Woods Equipment MX5000, MAN0094, 1004624, 1009, LA852-1 User Manual
...
1004624 SUB-FRAME MOUNTING KIT
Woods Backhoe Model:
BH6500/7500
mounting to
Kubota Tractor Model:
MX5000
2WD & FWA
equipped with or without:
Woods Loaders:
1009
1012
1016
Kubota Loaders:
LA852-1
LB702
MAN0094
MAN0094 (11/15/2002)
TO THE DEALER:
Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons
and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual
are completed before releasing equipment to the owner.
The dealer must co mplete the Warranty Regi stratio n inc luded in this manu al. Bo th deal er and custome r mus t sign th e
registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid
postage portion to WOODS , give one c op y to the c us tom er, and retain one copy. Note: Warranty credit is subject to
this form being completed and returned.
TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better
and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red
for safe and satisfactory operation. Record the model number and serial number of your equipmen t in the spaces
provided:
Model:_______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a
triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that are
exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful inform ation.
ii Introduction
(Rev. 11/6/2002)
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BOL T TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BOL T SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
MAN0094 (11/15/2002)
Table of Contents 1
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an ope rator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident preven tion are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the op eration, tran sport, mai ntenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
S
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
_______________________________________________
INSTALLATION
This Sub-Frame Mounting Kit is to be used only
for the backhoes and tractors specified in the SubFrame Mount Installation section of this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals are available from dealer or, in the
United States and Canada, call 1-8 00-319-6637.)
Failure to follow instructions or safety rules can
result in serious injury or death.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hyd raulic flui d penetrates s kin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
2 Safety
AFETY RULE
Check that all hardware is properly installed.
Always tighten to torque chart specif ications
unless instructed otherwise in this manual.
Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
After connecting hoses, check that all control
lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
Protective hose slee ves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking bef ore
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into c ontact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
This mounting kit is designed to provide secure
mounting and adequate operator clearance when
properly installed. Check clearance dimensions
shown in figure 1 to be sure you have installed
mounting kit correctly. Follow all mounting instructions in this manual. Do not o perate backhoe
unless there is adequate clearance. Failure to
check and comply with thes e instructions may
result in serious injury or death.
Power unit must be equipped with ROPS or
ROPS cab and seat bel t. Keep seat belt se curely
fastened. Falling off power u nit can result i n death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
BH6500/7500 SFMK (11/15/2002)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may resu lt in equip ment fail ure
and/or personal injury.
If tractor is equipped with draft sensing control,
set control to “HEAVY” (minimum sensitivity) position.
On tractors equipped with optional “Draft Control Hitch,” you must install the “Draft Lockout”
(provided in sub-frame kit) into position as shown.
Failure to install the “Draft Lockout” will allow
upper hitch to move during backhoe operation and
could result in operator injury.
A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires, or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.
Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the
backhoe mounting brackets.
The only time the backhoe may be operated
from a position other than the operator seat is during backhoe attachment and removal. Operator
must
• Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
• Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
Never leave equipment unattended with engine
running or with bucket in raised posi tion. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
Refer to backhoe manual and follow all maintenance safety rules and instructions.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of i ts components in any way.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins ar e
installed secu rely to ensu re eq uipme nt is i n a sa fe
condition before putting unit into service.
BH6500/7500 SFMK (11/15/2002)
Safety 3
BACKHOE SUB-FRAME INSTALLATION
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in t he operation, transport, maintenanc e
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
DANGER
This mounting kit is designed to provide
secure mounting and adequate operator clearance when properly installed. Check clearance
dimensions shown in figure 1 to be sure you have
installed mounting kit correctly. Follow all mounting instructions in this manual. Do not operate
backhoe unless there is adequate clearance. Failure to check a nd comply with these in structio ns
may result in serious injury or death.
The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Operator must
• Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
• Always stand between rear tire and backhoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
4 Installation
WARNING
■ Only use 1004624 Sub-Frame Mounting Kit for
mounting Woods BH6500/7500 backhoe on
Kubota MX5000 tractor equipped with or without
Woods 1009, 1012, 1016 loaders or Kubota
LA852-1 and LB702 loaders. Any other use or
modification of this mounting kit may result in
serious injury or death.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information.
(Replacement manuals are available from dealer
or, in the United States and Canada, call 1-800319-6637.) Failure to follow instructions or safety
rules can result in serious injury or death.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Before working on backhoe, extend boom and
dipperstick and place bucket on ground. Make sure
that all system pressure has been relieved by operating cont rols be fore pe rformi ng main tenanc e or
service or before dis connecting any hydrauli c
lines.
A minimum 25% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without
this weight, tractor could tip over, causing personal injury or death. The weight may be attained
with a loader, front wheel weights, balla st in tires,
or front tractor weights. Weigh the tractor and
equipment. Do not estimate.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking
before starting power u nit or usin g equipment.
Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply,
kinked, frayed, pinched, or come into contact with
any moving parts. Operate moveable components
through full operational range to check clearances. Replace any damaged hoses immediately.
MAN0094 (11/15/2002)
SUB-FRAME INSTALLATION Cont’d
CAUTION
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear
sturdy, rough-soled work sho es and prot ective
equipment for eyes, hair, hands, hearing, and
head; and respirator or filter mask where appropriate.
Tractor Preparation
NOTE: For installing this sub-frame, reference to
right, left, forward and rea rward directions are determined from the operator’s position in the tractor seat.
NOTE: Leave all hardware loose until sub-frame
weldment has been fit up.
1. Refer to the WOODS BH6500/7500 Backhoe
Operator ’s Manual fo r backh oe assemb ly in struc tions.
Figure 1 Sub-Frame Clearance
2. Remove the tractor top link, 3-point lift lower
arms, and anti-sway links.
3. Remove lower arm pivot pins. Keep the hardwa re
for attaching rear hangers.
For Tractors with Kubota LA852-1 and LB702 or
Woods 1009, 1012, 1016 Loaders.
4. Remove loader cross bar assem bly from be tween
right and left loader mounts.
MAN0094 (11/15/2002)
Installation 5
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