Woods Equipment 1022120 User Manual

1022120
4-POINT SUB-FRAME MOUNTING KIT
for Backhoe Models
BH70-X, BH80-X
on New Holland
®
Tractors
T1510, T1520 FWA
with Woods Loaders
LS84, LC96, LC102, 1009, 1012
or New Holland 7308, 110TL Loaders
Includes Hydraulic Kit
1013484
SAVE THIS
MANUAL!
Include it with the
backhoe manual. It
contains safety,
operation, and repair
found in other
manuals.
MAN0708
(4/11/2008)
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product does not diminish
customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
SFMK (Rev. 2/20/2008)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
This Sub-Frame Mounting Kit is only for the
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
LEA EL INSTRUCTIVO!
!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
backhoes and tractors specified in the Sub-Frame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
To prevent contamination during maintenance and storage, clean and then cover hose ends, fit­tings, and hydraulic ports with tape.
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
This mounting kit is designed to provide secure mounting and adequate operator clearance for most operators when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correctly. In some cases it may be necessary to adjust the seat to the lowest position and/or as far forward as possible in order to achieve the ideal 40-inch clearance. For
36.5-inch radius operation, taller operators may need to wear a hardhat for greater comfort and safety.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
4-Point SFMK (Rev. 5/8/2006)
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
(Safety Rules continued on next page)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must:
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Make sure attachment is properly secured, adjusted, and in good operating condition.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.
Do not install backhoe and required counter­weights on tractor if the total tractor and equipment weight then exceeds the ROPS weight certification of the tractor. To reduce overall weight of unit, remove liquid from rear tires and remove mid­mount mower, if equipped.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Parts section for loca­tion.)
4 Safety
4-Point SFMK (Rev. 5/8/2006)
BACKHOE SUB-FRAME INSTALLATION
WARNING
DP17
DP1
As a valued customer, Woods appreciates your comments. Once sub-frame and hydrau­lic hoses have been installed, please take a few minutes to complete the Sub-Frame Mount Evaluation sheet that was supplied with your sub-frame. Your comments will help us continue to bring you quality products.
Tractor Preparation
Only use 1022120 4-Point Sub-Frame Mount-
ing Kit for mounting Woods BH70-X, BH80-X backhoe on New Holland equipped with Woods LS84, LC96, LC102, 1009, 1012 loaders or New Holland 7308, 110TL loaders. Any other use or modification of this mounting kit may result in serious injury or death.
For installing this sub-frame, references to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat.
Do not install 1022120 4-point sub-frame on a tractor without a Woods or New Holland loader mount attached.
Refer to the WOODS BH70-X, BH80-X Backhoe Operator’s Manual for backhoe assembly instruc­tions.
®
T1510, T1520 tractor
Figure 1. Disconnect Anti-Sway Links
(Right Side Shown)
Leave all hardware loose until sub-frame has been fit up or otherwise specified in the instructions.
This mount can be installed on tractors equipped with a New Holland mid-mount mower. Sub-frame can be installed with mower attached but may be easier if mower is removed from tractor.
1. Place jackstands under rear axle and remove both rear tires.
2. Disconnect the tractor anti-sway links from the axle brackets (Figure 1). Secure sway links to 3­point arms.
3. Remove top link.
4. Remove ROPS hardware from both sides of rear
axle. See Figure 2.
Figure 2. ROPS Hardware - Left Side Shown
MAN0708 (4/11/2008)
Installation 5
Install Front Mounts
Remove
DP3
Woods Left Loader Mount
24
29
9
DP4
With Woods LS84 Loader Mount
Attach front mount (10) to the right loader mount using two cap screws (32), four hardened flat wash­ers (29) and two hex nuts (23).
10. 1026846 Front mount (LS84 only)
23. 230 5/8 NC Hex nut
29. 57817 5/8 Hardened flat washer
32. 902 5/8 NC x 2 HHCS GR5
With New Holland 7308, 110TL Loader Mounts or Woods LC96, LC102, 1009, 1012 Loader Mounts
1. Remove two bolts connecting right and left loader
mount/mid-mount mower bracket to the tractor frame. See Figure 4.
