Woods RM550, RM660 Operator's Manual

Page 1
REARMOUNT
RM550 RM660
OPERATOR’S MANUAL
PN-55191 (Rev. 11/29/2002)
Serial Number 701100 and Above
Page 2
Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid
postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is subject to
this form being completed and returned. TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model:_______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a
triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
ii Introduction
(Rev. 11/6/2002)
Page 3
TABLE OF CONTENTS
INTRODUCTION ii...............................................
SPECIFICATIONS 1..............................................
GENERAL INFORMATION 2......................................
BOLT SIZE CHART 2.............................................
BOLT TORQUE CHART 3.........................................
SAFETY RULES 4--6............................................
SAFETY DECALS 7--8...........................................
OPERA TION 9...................................................
OWNER SERVICE 14...........................................
DEALER SERVICE 18...........................................
TROUBLE SHOOTING 24--25.....................................
ASSEMBLY INSTRUCTIONS 26..................................
INDEX TO PARTS LISTS 31......................................
INDEX 44......................................................
PRODUCT WARRANTY Inside Back Cover..........................
REPLACEMENT PARTS WARRANTY Back Cover...................
SPECIFICATIONS
RM550 RM660
3-Point Hitch Category I Category I..........................................
Cutting Width 60” 72”................................................
Cutting Height Range 1.5” -- 6” 1.5” -- 6”.....................................
Shipping Weight (Approximate) 500 lbs. 550 lbs.............................
Blade Speed (feet per minute) 15,080 16,480..............................
Blade Speed (RPM) 2,776 2,554........................................
Blades Spindles 3 3................................................
Number of Blades 3 3..............................................
Universal Drive Series 40 40........................................
Caster Wheels 3.5 x 10.25 3.5 x 10.25........................................
Tractor PTO Speed RPM 540 540......................................
Recommended Maximum Tractor Horsepower 35 35....................
Mower Frame Thickness 8 GA 8 GA.....................................
(Rev. 6/6/2002)
PN 55191 (4/22/99)
1
Page 4
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable perform­ance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing, but due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and
change the machines as may be necessary without notification.
W ARNING
J Some illustrations in this manual show the mower with safety shields removed to provide a better view. The mower should never be operated with any safety shield­ing removed.
Throughout this manual, references are made to right and left direction. These are determined by standing behind the equipment facing the direction of forward travel. Blade rotation is clockwise as viewed from the top of the mower.
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and Metric Bolts.
SAE Bolt Thread Sizes
IN
1
MM
Metric Bolt Thread Sizes
7/83/45/81/23/85/16
65432
7
175150125100755025
8MM 10MM 12MM 14MM 16MM 18MM
2
PN 55191 (4/22/99)
Page 5
BOLT TORQUE CHART
A
Diamete
r
(
)
Wrenc
h
D
i
A
D
i
A
&
&
Wrenc
h
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.
Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE SERIES TORQUE
A
CHART
Wrench
Inches
1/4 7/16” 6 8 10 13 14 18
5/16 1/2” 12 17 19 26 27 37
3/8 9/16” 23 31 35 47 49 67
7/16 5/8” 36 48 55 75 78 106
1/2 3/4” 55 75 85 115 120 163
9/16 13/16” 78 106 121 164 171 232
5/8 15/16” 110 149 170 230 240 325 3/4 1-1/8” 192 261 297 403 420 569 7/8 1-5/16” 306 416 474 642 669 907
1 1-1/2” 467 634 722 979 1020 1383
Size
SAE Grade 2
(No Dashes)
SAE 2 SAE 5 SAE 8
Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m
SAE Bolt Head
Identification
(3 Radial Dashes)
MARKING ON HEAD
SAE Grade 5
SAE Grade 8
(6 Radial Dashes)
SAETORQUE CHART Bolt Head Markings
SAE Grade 2
SAE Grade 5
SAE Grade 8
ameter
& Thread Pitch (Millimeters)
6x1.0 10 mm 8 6 11 8 8 6 11 8 6x1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8x1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Wrench
Size
N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft.
COARSE THREAD FINE THREAD
MARKING ON HEAD MARKING ON HEAD
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
ameter
& Thread Pitch (Millimeters)
T ypical Washer Installations
Bolt
Lockwasher
Flat
Washer
Nut
(Rev. 6/6/2002)
PN 55191 (4/22/99)
3
Page 6
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern,judgement,and proper trainingofpersonnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed,careful operator.”Weask you to be that kind of operator.
TRAINING
J Safety instructions are important! Read all at­tachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or , in the United States and Canada, call 1-800-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
J If you do not understand any part of this manual and need assistance, see your dealer.
J Know your controls and how to stop engine and attachment quickly in an emergency.
J Operators must be instructed in and be capa­ble of the safe operation of the equipment, its attachmentsand all controls. Do not allow anyone to operate this equipment without proper instruc­tions.
J Never allow children or untrained persons to operate equipment.
PREPARATION
J Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
J Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair,hands,hearing and head.
J Make sure implement is properly attached, ad­justed and in good operating condition.
J Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
J Power unit must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPSsystems in “locked up” position at all times.
