Woods Equipment 1012606 User Manual

1012606
3-POINT MOUNTING KIT
For Woods BH90-X Backhoe
SAVE THIS
MANUAL!
Include it with
your Backhoe Manual.
It contains safety,
operation, and repair
found in other
manuals.
MAN0549
(6/30/2006)
Tested. Proven. Unbeatable.
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with this manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does
not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
2 Introduction
Indicates helpful information.
SFMK (Rev. 6/6/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
INSTALLATION
This Mounting Kit is to be used only for the backhoes and tractors specified in the Installation section of this manual. Any other use or modifica­tion of this mounting kit may result in serious injury or death.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in Figure 1 to be sure you have installed mounting kit correctly. Follow all mounting instruc­tions in this manual. Do not operate backhoe unless there is adequate clearance. Failure to check and comply with these instructions may result in serious injury or death.
(Safety Rules continued on next page)
BH 3-Pt Mount (Rev. 2/25/2005)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.
Always use original equipment high-strength tractor top link pin when attaching mount to tractor.
If tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) posi­tion.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
MAINTENANCE
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica­tions and may be dangerous.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
OPERATION
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
Do not operate or transport equipment while under the influence of alcohol or drugs.
Always comply with all state and local lighting and marking requirements.
Do not allow riders. Do not lift or carry anybody on the power unit or attachments.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must:
4 Safety
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by oper­ating controls before performing maintenance or service or before disconnecting any hydraulic lines.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
BH 3-Pt Mount (Rev. 2/25/2005)
BACKHOE 3-POINT MOUNT INSTALLATION
TRACTOR PREPARATION
NOTE: For installing this 3-point mounting kit, refer-
ence to right, left, forward and rearward directions are determined from the operator’s position in the back­hoe seat.
NOTE: Leave all hardware loose until mounting kit has been fit up.
1. Refer to the WOODS BH90-X Backhoe Opera­tor’s Manual for backhoe assembly instructions.
2. Remove the tractor top link and top link storage bracket, if equipped.
Attach Rear Brackets to Backhoe
1. Attach rear brackets (4 & 5) to main frame using
bolts (6), hardened flat washers (16), and hex nuts (8) as shown in Figure 2.
2. Torque hardware to 297 lbs-ft.
4. 37682 Right mount bracket
5. 37683 Left mount bracket
6. 13759 3/4 NC x 2-1/4 HHCS GR5
8. 1450 3/4 NC Hex nut
16. 57798 3/4 Hardened flat washer
* Operator’s seat must be located in the lowest and most forward position to obtain 40" minimum radius.
Figure 1. Seat Clearance
MAN0549 (6/30/2006)
Figure 2. Rear Bracket Installation
Installation 5
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