Woods Equipment 1002899 User Manual

1002899
SUB-FRAM E MOUNTING KIT
For Backhoe Model
BH6500
On Cub Cadet
®
Tractors: 7000, 7192, 7194 7195, 7200, 7205
®
Or Mahindra
Tractor
2015
With Woods 1006 Loader
Cub Cadet 475 Loader
Or Mahindra ML104 Loader
Includes Hose Kit
SAVE THIS
MANUAL!
Include it with the
backhoe manual. It
contains safety,
operation, and repair
found in other
manuals.
MAN0131
(Rev. 12/23/2005)
1002898
Tested. Proven. Unbeatable.
TO THE DEALER:
CAUTION
IMPORTANT
WARNING
DANGER
NOTE
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with this manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does
not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
2 Introduction
Indicates helpful information.
SFMK (Rev. 6/6/2005)
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown below to be sure you have installed seat bracket correctly. In some cases it may be neces­sary to adjust the seat to the lowest position and/or as far forward as possible in order to achieve the 40-inch clearance.
This Sub-Frame Mounting Kit is only for the backhoes and tractors specified in the Sub-Frame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions function as instructed in the Opera­tor's Manual. Do not put into service until control lever and equipment movements are correct.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hydraulic fluid penetrates skin, it
Air in hydraulic systems can cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Protective hose sleeves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
(Safety Rules continued on next page)
4-Point SFMK (Rev. 7/8/2005)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may result in equipment failure and/or personal injury.
Make sure attachment is properly secured, adjusted, and in good operating condition.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader. Weigh the tractor and equipment. Do not estimate.
Do not allow bystanders in the area when oper­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must:
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Mounting Kit Parts sec­tion for location.)
4 Safety
4-Point SFMK (Rev. 7/8/2005)
BACKHOE SUB-FRAME INSTALLATION
Tractor Preparation
WARNING
Only use 1002899 Sub-Frame Mounting Kit for
mounting Woods BH6500 Backhoes on Cub
®
Cadet and Mahindra 2015 tractors equipped with Woods 1006, Cub Cadet 475, or Mahindra ML104 Loaders. Any other use or modification of this mounting kit may result in serious injury or death.
For installing this sub-frame, references to right, left, forward and rearward directions are determined from the operator’s position in the tractor seat.
Do not install 1002899 sub-frame on tractor without a Woods, Cub Cadet, or Mahindra loader mount attached.
Refer to the Woods BH6500/7500 Backhoe Opera­tor’s Manual for backhoe assembly instructions.
7000, 7192, 7194, 7195, 7200, 7205 tractors
1. Remove the tractor top link, 3-point lower lift
arms, and anti-sway links. Store these parts for reinstallation when backhoe and sub-frame are removed and 3-point hitch is required.
2. Disconnect and remove front end loader from tractor, using instructions in the loader manual. Do not remove loader mounting frame.
CD4168C
E
A
D
Figure 1. Remove LIft Arm Brackets and Hardware
A. * M10 x 85mm Cap screw B. * Lock washer C. * Tractor lift arm bracket D. * Rear axle housing E. * M10 x 50mm Cap screw
C
* Tractor Parts
B
A
A
3. If attached, disconnect and remove mid-mount mower from tractor, using instructions in mower manual.
4. If attached, remove mower rear rockshaft lift mechanism from tractor.
5. Place a jack under the tractor transmission hous­ing and raise just enough to support the tractor. Do not raise tractor off the ground. Supporting the transmission prevents leakage.
6. Remove cap screws (A) and lock washers (B) from both tractor lift arm brackets (C) on rear axle housing (D). Save hardware. See Figure 1.
7. Remove two additional axle housing cap screws (E) above the lift arm brackets as shown.
As a valued customer, Woods appreciates your comments. Once sub-frame and hydrau­lic hoses have been installed, please take a few minutes to complete the Sub-Frame Mount Evaluation sheet that was supplied with your sub-frame. Your comments will help us continue to bring you quality products.
