapping with a ham­mer. See Figure 18.
6. Install snap ring and repeat on opposite cup.
7. Repeat steps 1 and 2 to install remaining cups in
remaining yoke.
8. Move both yokes in all directions to check for free movement. Should movement be restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.
CD1389
Figure 18
GEARBOX MAINTENANCE
Read this complete section before starting any repair. Many steps are dependent on each other.
Gearbox bearings, gears, and shafts have an interfer­ence press fit. Gearbox repair is limited to seal, gas­ket, and vent plug replacement.
Always maintain correct gear lube level in gearbox. Be sure proper vent plug is installed.
Troubleshooting is an important part of gearbox main­tenance. Check for leakage and bad bearings.
Leakage is a very serious problem and must be cor­rected immediately or damage to gearbox and belt will result. Remove gearbox from mower to repair leakage problems.
Leakage may be caused by a vent plug not venting. To check vent plug operation, remove plug and apply low air pressure to opening in side of plug. Check to make sure it is venting out of the top.
Operating gearbox with improper lube level may also cause seals to leak. Also check for housing cracks. If any of these conditions exist, correct them, clean area where leakage was evident, return mower to service, and check to make sure leakage has been stopped.
Bearing maladjustment or failure is indicated by noise and excessive side and end play in gear shafts. If this is indicated, replace the gearbox.
24 Dealer Service
MAN0137 (9/14/01)
Page 27
DEALER SERVICE Cont’d
Remove Gearbox
1. Disconnect drive shaft and remove key from key-
way.
2. Remove belt and remove gear stand from mower.
3. Turn gear stand over. There are two set screws in
the split taper bushing; remove them. Insert one set screw into the threaded bushing hole and tighten to force bushing and pulley apart.
4. Remove gearbox from stand.
Repair Gearbox Leak
Per matex®a sealant is used on the outer diameter of the seals. Substitute seals may not meet original equipment specifications and could cause leakage.
1. Clean gearbox exterior to remove all foreign material. When opening, use care to prevent foreign material from entering gearbox.
1
8
5
3
4
6
2. To repair horizontal seal, vertical shaft, or leakage between cover and gearbox, remove vent plug and drain gear lube from box.
3. Remove leaking seal and replace (refer to Install Seal, page 25). Use care to prevent rolling the seal lip under.
4. Replace gasket between cover and gearbox.
a. Permatex is a registered trademark of the Permatex Corporation.
Install Seal
Proper seal installation is important. An improperly installed seal will leak and could result in bearing fail­ure.
1. Clean areas in housing where seal outer diameter seats. Inspect gear shafts. Pay specific attention to areas where seals seat. Check for cracks, grooves, nicks or bumps. Replace housing or shaft if damage cannot be repaired by resurfacing with emery cloth.
2. Lubricate seal lip and carefully guide over shaft using a blunt tool such as a letter opener. Be careful not to roll seal lip under. Do not use a knife as it will nick and ruin seal.
DB3449A
Figure 19 Gearbox Repair
3. Place seal squarely on housing (spring-loaded lip
toward inside of gearbox). Select a seal driver, a piece of pipe or tubing with an OD that will set on out­side edge of seal but will clear housing. A driver that is too small will bow seal cage and ruin seal.
4. Carefully press seal into housing, preventing dis­tortion to metal seal cage. Seat vertical seal flush with housing and horizontal seal against shoulder in hous­ing.
Distortion to seal case or damage to seal lip will cause seal to leak. Remove and replace seals dam­aged in installation.
2
7
MAN0137 (9/14/01)
5. Check for proper vent plug operation and fill gear­box with 8 oz. of SAE 90W gear lube.
Dealer Service 25
Page 28
DEALER SERVICE Cont’d
Install Drive Pulley
1. Install drive pulley (19) with split taper bushing
(12) on gearbox vertical shaft. Make sure key (82) and keyways are aligned.
2. Position center line of drive pulley (19) 15/16" (plus or minus 1/32") above mounting surface of gear­box stand (20) as shown. This is a very critical
dimension and must be held.
3. Alternately tighten split taper bushing set screws
to 14 lbs.-ft. Check mounting distance to make sure it is correct.
