Woods Equipment 59HC-1 User Manual

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Page 1

ROTARY MOWER

59HC-1

For use on IH “C” and “240”

29931

Rev. 6/29/2007

Tested. Proven. Unbeatable.

Page 2

TO THE DEALER:

Assembly and proper ins tallation of this product is the r esponsibility of the Woods and safety rules. Make su re all item s on the Dealer ’s Pr e-Delivery and Delivery Check L ists in the O perator ’s Ma nual are completed before releasing equipment to the owner.

The dealer must complete the Produc t Registrati on included with the Oper ator ’s Manual. The cust omer must si gn the registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid postage portion to Woods, give one co py to th e custo mer, and retain one co py. Failure to complete and return this

card does not diminish customer’s warranty rights. TO THE OWNER:

Read this manual before operating your W oods equipm ent. The informa tion presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your author ized Woods dealer has trained me chanics, genuine Woods serv ice parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model:_______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The ter ms CAUTION, WARNING, and DANGER are used in co njunction with the Sa fety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 2/5/2007)

Page 3

TABLE OF CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

BOL T TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

BOLT SIZE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and vary ing operating conditions. However, through experience and these instruction s, you should be able to deve lop procedures suitable to your particular situation.

LEA EL INSTRUCTIVO!

alguien que si lo lea para que le

traduzca las medidas de seguridad.

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your mower may vary slightly in detail. We reserve the right to redesign and change the cutters as may be necessary without notification.

Throughout this m anual, references are made to right and left directions. Th ese are determined by standing behind the mower facing the direction of forward travel.

Si no lee Ingles, pida ayuda a

29931 (Rev. 6/29/2007)

This Operator’s Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that this manual is provided with the machine.

Introduction 3

Page 4

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our p roducts. Unfortunately, our efforts to provide safe equipm ent can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident p revention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.



Operators must be instruct ed in and be capable of the safe operation of t he equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Never allow children or untrained persons to operate equipment.

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.  Inspect and clear area of stones, branches, or

other hard objects that might be thrown, causing injury or damage.

OPERATION

 You may not be able to stop the tractor safely if the clutch or brake pedal mechanisms are improperly adjusted, a llowing them to contact mower components.

 When the mower lift stops are installed as instructed in t his manu al, prop erly adj usted cl utch and brake pedal mechanisms will not contact mower components. You should frequently check that the tractor clutch and brake pedal mechanisms are in adjustment.

 If the clutch or brake pedal mechanisms can contact mower components, do not put mower into service until properly adjusted.

 Do not put mower into service unless discharge chute is installed and in good condition. Replace if damaged.

 Keep bystanders away from equipment.  Do not operate or transport equipment while

under the influence of alcohol or drugs.  Never direct discharg e toward people, animals,

or property.

 Operate only in daylight or good artificial light.  Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.  Always sit in power unit seat when operating

controls or starting engine. Place transmission in neutral, engage brak e, and ensure all othe r controls are disengaged before starting power unit engine.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

4 Safety

59C-2 Safety Rules (Rev. 6/22/2007)

Page 5

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Do not stop, start, or change directions suddenly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

TRANSPORTATION

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.  Do not operate PTO during transport.  Watch for hidden hazards on the terrain.  Do not operate or transport on steep slopes.  Do not operate auxiliary hydraulics during

transport.  Do not operate or transport equipment while

under the influence of alcohol or drugs.

MAINTENANCE

 Before dismounting power unit or pe rforming any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised c omponents to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, rem ove key, and unfasten seat belt.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under-

neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking require ments or have work done by a qualified dealer.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipmen t components has stopped before app roaching fo r service.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins ar e installed secu rely to ensu re eq uipme nt is i n a sa fe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See S afet y Deca ls se ctio n f or location.)



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.  Wear gloves when installing belt. Be careful to

prevent fingers from being caught between belt and pulley.

STORAGE

 Block equipment securely for storage.  Keep children and bystanders away from stor-

age area.

59C-2 Safet y Rules (Rev. 6/22/2007)



Safety 5

Page 6

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODEL NO. SER IAL NO.

Woods Equipment Company

Oregon, Illinois, U.S.A.

3 - SERIAL NUMBER PLATE

BE CAREFUL!

Use a clean, damp cloth to clean saf ety decals.

Avoid sprayi ng too close to decal s when usin g a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

1 - 25505

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

2 - 53425

DANGER

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.

 Keep discharge chute and guards in place and in good

condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

53425-B

6 Safety

29931 (Rev. 6/29/2007)

Page 7

OPERATION

A WARNING

■ Do not a llow c hildren or unqualified persons to

operate equipment.

■ Kee p bystanders away from equipment while it

is in operation.

A CAUTION

■ Stop mower and tractor immediately upon

striking an obstruction. Turn off engine, remove key, inspect and repair any damage before resuming operation.

■ Alway wear relatively tight and belted clothing

to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hands, hearing and head.

clear the ground. The side skid s will minimize sc alping by lifting the mower over bumps.

Height Adjustment (With Casters)

Adjustment for 59 and L59 cas ters is ma de by placin g axle in upper and lower holes in the yoke, or by moving spacers on top or bottom of the p ivot shaft. On L306, adjust by using vario us holes in the c aster arm. Adjus t side skids 1/2" above the ground.

Raise mower off the ground when b acking and tur ning at the same time.

Mower Attitude

Position front of mowe r level with or slightly bel ow the rear to provide closer cutting. Mowing with the front end higher will produce ragged cuts with a scalloped look, excessive shredding, and will require extra power.

MOWING GRASS

Woods model 59, L59, and L306 series mowers are equipped with suction-type blades which make them ideal for finish mowing large areas of lawn. The machine should be run level when mowing, and the uncut area should be kept to the left side (right s ide o n left-handed machine). This prevents a small windrow that might otherwise occur .

