Woods Equipment 211716 User Manual
211716 LOADER MOUNTING KIT
for 1009, 1012, LC96, LC102 Loaders
on John Deere
®
FWA, ROPS Tractors
3120, 3320, 3520, 3720
& 3203
Includes Hose Kit
1019027
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
MAN0426
(Rev. 9/29/2011)
manuals.
Tested. Proven. Unbeatable.
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s
Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented
will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read
this manual carefully and become acquainted with all adjustment and operating procedures before attempting to
operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer
Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number of your equipment in the space provided.
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
LMK (Rev. 7/20/2007)
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
!
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
INSTALLATION
This Loader Mounting Kit is to be used only for
the loaders and tractors specified in this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions function as instructed in the Operator's Manual. Do not put into service until control
lever and equipment movements are correct.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
3 Safety
Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Loader Mounting Kit SR3 (11/1/2002)
211716 LOADER MOUNTING KIT
WARNING
Remove Hardware
and Coupler Bracket
DP1
Tractor Preparation
■ Only use 211716 Loader Mounting Kit for
mounting Woods 1009, 1012, LC96 and LC102
loaders on John Deere
3203 FWA ROPS tractors. Any other use or modification of this mounting kit may result in serious
injury or death.
IMPORTANT
■ This equipment must be assembled and
installed on the customer’s tractor by the Woods
dealer. Dealer must thoroughly inspect equipment
and complete each item on the PRE-DELIVERY
CHECK LIST, DELIVERY CHECK LIST, and PRODUCT REGISTRATION before equipment is
released to the customer.
■ Clean threaded holes in the tractor chassis
thoroughly, using a tap of the proper size. Paint,
rust or debris in the threads may not permit cap
screws to be installed and tightened correctly.
®
3120, 3320, 3520, 3720 &
For installing this mounting kit, references to right, left,
forward, and rearward directions are determined from
the operator’s position in the tractor seat.
Leave all hardware loose until loader mount is completely assembled. When assembly is completed,
torque hardware to specifications listed on page 7 of
this manual.
1. Shut off engine and set parking brake during
installation.
2. Remove the tractor front weights and front weight
bracket, if equipped.
3. The tractor must be equipped with single multifunction control lever (joystick) and hydraulic couplers, available through John Deere.
4. Larger tires may require steering stop adjustment.
Tires must clear loader and loader mounts at full
oscillation and full turn. See your tractor operator's manual for instructions on steering stop
adjustment.
Remove Hydraulic Coupler Bracket
1. Locate tractor female hydraulic couplers located
in front of the right operator platform.
2. Disconnect hydraulic couplers from hydraulic
lines. Identify the lines with a color code so that
they can be reinstalled in the same location.
3. Remove snap rings on back side of coupler
bracket and remove hydraulic couplers from coupler bracket.
4. Remove two cap screws from tractor housing and
remove coupler bracket shown in Figure 1.
Figure 1. Remove Hydraulic Coupler Bracket
4 Mount Installation
(Rev. 9/29/2011)
MAN0426 (3/3/2006)
Install Coupler and Hose Line Brackets
1. Insert hydraulic couplers through new coupler
bracket (2) and secure with snap rings.
NOTE: Make sure hydraulic couplers are in the
same color sequence as they were when they
were removed.
2. Connect couplers to the hydraulic feed lines.
3. Attach coupler bracket to tractor chassis using
hardware previously removed.
2. 1019032 Bracket, hydraulic coupler
Install Right and Left Rear Mounts
1. Attach right rear mount (1) to tractor housing
using four cap screws (12) and hardened flat
washers (11).
2. Repeat process for installation of left mount (2).
1. 1019010 Right rear mount
2. 1019011 Left rear mount
11. 57817 5/8 Hardened flat washer
12. 64062 M16 x 2.0P x 40 mm HHCS
Figure 2. Hydraulic Coupler Bracket Installed
MAN0426 (3/3/2006)
Figure 3. Rear Mount Installation
Mount Installation 5
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