Woods Equipment 59LB-1 User Manual

ROTARY MOWER
59LB-1
For use on IH154, IH185 Cub LoBoy and IH184
with turf tires, also order wheel spacer kit 18240.
29932
Rev. 8/10/2007
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 7/20/2007)
TABLE OF CONTENTS
This Operator’s Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
BOLT SIZE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It fur­nishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
!
LEA EL INSTRUCTIVO!
alguien que si lo lea para que le
traduzca las medidas de seguridad.
The illustrations and data used in this manual were cur­rent at the time of printing but, due to possible inline production changes, your mower may vary slightly in detail. We reserve the right to redesign and change the cutters as may be necessary without notification.
Throughout this manual, references are made to right and left directions. These are determined by standing behind the mower facing the direction of forward travel.
Si no lee Ingles, pida ayuda a
29932 (Rev. 8/10/2007)
Introduction 3
TRAINING
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Remove accumulated debris from this equip­ment, power unit, and engine to avoid fire hazard.
4 Safety
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
OPERATION
You may not be able to stop the tractor safely if the clutch or brake pedal mechanisms are improp­erly adjusted, allowing them to contact mower components.
When the mower lift stops are installed as instructed in this manual, properly adjusted clutch and brake pedal mechanisms will not contact mower components. You should frequently check that the tractor clutch and brake pedal mechanisms are in adjustment.
If the clutch or brake pedal mechanisms can contact mower components, do not put mower into service until properly adjusted.
Do not put mower into service unless discharge chute is installed and in good condition. Replace if damaged.
Keep bystanders away from equipment.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Never direct discharge toward people, animals, or property.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Always sit in power unit seat when operating
controls or starting engine. Place transmission in neutral, engage brake, and ensure all other con­trols are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Do not operate or transport on steep slopes.
59LB-1 Safety Rules (Rev. 7/9/2007)
Do not stop, start, or change directions sud-
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
denly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
TRANSPORTATION
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Watch for hidden hazards on the terrain.
Do not operate or transport on steep slopes.
Do not operate auxiliary hydraulics during
transport.
Do not operate or transport equipment while under the influence of alcohol or drugs.
MAINTENANCE
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres­sure, set parking brake, stop engine, remove key, and unfasten seat belt.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under-
neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death. Follow Oper­ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Make certain all movement of equipment com­ponents has stopped before approaching for ser­vice.
Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.
Do not handle blades with bare hands. Careless or improper handling may result in serious injury.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
59LB-1 Safety Rules (Rev. 7/9/2007)
Safety 5
3 - SERIAL NUMBER PLATE
1 - 25505
2 - 53425
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODEL NO. SER IAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
DANGER
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away.
Keep discharge chute and guards in place and in good
condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
53425-B
6 Safety
29932 (Rev. 8/10/2007)
OPERATION
A WARNING
Do not allow children or unqualified persons to
operate equipment.
Keep bystanders away from equipment while it
is in operation.
A CAUTION
Stop mower and tractor immediately upon
striking an obstruction. Turn off engine, remove key, inspect and repair any damage before resum­ing operation.
Alway wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hands, hearing and head.
MOWING GRASS
Woods model 59 and L59 series mowers are equipped with suction-type blades which make them ideal for fin­ish mowing large areas of lawn. The machine should be run level when mowing, and the uncut area should be kept to the left side (right side on left-handed machine). This prevents a small windrow that might otherwise occur.
clear the ground. The side skids will minimize scalping by lifting the mower over bumps.
Height Adjustment (With Casters)
Adjustment for 59 and L59 casters is made by placing axle in upper and lower holes in the yoke, or by moving spacers on top or bottom of the pivot shaft. Raise mower off the ground when backing and turning at the same time.
Mower Attitude
Position front of mower level with or slightly below the rear to provide closer cutting. Mowing with the front end higher will produce ragged cuts with a scalloped look, excessive shredding, and will require extra power.
Attitude Adjustment (Figure 1)
For best mowing results, dimension “A” should not be more than 1/2" higher, and never lower, than dimension “B”.