Streaking

With certain types of grass and under certain sea sonal conditions, the fro nt caster wheels may roll the grass down enough that it will no t come all the way back up and will not be cut as short as the surrounding area. This may appear to be a streak left by the spindle, but it is not. The only solution, under these conditions, is to carry the weight of the machine on the lift chains with the caster wheels adj usted up s o they c arry the we ight when riding a high ridge or high spot.

TRACTOR OPERATING INSTRUCTIONS

Operate the tractor at full governed rpm when doing normal mowing. If the forward speed is too high, a lower gear can be used.

Height Adjustment (Without Casters)

The mower is raised or lowered and the mowing height is maintained by the tractor hydraulic system.

Set the hydraulic control lever stop for the desired mowing level. Adjust the side skids so that they just

Attitude Adjustment (Figure 1)

For best mowing results, dimension “A” should not be more than 1/2" higher, and never lower, than dimension “B”.

Dimension “B” is set by adjusting casters, gauge wheels or lift chains.

Dimension “A” is set by raisin g or lowering pu sh channel arms in idler bracket.

NOTICE

■ Any adjustment to either dimension “A” or “B”

will require adjustment to the other.

Check cutting height and attitude by placing a straight edge along the outside edge of the mower frame as shown in Figure 3.

Measure from the bottom edge of the straight edge at the front and rear at least 32" apart. The front measurement should be approximately 1/2" lower than the rear.

To det ermine cutting hei ght, it is necessa ry to subtract the distance the blade is below mower frame from the front measurement . On L59, the b lade is 4-5/8" belo w the mower frame. On the L306, it is 4-7/8" below.

When checking cutting height, be sure to take measurements on both sides of the mower. Be sure the mower is level from side to side usi ng these m easurements.

When changes are made to cutti ng height or attitude, be sure to check belt alignment and tension.

29931 (Rev. 6/29/2007)

Operation 7

Page 8

Figure 1. Attitude Adjustment

NOTICE

■ Improper belt alignment or tension can cause

premature belt failure.

Lubrication

Grease caster pivot a nd wh eel ever y 8 hours of oper ation.

There are grease fittings on each of the three blade spindles, which are accessible without shie ld removal. Grease every 24 h ours of op eration wit h a good grade light to medium grease gun.

Figure 2. Proper Belt Tension

NOTICE

■ Alig nment must b e rechecked if it is necessar y

to move idler pulleys to get proper belt tension.

■ Tension on a new belt should be readjusted

every half hour for the first two hours and then checked every 8 hours of operation.

NOTICE

■ Do not over grease spindles. Excess grease

could be transferred to the belt and cause slippage or premature failure.

Belt Tension (Figure 2)

Set belt tension using a spring scale or other force measuring d evic e. Remo ve l eft bel t shie ld. At t ach sca le between center and left pulle y. Apply between 3 and 4 pounds of force. B elt deflection should measure 5/16" for normal conditions.

Te nsion may be in creased if nec essary to prevent belt from slipping in heavy mowing conditions. When checking tension withou t a force mea sur ing dev i ce, the belt, when properly set, should feel very tight.

Cycle belt through at least two revolutions after any adjustment before checking tension. These belts are very strong and need to be adjusted very tight. Belts are more likely to b e damaged by excessive slippage than from being overtightened.

NOTICE

Side Shield & Discharge Chute

Side shield and discharge chute are provided fo r discharge end of mower (left end on white frames and right end on yellow frames ). Use s ide shiel d for n ormal mowing and in areas where other persons may be present. Use discharge chute for very heavy mowing conditions.

NOTICE

■ Always use either side shield or discharge

chute.

Optional Equipment

Optional equipment available for this equipment includes casters for cutting height control, front roller to minimize scalpin g, low a nd ext ra su ction blade s, and a leaf mulcher. Low suction blades are for sandy areas where abrasive action could cause excessive blade wear. Extra suction blades are designed to lift up fragile downed grasses for better cutt ing results and are also recommended for use with Woods lawn vacuum and leaf mulcher attachments.

■ Belt must not rub deck or crosswise support.

Te nsion ad ju stments m ay be mad e b y movi ng the idler pulleys up or down.

8 Operation

Mower Spindle Assemblies

Mower spindle assemblies are equipped with two tapered roller bearings. Bearing adjustment is held by a roll pin. Adjustment should not be necessary. Repair requires special skills and tools. You may save time and money by using a new spindle assembly.

29931 (Rev. 6/29/2007)

Page 9

Blade Servicing

Keep blades sharp for a good mowing job. Sharpen both ends of the blade the same amount to maintain balance. Do not sharpen blade to a razor edge, but leave a 1/16" blunt edge . Do not sharpen back si de of blade. When replacing blades, do not substitute any bolt for the specia l Nylok blade bolt. T he Nylok bolt is self-locking, meeting the non-loosening requirements for this application.

NOTICE

■ O n mowers with white frames, the blade bolts

have left hand threads.

Both 59 and 306 mowers use cup washers under blades. These washers wil l burn and lose their clamping force if excess slippage occurs. Inspect and replace as necessary. The L306 mower incorpo rates a friction clutch disc which is de signed to slip o nly when strikin g a solid object. Should blade slip during mowing, tighten by adding thin shim washers over bushing, between top cup washer and blade, until blades will hold desired load. Blade bolts should be torqued to 170 lbs-ft.

HOW TO SOLVE BELT PROBLEMS

Assemble as shown on mower decal. If not installed correctly, more twist will result than is allowable.

Belt whip is c aus ed by be lt m isa l ig nme nt unl e ss m owe r is driven by a rough-running or 2-cylinder engine.

lowered by keeping the rear idlers adjusted to a low position.

Figure 3. Use of Straight Edge (Side View)

How to Align a Twisted Belt

Right: Inside edge of belt are approximately lined up with the sheave.

Proper position of L59 and L306: Adjust mower forward and back to suc h a position tha t the rear take-u p idlers are near the bottom of their slots when the belt lines up with the proper groove in the center pulley and is tight. Never run the id ler s hig h in the s lo ts as thi s will cause misalignment.

