Woods Equipment 1023000 User Manual
1023000
4-POINT SUB-FRAME MOUNTING KIT
On Kubota® M8540, M9540
2WD and FWA Cab Tractors
For BH90-X Backhoe
With Woods LU132, 1020, 1027 Loaders
Or Kubota LA1153 Loader
Includes Hose Kit
1024317
SAVE THIS
MANUAL!
Include it with the
backhoe manual. It
contains safety,
operation, and repair
part information not
found in other
manuals.
(1/19/2007)
MAN0579
Tested. Proven. Unbeatable.
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
®
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with this manual. The customer must sign the registration
which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage
portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does
not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a
triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed
when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
2 Introduction
Indicates helpful information.
SFMK (Rev. 6/6/2005)
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
This Sub-Frame Mounting Kit is only for the
backhoes and tractors specified in the Sub-Frame
Mount Installation section of this manual. Any
other use or modification of this mounting kit may
result in serious injury or death.
Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
To prevent contamination during maintenance
and storage, clean and then cover hose ends, fittings, and hydraulic ports with tape.
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
This mounting kit is designed to provide secure
mounting and adequate operator clearance for
most operators when properly installed. Check
clearance dimensions shown below to be sure you
have installed seat bracket correctly. In some
cases it may be necessary to adjust the seat to the
lowest position and/or as far forward as possible in
order to achieve the ideal 40-inch clearance. For
36.5-inch radius operation, taller operators may
need to wear a hardhat for greater comfort and
safety.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions function as instructed in the Operator's Manual. Do not put into service until control
lever and equipment movements are correct.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
(Safety Rules continued on next page)
4-Point SFMK (Rev. 5/8/2006)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may result in equipment failure
and/or personal injury.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the
backhoe mounting brackets.
The only time the backhoe may be operated
from a position other than the operator seat is during backhoe attachment and removal. Operator
must:
• Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
• Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
Never leave equipment unattended with engine
running or with bucket in raised position. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
Refer to backhoe manual and follow all maintenance safety rules and instructions.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader. Weigh the tractor and equipment. Do not
estimate.
Do not install backhoe and required counterweights on tractor if the total tractor and equipment
weight then exceeds the ROPS weight certification
of the tractor. To reduce overall weight of unit,
remove liquid from rear tires and remove midmount mower, if equipped.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Parts section for location.)
4 Safety
4-Point SFMK (Rev. 5/8/2006)
BACKHOE SUB-FRAME INSTALLATION
Tractor Preparation
WARNING
■ Only use 1023000 4-Point Sub-Frame Mount-
ing Kit for mounting Woods BH90-X backhoe on
Kubota
tractors with either Woods LU132, 1020, 1027
loaders or Kubota LA1153 loader. Do not mount
backhoe to tractors not equipped with front end
loader. Any other use or modification of this
mounting kit may result in serious injury or death.
For installing this sub-frame, references to right, left,
forward and rearward directions are determined from
the operator’s position in the tractor seat.
Leave all hardware loose until sub-frame has been
completely installed or otherwise specified in the
instructions.
®
M8540 and M9540 2WD and FWA cab
Cylinder Bracket
DP1
Do not install 1023000 4-point sub-frame on a tractor
without a Woods or Kubota loader attached.
Place jackstands under rear axle and remove both
rear tires.
Remove 3-point arms and anti-sway bars from the
tractor. Store for later use when backhoe is removed.
Remove anti-sway link bracket from right and left
sides of tractor axle. See Figure 1.
Remove 3-point cylinder brackets from right and left
sides of tractor. Save hardware for reuse.
Anti-Sway Bracket
Figure 1. Right Anti-Sway and Cylinder Brackets
MAN0579 (1/19/2007)
Installation 5
Install Cylinder Brackets
1. Attach cylinder bracket (22) to the right side of the
axle housing and cylinder using tractor hardware
previously removed.
2. Repeat step to install second cylinder bracket on
left side of tractor.
22. 1023001 Cylinder bracket
Install Right and Left Top Brackets
1. Remove the four bolts securing the cab support to
the top of the right axle housing.
2. Place right top bracket (5) around cab support
and align holes.
22
DP3
Figure 2. Cylinder Bracket Installed, Right Side
3. Secure to top of axle housing using four cap
screws (14) and hardened flat washers (17).
4. Repeat steps to install left top bracket (6).
5. 1024050 Right top bracket
6. 1024051 Left top bracket
14. 59246 M16 x 1.5P x 60 mm HHCS
17. 57817 5/8 Hardened flat washer
17
14
DP2
Figure 3. Right Top Bracket Installed
Figure 4. Right Top Bracket Installation
6 Installation
MAN0579 (1/19/2007)
Install Right and Left Tractor Brackets
1. Hook right tractor bracket (1) over rear axle.
Secure to the bottom of the axle housing using
four cap screws (15) and hardened flat washers
(17).
2. Place spacers (9) between cylinder bracket (22)
and tractor bracket (Figure 6). Secure to cylinder
bracket using two cap screws (11) and hardened
flat washers (17).
3. Attach to top bracket (5) using three cap screws
(12), six hardened flat washers (17), and hex nuts
(20).
4. Repeat steps to install left tractor bracket (2).
DP4
11
17
17
15
1. 1023004 Right tractor bracket
2. 1023005 Left tractor bracket
5. 1024050 Right top bracket
6. 1024051 Left top bracket
9. 1024061 Spacer, 2.1"
11. 300457 5/8 NC x 3-3/4 HHCS GR5
12. 902 5/8 NC x 2 HHCS GR5
15. 307431 M16 x 1.5P x 45 mm HHCS
17. 57817 5/8 Hardened flat washer
20. 230 5/8 NC Hex nut
22. 1023001 Cylinder bracket
Figure 5. Right Tractor Bracket Installed, Bottom
9
5
DP6
Figure 6. Tractor Bracket to Cylinder Bracket
MAN0579 (1/19/2007)
Figure 7. Tractor Bracket Installation
Installation 7
Install Crossmember
1. Place crossmember (7) in front of drawbar
bracket and secure using two cap screws (15)
and hardened flat washers (17).
2. Secure to right and left tractor brackets using four
(two per side) cap screws (12), eight (four per
side) hardened flat washers (17) and hex nuts
(20).
12
17
DP6
17
15
7
7. 1024052 Crossmember
12. 902 5/8 NC x 2 HHCS GR5
15. 307431 M16 x 1.5P x 45 mm HHCS
17. 57817 5/8 Hardened flat washer
20. 230 5/8 NC Hex nut
Figure 8. Undermount Installed
Torque Mounting Hardware
Ref Cap Screw Qty
11 5/8 NC x 3-3/4 HHCS GR5 4 15/16" 170 lbs-ft (230 N-m)
12 5/8 NC x 2 HHCS GR5 10 15/16" 170 lbs-ft (230 N-m)
14 M16 x 1.5P x 60 mm CL 10.9 8 24 mm 184 lbs-ft (250 N-m)
15 M16 x 1.5P x 45 mm 10 24 mm 133 lbs-ft (181 N-m)
Figure 9. Undermount Installation
TORQUE SPECIFICATIONS
Wrench
Size Required Torque
8 Installation
MAN0579 (1/19/2007)
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