NOTES
20
19
15/16"
Figure 20 Drive Pulley Dimensions
82
12
1-7/8"
DB2938
26 Dealer Service
MAN0137 (9/14/01)
Page 29
TROUBLE SHOOTING
TROUBLE SHOOTING
MOWING CONDITIONS
Problem Possible Solutions
Grass cut higher in center of swath than at edges
Grass cut lower in center of swath than at edges
Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.
Material discharges from mower unevenly; bunches of material along swath.
Height of mower higher at front than at rear
Loose blades Check clamping cup washers.
Height of mower lower at front than at rear
Loose blades Check clamping cup washers.
Blades unable to cut grass pressed down by path of tractor tires
Dull blades Sharpen or replace blades.
Material too high and too much material
Check cutting height adjustment. Refer to chart on page 9
Replace if flat or not holding.
Check cutting height adjustment. Refer to chart on page 9.
Replace if flat or not holding
Slow ground speed of tractor but keep mid-PTO running at 2000 rpm. Cutting lower will help. Under some conditions it is impossible to pick up and cut grass pressed down by tires.
Reduce ground speed but operate tractor mid-PTO at 2000 rpm maxi­mum, or make two passes over material. Raise mower for the first pass and lower to desired height for the second and cut at 90 degrees to first pass. Raise rear of mower high enough to permit material discharge but not so high that conditions listed above occur.
Erratic mower operation; mower slows down without tractor engine slowing
MAN0136 (9/28/01)
Grass wet Allow grass to dry before mowing.
Slow ground speed of tractor but keep mid-PTO at 2000 rpm maxi­mum. Cutting lower will help.
Rear of mower too low, trapping material under mower
Clipping packed to underside of mower
Belt slippage See Trouble Shooting Belt Condi-
Adjust mower height. Refer to chart. page 9
Remove clippings and clean under­side of mower.
tions, page 28.
Trouble Shooting 27
Page 30
Trouble Shooting Cont’d.
Problems Possible Solutions
TROUBLE SHOOTING
BELT CONDITIONS
Belt slippage Mower overloading; material too tall
or heavy
Oil on belt from over-lubrication Be careful not to over-lubricate.
Belt hung up or rubbing Check belt for free travel in pulleys
Belt or pulleys worn out If belt rides in bottom of pulley
Frayed edges on belt cover Belt misaligned Re-align belt. Be sure belt does not
Belt rollover Damaged belt Inspect all pulley grooves for rust,
Reduce tractor ground speed but operate mid-PTO at 2000 rpm. Cut material twice, one high pass and then mow at desired height. Cut a partial swath.
Clean lubricant from belt and pulleys with clean rag. Replace oil-soaked belt.
and belt guides. Check under mower and around blade spindle shafts for wire, rags, or foreign material. Clean material from under mower.
groove, either belt or pulley is worn and must be replaced.
rub any other part while running.
paint, or weld spots and remove.
Foreign object in pulley grooves Replace pulley.
Damaged belt Rollover, high shock loads, or instal-
lation damage
Belt breakage High shock loads Avoid abusive mowing. Avoid hitting
Belt came off drive Check pulleys for foreign material in
* Check belt for damage by laying it flat on the floor. A belt that does not lay flat (has humps or twists, indicating broken or stretched cords) it must be replaced.
Replace belt.*
the ground or obstructions.
grooves. Avoid hitting solid objects or ground.
28 Trouble Shooting
MAN0136 (9/28/01)
Page 31
ASSEMBLY
DEALER SET-UP INSTRUCTIONS
Assembly of this mower is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal mowing conditions.
WARNING
Set up the mower as received from the factory with these instructions. Complete check lists on page 42 when assembly is completed.
The mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recom­mended torque values for hardware are located on page 52.
Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists, and exploded view drawings.
Adjust Wheel Stop Bolt
IMPORTANT
On all four wheel drive mountings, the front
tractor wheel stop bolts must be set. Failure to adjust may result in damage to tractor or mower.
1. The wheel stop bolts are located on the rear of
the front axle.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
CAUTION
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.
Mid-PTO Operation
Refer to the tractor owner's manual for mid-PTO oper­ation.
2. Loosen jam nut and adjust bolt in or out as neces­sary to obtain 18mm or 23/32" from axle casting to top of bolt. Tighten jam nut.
Install Front Mounting Plate
1. Install right and left front mounting plates (1 & 3)
outside tractor frame (4), using two bolts (8) and flange locknuts (7).