It is assumed that the mower is adjusted to run approximately level. If the front of the mower is down, the idlers will have to be rais ed. If the bac k of the m ower is down, the idlers will have to be down further. Belts must be in proper alignment with sheave grooves as shown in Figure 4 and Figure 5.

PTO pulleys must be moved in or ou t to c ause the belt to be in alignment with the idlers.

Belt Tension: Run belts very tight. Present belt designs are much strong er tha n we are a ccustom ed to and will stand more tensi on. Slip ping will hea t and rui n a belt but tension i s not h armful. You can minimize the amount of change in belt length as mower is raised and

Figure 4.

Wrong: Outer edge of belt appears to be in line.

Figure 5.

29931 (Rev. 6/29/2007)

Operation 9

Page 10

ASSEMBLY

On tractors with fast hitch, co mplete fast hi tch must be removed. Bolt lug (17) to sides of transmission housing using bolts removed f rom t racto r, and bolt idler brac ket and left mounting bracket to bottom hole of lug (17). Use 5/8 ID x 1-3/8 x 5/8 thi ck flat w asher ( 65) be tween tractor and idler bracket and left mounting bracket.

LA6

Figure 7. Idler Bracket Assembly

Left Mounting Bracket (See page 16)

Attach left mounting bracke t (23) to left sid e of dr aw bar support bracket in the same manner as the idler bracket was attached to the right side.

LA5

Figure 6. Tractors with Fast Hitch

Idler Bracket Asse mbly (Figure 7)

Attach the front end of the idler bracket (16) to right side of the tractor dra wbar support bracket front pivot hole.

Remove the existing bolt and replace with a 5/8 x 2-1/4 bolt (59), and lock washer (63). Adjust drawbar bracket so upper rear hole in br acket bo lts to upper hole i n differential case.

Bolt rear end of idler bracket (16) to center hole in drawbar bracket using 5/8 x 1-1/2 carriage bolt (60), lock washer (63), and he x nut (6 2). Install th e larg e flat idler pulley (9) to t he long front ve rtical slot using a 5/ 8 x 2-1/2 carriage bolt (61), with four flat washers (64) installed between the idler and bracket. Secure with lock washer (63), and hex nut (62).

Install 5/8 NC x 3-1/2 hex head cap screws (67) through V-idler (13). Place two 5/8 flat washers (64) and special 5/8 wash er (15) over bolt. Install ass embly in rear slot in idler bracket (16). Secure with 5/8 flat washer (64) and hex nut (62).

NOTE: On “240” utility, it is necessary to cut 3-1/2" off the bottom of (8) and (23).

Right Mounting Bracket

Remove the “U” bolt holdin g the right fender in place and using the right fender as a top clamp plate, bolt the right mounting bracket (8) to the bottom of the axle with 1/2 x 5" bolts (54). Secur e with lock washer (56) and hex nut (55). Allow approximately 26-1/2" between mounting bracket push arms, and tighten all bolts. When fender is removed from tractor, use right top axle clamp (25) in its place.

10 Assembly

Figure 8. Right Mounting Bracket

29931 (Rev. 6/29/2007)

Page 11

Slide mower under tractor and pin the push arms to the inside of the mounting brackets using 5/8 x 1-3/4 clevis pin (66) and safety pin (48).

Shield Attaching Bracket

Remove belt pulley and install shield bracket (21) to upper bolt on en d seal ca p of belt p ulley hous ing, with short flange pointing outward.

LA7

Figure 9. Shield Attaching Bracket

Drive Sheave

Remove paint from bore of large drive sheave and attach it to the tractor belt pulley shaft using splined bushing (19) provided, with flange on the outside. Position so the face of th e bushing is about flush with the end of the shaft and torque bushing bo lts evenly to 12 lbs-ft alternating back and forth at least six times.

Belt Assembly & Adjustment

Put the belt on th e drive accordi ng to the pictur es and instructions on page 12.

NOTE: Make major adjustments by sli ding the mower fore and aft using the fi v e h ol es in the end of the channel arms as required. Make minor adjustments with idlers but keep the m slightly above being in line wit h the groove in whic h the belt runs on the mower cen ter sheave.

Upper Belt Shield

Bolt the angle bracket (22) to the back of the PTO shield support bracket using the existing right hand bolt. Install so the bracket angles rearward and outward.

Attach the shield (20) to the two attaching angles (21 &

22) using 3/8 NC x 3/4 hex head cap screw (50) and secure with lock washer (53) and hex nut (52).

LA11

Figure 10. Upper Belt Shield

Lower Belt Shield

Install lower belt shield (26) over bolt holding rear Vidler to idler bracke t. Secure with a 5/8" flat washer o n each side and a 5/8" nut. See page 16.

Lift Assembly

Attach lift arm (6) to ro ckshaft on right side of tractor with large hole to rear. Attach lower lift bar (5) to lift arm (6) using 5/8 x 1" bolt, flat washer and spacer bushing (7). Attach lift chains to keyhol es in mower lift lugs an d secure with plast ic caplug (4). Hook eye bolt through top of chain and into cross plate of lift bar.

Raise the mower on the tractor hydraulic system slightly and adjust eye bolts to carry mower level. Adjust so mower does not hit tract or or tires when fully raised.

NOTE: On “240” with rear rockshaft, it is necessary to use manual lift. See page 24.

Casters

If casters are used see page 19 and page 20.

Manual Lift Assembly

See page 24 for manual lift assembly installation instructions.

Belt Assembly and Adjustment

Models used on: 59C, L59, and L306 model AC52, AC54, BMC, B-25, D, D10-D12, F, F10, H3, GM2, GM4, JD85, JD95, JM, K17, K2 2, K28, KD, KL, K210, K260, MF, M25, S, S55, VC, U, etc.