J Remove accumulated debris from this equip­ment, tractor and engine to avoid fire hazard.
J Make sure all safety decals are installed. Replaceifdamaged.(SeeSafetyDecals section for location.)
J Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
J A minimum 20% of tractorand equipment weight must be on tractor front wheels with attachments in transportposition. Without this weight, tractor could tip over causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
J Inspect and clear area of stones, branches or other hard objects that might be thrown, causing injury or damage.
OPERATIONAL SAFETY
J Do not operate mower unless discharge chute is installed and in good condition. Replace if damaged.
J Keep bystanders away from equipment. J Never go underneath equipment lowered to the
ground or raised, unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, me­chanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator’s Manual instructions for working underneath and blocking requirements, or have work done by a qualified dealer.
J Never direct discharge toward people, animals or property.
J Do not operate equipment while under the influence of alcohol or drugs.
J Operate only in daylight or good artificial light. J Keep hands, feet, hair and clothing away from
equipmentwhileengineisrunning. Stayclearofall moving parts.
J Always comply with all state and local lighting and marking requirements.
J Never allow riders on power unit or attach­ment.
(Rev. 6/6/2002)
4
PN 55191 (4/22/99)
Page 7
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
J Power unit must be equipped with ROPS or ROPS CAB and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPSsystems in “locked up” position at all times.
J Always sit in tractor seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake and ensure all other controls are disengaged before starting tractor engine.
J Operate tractor PTO at RPM speed stated in “Specifications” section.
J Do not operate tractor PTO during transport. J Look down and to the rear and make sure area is
clear before operating in reverse.
J Do not operate on steep slopes. J Do not stop, start or change directions sud -
denly on slopes. J Use extreme care and reduceground speed on
slopes and rough terrain. J Watchforhidden hazards on the t errain during
operation. J Stop tractor and implement immediately upon
striking an obstruction. Turn off engine, remove key, inspect and repair any damage before resum­ing operation.
J Before dismounting tractor or performing any serviceor maintenance, disengage power to imple­ment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key , and unfasten seat belt.
J Before performing any service or maintenance, disconnect driveline from tractor PTO.
J Lower implement to ground or block securely, turntractor engine off, remove key and disconnect driveline from tractor PTO before performing any service or maintenance.
MAINTENANCE SAFETY
J Before dismounting tractor or performing any serviceor maintenance, disengage power to imple­ment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key , and unfasten seat belt.
J Lower implement to ground or block securely, turntractor engine off, remove key and disconnect driveline from tractor PTO before performing any service or maintenance.
J Do not modify or alter or permit anyone else to modify or alter the equipment o r any of its components in any way.
J Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair,hands,hearing and head.
J Make sure implement is properly attached, ad­justed and in good operating condition.
J Keep all persons away from operator control area while performing adjustments, service or maintenance.
J Make certain all movement of implement com­ponents has stopped before approaching for service.
J Frequently check blades. They should be sharp, free of nicks and cracks and securely fastened.
J Use a new Nylok blade bolt and cup washers when you replace the blade. Do not substitute any bolt for the special blade bolt.It is self-locking, meet­ing the non-loosening requirements for this application.
J Do not handle blades with bare hands. Care­less or improper handling may result in serious injury.
J Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
J Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before operating.
J Make sure all safety decals are installed. Replaceifdamaged.(SeeSafetyDecals section for location.)
J Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
STORAGE
J Block equipment securely for storage. J Keep children and bystanders away from
storage area.
(Rev. 6/6/2002)
PN 55191 (4/22/99)
5
Page 8
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
4
MODEL NO. SERIAL NO. YR OF MFG.
ID NO.
OREGON, IL U.S.A.
4
3
2
7
1
3
6
10
1
35
8
CD3977B
7 -- Serial Number Plate
RM550 SHOWN; RM660 SIMILAR
3 -- Part #18867
DANGER
MASS (KG)
SHIELD MISSING
Do not operate.
Put shield on.
2 -- Part #18863
18867-A
11
9
4 -- Part #18869
DANGER
SHIELD MISSING
DO NOT OPERATE -- PUT SHIELD ON
18869-B
1 -- Part #18864
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT--
G All driveline guards, tractor and
equipment shields in place
G Drivelines securely attached at both
ends
G Driveline guards that turn freely on
driveline
18864--C
(SafetyDecals continued on next page)
6
PN 55191 (4/22/99)
Page 9
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(SafetyDecals continued from previous page)
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
H Tractor must be equipped with ROPS (or ROPS CAB) and seat belt.
Keep foldable ROPS systems in “locked up” position at all times.
H Buckle Up! Keep seat belt securely fastened. H Allow no riders.
RAISED EQUIPMENT CAN DROP AND CRUSH.
H Before working underneath, follow all instructions and safety rules in
operator’s manual and securely block up all corners of equipment with jack stands.
H Securely blocking prevents equipment dropping from hydraulic leak-
down, hydraulic system failu re s or mechanical component failures.
9-­Part #33347
DANGER
GUARD MISSING.
DO NOT OPERATE.
DANGER
GUARD MISSING.