Dimension “B” is set by adjusting casters, gauge wheels or lift chains.
Dimension “A” is set by raising or lowering push chan­nel arms in idler bracket.
NOTICE
Streaking
With certain types of grass and under certain seasonal conditions, the front caster wheels may roll the grass down enough that it will not come all the way back up and will not be cut as short as the surrounding area. This may appear to be a streak left by the spindle, but it is not. The only solution, under these conditions, is to carry the weight of the machine on the lift chains with the caster wheels adjusted up so they carry the weight when riding a high ridge or high spot.
TRACTOR OPERATING INSTRUCTIONS
Operate the tractor at full governed rpm when doing normal mowing. If the forward speed is too high, a lower gear can be used.
Height Adjustment (Without Casters)
The mower is raised or lowered and the mowing height is maintained by the tractor hydraulic system.
Set the hydraulic control lever stop for the desired mowing level. Adjust the side skids so that they just
Any adjustment to either dimension “A” or “B”
will require adjustment to the other.
Check cutting height and attitude by placing a straight edge along the outside edge of the mower frame as shown in Figure 1.
Measure from the bottom edge of the straight edge at the front and rear at least 32" apart. The front measure­ment should be approximately 1/2" lower than the rear.
To determine cutting height, it is necessary to subtract the distance the blade is below mower frame from the front measurement. On L59, the blade is 4-5/8" below the mower frame.
When checking cutting height, be sure to take mea­surements on both sides of the mower. Be sure the mower is level from side to side using these measure­ments.
When changes are made to cutting height or attitude, be sure to check belt alignment and tension.
29932 (Rev. 8/10/2007)
Operation 7
Figure 1. Attitude Adjustment
NOTICE
Improper belt alignment or tension can cause
premature belt failure.
Lubrication
Grease caster pivot and wheel every 8 hours of opera­tion.
There are grease fittings on each of the three blade spindles, which are accessible without shield removal. Grease every 24 hours of operation with a good grade light to medium grease gun.
Figure 2. Proper Belt Tension
NOTICE
Alignment must be rechecked if it is necessary
to move idler pulleys to get proper belt tension.
Tension on a new belt should be readjusted
every half hour for the first two hours and then checked every 8 hours of operation.
NOTICE
Do not over grease spindles. Excess grease
could be transferred to the belt and cause slippage or premature failure.
Belt Tension (Figure 2)
Set belt tension using a spring scale or other force measuring device. Remove left belt shield. Attach scale between center and left pulley. Apply between 3 and 4 pounds of force. Belt deflection should measure 5/16" for normal conditions.
Tension may be increased if necessary to prevent belt from slipping in heavy mowing conditions. When checking tension without a force measuring device, the belt, when properly set, should feel very tight.
Cycle belt through at least two revolutions after any adjustment before checking tension. These belts are very strong and need to be adjusted very tight. Belts are more likely to be damaged by excessive slippage than from being overtightened.
NOTICE
Belt must not rub deck or crosswise support.
Tension adjustments may be made by moving the idler pulleys up or down.
Side Shield & Discharge Chute
Side shield and discharge chute are provided for dis­charge end of mower (left end on white frames and right end on yellow frames). Use side shield for normal mowing and in areas where other persons may be present. Use discharge chute for very heavy mowing conditions.
NOTICE
Always use either side shield or discharge
chute.
Optional Equipment
Optional equipment available for this equipment includes casters for cutting height control, front roller to minimize scalping, low and extra suction blades, and a leaf mulcher. Low suction blades are for sandy areas where abrasive action could cause excessive blade wear. Extra suction blades are designed to lift up fragile downed grasses for better cutting results and are also recommended for use with leaf mulcher attachments.
Mower Spindle Assemblies
Mower spindle assemblies are equipped with two tapered roller bearings. Bearing adjustment is held by a roll pin. Adjustment should not be necessary. Repair requires special skills and tools. You may save time and money by using a new spindle assembly.
8 Operation
29932 (Rev. 8/10/2007)
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