2. Install mounting plate brace bar (2) between mounting plates with carriage bolts (6) and locknuts (5).
1. Left front mounting plate
2. Mounting plate brace bar
3. Right front mounting plate
4. Tractor frame
5. 3/8 Hex lock nut
6. 3/8 x 1-1/4 Carriage bolt
7. 5/8 Lock nut
8. 5/8 x 1-1/2 Cap screw
MAN0137 (9/14/01)
Figure 21 Front Mounting Plate Installation
Assembly 29
Page 32
Assembly Instructions
Cont’d
Install Left Front Lift Stop
1. Attach left front lift stop (4) and spacer plate (2) to
tractor clutch housing mounting pad (5) with bolts (10 & 11). Bolt (10) is 5 mm shorter than bolt (11). Use the shorter bolts in the top holes of spacer plate (2) and bolts (11) in the center holes.
NOTE: Do not use spacer plate if tractor is equipped with front loader. When front loader mounting bracket (1) is installed, spacer plate (2) is not required. Do not use hardware from loader bracket to install left front lift stop (4); use the hardware supplied with mower.
2. Place a hardened flat washer (12) on bolts (10 &
11) and insert through spacer plate and into tractor clutch housing mounting pad (5).
3. Place flat washers (7) on bolts (9) and insert through bottom holes. Secure bolts (9) with locknuts (8).
4. Hand tighten all hardware.
5. Insert rockshaft (3), clevis forward as shown,
through lift stop (4). Place washer (13) over rockshaft and secure with spirol pin (6).
1. Loader mounting bracket
2. Spacer plate
3. Front rock shaft assembly
4. Left front lift stop
5. Tractor clutch housing mounting pad
6. 1/4 x 2 Spirol pin
7. 1/2 Flat washer
8. 1/2 Flange lock nut
9. 1/2 x 1-3/4 Cap screw
10. 14mm x 35mm Cap screw
11. 14mm x 40mm Cap screw
12. 9/16 Hardened flat washer
13. 1” Flat washer
Figure 22 Left Front Lift Stop Installation
30 Assembly
MAN0137 (9/14/01)
Page 33
Assembly Instructions
Cont’d
Install Right Front Lift Stop
1. Slide right front lift stop (4) over rockshaft (3).
2. Place spacer plate (2) over front lift stop and
secure both to tractor clutch housing mounting pad (5) with bolts (7 & 8) and hardened flat washers (9).
NOTE: If loader mounting bracket (1) is installed, do not use spacer plate. Attach lift stop directly to loader mounting bracket.
3. Bolt (7) is 5 mm shorter than bolt (8). Use the shorter bolts (7) in the top holes of spacer plate (2) and bolts (8) in the center holes.
4. Place a hardened flat washer (9) on bolts (7 & 8) and insert through spacer plate and into tractor clutch housing mounting pad (5).
5. Place washers (12) on bolts (11) and through bot­tom holes. Secure bolts (9) with locknuts (13).
6. Hand tighten all hardware.
7. Position both lift stops and rockshaft so rockshaft
rotates freely, then tighten the 14 mm bolts to 95 lbs.­ft. and the 1/2" hardware to 85 lbs.-ft. on both front lift stops.
8. Place washer (10) over rockshaft and secure with spirol pin (6).
1. Loader mounting bracket (if installed)
2. Spacer plate
3. Front rockshaft assembly
4. Right front lift stop
5. Tractor clutch housing mounting pad
6. 1/4 x 2" Spirol pin
7. 14 mm x 35 mm Bolt
8. 14 mm x 40 mm Bolt
9. 9/16" Hardened flat washer
10. 1" Flat washer
11. 1/2 x 1-3/4" Bolt
12. 1/2" Flat washer
13. 1/2" Flanged locknut
Figure 23 Right Front Lift Stop Installation
MAN0137 (9/14/01)
Assembly 31
Page 34
Assembly Instructions
Install Right Rear Rockshaft
Cont’d
1. Jack up rear of tractor, block securely, and remove right rear tire.
2. Apply Loctite (9).
3. Install right rear rockshaft mounting bracket (3) to tractor transmission (2), using bolts (9). Secure to tractor axle mounting pad (1), using bolts (10) and hardened flat washers (11).
4. Hand tighten hardware.
5. Place right rear rockshaft assembly (4) into
mounting bracket (3) and insert rockshaft bar (6).