DO NOT OPERATE.
33347E
FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH.
18865--C
5 -- Part #18865
6 -- Part #18877
WARNING
PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
OPERATE PTO AT
540 RPM.
8 -- Part #18866
10 -- Part #53597
DANGER
11 -- Part #53596
18866--C
PN 55191 (4/22/99)
7
Page 10
NOTES
(Rev. 6/6/2002)
8
PN 55191 (4/22/99)
Page 11
OPERATION
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, con­cern,judgement, and propertrainingof personnel involvedin theoperation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.”Weaskyouto be that kind of operator.
The operator is responsible for the safe operation of this mower. The operator must be properly trained. Operators should be familiar with the mower and tractor and all safety practices before starting opera­tion. Read the safety information on pages 4 through
7. This mower is designed for lawn and grass mowing. It
is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing. Optional blades with less suction are available for use in sandy areas.
Recommended mowing speed for most conditions is fromtwotofivemph.
WARNING
J Never allow children or untrained per­sons to operate equipment.
J Keep bystanders away from equip­ment.
J Never go under ne a th equipment low­ered to the ground or raised, unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic sys­tem leak down, hydraulic system failures, mechanical failures or movement of control levers can cause equipment to drop or ro­tate unexpectedly and cause severe injury or death. Follow Operator’s Manual instruc­tions for working underneat h and blocking requirements, or have work done by aquali­fied dealer.
WARNING
J Keep all persons away from operator control area while performing adjust­ments, service or maintenance.
J Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
J Operate tractor PTO at RPM speed stated in “Specifications” section.
CAUTION
J Stop tractor and implement immedi­ately upon striking an obstruction. Turn off engine, remove key, inspect and repair any damage before resuming operation.
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough -soled work shoes and protective equipment for eyes, hair, hands, hearing and head.
Tractor Stability (Figure 1)
WARNING
J A minimum 20% of tractor and equip­mentweightmustbe on tractorfrontwheels with attac hm e nts in transport position. Without this weight, tractor could tip over causing pers ona l injury or death. The weight may be attained with a loader , front wheel weights, ballas t in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
CD3550B
Figure 1. Tractor Stability
(Rev. 6/6/2002)
PN 55191 (4/22/99)
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Page 12
Top Link Adjustment (Figure 2)
FORWARD
A
B
CD3944
1. Tractor top link
A. Mower top link B. Mower hitch pin
Figure 2. Top Link Adjustment
When the cutting height is adjusted, adjust tractor top link until mower top link attachment point “A” is aligned vertically with mower hitch pin “B.”
1
attachment point
Attaching Mower to Tractor(Figure 5)
The standard 1-3/8” 6B spline driveline with a QD yoke is used to connect mower to tractor.
Attach the mower hitch pins to lower tractor lift arms and secure.
Attach tractor top link (1) to offset links (9). Connect the driveline to the tractor PTO shaft.
WARNING
J Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.
Adjust the tractor lower 3-point arm anti-sway devices to prevent mower from swinging side to side during transport.
Cutting Height Adjustment (Figure 3)
IMPORTANT
J Avoidlowcutting heights. Strikingthe ground with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.
B
CD3551B
Figure 3. Cutting Height Adjustment
Level mower from side to side. Check by measuring from mower frame to the ground at each deck rail. Adjust, using tractor 3-point arm leveling device.
Best mowing results will be obtained with front of mower level with or slightly lower than the rear.
Cutting height is controlled with tractor 3-point arms and front and rear caster wheel adjustment. Optional check chains are available.
A
WARNING
J Never go under ne a th equipment low­ered to the ground or raised, unless it is properly blocked and secured. Never place any part of the body undernea th equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator’ s Manual instructions for work­ing underneath and blocking require m e nts , or have work done by a qualified dealer.
To raise rear of mower, move caster adjustment spacers under caster arms. Hex opening of blade wrench fits bolts on top of caster shaft.
To raise front of mower, raise tractor 3-point arms, shorten optional check chains or move spacers under front caster wheel arms.
The cutting height is the distance between the blade and the ground. The blades are 7-3/4” below the top of the deck rail on the RM550 (8-3/4” below the top of the deck rail on the RM660). To check cutting height, place a straight edge along top edge of deck rail as shown in Figure 3.
WARNING
J Keep all persons away from operator control area while performing adjust­ments, service or maintenance.
Measure from bottom of straight edge to the ground at locations “A” and “B”. Subtract 7-3/4” on RM550 (8-3/4” on RM660) from measurement “B” to deter­mine cutting height.
10
PN 55191 (4/22/99)
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Spacers Required
Under Caster Arm Pivot Tube
Cutting 1/2” 3/4” 1” 1-1/4”
Height Spacer Spacer Spacer Spring
1-1/2”
2” 1
2-1/2” 1
3” 11
3-1/2” 2
4” 12
4-1/2” 111
5” 1111
5-1/2” 121
6” 1121
CUTTING HEIGHT CHART
Remember, measurement at location “A” should not be less than location “B” and should not be over 1/2” greater than location “B”
Tractor Top Link Adjustment
(Figure 4 & Figure 5)
Adjust tractor top link so mower is level at 16” between caster wheel and ground (dimension C, Figure 4). This will allow the mower to follow ground contour.