First put belt on the bottom groove, right hand side of the center sheave. Then thread it to left, around the left hand sheave.

29931 (Rev. 6/29/2007)

Assembly 11

Page 12

Figure 6.

Bring the belt back across the center sheave in the center groove over to the right outside sheave.

Figure 7.

Then thread it back across the front of the center sheave in the top groove.

Figure 8.

Proper Twist: The belt then follows with a 3/4 twist

back under the left V-idler, up over the drive sheave and back down under the right idler pulley. This will leave a 1/4 twist in th e section of belt extending fro m the right V-idler to lower groove of the center mower sheave.

Adjust the mower to p roper cutting heig ht. The front of the mower should be slightly lower than the rea r of the best cutting and least power requirement.

Idler Adjustment: Make minor belt adjustment with idlers but keep left idler about 1" above being in line with the groove in which the belt runs on the center sheave of the mower and right idler about 1" below. Move mower fore and aft for major adjustments. On L306K210, K260, S, and F10, use bel t takeup id lers on mower deck for major adjustment.

LEAF MULCHER (OPTIONAL)

1. Turn the mower upside down on saw horses. If

mower has a bolt-on front shie ld, adjust shield all the way down in l ong slots. Remove side sh ields. Leave side skids on. If optional front roller has been installed, it must be removed.

2. On mowers with bent-down front frame, remove center baffle and drill three 7/16 diameter holes (two on 59’s) in front of mower at the diameter shown on drawing.

12 Assembly

29931 (Rev. 6/29/2007)

Page 13

3. Atta ch slotted an gles (2) or (3 & 4) to leaf mulch er as shown on drawing.

4. Pl ace leaf mulcher over blades o n mower. Attach angles (2) or (3 & 4) and mower side s hi eld to s id e frame angle on mower. All 59 mowers and L306 mowers with bolt-on front shield will use front shield hole to attach angles (2) or (3 & 4). L306 mowers with bent-down front frame will use 2nd hole behind skid to at tach angl es (3 & 4 ). B olt sid e shields to mower using 3/8 flat washers for spacers.

5. On mowers with bolt-on front shield, bolt front of leaf mulcher to bottom of slots in front shield with 3/8 x 1" bolts and flat washers. On mowers with

bent-down front frame, bol t leaf mulcher to inside of mower in holes drilled in front frame using 3/8 x 1" bolts on L306, and on L59’s use 3/8 x 1-1/2 bolts and 5/8 long pipe spacers between leaf mulcher and mower. On some mo wers where 5/8" pipe may be too long, substitute 3/8 flat washers.

6. Drill 7/16 holes in rear of mower deck through holes in leaf mulcher rear plates and bolt rear of leaf mulcher to deck using 3/8 x 1" bolts.

7. Tighten all bolts securely. Turn each blade individually inside the l eaf mulc her to see that it clears th e leaf mulcher ri ngs. If necessary, the rings may be re-shaped with a hammer to clear the le af mulcher rings.

29931 (Rev. 6/29/2007)

Assembly 13

Page 14

Figure 9. 59-HC Idler and Mounting Bracket Assembly

14 Assembly

29931 (Rev. 6/29/2007)

Page 15

Figure 10. 59-HC Lift and Caster Assembly

29931 (Rev. 6/29/2007)

Assembly 15

Page 16

59HC MOUNTING FRAME ASSEMBLY

16 Parts

LA4

29931 (Rev. 6/29/2007)

Page 17

59-HC MOUNTING FRAME ASSEMBLY

REF PART QTY DESCRIPTION

1 ----- 1 Diverter baffle

(used on earlier models) 2 4153 2 Eye bolt (3/8 NC x 5) 3 4215 2 10 Link chain 4 18336 2 Plastic K plug 5 3661 1 Lower lift arm 6 3663 1 Lift arm 7 484 1 Sleeve 8 10636 1 Right mounting brac k et assem bly 9 7452 1 Flat idler 6-1/4 OD with bearing

10 13098 1 Fla t idler 6-1/4 OD less bearing 11 6095 2 Bearing for items 4336 and 7452 12 3652 1 V-belt, special 13 4336 1 Id ler w ith bea rin g 14 4335 1 Id ler witho ut bea ring 15 10648 1 Special 5/8" washer (with welded

on clip)

16 10645 1 Idler bracket assembly 17 13857 1 Quick hitch replacement lug 18 1481 1 Sheave less bushing 19 3651 1 Bushing with bolts 20 25550 1 Shield 21 10659 1 Shield bracket 22 1635 1 Shield bracket 23 10640 1 Left mounting bracket 24 ----- 1 Manual lift (see page 24) 25 23901 1 Right top axle clamp 26 25558 1 Rear lower belt shield

REF PART QTY DESCRIPTION

HARDWARE

48 2688 * 1/8 Safety pin 49 14562 * 5/16 NC x 1 HHCS GR5 50 1686 * 3/8 NC x 3/4 HHCS GR5 51 839 * 3/8 NC x 1 HHCS GR5 52 835 * 3/8 NC Hex nut 53 838 * 3/8 Lock washer 54 23479 * 1/2 NC x 5 HHCS GR5 55 1093 * 1/2 NC Hex nut 56 855 * 1/2 Lock washer 57 1739 * 5/8 NC x 1 HHCS GR5 58 4548 * 5/8 NC x 1-3/4 HHCS GR5 59 12274 * 5/8 NC x 2-1/4 HHCS GR5 60 5607 * 5/8 NC x 1-1/2 Carriage bolt 61 5836 * 5/8 NC x 2-1/2 Carriage bolt 62 230 * 5/8 NC Hex nut 63 1286 * 5/8 Lock washer 64 692 * 5/8 Flat washer 65 13258 5/8 x 1-3/8 x 5/8 Flat washer 66 410 5/8 x 1-3/4 Clevis pin 67 23141 * 5/8 NC x 3-1/2 HHCS GR5

* Standard hardware, obtain locally

29931 (Rev. 6/29/2007)