6. Align holes of rockshaft bar (6) and right rear rockshaft assembly (4). Secure with bolts (7) and locknuts (8).
7. Do not tighten hardware at this time.
8. Re install the right rear tire.
®a
242 to both 12 mm x 25 mm bolts
1. Tractor rear axle mounting pad
2. Tractor transmission
3. Right rear rockshaft mounting bracket
4. Right rear rockshaft assembly
6. Rockshaft bar
7. 3/8 x 1-3/4 Bolt
8. 3/8" Hex locknut
9. 12 mm x 25 mm Bolt
10. 14 mm x 30 mm Bolt
11. 9/16" Hardened flat washer
1
6
11
10
DB3416A
Figure 24 Right Rear Rockshaft Installation
a. Loctite is a registered trademark of the Loctite Corporation.
2
9
3
4
8
7
32 Assembly
MAN0137 (9/14/01)
Page 35
Assembly Instructions
Install Left Rear Rockshaft
Cont’d
1. Jack up rear of tractor, block securely, and remove left rear tire.
2. Apply Loctite (9).
3. Install left rear rockshaft mounting bracket (3) to tractor transmission (2), using bolts (9). Secure to tractor axle mounting pad (1), using bolts (10) and hardened flat washers (11).
4. Hand tighten hardware.
5. Place left rear rockshaft assembly (4) into mount-
ing bracket (3) and insert rockshaft bar (6).
6. Align holes of rockshaft bar (6) and left rear rock­shaft assembly (4). Secure with bolts (7) and locknuts (8).
1. Tractor rear axle mounting pad
2. Tractor transmission
3. Left rear rockshaft mounting bracket
4. Left rear rockshaft assembly
5. 1 x 10.31" Crankshaft bar
6. 1 x 8.90" Rockshaft bar
7. 3/8 x 1-3/4 Bolt
8. 3/8" Hex locknut
9. 12 mm x 25 mm Bolt
10. 14 mm x 30 mm Bolt
11. 9/16" Hardened flat washer
®a
242 to both 12 mm x 25 mm bolts
7. Pass crankshaft bar (5) through rockshaft assem­bly (4) and right rockshaft assembly. Align holes of crankshaft bar holes in both right and left rockshaft assemblies. Secure with bolts (7) and locknuts (8).
8. Position left rear rockshaft mounting bracket (3) so that both right and left rockshaft assemblies rotate freely. It may be necessary to loosen the right side mounting and reposition.
9. After making adjustments, torque all 12 mm bolts (9) to 75 lb.-ft., 14 mm bolts (10) to 85 lb.-ft., and 3/8 bolts (7) to 35 lbs.-ft.
10. Reinstall the left rear tire.
Figure 25 Left Rear Rockshaft Installation
a. Loctite is a registered trademark of the Loctite Corporation.
MAN0137 (9/14/01)
Assembly 33
Page 36
Assembly Instructions
Cont’d
Install Transport Lock-Up
1. Slide lock-up bar (2) into left front lift stop (1).
1. Attach lock-up bar extension (3) using 1-1/4" hex
bolts (10) and 3/8" locknut (9).
2. Thread 1/2" jam nut (8) and clevis yoke (5) onto lock-up bar to obtain the 32" dimension shown in Fig­ure 27. Hand tighten jam nut (8) against clevis yoke (5).
3. Secure clevis yoke (5) to rear rockshaft assembly (4) with clevis pin (6). Flat washers (11) must be installed as shown in Figure 26.
4. Secure clevis pin (6) with cotter pin (7). Do not spread cotter pin at this time.
5. Install handle grip (12) on lock-up bar (2)
1. Front lift stop
2. Lock-up bar
3. Lock-up bar extension
4. Rear rockshaft assembly
5. Clevis yoke
6. 1/2 x 1-3/4" Clevis pin
7. 3/16" x 1 Cotter pin
8. 1/2" Jam nut
9. 3/8" Locknut
10. 3/8 x 1-1/4" Bolt
11. 1/2" Flat washer
12. Handle grip
1
12
4
3
9
10
2
Figure 26 Transport Lock-Up Installation
32"
Figure 27 Lock-Up Bar Length
8
5
7
CD4178
CD4201B
11
6
34 Assembly
MAN0137 (9/14/01)
Page 37
Assembly Instructions
Cont’d
Assemble Mechanical Lift Pull Rod
1. Thread jam nut (17) onto pull rod (7) until it bot-
toms out.