Front Caster Wheel Interference Check
(Figure 4)
IMPORTANT
J Donot operatetractor and moweruntil this interference check has been per­formed. If you change tractors, you must perform the check for that mounting.
Perform this check with all of the spacers and springs above the caster wheel arm. This will place the caster wheels in their highest position and provide the lowest cutting height for the mower.
Raise mower with tractor hydraulics to 16” at dimension “C” or maximum height of tractor lift, whichever is less.
Pivot both front caster wheels forward and check that there is clearance between caster wheels and tractor tires. If there is interference, you must not use front caster wheels on the mower with this tractor.
Optional check chains are available and may be used to control front deck height.
CD3528C
“C”
Figure 4. Front Gauge Wheel Interference Check
Optional Check Chain Attachment
(Figure 5)
Attach check chain brackets (3) and the tractor top link (1) to tractor top link attachment point with cap screw (7) and hex locknut (8) as shown. Always maintain the same number of links on each chain.
Connect rear end of tractor top link (1) to mower’s floating top link (9) with high-strength clevis pin and retaining pin supplied with top link.
Top link adjustment will be required when cutting height is set.
PN 55191 (4/22/99)
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Page 14
1
9
8
Check that all shields and guards are properly installed and in good condition.
Check cutting height and attitude adjustment. Place tractor PTO and transmission in neutral
before starting engine.
6
7
2
3
1. Tractor top link
2. Tractor top link attachment point
3. Check chain bracket
4. Check chain
5. Snap ring
6. Mounting lug
7. 3/4 NC x 6” Hex head cap screw GR5
8. 3/4 NC Hex locknut
9. Floatingtoplink Figure 5. Check Chain & Top Link Adjustment
5
CD3557D
4
Front Roller (Optional)
The caster wheels and side skids effectively reduce scalping in most cases. However, you may encounter areas where the caster wheels and/or side skids drop into depressions and allow center of mower to contact ground and scalp. An optional front roller may be installed to minimize scalping.
Inspect area to be cut and remove stones, branches or other hard objects that might be thrown, causing injury or damage.
IMPORTANT
J Mower vibration tends to loosen bolts during operation. All hardware should be checked regularly to maintain proper torque. It is a good practice to check mower before each operation to ensure all hardware is secure.
Operating Techniqu e
Power for operating mower is supplied by tractor PTO. Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in case of an emergency.
Should mower become plugged, causing belt to slip for over two seconds, maneuver equipment into a previously cut area and allow mower to clear accumulated material. Continue running at least two minutes, allowing pulleys to cool. Stopping the mower in contact with a very hot pulley will bakeand ruin belt.
CAUTION
J Stop tractor and implement immedi­ately upon striking an obstruction. Turn off engine, remove key, inspect and repair any damage before resuming operation.
Pre-Operation Check List
(OWNER RESPONSIBILITY)
Review and follow safety rules on pages 4 through 7.
Check that mower is properly and securely attached to tractor.
Make sure driveline spring-activated locking pin slides freely and is seated firmly in tractor PTO spline groove.
Operate tractor PTO at 540 rpm. Lubricate all grease fitting locations. Make sure
PTO shaft slip joint is lubricated. Check to be sure gearbox is half-full of SAE 90W
gear lube. Check that all hardware is properly installed and
secured. Check to ensure blades are sharp and secure
and cutting edge is positioned to lead in a clockwise rotation.
Proper ground speed will depend upon the terrain, the height, type and density of material to be cut.
Normally, ground speed will range from two to five mph. Tall dense material should be cut at a low speed; thin medium-height material can be cut at a faster ground speed.
Always operate tractor PTO at 540 rpm. This is necessary to maintain proper blade speed and produce a clean cut.
Under certain conditions, tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to at least partially rebound.
In general, lower cutting heights give a more even cut with less tendency to leave tire tracks. However, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.
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PN 55191 (4/22/99)
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Tips
WARNING
J Inspect and clear area of stones, branches or other hard objects that might be thrown, causing injury or damage.
Extremely tall material should be cut twice. Set mower at a higher cutting height for the first pass. Then cut at desired height at 90° to the first pass.
Remember, sharp blades produce cleaner cuts and require less power.
J Do not stop, startor changedirections suddenly on slopes.
J Use extreme care and reduce ground speed on slopes and rough terrain.
J Watch for hidden hazards on the ter­rain during operation.
Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up” tractor and mower.
Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain type: hilly , level or rough.
Plan your mowing pattern to travel straight forward whenever possible. Mow with uncut grass to the left. This will distribute the clippings over the cut area. Discharging clippings over uncut grass will cause a buildup and may prevent uniform cutting.
Uneven Terrain
WARNING
J Do not operate on steep slopes.
Practice will improve your skills in maneuvering rough terrain.
Removing Mower from Tractor (Figure 6)
Disengage tractor PTO, raise mower with 3-point hitch and remove check chains (if installed) from brackets attached to tractor top link brackets.