Parts 17

Page 18

SPINDLE ASSEMBLY

REF PART QTY DESCRIPTION

10 4110 1 Shoulder washer 11 12170KT 1 16-13/16 Medium suction

11 26548KT 1 16-13/16 Low suction blade

1 1 6950KT 1 2 0-1/4 Medi um su ct ion bla de

11 26559KT 1 20-1/4 Low suction blade

12 10658 1 5/8 NC x 1-1/2 Nylok bolt 13 3490 1 Blade bolt wr ench (used p rior

14 2974 1 Spindle lock wrench 16 10635 2 5/8 Cup washer 17 692 1 5/8 Flat washer 18 1015825 1 Blade bolt and washers com-

1 4116 1 Spindle 250892Seal 341141Sleeve 441151Pin 5 4107 2 Bearing cone 6 4117 1 Housing with cups 7 4106 2 Bearing cup 8 1972 1 Grease fitting 9 4105 1 Spindle shaft

blade (std for RM48) -or-

(optional for RM48) -or-

(std for 59) -or-

(optional for 59)

to 1964)

plete (not shown)

NOTE: When difficulty is experienced with a mower spindle, time and trouble will be saved by buying a complete new assembly. *For maximum suction for difficult mowing. **For use in sandy areas or where high abrasive wear occurs on fin of standard blade.

NOTE: Repair shaft (9) and repair sleeve (3) do not have a hole drilled in them for pin (4). After new parts have been assembled and proper bearing adjustment obtained, drill a 3/16 diameter hole through sleeve and shaft. Drive in Sel-lock pin to hold proper bearing adjustment.

18 Parts

29931 (Rev. 6/29/2007)

Page 19

59 & L59 CASTERS

REF PART QTY DESCRIPTION

1 29750 1 59 & L59 Right & left caster bundle 2 12243 1 Caster yoke (includes bolt, nut & 2

sleeves)

3 29746 (a) 1 Right caster a r m asy, 13-5/32" long

-or-

3 6761 (a) 1 Right caster arm 15-5/32" long 4 29747 (a) 1 Left caster arm asy, 13-5/32" long

-or-

4 18424 (a) 1 Left caster arm, 16-5/32" long 5 19703 1 8" HD Caster wheel with sleeve 7 ----- * 1 Straight 1/4 se lf-t a ppi ng grease

fitting (for steel wheel) -or-

7 195 * 1 Strai ght 1/8P thread grease fitting

(for polyethylene wheel) 8 21020 1 1/4 x 1-1/4 Spirol pin -or- 8 1285 * 1 1/4 x 1-1/2 Cotter pin 9 12296 * 1 1/4 - 28 Straight grease fitting,

15/32" long

10 12169 * 2 3/8 NC x 1-1/4 HHCS GR5 11 838 * 2 3/8 Standard lock washer 12 835 * 2 3/8 NC Hex nut, plated 13 765 * 1 1/2 NC Hex lock nut 14 23479 1 1/2 NC x 5 HHCS GR5 15 29368 (c) 1 1/2 x 3/4 OD x 3-3/8 Sleeve -or- 15 12242 (c) 1 17 GA Wall x 5/8 OD x 3-3/8 tube 16 29375 (b) 2 3/4 Bore flanged bearing for 1-1/8

hole -or-

16 4228 (b) 2 5/8 Bore flanged bearing for 1-3/8

hole -or-

16 2905 (b) 2 5/8 Bore flanged bearing for 1-1/8

hole -or-

16 65578 (b) 2 3/4 Bore x 1.385 flanged wheel

bearing with groove

17 22240 2 3/4 x 1-3/16 x 10 GA Washer 18 4181 2 25/32 x 1 x 1/2 Heat-treated sleeve

* Standard hardware, obtain locally

a For proper cas ter arm id ent ifi cat ion , refer to dimension

“L” as shown on drawing. The caster arms may be

used on either side to obtain best fit. b Measure old bearing. c Measure outside diameter of old sleeve.

29931 (Rev. 6/29/2007)

Parts 19

Page 20

L306 CASTERS

* Standard hardware, obtain locally a For proper caster arm identification , refer to dimen sion

“L” as show n on drawing. The ca ster arms may be

used on either side to obtain best fit. b Measure old bearing. c Measure outside diameter of old sleeve.

REF PART QTY DESCRIPTION

A 24095 - L306 Caster assembly bundle 1 13400 1 Caster assembly 2 15638 1 10" Caster wheel with sleeve 3 23857 1 Caster wheel yoke assembly 4 13435 1 Caster arm assembly 5 13444 1 Left caster adjustment bracket 6 13444 1 Right caster adjustment bracket 7 1972 * 1 1/7 - 28 Straight thread grease fit-

ting, 15/32" L 8 21020 1 1/4 x 1-1/4 Spirol pin -or- 8 1285 * 1 1/4 x 1-1/2 Cotter pin 9 ----- * 1 Straight 1/4 sel f-t a ppi ng grea se fit-

ting (for steel wheel) -or- 9 195 * 1 Straig ht 1/8P thread grease fitting

(for polyethylene wheel)

10 976 * 1 3/8 NC x 1-1/2 HHCS GR5 11 838 * 1 3/8 Standard lock washer 12 835 * 1 3/8 NC Hex nut, plated 13 11900 3 1/2 NC Flanged hex lock nut 14 24576 2 1/2 NC x 1-3/4 HHCS GR5 15 23479 1 1/2 NC x 5 HHCS GR5 16 29368 (c) 1 1/2 x 3/4 OD x 3-3/8 Sleeve, HT

-or-

16 12242 (c) 1 17 GA Wall x 5/8 OD x 3-3/8 tube 17 29375 (b) 2 3/4 Bore flanged bearing for 1-1/8

hole -or-

17 4228 (b) 2 5/8 Bore flanged bearing for 1-3/8

hole -or-

17 2905 (b) 2 5/8 Bore flanged bearing for 1-1/8

hole -or-

17 65578 (b) 2 3/4 Bore x 1.385 flanged wheel

bearing with groove

20 Parts

29931 (Rev. 6/29/2007)