NOTE: For tractor models 7000, 7200, and 7205, use pull rod (7A) with bend up to clear hydraulic line.
2. Thread clevis yoke (8) onto pull rod (7) to obtain a 33-1/4" dimension from center to center between the clevis and rod holes as shown. Hand tighten jam nut (17) against clevis yoke (8).
3. Attach pull rod assembly (17) to lug (21) on left rear rockshaft (6) and secure with washer (15) and cotter pin (16).
4. Connect clevis yoke (8) to front rockshaft (1) with clevis pin (12) and secure with cotter pin (16). Do not spread pin at this time.
5. Remove left lower 3-point arm (9) from lift mount­ing plate (4).
6. Remove the three axle housing bolts (19) and replace lift mounting plate (4) with the lift mounting plate supplied with mower lift kit.
7. Reinstall the three 12mm bolts and torque to 75 lbs.-ft.
8. Slide rear lift arm assembly (5) over lower 3-point arm (9) and slide both onto pin of lift mounting plate (4). Secure with Klik pin (10).
9. Thread clevis yoke (8) onto rear pull rod (3) to obtain 16.5" length.
10. Connect rear pull rod (3) to rear rockshaft (6) using clevis pin (14) and secure with washer (13) and cotter pin (16).
11. Connect clevis yoke (8) to rear lift arm assembly (5) with clevis pin (11) and cotter pin (16).
1. Front rockshaft assembly
2. Left front lift stop
3. Rear pull rod
4. Lift mounting plate assembly
5. Rear lift arm assembly
6. Left rear rockshaft assembly
7. Pull rod (7192, 7194, 7195) or
7A. Pull rod (bent) (7000,7200,7205)
8. Adjustable clevis yoke
9. 3-Point arm
10. Klik pin
11. 1/2 x 2-3/4" Clevis pin
12. 1/2 x 1-3/4" Clevis pin
13. 5/8" Flat washer
14. 5/8 x 1.65" Clevis pin
15. 1/2" Flat washer
16. 3/16 x 1-1/2" Cotter pin
17. 1/2" Jam nut
19. 12mm Bolt
20. ROPS
21. Lug
DC4203B
MAN0137 (9/14/01)
Figure 28 Mechanical Lift Pull Rod Assembly
Assembly 35
Page 38
Assembly Instructions
Cont’d
PREPARE MOWER
Install Discharge Chute
1. Position discharge chute (2) over stud (5) on
mower frame (1).
2. Install carriage bolts (3) (attached to discharge chute assembly) and secure with nuts (4).
3. Install knob (6) on stud (5).
5
6
1. Mower frame
2. Discharge chute
3. 3/8 x 1-1/4" Carriage bolt
4. 3/8" Nut
5. 3/8" Stud
6. 3/8" Knob
Install Mounting Channel & Lift Bar
NOTE: 7000, 7200 and 7205 tractors use alternate
front channel (1A).
1. Insert sleeve (5) into front mounting channel (1). Place washer (6) on bolt (7) and insert through sleeve (5) and front lift bracket (2).
2. Slide second sleeve (5) over bolt (7) and install front mower lift bar (3). Secure with flanged locknut (4).
3. Repeat this procedure for opposite side of front mounting channel.
4
1
LA3
Figure 29 Discharge Chute Installation
5
6
7
1
2
3
3
2
5
4
1. 7192, 7194, & 7195 Front mount channel
1A. 7000, 7200, & 7205 Front mount channel
2 Front lift bracket
3. Front mower lift bar, 6.5"
4. 1/2" Flanged locknut
5. 1/2 x 3/4 x 1/2" Sleeve
6. 1/2" Flat washer
7. 1/2 x 2" Bolt
36 Assembly
DB3406A
Figure 30 Front Channel Installation
MAN0137 (9/14/01)
1A
Page 39
Assembly Instructions
Cont’d
Install Rear Lift Bars
1. Thread jam nut (3) onto upper rear lift bar (1) until
it bottoms out.
2. Thread upper rear lift bar into lower rear lift bar (2) to obtain the 8-1/4" dimension shown.
3. Hand tighten jam nut against lower rear lift bar.
4. Place washer (6) and sleeve (5) over bolt (7) and
insert through lower rear lift bar (2) and rear lift bracket (8). Secure with flanged locknut (4).