Disconnect mower driveshaft from tractor PTO. Collapse driveshaft as far as possible and store it in
PTO hanger bracket to prevent ground contact. Place blocks under mower side skids. Lower mower onto blocks, disconnect mower from tractor 3-point hitch, and carefully drive tractor away from mower.
CD4582D
PN 55191 (4/22/99)
Figure 6. Mower Storage Position
NOTES
13
Page 16
OWNER SERVICE
The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trainedservicetechnicians available. For your protection, read and follow all safety information in this manual.
WARNING
J Never go under ne a th equipment low­ered to the ground or raised, unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic sys­tem leak down, hydraulic system failures, mechanical failures or movement of control levers can cause equipment to drop or ro­tate unexpectedly and cause severe injury or death. Follow Operator’s Manual instruc­tions for working underneat h and blocking requirements, or have work done by aquali­fied dealer.
J Keep all persons away from operator control area while performing adjust­ments, service or maintenance.
and solid to support the weight on the jack stands. Ensure jackstands are stable both top and bottom, and mower is approximately level. With full mower weight lowered on jackstands, test blocking stability before working underneath mower.
CD4015Var
Figure 7A. Jackstand Placement
(Tractor and connection not shown)
CAUTION
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough -soled work shoes and protective equipment for eyes, hair, hands, hearing and head.
BLOCKING METHODS
Jackstands, with a load rating of 1,000 pounds or more, are the only approved blocking device for this mower. A minimum of four jackstands, located under the mower as shown in Figure 7A, must be installed before working underneath this unit. Do not position jackstands under wheels, axles, or wheel supports because these components can rotate.
Do not work underneath unless it is properly attached to tractor (see Operation section), the brakes set, key removed, and the mower blocked securely. The mounted unit will be anchored to minimize side to side and front to rear movement.
For the mounted unit, tighten tractor lower 3-point arm anti-sway mechanisms to prevent side to side movement.
LUBRICATION INFORMATION (Figure 7)
Do not let excess grease collect on or around parts, particularly when operating in sandy areas.
Figure 7 shows the lubrication points. The accompa­nying chart gives the frequency of lubrication in operating hours, based on normal operating condi­tions. Severe or unusual conditions may require more frequent lubrication. Some reference numbers have more than one location; be sure you lubricate all locations.
Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When applied according to thelubrication chart, one good pump of most guns is sufficient.
Use SAE 90W gear lube in the gearbox. Check gearbox using dipstick. Oil level is to be up to the ring but not over. See Figure 7.
Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover. If leakage is noted, repair immediately. There may be a small amount of lube emitted from the vent plug; this is not considered leakage.
When blocking, you must consider overall stability of the unit. Just placing jackstands under the unit willnot ensure your safety.The working surface must be level
Overfilling the gearbox will cause the excess gear lube to blow out vent plug. The gear lube could then ruin the belt.
14
PN 55191 (4/22/99)
Page 17
Driveshaft Lubrication
Lubricate the driveshaft slip joint every 8 operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox and driveshaft.
4
3
Lower mower to ground. Apply grease at location as shown in Figure 7. Raise and lower mower several times to distribute
grease.
NORMAL FLUID
9
RANGE
8
7
9
8
1
CD3536D
5
6
2
10
11
Ref No Description Frequency
1 Front U-Joint 8 hours 2 Slip Joint (1 location on shaft, access through slot) 8 hours 3 Rear U-Joint 8 hours 4 Right Spindle (Access through slot) 24 hours 5 Center Spindle (Access through slot) 24 hours 6 Left Spindle (Access through end of shield) 24 hours 7 Gearbox (Fill to center of horizontal shaft with Check
SAE 90W gear lube) Daily 8 Caster Wheel (Right and Left) 8 hours 9 Caster Pivot (Right and Left) 8 hours
10 Front Caster Wheel Pivot (Right and Left) 8 hours 1 1 Front Caster Wheel (Right and Left) 8 hours
PN 55191 (4/22/99)
Figure 7. Lubrication Points
15
Page 18
BELT REPLACEMENT (Figure 8)
BLADE SERVICING
One of the major causes of belt failure is improper installation. Before a new belt is installed, check pulley shafts and bearings for wear. Check pulley grooves for cleanliness. Make sure spindles turn freely and without wobble. If grooves require clean­ing, moisten a cloth with a non-flammable, non-toxic degreasing agent or commercial detergent and water.
Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure.
IMPORTANT
J Use care when installing or removing belt from spring-loaded idler at step 5. Springsstore energy when extended and, if released suddenly, can cause personal injury.
D
C
G
Inspect blades for condition and proper installation each time before operation. Replace any blade that is bent, excessively nicked, worn or has any other damage. Small nicks can be ground out when sharpening.
WARNING
J Before performing any service or maintena nc e , disconnec t driveline from tractor PTO.
J Keep all persons away from operator control area while performing adjust­ments, service or maintenance.
Blade Removal (Figure 9)
1
2
3
A
F
E
Figure 8. Belt Routing
1. Disconnect idler spring from deck lug.
2. Slide belt under drive pulley“A” and over idlerarm.
Position belt around drive pulley “A”.
