Woods Equipment 1028310 User Manual

1028310
4-POINT SUB-FRAME MOUNTING KIT
for BH90-X Backhoe
on New Holland
TT60A, TT75A
includes Hose Kits
1028360, 1029730
and Mount Kit 1029700
®
Tractors
SAVE THIS
MANUAL!
Include it with the
backhoe manual. It
contains safety,
operation, and repair
found in other
manuals.
MAN0715
(Rev. 10/31/2008)
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish
customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
SFMK (Rev. 2/20/2008)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
This Sub-Frame Mounting Kit is only for the
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
LEA EL INSTRUCTIVO!
!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
backhoes and tractors specified in the Sub-Frame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
To prevent contamination during maintenance and storage, clean and then cover hose ends, fit­tings, and hydraulic ports with tape.
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
This mounting kit is designed to provide secure mounting and adequate operator clearance for most operators when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correctly. In some cases it may be necessary to adjust the seat to the lowest position and/or as far forward as possible in order to achieve the ideal 40-inch clearance. For
36.5-inch radius operation, taller operators may need to wear a hardhat for greater comfort and safety.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
4-Point SFMK (Rev. 5/8/2006)
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
(Safety Rules continued on next page)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must:
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Make sure attachment is properly secured, adjusted, and in good operating condition.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.
Do not install backhoe and required counter­weights on tractor if the total tractor and equipment weight then exceeds the ROPS weight certification of the tractor. To reduce overall weight of unit, remove liquid from rear tires and remove mid­mount mower, if equipped.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Parts section for loca­tion.)
4 Safety
4-Point SFMK (Rev. 5/8/2006)
BACKHOE SUB-FRAME INSTALLATION
WARNING
DP1
Remove
Remove
DP2
As a valued customer, Woods appreciates your comments. Once sub-frame and hydrau­lic hoses have been installed, please take a few minutes to complete the Sub-Frame Mount Evaluation sheet that was supplied with your sub-frame. Your comments will help us continue to bring you quality products.
Tractor Preparation
Only use 1028310 4-Point Sub-Frame Mount-
ing Kit for mounting Woods BH90-X backhoe on New Holland with Woods LU126 loader. Use mount kit 1029700 and 1028310 Sub-Frame Mounting Kit to mount Woods BH90-X backhoe on New Holland or TT75A tractors equipped with New Holland 620TL Loader. Any other use or modification of this mounting kit may result in serious injury or death.
For installing this sub-frame, references to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat.
Do not install 1028310 4-point sub-frame on a tractor without a Woods or New Holland loader mount attached.
®
TT60A or TT75A tractors equipped
®
TT60A
Figure 1. Reposition Anti-Sway Links
Refer to the WOODS BH90-X Backhoe Operator’s Manual for backhoe assembly instructions.
Leave all hardware loose until sub-frame has been fit up or otherwise specified in the instructions.
1. Place jackstands under rear axle and remove both rear tires.
2. Disconnect the tractor anti-sway links from the axle brackets. Secure sway links to the drawbar bracket with sway link pins and safety pins (22) supplied in kit. See Figure 1.
3. Remove top link.
4. Remove the lower ROPS bracket from the bottom
of the rear axle (Figure 2). Leave ROPS bolts in place.
NOTE: Only work on one side of the tractor at a time. ROPS may become unstable if both ROPS brackets are removed at the same time.
5. 1028360 Hose Kit Only: Disconnect the loader valve PBY hose from the tractor steel hydraulic line under the right side of the operator’s platform.
6. Disconnect the steel hydraulic line from the hydraulic valve at the rear of the tractor and remove the hydraulic line. See Figure 2.
Figure 2. Remove Hydraulic Line & ROPS Bracket
(Right Side Shown)
MAN0715 (Rev. 10/31/2008)
Installation 5
Install 1029700 Mount Kit
7
3
6
4
1
DP7
6
4
2
7
For New Holland Loader Mount Only
This mount kit is needed to connect sub-frame mount­ing kit 1028310 to the New Holland 620TL loader mount.
1. Remove toolbox and toolbox bracket from the right loader mount if equipped.
2. Attach right backhoe bracket (1) to the inside of New Holland loader mount and toolbox bracket (3) to the outside of loader mount.
3. Secure using two cap screws (4), hardened flat washers (5), one tube support (7) and two flange lock nuts (6).
NOTE: Tube support (7) is placed between the two rear holes on the mount.
4. Attach toolbox to toolbox bracket (3) using hard­ware previously removed.
5. Repeat steps to install left backhoe bracket (2) to left loader mount. See Figure 5.
1. 1029702 Right backhoe bracket
2. 1029703 Left backhoe bracket
3. 1029704 Toolbox bracket
4. 300469 5/8 NC x 6-1/2 HHCS GR5
5. 57817 5/8 Hardened flat washer
6. 19025 5/8 NC Flange lock nut
7. 1029774 Tube support
Figure 3. Right Backhoe Bracket Installation
Figure 4. Right Backhoe Bracket Installed
6 Installation
Figure 5. Left Backhoe Bracket Installed
MAN0715 (rev. 10/31/2008)
Install Tractor Brackets
18
11
ROPS Hardware
DP3
ROPS Hardware
14
7
14
8
DP4
1. Place right tractor bracket (1) under right side of tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position.
2. Attach right tractor bracket (1) to right loader mount or right backhoe bracket (New Holland Mount) using one hex flange screw (11) and hex flange nut (18). See Figure 7.
3. Raise tractor bracket up and attach it to the bot­tom of the rear axle using ROPS hardware previ­ously removed.
4. Secure tractor bracket to the back of the rear axle using two cap screws (7) and hardened flat wash­ers (14). See Figure 8.
5. Attach tractor bracket to the bottom of the tractor using two cap screws (8) and hardened flat wash­ers (14).
6. Install remaining two hex flange screws (11) and hex flange nuts (18) to the loader mount or back­hoe bracket.
7. Repeat steps to install left tractor bracket (2).
8. Torque hardware:
M16 x 1.5P x 45 mm . . . . . . 133 lbs-ft. (181 N-m)
M16 x 1.5P x 40 mm . . . . . . 184 lbs-ft. (250 N-m)
5/8 NC x 1-3/4 HFS . . . . . . 170 lbs-ft. (230 (N-m)
Figure 7. Right Tractor Bracket to Loader Mount
Figure 8. Right Tractor Bracket Installed, Rear Axle
1. 1028308 Right tractor bracket
2. 1028309 Left tractor bracket (not shown)
7. 307431 M16 x 1.5P x 45 mm HHCS
8. 1026337 M16 x 1.5P x 40 mm HHCS CL10.9
11. 19024 5/8 NC x 1-3/4 HFS GR5
14. 57817 5/8 Hardened flat washer
18. 1028718 5/8 NC Flange hex nut †. Tractor hardware
Figure 6. Tractor Bracket Installation
MAN0715 (Rev. 10/31/2008)
Installation 7
Loading...
+ 15 hidden pages