Woods Equipment 1009, 1016, 1012 User Manual
111753 LOADER MOUNTING KIT
Loaders:
1009
1012
1016
Includes:
Hose Kit
59732
mounting to
John Deere Models:
4500, 4600, 4700
PN - 59744 (12/14/01)
MANUAL
PART NUMBER
59744
TO THE DEALER:
Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons
and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual
are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better
and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red
for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: 111753 Loader Mounting Kit
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a
triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury .
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that are
exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury .
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
ii
Introduction (2/9/01)
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped out
by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, co ncern,
judgement, and proper training of personnel
involved in the o peration, transport, mainten ance
and storage of equipment.
It has been said “The best safety device is an
informed, careful ope rator.” We ask you to be that
kind of operator.
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
INSTALLATION
SAFETY RULES
Know your controls and how to stop engine and
attachment quickly in an emergency.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hyd raulic flui d penetrat es skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to
operate equipment.
During installation, the tractor engine should be
off, the key removed and th e bra kes l oc ked. D o no t
disconnect hydraulic lines until attachments are
removed or lowered to the ground and system
pressure is released by operating valve levers.
Never operate any hydraulic cylinders during any
phase of the installation process.
This Loader Mounting Kit is to be used only for
the loaders and tractors specified in the Loader
Mount Installation section of this manual. Any
other use or modificat ion of this m ounting kit m ay
result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals are available from dealer or, in the
United States and Canada, call 1-8 00-319-6637.)
Failure to follo w instructio ns or safety rules can
result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
(Rev . 11/1/01)
Loader Mounting Kit (9/11/00)
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specif ications
unless instructed otherwise in this manual.
Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyo ne to
approach the equipment.
After connecting hoses, check that all control
lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
Protective hose slee ves must cover all hydraulic hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or
secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking bef ore
starting power unit or using equipment. Check and
route hoses carefully to prevent d amage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into c ontact with any moving
parts . Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
(Safety Rules continued on next page)
SAFETY 1
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Do not connect a low-pressure hydraulic hose
into a high-pressure system—it will burst the hose .
Do not use a high-pressure hose in place of a lowpressure hose—it is possible to rupture the valve.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough- soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Fallin g off power unit can re sult in death
from being run over or crushed. K eep foldable
ROPS systems in “locked up” position at all times.
Whenever 3-point implements are attached to
tractor, always check full range of operation for
mechanical or hydraulic hose interferenc e.
Make sure all safety decals are installed.
Replace if damaged. (See S af ety D ecal s se ct ion for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
OPERATION
Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.
Keep bystanders away from equipment.
Do not operate equipment while under the influ-
ence of alcohol or drugs.
Always comply with all state and local lighting
and marking requirements.
Never allow riders. Do not lift or carry anybody
on the loader or in the bucket or attachments.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Fallin g off power unit can re sult in death
from being run over or crushed. K eep foldable
ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating
controls or startin g engine. Se curely faste n seat
belt, place transmission i n neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Never work under a raised loader. Always lower
loader to the ground with b ucket or loader attachment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate v alve
levers to release any hydr aulic pressur e. If loader
obstructs tractor maintenance, loader must be
removed from tractor.
MAINTENANCE
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Never work under a raised loader. Always lower
loader to the ground with b ucket or loader attachment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate v alve
levers to release any hydr aulic pressur e. If loader
obstructs tractor maintenance, loader must be
removed from tractor.
Refer to loader manual and follow all maintenance safety rules and instructions.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of i ts components in any way.
Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet orig inal equipment specifications and may be dangerous.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, roug h-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
2 SAFETY
(Rev . 11/1/01)
Loader Mounting Kit (9/11/00)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins ar e
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See S af ety D ecal s se ct ion for
location.)
Make sure shields and guards are properly
installed and in go od condition. Replace if damaged.
Do not disconnect hydrauli c lines until all system pressure is relieved. Lower unit to gr ound,
stop engine, and operate all hydraulic control
levers.
(Rev . 11/1/01)
Loader Mounting Kit (9/11/00)
SAFETY 3
56053-A
DANGER
ROLLOVERS CAN
RESULT IN INJURY
OR DEATH
n
Always use ROPS and
seat belt.
n
Add rear tractor
ballast.
n
Move wheels to widest
setting.
n
Avoid slope operation.
n
Operate at low speeds.
n
Carry load low.
Serious injury or death
can result from contact
with electrical lines.
DANGER
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODELNO. SERIALNO. MASS (KG)
ID NO.
OREGON, IL U.S.A.
4 - SERIAL NUMBER PLATE
2 - PN 56053
YR OFMFG.
8
Optional Loader
Control Valv e
11
6
5
1
2
3
4
7
Loader Mount
(Left Side)
9
1 - PN 56052
4 SAFETY
10
3 - PN 56051
W ARNING
n
Read and understand Operator’s
Manual before operating.