Page 21

LEAF MULCHER

REF PART QTY DESCRIPTION

A 7080 1 Model 59 lea f mulc he r -or- A 13482 1 Model L306 leaf mulcher 1 ----- 1 Leaf weldment (if this part is worn

out, order a complete new leaf

mulcher) 2 7076 1 Angle lug (for model 59) 3 13224 1 Right attachment bracket (for

model L306) 4 13225 1 Left attachment bracket (for model

L306) 5 23218 1 3/8 Scdl 40 pipe 5/8 long (for use

only on 59 w/bent down frt frm) 7 839 * 1 3/8 NC x 1 HHCS GR5 8 25475 * 1 3/8 NC x 1-1/2 HHCS GR5 9 565 * 1 3/8 Flat washer

10 838 * 1 3/8 Lock washer 11 835 * 1 3/8 NC Hex nut

* Standard hardware,

obtain locally

Operation

To do a satisfactory job of leaf mulching, the mower should be adjusted so blades are about 1-1/2” above ground and the back of the mower slightly lower than the front. The mower should be run at full RPM with tractor in first or second gear.

29931 (Rev. 6/29/2007)

Parts 21

Page 22

59, L59 & L306 Mower Frame Assembly

22 Parts

29931 (Rev. 6/29/2007)

Page 23

REF

1 2 3 4

4 5

59, L59, & L306 Mower Frame Assembly

Model Red &

Yellow

Mowers

25513 25511 24189 13426 25512 25510 24188 13426

26559 25997 28328 28328 26520 26521 26522 -----

Model

L59

White

Mowers

9700 9701 9702 9702

6950

23825

-or-

L306

Mowers

1976 &

Later

13404

-or-

Mowers

Prior to

L306

1976 QTY DESCRIPTION

Frame only

Left side shield

Right side shield

13404

-or-

Blade, medium suction (std)

Blade, low suction (opt)

Side discharge chute

(a) For all 59, L59 models except: GM2, LB, F10, F13, F15, H284, JD85, JD95, K17, K18, K210, K260, S, S55, S-BL, TB, YM; For all L306 models except

: AC54, GM2, GM4, H284, JD85, JD95, K22, K 24, K210, K260 & S-BL. (b) For use on 59, L59 models

: LB, K17, K18, K210, K260, S55, S-BL, TB, YM; For use on L306 models: AC54, GM2, K22, K24, K210, K260 & S-BL. (c) For F10, F13, F15, GM4, H284, JD85, JD95, S; See mounting frame assembly drawing for items 12 & 15.

REF

6 7

8 9

11 11

12 12

13 14 15

15 16

17 18

18 19 20 21 22 23

59 & L59

3-Spindle

5’ Swath

3-Spindle

26516 25623

----- -----

4141 13428 25506 25528 25555 25555

4130 4130

25507 25529

----- 25547

13314 23942

18241 23928

4097 4097

410 410

3485 3485

18245 18245

3504 3504

----- -----

5753 13421

52311 52311

6126 13417

4227 4227

3885 3885 *

4226 12622

----- -----

L306

6’ Swath QTY DESCRIPTION

Front toe guard

Casters (opt) (see p age 19 &

1pr

page 20) Right side skid

Right belt shield

Center belt shiel d (use wh en

front of mower is bent down)

-or-

Center belt shiel d (use wh en

front shield is bolted on mower)

Left belt shield -or-

L306 Left belt shield, short

Channel arms (see a & b)

-or- Channel arms (see b & c)

5/8 x 1-1/2 Clevis pin

5/8 x 1-3/4 Clevis pin

Crosswise rear support (see

a & c) -or- Crosswise rear support (see

b & c) 1/2 x 5/8 x 1-1/16 Sleeve, HT

Leaf mulcher (opt)(see

page 21) Complete decal set -or-

French safety decal set

Sheave (3-groove)

H3/4 St bushing with bolts

3/16 x 3/16 x 1-1/4 Key

Sheave (single-groove)

Spindle, blade & wrench kit

(white, left-hand blade rotation) (see page 18) -or-

Spindle, blade & wrench kit

(red or yellow, right hand blade rotation) (see page 18)

59 & L59 3-Spindle

REF

5’ Swath

24 25 26 27 28 29

30 31 32 33 34

REF PART DESCRIPTION

40 41 42 43 44 45

4142 13429 24650 24650 24583 24583 24587 24587 24586 24586

5818 -----

25508 ----- † 25509 25533 25532 25532 25531 25530 25557 25557

2688 * 1/8 Safety pin 1256 * 3/16 x 1 Cotter pin

10378 * 1/4 NC x 1 HHCS GR5

1985 * 1/4 Standard lock washer

24597 *3/8 NC x 3/4 Carriage bolt

6697 * 3/8 NC x 1 Carriage bolt

46 47 48

14350 3/8 NC Flange hex lock nut

49 50 51 52

4119 1/2 NF x 1 HHCS GR5 6100 * 1/2 NC x 1-1/4 HHCS GR5 3699 * 1/2 NC x 2 HHCS GR5

53 54 55

1093 1/2 NC Heavy hex nut

11900 1/2 NC Flange hex lock nut

L306

3-Spindle

6’ Swath QTY DESCRIPTION

Left side skid

Front roller complete (opt)

Front roller, bearing & rod

Left front roller bracket

Right front roller bracket

Front shield (for mowers

prior to 1976) Front corne r baffle

Center baffle

Rear mounting angle

Front mounting lug

Center belt shield bracket

839 * 3/8 NC x 1 HHCS GR5 838 * 3/8 Standard lock washer 835 * 3/8 NC Hex nut, plated

855 * 1/2 Extra-heavy lock washer

* Standard hardware, obtain locally

† For mowers sold after 1976. Mower frame

will have front of mower formed down. Before this time, mower ha d a bolt-o n front shield.