MAN0131 (Rev. 12/23/2005)
Installation 5
Install Rear Mounting Bracket
Refer to Figure 2.
1. Position rear mounting bracket (2) on tractor axle
housings (D).
2. Install cap screws (9) and hardened flat washers (8) in top two holes of mounting bracket (2) as shown.
3. Install cap screws (A) and lock washers (B) previ­ously removed in bottom three holes of mounting bracket (2) as shown.
4. Torque bolts (9 & A) to 30 lbs-ft.
5. Remove jack from under tractor transmission.
D
8
9
2
CD5017B-1
A. * M10 x 85 mm Cap screw B. * Lock washer
2. 55026 Rear mounting bracket
8. 44546 3/8 Hardened flat washer, thick
9. 52540 M10 x 1.25P x 85 mm Cap screw * Tractor Parts
Install Front Mount
Refer to Figure 3 and Figure 4.
NOTE: Remove mower mount bracket (if equipped)
before installing front mount.
NOTE: When installing front mount, crossmember must be facing the rear.
Woods and Cub Cadet Loader Mounts.
1. Attach front mount bracket (3) between loader
mounts using cap screws (12), hardened flat washers (11), and flange lock nuts (10).
2. Do not tighten hardware until sub-frame fit-up is complete.
Figure 2. Rear Mounting Bracket Installation
Front Mount Crossmember
FORWARD
DP1
10
11
12
3
Mahindra Loader Mount.
1. Attach adapter plate (16) to the outside of loader
mounts using cap screws (18) and hardened flat washers (19).
2. Attach front mount bracket (3) between loader mounts using cap screws (20), hardened flat washers (11), spacer washers (17), and flange lock nuts (10).
3. 55041 Front mount
10. 11900 1/2 NC Flange lock nut
11. 57816 1/2 Hardened flat washer
6 Installation
Figure 3. Front Mount Installed,
Woods and Cub Cadet Loader Mounts
12. 3379 1/2 NC x 1-1/2 Cap screw GR5
16. 1011542 Adapter plate
17. 23883 Spacer, 1/2 ID x 1-1/2 OD washer
18. 33125 M14 x 2.0P x 50 mm Cap screw
19. 46070 9/16 Hardened flat washer
20. 639 1/2 NC x 2-1/2 Cap screw GR5
MAN0131 (Rev. 12/23/2005)
Sub-Frame Fit-Up
Refer to Figure 4.
1. Center sub-frame under tractor.
2. Insert cross tube of sub-frame into channel of rear
mount bracket (2).
3. Secure in place with clevis pins (6) and klik pin (7).
4. Pivot front end of sub-frame up into front mount.
5. Secure with lock pin (4) and klik pin (5).
6. Check sub-frame fit-up, adjust as necessary.
7. Torque front mount hardware to 85 lbs-ft.
8. Remove sub-frame (1) from tractor.
6
7
1. 55038-1 Sub-frame
2. 55026 Rear mounting bracket
4. 62674 3/4 x 17.75 Lock pin
5. 62043 1/4 x 1-3/4 Klik pin
6. 1002850 .75 x 2.75 Hitch pin
7. 35124 7/16 x 2 Klik pin
10
11
12
2
CD5017B-2
Figure 4. Sub-Frame Fit-Up
Attach Sub-Frame to Backhoe
1. Align six holes on the backhoe with holes on
sub-frame.
2. Secure with cap screws (13), lock washers (14), and hex nuts (15) as shown. Tighten according to specifications given below.
3. Torque hardware to 297 lbs-ft.
15
3
4
5
10
1
For Mahindra ML104 Loader Mount
14
3
17
11
20
13
16
19
18
13. 735 3/4 NC x 2 Cap screw
14. 2522 3/4 Lock washer
15. 1450 3/4 Hex nut
MAN0131 (Rev. 12/23/2005)
CD5017B-3
Figure 5. Sub-Frame to Backhoe Installation
Installation 7
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