3. Loosen bolt holding belt guide “G” and swing it awayfrom pulley “B”. Route beltaround pulley “B”, idler “C” and pulley “D” as shown.
4. Make sure belt is on drive pulley “A”, route around idler “F”, and connect idler spring to lug on deck.
5. Grasp belt between spindle pulley “E”, spring­loaded idler “F” and spindle pulley “D”. Pull spring loaded idler with belt to obtain enough belt length torouteit over pulley “C”.Makesurespring-loaded idler pivots freely with belt installed.
B
1/8”
CD3546A
CD3558A
4
5
6
7
1. Spindle lock wrench
2. Pulley
3. Shoulder washer
4. Blade
5. 5/8 Standard flat washer
6. 5/8 x 1-3/4 x 14 GA Cup washers
7. 5/8 NC x 2 Hex head cap screw GR5 Nylok
Figure 9. Blade Installation
Remove belt shields. Install spindle lock wrench (1) onto spindle pulley as
shown. Remove cap screw (7) which has RIGHT HAND THREADS. Remove cup washers (6), washer (5) and blade (4).
RM550 SHOWN; RM660 SIMILAR.
6. Adjust belt guide “G” to provide 1/16” to 1/8” clearance from belt. Tighten bolt to 85 lbs.-ft.
Shoulder washer (3) will not normally come off unless intentionally removed.
16
PN 55191 (4/22/99)
Page 19
Blade Installation (Figure 9)
CAUTION
J Your dealer can supply genuine re­placement blades. Substitute blades may not meet original equipment specifica­tions and may be dangerous.
Install spindle lock wrench (1) onto spindle pulley as shown. Install shoulder washer (3) (if removed), small end up. Make sure blade cutting edge is positioned to lead in clockwise rotation, as viewed from top of mower.
Excessive blade slipping can cause cup washers to burn and lose their clamping force. Inspect cup washers to determine if they are burned or have lost their clamping force. Replace as necessary.
Blade Sharpening (Figure 10)
Remove blades. Always sharpen both ends at the same time to
maintain balance. Follow original sharpening pattern. Do not sharpen blade to a razor edge. Leave from 1/32” to 1/16” blunt edge. Do not sharpen back side.
IMPORTANT
J When sharpening blades, be sure to balance them. Unbalanced blades will cause excessive vibration which can dam­agebladespindlebearings.Vibration may also cause structural cracks in mower components.
MAINTAIN CORNER
IMPORTANT
J We recommend you install a new Nylok blade bolt when you replace the blade.
Install two cup washers (6), washer (5) and blade (4) on cap screw. Install cap screw and blade assembly into spindle. Torque cap screw to 170 lbs.-ft. Remove blade wrench from pulley. Replace belt shields.
IMPORTANT
J Do not substitute any bolt for the special blade bolt. It is self-locking, meet­ing the non-loosening requirements for this application.
NOTES
FOLLOW ORIGI­NAL PATTERN
CD3627
1/32″
Figure 10. Blade Sharpening
PN 55191 (4/22/99)
17
Page 20
DEALER SERVICE
The information in this section is written for dealer service personnel. The repair described herein re­quires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.
WARNING
J Never go under ne a th equipment low­ered to the ground or raised, unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic sys­tem leak down, hydraulic system failures, mechanical failures or movement of control levers can cause equipment to drop or ro­tate unexpectedly and cause severe injury or death. Follow Operator’s Manual instruc­tions for working underneat h and blocking requirements, or have work done by aquali­fied dealer.
J Keep all persons away from operator control area while performing adjust­ments, service or maintenance.
CAUTION
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough -soled work shoes and protective equipment for eyes, hair, hands, hearing and head.
BLOCKING METHOD
Refer to instructions on page 14.
SPINDLE REPAIR Blade Spindle Removal (Figure 11)
Remove belt shield. Remove blade from spindle. (See Blade Removal on
page 16 in Owner Service section.) Remove belt from pulleys. Remove cap screw and flat washer from top of
spindle shaft. Disassemble split taper bushing (located on top of
pulley) by removing the two cap screws and inserting them into the threaded holes in bushing flange. Tighten cap screws alternately to remove split taper bushing.
Remove pulley. Remove grease fitting extension. Remove the cap screws attaching spindle to mower
frame and remove spindle.
Spindle Repair Tips
As a reference point, the top of spindle housing is the short portion.
To minimize wear, bearing cups, cones and sleeves are press fit to shaft and will require a press or similar device for removal.
When disassembling, support housing casting to prevent damage.
Remove bearing cups by placing a punch in housing slots and drive cup out. Alternate punch positions from side to side. Use care to prevent housing damage.
Bore-tite seals. Substitute seals may not meet original equip­ment specifications and could cause leakage.
sealant is used on the outer diameter of the
Blade Spindle Disassembly (Figure 11)
Support spindle in a press and push shaft (7) down through housing (5).
Remove seals from housing. Remove bearing cups from housing as described in
Spindle Repair Tips section. Remove bearing cone (4) from shaft (7).