29931 (Rev. 6/29/2007)

Parts 23

Page 24

Manual Height Adjustment

24 Parts

29931 (Rev. 6/29/2007)

Page 25

Manual Height Adjustment

REF PART QTY DESCRIPTION

14 15 16 17 18

21 22 23

2 3

4 5 6 7 8 9

-----

4155

10693

484 10706 10701

3597 * 10699 10702

9045 NS

10708

10707

13006

10750

409

1256 * 10735

9046

-----

11445 11446 11489

13450

Chain (see chart for chain used on

your mounting) 1/4 Cold shut repair link

2-3

Manual height adjustment lever

assembly 5/8 x 1 x 7/16 HT Sleeve

1-2

3-3/8 Long compression spring

Manual height adjustment cli p

1/8 x 1 Cotter pin

Manual height adjustment rod

Manual lift sector assembly

IHC Manual lift att a ch ment plate

(includes hardware & spacer) IHC Manual height adjustment

spacer (used on IHC “B” & “C”) 8-1/8 Long extension spring (used on

42’s & 59’s) -or- 13-1/4 Long extension spring (used

on L306’s) Allis Chalmers “B” & “C” lift mounting

frame assembly 1/2 x 2 Clevis pin

3/16 x 1 Cotter pin

Lift attachment assembly

Case VAC manual lift moun ting

Case VC lift mounting lug (no longer

available) Case VC manual lift bracket (no

longer available) Case VC manual lift weldment (no

longer available) Manual lift radius bracket

Manual lift bar

John Deere “B” offset manual lift

brace 1/4 Keystone connecting link

REF PART QTY DESCRIPTION

17410

18336

26 30 31 32

32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56

2457 * 1/4 NC x 3/4 HHCS GR5 6128 * 1/4 NC Hex lock nut

12735 * 1/2 NC x 1-3/4 Carriage bolt GR5

10284 * 1/2 NC x 2 Carr iage bolt

3489 * 1/2 NC x 3 HHCS GR5

855 * 1/2 Extra-heavy lock washer 1093 * 1/2 NC Heavy hex nut GR5 3598 * 1/2 SAE Flat washer 6268 * 5/8 NC x 1-1/4 HHCS GR5

12274 * 5/8 NC x 2-1/4 HHCS GR5 11854 * 5/8 NC x 2-1/2 HHCS GR8

986 * 5/8 x 2-3/4 HHCS GR5 1286 * 5/8 Heavy lock washer

230 * 5/ 8 NC Hex nut

692 * 5/8 Standard flat washer

24576 * 1/2 NC x 1-3/4 HHCS GR5

7832 * 5/8 NC x 1-1/2 HHCS GR5 4616 3/4 NC x 1-1/2 HHCS GR5 2522 * 3/4 Standard lock washer 1257 * 3/4 Standard flat washer

902 * 5/8 NC x 2 HHCS GR5 1450 * 3/4 NC Hex nut 3231 * 3/8 NC x 2 HHCS GR5

565 * 3/8 Standard flat washer

838 * 3/8 Standard lock washer

835 * 3/ 8 NC Hex nut, plated

25728 5/8 x 2 x 1/2 Flat washer (for IH “B”

IH Cub manual lift mounting plate

Caplug, 1-1/16 - 121D SAE thread

-or-

only)

Obtain locally

29931 (Rev. 6/29/2007)

Parts 25

Page 26

Lift Chain Hook-Up Table

Mower Model

Number

42A, HB

L42AC, B&C

42C

L42U

L42VAC

L42VC

L59A, 59HB,

& L306A

59HC

L59AC, B&C

L306AC, B&C

59C

L59U, L306U

L59VAC,

L306VAC

L59VC,

L306VC

Chains Used Lift Chain Attach Plt Holes Used for Spring

Part No No Used Description

4154 1 33 Link Chain 4154 1 33 Link Chain 4154 1 33 Link Chain

17477 1 84" Twisted

cut off excess 6673 1 78" Twisted 4154 1 33 Link Chain 4154

18264 18264 3 13 Link Chain

4154

18264

4154 2 33 Link Chain

17477 18264

17477 1 84" Twisted

4154

18264

1 1

33 Link Chain

13 Link Chain

33 Link Chain

13 Link Chain

84" Twisted

13 Link Chain

33 Link Chain

13 Link Chain

To Lift

Lever Hole

B B B B

B B

A or B

Opt

A or B

Opt

A A

A B

B B

Special

Notes

T o Ho les in

Mower

H&G O See note 4 (10)

GPH(5)

L&M See note (8) Z (8)

HTH

HRJ GSJ E

E E N C&D (1, 3, 8, 9)

C&D C&D

C&D See note (8) See note (1,3) (8) C&D

C&D

E U

Upper End to

Hole Let-

tered:

N N

Q Q

T T

R R

S S

Lower End to

Hole Let-

tered:

C&D C&D

E E

See note (3) See note (3)

E E

C&D C&D

(1, 3, 8, 10) (1, 3, 8, 10)

(5) (5)

(1) (7)

(7)

(1, 3, 8)

(7)

Special Notes (Refer to numbers in parentheses in above table)

1. Hook one 13-link chain between holes “C” & “D”.

2. Fasten one 10-link and one 7-link chain together.

3. Hook lower end of spring in crotch chain.

4. Hook spring into chain just above hole “H”.

5. Clamp offset end spring under flat washer on out-of-way side of bracket, where indicated.

6. Fasten two 10-link chains together for lift chain.

7. O n L306 models, u se heavy spring f urnished with m ower rather than lighter spring furn ished with manua l lift kit.

Hook to a point on tractor so most of mower weight is held by spring which will allow lift to work easier.