5. Repeat procedure for opposite side.
1. Upper rear lift bar
2. Lower rear lift bar
3. 1/2" Jam nut
4. 1/2" Flanged locknut
5. 1/2 x 3/4 x 1/2" Sleeve
6. 1/2" Flat washer
7. 1/2 x 1-1/2" Bolt
8. Rear lift bracket
Install Front Caster Wheel
1. Insert sleeve (68) through wheel (6).
2. Place washer (63) on bolt (70) and insert through
yoke (31) and sleeve in wheel.
3. Tighten flanged locknut (65) until yoke (31) con­tacts both ends of sleeve (68).
4. Check that wheel turns freely. Loosen and retighten if necessary.
5. Repeat procedure for opposite front caster wheel.
6. Caster wheel
31. Wheel yoke
63. 1/2" Flat washer
65. 1/2" Flanged locknut
68. 1/2 x 3/4 x 3-3/8" Sleeve
70. 1/2 x 5" Bolt
Figure 31 Rear Lift Bar Installation
Figure 32 Front caste Wheel Installation
MAN0137 (9/14/01)
Assembly 37
Page 40
Assembly Instructions
Cont’d
Install Rear Gauge Wheel
1. Assemble gauge wheel with grease fitting facing
outward for lubrication access.
1. Insert sleeve (68) through wheel (6).
2. Place washer (63) on bolt (69) and insert through
sleeve in wheel and rear gauge wheel arm (7).
3. Secure with flanged locknut (65).
4. Repeat for opposite side.
6. Gauge wheel
7. Rear gauge wheel arm
63. 1/2" Flat washer
65. 1/2" Flanged locknut
68. 1/2 x 3/4 x 3-3/8" Sleeve
69. 1/2 x 4-1/2" Bolt
Install Mid-PTO Driveshaft
IMPORTANT
Stake end of keyway to secure key.
1. Insert key (3) into gearbox (2) input shaft.
2. Install driveshaft (1) onto gearbox shaft and
secure with spirol pin (4).
21. Driveshaft assembly
22. Gearbox
46. 1/4 x 1/4 x 7/8" Key
60. 3/8 x 1-1/2" Spirol pin
Figure 33 Rear Gauge Wheel Installation
Figure 34 Driveshaft Installation
38 Assembly
MAN0137 (9/14/01)
Page 41
Assembly Instructions
Cont’d
Install Gearbox Vent Plug
1. Remove and discard solid plug from top of gear-
box cover.
2. Remove level plug (2) when filling and checking oil level.
3. Fill gearbox with SAE 90W oil until it reaches level hole in front of gearbox.
4. Reinstall level plug.
5. Install plastic vent plug (3) from bag of parts.
1
DB2947A
3
2
1. Gearbox
2. Level plug
3. Vent plug
Install Rear Lift Stop
1. Attach rear lift stop (1) to gearbox stand (3) with
two bolts (4) and locknuts (5) as shown.
NOTE: Rear lift stops (1 & 2) are the same part, mounted differently for gear and hydro tractors.
1. Rear lift stop (Hydro)
2. Rear lift stop (Gear)
3. Gearbox stand
4. 3/8 x 1" Bolt
5. 3/8" Locknut
Figure 35 Vent Plug Installation
MAN0137 (9/14/01)
Figure 36 Rear Lift Stop Installation
Assembly 39
Page 42
Assembly Instructions
Cont’d
Attach Mower to Tractor
Refer to Figure 37.
WARNING
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Make sure spring-activated locking pin or col­lar slides freely and is seated firmly in tractor PTO spline groove.
1. Be sure belt shields are installed on mower.
2. Remove lynch pins from front caster arms.
3. Remove clevis pin from rear gauge wheel handle.
Make sure rear mower lift bars (8) are down as far as possible.
4. Make sure that driveshaft (9) is between lift bars (8).
5. Drive tractor up to mower frame. Position boards between front tractor tires and mower to serve as a transition ramp, and drive tractor over frame.