2. Attach left front mount (9) to tractor using two cap screws (24) and hardened flat washers (29).
Figure 3. Front Mount Installation
3. Attach right front mount (8) to tractor using two
cap screws (25) and hardened flat washers (29).
8. 1026847 Front mount (OEM)
9. 1013475 Left front mount
24. 307429 M16 x 2.0P x 55 mm HHCS
25. 307430 M16 x 2.0P x 70 mm HHCS
29. 57817 5/8 Hardened flat washer
Figure 5. Left Front Mount Installed
Figure 6. Front Mount Installation
Figure 4. Remove Hardware - Left Side Shown
6 Installation
MAN0708 (4/11/2008)
Install ROPS Brackets
33
DP2
30
3. 1022130 Right tractor bracket
4. 1022131 Left tractor bracket
10. 1026846 Front mount (LS84 only)
21. 1093 1/2 NC Hex nut
23. 230 5/8 NC Hex nut
26. 3699 1/2 NC x 2 HHCS GR5
28. 57816 1/2 Hardened flat washer
29. 57817 5/8 Hardened flat washer
32. 902 5/8 NC x 2 HHCS GR5
33. 1022125 ROPS bracket, link
1. Place ROPS bracket (33) under rear axle and secure to ROPS using two cap screws (30) and hardened flat washers (28).
NOTE: Bracket must be orientated with the "short" side towards the outside of the tractor.
2. Repeat for opposite side of tractor.
30. 59036 M12 x 1.75P x 150 mm HHCS
28. 57816 1/2 Hardened flat washer
33. 1022125 ROPS bracket, link
Install Tractor Brackets
Figure 7. ROPS Bracket Installed - Right Side
With Woods LS84 Loader Mount
1. Place left tractor bracket (4) under left side of
tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position.
2. Attach left tractor bracket (4) to left loader mount using two cap screws (32), four hardened flat washers (29), and two hex nuts (23).
3. Attach tractor bracket to the bottom of ROPS bracket (33) using four cap screws (26), eight hardened flat washers (28), four hex nuts (21).
Figure 8. Tractor Brackets Installed with LC84 Loader
4. Place right tractor bracket (3) under right side of
tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position.
5. Attach right tractor bracket (3) to front mount (10) using two cap screws (32), four hardened flat washers (29), and two hex nuts (23).
6. Attach tractor bracket to the bottom of ROPS bracket (33) using four cap screws (26), eight hardened flat washers (28), four hex nuts (21).
MAN0708 (4/11/2008)
Installation 7
Install Tractor Brackets
32
DP6A
3. 1022130 Right tractor bracket
4. 1022131 Left tractor bracket
8. 1026847 Right front mount
9. 1013475 Left front mount
21. 1093 1/2 NC Hex nut
23. 230 5/8 NC Hex nut
26. 3699 1/2 NC x 2 HHCS GR5
28. 57816 1/2 Hardened flat washer
29. 57817 5/8 Hardened flat washer
32. 902 5/8 NC x 2 HHCS GR5
33. 1022125 ROPS bracket, link
With New Holland 7308, 110TL Loader Mount or Woods LC96, LC102, 1009, 1012 Loader Mount
1. Place left tractor bracket (4) under left side of
tractor. Use a hydraulic floor jack to help raise and hold tractor bracket in position.
2. Attach left tractor bracket to left front mount (9) using two cap screws (32), four hardened flat washers (29), and two hex nuts (23).
NOTE: Tractors equipped with mid-mount mower, place tractor bracket on the inside of front mount as shown in Figure 9. Tractors without mid-mount mower, place on the outside of front mount.
3. Attach tractor bracket to the bottom of ROPS bracket (33) using four cap screws (26), eight hardened flat washers (28), four hex nuts (21).
4. Attach right tractor bracket (3) to front mount (8) using two cap screws (32), four hardened flat washers (29), and two hex nuts (23).
5. Attach tractor bracket to the bottom of ROPS bracket (33) using four cap screws (26), eight hardened flat washers (28), four hex nuts (21).
Figure 9. Left Tractor Bracket Attached
to Front Mount with Mid-Mount Mower
Figure 10. Tractor Bracket Installation with OEM and Woods LC96, LC102, 1009, 1012 Loaders
8 Installation
MAN0708 (4/11/2008)
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