Blade Spindle Assembly (Figure 11)
Bearing cups and cones are designed to work together. It is important to position them so bearing cone taper mates with bearing cup taper.
Lubricate new cups (6) with a light oil. Place them in spindle housing (5) so they will mate with cones (4). Seat cups (6) against machined shoulder of housing with a press or by placing a large drift on the flat lip and driving them into housing.
Place bottom bearing cone (4) onto spindle shaft (7) with taper up. Seat on bottom shoulder of shaft with a press.
Insert shaft and bearing cone assembly through bottom of housing (5). Fill housing cavity with a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive. Place top bearing cone (4) on shaft (7) to mate with top bearing cup.
IMPORTANT
J Bearing adjustment is set by pressing sleeve against bearing cone until proper adjustment is attained.
Install sleeve (3) on shaft and press sleeve and bearing cone onto shaft until all bearing free play is removed andthere is a slight drag (similar to adjusting the front wheel bearings on an automobile). Check by spinning spindle. It should turn freely.
Be careful not to overtighten bearings. Proper bearing adjustment is essential to good bearing life.
Bore-tite is a registered trademark of Chicago Rawhide Industries.
18
PN 55191 (4/22/99)
Page 21
2
g
g
3
2
4
SEAL LIP
6
9A
8
10
5
9B
6 4
RM550 RM660
1
7
SEAL LIP
2
CD3534B
1. Spindle assembly
2. Seal
3. Sleeve
4. Bearing cone
5. Housing & cups
6. Cup
7. Shaft
8. 1/8 PTF 45° Grease fitting 9A. Grease fitting for right and center spindles 9B. 30° Grease fitting for left spindle
10. 1/8F x 1/8M PTF 45° Greasefittin
3
SEAL LIP
4
6
1
5
8
6
10
9A
9B
4
7
SEAL LIP
2
CD3523D
1. Spindle assembly
2. Seal
3. Sleeve
4. Bearing cone
5. Housing & cups
6. Cup
7. Spindle shaft
8. 45° Grease fitting 9A. Grease fitting for center spindle 9B. 30° Grease fitting for right and left spindles
10. 45° Greasefittin
Figure 11. Spindle Repair
Should you overtighten bearings, hold spindle hous­ing and rap spindle shaft with a lead hammer to loosen bearings. Readjust bearings until proper setting is obtained.
IMPORTANT
J Improper positioning of seals can cause seal failure.
Proper seal installation is important. An improperly installed seal will leak and could cause bearing failure.
Pull the rubber portion of seal back and locate spring. Apply a thin coat of lubricant to bottom seal (2) and
install with spring up toward center of housing. Place bottom seal squarely on housing. Select a piece
of pipe or tubing with an OD that will set on outside edge of seal. A tube that is too small will bow seal cage.
Carefully press seal into housing, preventing distor­tion to metal seal cage. Seal should seat firmly and squarely against machined shoulder in housing.
Make sure seal lip did not roll under. Distortion to seal cage or damage to seal lip will cause seal to leak. Damaged seals must be replaced.
Apply a thin coat of lubricant to top seal (2) and install with spring up away from center of housing. Top seal should be flush with top of housing.
Lubricate spindle with a lithium grease of #2 consis­tency with a MOLY (molybdenum disulfide) additive. Vent top seal with blunt edged tool, such as a letter opener, while filling with grease. Rotate housing on spindle shaft, checking for free movement.
Blade Spindle Installation
Insert spindle through bottom of mower deck and secure with cap screws and lockwashers previously removed. Be sure to position grease fittings toward lubrication access areas. Reinstall grease fitting extension after spindle is secured in place. Refer to lubrication chart, page 15.
PN 55191 (4/22/99)
19
Page 22
IMPORTANT
J Pulley installation sequence is very important for bearing life. Follow the sequence exactly.
Install pulley and split taper bushing with integral key on spindle shaft. Install cap screw and flat washer in top of spindle shaft. Torque this cap screw to 12 lbs.-ft.,thenalternately tightensplittaper bushing cap screws to 12 lbs.-ft.
GEARBOX MAINTENANCE
Read all of this section before starting any repair. Many steps are dependent on each other.
Check gearbox for leakage and shaft side and end play.If excessive shaft play is found, disassemble box and inspect bearings and shafts.
Leakage can occur at top cover and at shaft seals. Leakage problems should be corrected immediately to prevent damage to drive belt from gearbox oil.
Always clean any spilled lubricant with a cloth moistened with a non-flammable, non-toxic degreas­ing agent or commercial detergent and water. Be sure to clean pulley grooves.
The sealants recommended for gearbox repair are Permatex Aviation 3D Form-A-Gasket 515 Gasket Eliminator.
or Loctite
Remove drive belt from drive sheave. Remove gear stand from mower. Remove drive sheave from mower by removing cap
screws from split taper bushing and turning them into threaded holes on bushing flange. Tighten evenly, forcing the bushing and drive sheave apart.
Remove gearbox from gear stand.
Gearbox Disassembly (Figure 12)
A five ton press will be required for vertical gear shaft removal.
WOODS puller kit (PN--19077) is required to remove the horizontal shaft from the gearbox.