6. Attach front mounting channel (4) to front mount­ing plates (3) with spring-loaded front channel pin (2).
7. Attach front mounting plate cover (1) to front mounting plates (3) with bolts (15) and washers (14).
8. Place front lift bars (6) in clevis portion of front rockshaft (7). Attach with clevis pins (17) and klik pins (13).
9. Place rear mower lift bars (8) over stud on rear rockshaft (10 & 11) and secure with washer (16) and Klik pin (13).
10. Attach driveshaft (9) to mid-PTO shaft (12).
1. Front mounting plate cover
2. Spring-loaded front channel pin
3. Front mounting plate assembly
4. Front mounting channel
5. Mower frame 6 Front mower lift bar
7. Front rockshaft assembly
8. Rear mower lift bar
9. Driveshaft assembly
10. Right rear rockshaft assembly
11. Left rear rockshaft assembly
12. Tractor mid-PTO
13. 3/16 x 1" Klik pin
14. 5/16" Flat washer
15. 5/16 x 3/4" Bolt
16. 1/2" Flat washer
17. 1/2 x 1-3/4" Clevis pin
40 Assembly
DB4200A
Figure 37 Attach Mower to Tractor
MAN0137 (9/14/01)
Page 43
Assembly Instructions
Cont’d
Adjust Mower with Mechanical Lift
1. Remove clevis pin connecting rear pull rod (10) to
the rear lift arm assembly (12).
2. Raise tractor lower 3-point lift arms (3) to their highest position.
3. Remove clevis pin that connects clevis yoke (9) to front rockshaft (1).
4. Block mower frame (2) up against front lift stop (4) and so rear lift stop (13) contacts tractor transmis­sion.
5. With tractor lower 3-point arms (3) in their highest position, rotate rear rockshaft (8) up and adjust rear pull rod (10) until clevis pin connecting rear pull rod (10) to rear lift arm assembly (12) just slips in. Install clevis pin and secure with cotter pin.
1. Front rockshaft assembly
2. Mower frame
3. 3-Point lift arm
4. Front lift stop
5. Pull rod
6. Upper rear lift link
7. Lower rear lift link
8. Rear rockshaft assembly
9. Adjustable clevis yoke
10. Rear pull rod
11. Lock-up bar
12. Rear lift arm assembly
13. Rear lift stop
6. Rotate front rockshaft assembly (1) up and adjust clevis yoke (9) on pull rod (5) until clevis pin just slips in. Install clevis pin and secure with cotter pin.
7. Remove block from mower frame. The deck will drop slightly. Readjust clevis (9) and rear pull rod (10) so mower just contacts lift stops when 3-point arms are at maximum lift height.
8. With tractor 3-point arms at their maximum lift height, adjust lock-up bar (11) and clevis (9) so slot on lock-up bar will just drop into lock position. Spread cotter pin on clevis pin that connects clevis yoke (9) to rear rockshaft (8).
MAN0137 (9/14/01)
Figure 38 Mechanical Lift Adjustment
Assembly 41
Page 44
Assembly Instructions
Cont’d
PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory, corrections are made, or services are performed.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
___ Check and grease all lubrication points as iden-
tified in “Service, lubrication information
___ Check the level of gearbox fluids before deliv-
ery. Service, if required, as specified in the “Ser­vice, lubrication information.”
___ Check that blades have been properly installed.
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments and
select proper PTO speed.
___ Check mower attitude and belt alignment.
___ Instruct customer how to lubricate and explain
importance of lubrication.
___ Point out the safety decals. Explain their mean-
ing and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed.
___ Point out all guards and shields. Explain their
importance and the safety hazards that exist when not kept in place and in good condition.
___ Present Operator's Manual and request that
customer and all operators read it before oper­ating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed.
___ Explain to customer that when equipment is
transported on a road or highway, a Slow Mov­ing Vehicle (SMV) sign should be used to pro­vide adequate warning to operators of other vehicles.
42 Assembly
MAN0137 (9/14/01)
Page 45
PARTS
CONTACT YOUR WOODS DEALER TO ORDER PARTS
To locate your nearest dealer:
Check the Dealer Locator at www.WoodsEquipment.com, or
In the United States and Canada, phone 1-800-319-6637
Outside the United States, phone 1-815-732-9509 plus the
appropriate international dialing code for the USA
To order correct parts, provide this information to your dealer:
Model Number: ____________________________
Serial Number: ____________________________
Parts
Page 46
BOLT TORQUE CHART
(
)
(
)
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE SERIES
A
A
Diameter
(Inches)
1/4” 7/16” 6 8 10 13 14 18
5/16”1/2”121719262737
3/8” 9/16” 23 31 35 47 49 67
7/16”5/8”3648557578106
1/2” 3/4” 55 75 85 115 120 163
9/16” 13/16” 78 106 121 164 171 232
5/8” 15/16” 110 149 170 230 240 325
3/4” 1-1/8” 192 261 297 403 420 569
7/8” 1-15/16” 306 416 474 642 669 907
1” 1-1/2” 467 634 722 979 1020 1383
TORQUE CHART
Wrench
Size
SAE Grade 2
(No Dashes)
SAE 2 SAE 5 SAE 8
Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m
METRIC SERIES
A
TORQUE CHART
A
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Wrench
Size
N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft.