8. Hook upper end of spring over bushing (4). Bolt lift chain to lift lever with 3/8 x 2 bolt and nut.

9. Bolt two 13-link chains together for lift chain.

10. On IH “A” lift lever (3) goes insi de stee ring ro d. On I H “B” it goe s outside steer ing r od. For IH “B” s him at tachmen t

plate (10) out away from tr actor us in g spacer (11), four washers (56) and b ol ts (38 ). Lift le ver may have to be bent out slightly to clear steering rod.

26 Parts

29931 (Rev. 6/29/2007)

Page 27

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325 3/4" 1-1/8" 192 261 297 403 420 569 7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

TORQUE CHART

Wrench

Size

SAE Grade 2

(No Dashes)

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

METRIC SERIES

TORQUE CHART

COARSE THREAD FIN E THREAD

A A

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

SAE Bolt Head

Identification

8.8

Metric

Grade 8.8

SAE Grade 5

(3 Radial Dashes)

MARKING ON HEAD

Metric Bolt Head

Identification

SAE Grade 8

(6 Radial Dashes)

10.9

Metric

Grade 10.9

Diameter & Thread Pitch (Millimeters)

Typical Washer Installations

Lock W ash er

Bolt

Bolt Torque & Size Charts (Rev. 3/28/2007)

Flat Washer

8/9/00

Appendix 27

Page 28

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG.............................................................. Agriculture

ASABE ....................American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ... . ... American Society of Agricultural Engineers

ATF................................Automatic Transmission Fluid

BSPP.............................British Standard Pipe Parallel

BSPTM................ British Standard Pi pe Tapered Male

CV ....................................................Constant Velocity

CCW.............................................. Counter-Clockwise

CW .............................................................. Clockwise

F.......................................................................Female

FT................... ........................................... Full Thread

GA.....................................................................Gauge

GR (5, etc.)........................................... Grade (5, etc.)

HHCS........................................Hex Head Cap Screw

HT ...........................................................Heat-Treated

JIC.................Joint Industry Council 37° Degree Flare

LH.................................................................Left Hand

LT ...........................................................................Left

m ........................................................................Meter

mm ...............................................................Millimeter

M ..........................................................................Male

MPa ........................................................Mega Pascal

N......................................................................Newton

NC...................................................... National Coarse

NF...........................................................National Fine

NPSM .................... National Pipe Straight Mechanical

NPT...........................................National Pipe Tapered

NPT SWF......... National Pipe Tape red Swivel Female

ORBM...........................................O-Ring Boss - Male

P ..........................................................................Pitch

PBY.......................................................Power-Beyond

psi.........................................Pounds per Square Inch

PTO............. .........................................Power Take Off

QD ...................................................Quick Disconnect

RH..............................................................Right Hand

ROPS........................... Roll-Over Protective Structure

RPM........................................Revolutions Per Minute

RT........................................................................Right

SAE..........................Society of Automotive Engineers

UNC.....................................................U nified Coarse

UNF ..........................................................Unified Fine

UNS.....................................................Unified Special

28 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 29

WARRANTY

(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information B elow and Save for Future R eference.

Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: _ ___________________ ________ Ser ia l Number:_ _______________________________________ ___

Woods Equipment Company (“WOODS”) warrants t his produc t to be free fro m defect in material and workm anship. Exc ept as oth erwise set forth below, the duration of this Wa rranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

Woods backhoe models BH70-X, BH80- X , and BH90-X are warranted for two ( 2) years from the date of delivery to the orig in al purchaser. The warranty peri ods for specific parts or condi t ions are listed below:

Part or

Condition

Warranted

BW1260, BW1800 8 years BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,

BB7200X, BB840 0X, D S1260, DSO1260, DS1440, TS1680, BW126-2, BW180-2

Gearbox

components

Blade spindles

Rust-through

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operat ion, improper maintenance, misu se, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repair s ma de with parts other than those obtainable through WOODS.

This W arranty is extended solely to th e original purchaser of the product. Should th e original purchaser sell or other wise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of th is Warranty.

WOODS makes n o warranty, express or implied, w ith respect to e ngines, batteries, tires or other par ts or accessories not manufactured by WOODS. Warranties for these item s, if any, are provided separately by their respective manufacturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replace ment, free of charge, of the product if W OODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The pro duct must be returned to WOO D S with proof

of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase w as made, transportation charges prepaid. WOODS shall complete such repair or

replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRAN TY. WOODS MAKES NO OTHER WARRAN TY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be l iable for any incidental or conseque ntial losses, damages or expe nses, arising directly or indirectly from the product, whether su ch cl aim is b ased u po n breach of co ntra ct, b reach of w arr an ty, negligence, stri ct lia bil ity in t or t or an y o the r le ga l theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,

revenues or goodwill ; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of dam age to property or economic l oss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, repr esentative, dealer, distri butor, serviceperso n, salesp erson, or employee of any comp any, including without l imitation, WOODS, its authorized dealers, distr ibutors, and service centers, is authoriz ed to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

PHD25, PHD35, PH D65, PHD95, 2162, 3240, DS96, DS 120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD

RDC54, RD60, RD72 RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,

9180RD-2, 9204RD-2 BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-2, BW180-2,

BW1260, BW1800, 2162, 3240, DS1260, DSO1260 , DS1440, TS1680

Model Number

Duration (fr om dat e of deliv ery

to the original purchase r)

6 years

5 years

3 years (1 year if used in rental or commercial applications)

3 years

10 years

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

F-3079 (Rev. 6/1/2007)

Page 30

WARRANTY

(Replacement Parts For All Models Except Mow’n Machine

Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.

This Warranty is extended solely to the original purchaser of the pr oduct. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the th ird party purchaser in any way. There are no third party beneficiaries of this Warranty.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after

such defect or noncomplian ce is di scovered or should have been d iscovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete

such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or con sequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,

Woods specifically disclaims any dama ges relating to (i) l ost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers t o any questions regarding warranty se rvice and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

©2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

F-8494 (Rev. 6/23/2005)