(Replacement manuals are
available from dealer or, in the
United States and Canada, call
1-800-319-6637.)
n
Keep others away when operating
loader.
n
Do not allow children or untrained
persons to operate equipment.
n
Lower loader to ground, stop engine, set park brake and remove
key before leaving tractor seat.
n
Failure to follow safety rules can
result in serious injury or death.
56051-A
WARNING
FALLING LOAD
HAZARD
To avoid injury
or death
n
Do not handle round
bale or other shiftable
load unless loader is
equipped with
approved attachments.
(Read Operators
Manual.)
n
Lift and carry only one
bale at a time.
n
Handle raised load with
caution.
n
Carry load low.
(Safety Decals continued on next page)
PN - 59744 (12/14/01)
56052-A
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
6 - PN 56050
WARNING
CRUSHING HAZARD
To avoid injury
or death:
n
Do not walk or work underneath a raised loader.
n
Lower loader to ground
before leaving tractor
seat.
5 - PN 19924
HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN
RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.
n
Check for leaks with cardboard; never use hand.
n
Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
n
19924-B
7 - PN 56055
Consult physician immediately if skin penetration occurs.
WARNING
FALLING HAZARD
To avoid injury
n
Do not work from or
allow riders on loader or
its attachments.
WARNING
or death:
56050-A
LOADER MOUNTING INSTRUCTIONS
Read Operator’s Manual instructions before proceding.
To Remove Loader
1. Park tractor on level surface with bucket flat on
ground.
2. Dump bucket to take weight off mount pins and
allow for stand installation. Set brake and shut off
tractor.
3. Remove stands fromcrosstubeandpinintobrackets.
(Pin location noted in mounting manual.)
4. Remove mount pins from loader u pright.
5. Roll back bucket completely to raise uprights from
mounts.
6. Shut off engine. Disconnect hydraulics. Back tractor
away. Store mount pins in loader uprights.
To Mount Loader
1. Remove mount pins from uprights.
2. Drive tractor into loader slowly.
3. Shut off tractor.Connect hydraulics.
4. Dump bucket to lower upright into mounts.
5. Continue dumping bucket until uprights settle into
mounts, pins can be installed and stands can be
removed. Set brake and shut off tractor.
6. Install mount pins and clips. Remove stands and pin
into crosstube.
56059-A
9 - PN 56059
8 - PN 45002
(WHEN EQUIPPED)
W ARNING
LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.
n
Read operator’s manuals for instructions.
n
Position and align loader to attachment.
n
Rotate coupler handles to full locked position. Lockpins must fully extend and
engage into attachment retaining slots.
n
Attachment mechanism must be functional and in good repair.
n
Only use loader manufacturer approved attachments.
n
For information on approved attachments, call 1-800-319-6637.
Failure to follow these instructions can result in serious injury or death.
11 - PN 45024
WARNING
LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.
Only use loader manufacturer approved attachments.
Failure to do so can cause serious injury or death.
PN - 59744 (12/14/01)
45024-A
56055-B
10 - PN 56889
(WHEN EQUIPPED)
AUXILIARY
CONTROL
56889
SAFETY 5
#
"
8 - PN 260274
(WHEN EQUIPPED)
LOADER
CONTROL
260274-C
LOADER MOUNT INSTALLATION
WARNING
CAUTION
■ Only use #111753 Loader Mounting Kit for
mounting Woods 1009/1012/1016 loaders on John
Deere 4500, 4600, and 4700 tractors. Any other
use or modification of this mounting kit may
result in serious injury or death.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safe ty decal information.
(Replacement manuals are available from dealer
or, in the United States and Canada, call 1-800319-6637.) Failure to follow instructions or safety
rules can result in serious injury or death.
TRACTOR PREPARATION
For installing this mounting kit, references to right,
left, forward, and rearwar d directions are determin ed
from the operator’s position in the tractor seat.
If you do not understand any part of this manual and need assistance, see your dealer.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and
head.
IMPORTANT
■ This equipment must be assembled and
installed on the customer’s tractor by the Woods
dealer. Dealer must thoroughly inspect equipment
and complete each item on the PRE-DELIVERL
CHECK LIST, DELIVERY CHECK LIST, and WARRANTY REGISTRATION before equipment is
released to the costumer
1. Set parking brake and shut off engine during
installation.
2. Remove front end weights if so equipped.
IMPORTANT
■ Clean threaded holes in the tractor chassis
thoroughly using a tap of the proper size. Paint,
rust, or debris in the threads may not permit cap
screws to be installed and tightened correctly.
3. The tractor must be equipped with single multi-
function control lever (joystick) and hydraulic couplers, available through John Deere.
4. Larger tires may require steering stop adjustment.
Tires must clear loader and loader mounts at full oscillation and full turn. See your tractor operator's manual
for instructions on steering stop adjustment.
6 Mount Installation
PN - 59744 (12/14/01)
Loading...