COARSE THREAD FINE THREAD
MARKING ON HEAD MARKING ON HEAD
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
SAE Bolt Head
Identification
8.8
Metric
Grade 8.8
SAE Grade 5
3 Radial Dashes
MARKING ON HEAD
Metric Bolt Head
Identification
SAE Grade 8
6 Radial Dashes
10.9
Metric
Grade 10.9
A
Diameter &
Thread Pitch
(Millimeters)
Typical Washer Installations
Lockwasher
Bolt
52 Appendix
Nut
Flat Washer
8/9/00
Bolt Torque & Size Charts (Rev. 9/5/00)
Page 47
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16 3/8 1/2 5/8 3/4 7/8
IN 1 2 3 4 5 6 7
MM 25 50 75 100 125 150 175
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM 16MM
ABBREVIATIONS
AG............................................................. Agriculture
ATF .............................. Automatic Transmission Fluid
BSPP ........................... British Standard Pipe Parallel
BSPTM ..............British Standard Pipe Tapered Male
CV................................................... Constant Velocity
CCW ............................................ Counter-Clockwise
CW............................................................. Clockwise
F .....................................................................Female
GA ................................................................... Gauge
GR (5, etc.) ......................................... Grade (5, etc.)
HHCS ...................................... Hex Head Cap Screw
HT.......................................................... Heat Treated
JIC ...............Joint Industry Council 37° Degree Flare
LH ............................................................... Left Hand
LT ..........................................................................Left
m....................................................................... Meter
mm.............................................................. Millimeter
M.........................................................................Male
MPa ....................................................... Mega Pascal
N .................................................................... Newton
NC ....................................................National Coarse
NF......................................................... National Fine
NPSM ...................National Pipe Straight Mechanical
NPT ........................................ National Pipe Tapered
NPT SWF........ National Pipe Tapered Swivel Female
ORBM ......................................... O-Ring Boss - Male
P .........................................................................Pitch
PBY .....................................................Power Beyond
psi ........................................Pounds per Square Inch
PTO ................................................... Power Take Off
QD ..................................................Quick Disconnect
RH ............................................................Right Hand
ROPS.......................... Roll Over Protective Structure
RPM....................................... Revolutions Per Minute
RT...................................................................... Right
SAE ........................ Society of Automotive Engineers
UNC .................................................... Unified Coarse
UNF ........................................................ Unified Fine
UNS ....................................................Unified Special
Bolt Torque & Size Charts (Rev. 9/5/00)
Appendix 53
Page 48
WARRANTY
(Replacement Parts For All Models Except Mow’n Machines)
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WA R RA N TY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com
F-8494 (Rev. 7/15/2004)
Page 49
WARRANTY
(All Models Except Mow’n Machines)
Please Enter Information Below and Save for Future Reference.
Date Purchased: __________________________ From (Dealer): ________________________________________
Model Number: __________________________ Serial Number:________________________________________
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty periods for certain gearboxes are listed below:
Model No. Part Warranted Duration
PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180, RM550-2, RM660-2, RM990-3, RD6000-2, RD7200-2, RD8400-2, 7144RD-2, 9180RD-2, 9204RD-2
BB48, BB60, BB72, BB84, RCC42
BW180
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this War ran ty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to
WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,
business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Gearbox
components
Gearbox
components
Gearbox
components
5 years from the date of delivery to the original purchaser.
3 years from the date of delivery to the original purchaser.
1 year from the date of delivery to the original purchaser if used in rental or commercial applications.
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com
F-3079 (Rev. 7/15/2004)
Page 50
PART NUMBE R
MAN0137
Woods Equipment Company
2606 Illinois Route 2 South Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax
© 2001 Woods Equipment Company. All rights reserved.
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