Remove top cover (14) and drain all gear lube. Clamp gearbox upside-down in a large vise. Place
driveline on the horizontal shaft to prevent shaft rotation. Remove stake nut (23). If nut is too tight to remove with a spanner wrench, loosen with punch and hammer.
Carefully remove vertical shaft seal (21) to prevent damage to shaft threads and seal bore.
Remove PTO driveline and remove gearbox from
vise. Use care when removing horizontal shaft seal (1) and retaining ring (2) to prevent damage to shaft seal surface and housing bore.
Leakage Repair
To repair top cover leakage, clean top cover and housing sides, then remove cover. Remove old sealant from cover and housing.
Apply sealant to top cover and replace. Reinstall cap screws in top cover and torque to 38 lbs.-ft.
Horizontal seal leakage should be repaired by replacing the seal. The gearbox should be removed from the mower to accomplish this. Remove old seal with care to prevent damage to seal bore and shaft. Sealant should be applied to the seal bore before installing the new seal. The new seal should be seated squarely in the bore against snap ring. Press seal into place with a piece of pipe or tubing that sets against the outside edge of the seal. Tubing with an outside diameter which is too small will bow seal cage and ruin the seal.
Removing Gearbox from Mower
Remove belt and driveline shields. Remove rear driveline shield retainers and pull shield
ahead to gain access to front of gearbox. Remove snap ring from gearbox shaft. Remove shear bolt from end yoke and remove driveline.
Permatex Aviation 3D Form-A-Gasket is a registered trademark of the Permatex Corporation. Loctite is a registered trademark of the Loctite Corporation.
Secure input gear (8) against housing with a “C” clamp. Place puller plate (30) over horizontal shaft (6). Assemble puller halves together as shown in Figure 12 using bolt (28 and nut (29). Puller flanges must engage locking groove in horizontal shaft. Tighten puller bolts evenly to remove shaft from housing.
Place housing upside-down in a press and remove vertical shaft (15) by pressing through top of housing. Remove bearing cone (16) from vertical shaft (15) with a spreader. Remove all cups from housing with a puller or by carefully driving them out with a punch.
Inspect gears for excessive wear. Gears are forged and surfaces will appear rough, even when new. Some wear is normal. Gears will show more wear on the loaded side and the pattern should be smooth.
Inspect both gear shafts and stake nut for grooves, nicks, or bumps where the seals seat. Replace if damage cannot be repaired by resurfacing with emery cloth.
Clean gearbox housing and inspect for damage. Replace if cracks are found.
Gearbox Assembly (Figure 12)
Press cups (10, 17 & 19) into housing until they seat tightly against machined shoulders. Press bearing cone (16) onto vertical gear shaft (15) and seat it against gear.
20
PN 55191 (4/22/99)
Page 23
11
27
26
1. Horizontal shaft seal
2. Retaining ring
3. Shim washer kit
4. Bearing cup
5. Bearing cone
6. Horizontal shaft
7. Woodruff key
8. Input gear, Horizontal
9. Bearing cone
10. Bearing cup 1 1. 3/8 NC x 3/4 Hex head
cap screw GR5
12. Washer
14. Top cover
15. Vertical shaft
16. Bearing cone
17. Bearing cup
18. Gearbox housing
19. Bearing cup
20. Bearing cone
21. Vertical shaft seal
22. O-Ring
23. Stake nut
24. Puller bolts
25. Puller (Includes Ref. 24, 28, 29, 30 & 31)
26. Dipstick
27. O-Ring
28. 5/16NC x 1--1/4 Hex head cap screw GR5
29. 5/16NC Nut
30. Puller plate
31. Puller flange
7
6
5
4
3
2
1
29
25
24
Figure 12. Gearbox Exploded View
31
12
14
15
16 17
10
9
8
18
19
20
30
6
21
22
23
28
M5518
Insert vertical gear shaft into housing. Invert housing in a press and place supports under gear to hold bearing cone (16) against cup (17). Press bearing cone (20) onto shaft until all free play is removed and there is a slight drag when rotating the housing on the shaft (similar to setting automobile front wheel bearings).
If the bearings are too tight, loosen by holding housing, protecting end of vertical gear shaft with a wood block, and rapping with a hammer.
Install O-ring (22) into groove on vertical gear shaft (15) next to bearing cone (20). Place a small bead of gasket sealer on top of O-ring.
Use the proper size tubing to press against the outside edge of seal to prevent seal damage. Apply gasket sealant to seal bore and press output shaft seal (21) into housing until it seats against housing shoulder. Coat inner portion of seal with grease.
Thread stake nut (23) onto shaft (15) in through seal (21). Tighten until nut is snug against bearing cone (20). Use a punch to stake the lipof stake nut (23) into shaft (15) keyway.
Press bearing (5) onto horizontal gear shaft (6). Lay housing down in a press. Place bearing (9) in cup
(10) and set horizontal gear (8) on top of it.
Place woodruff key (7) into horizontal gear shaft (6). Insert shaft through horizontal shaft hole in housing, align key with keyway in gear (8). Press horizontal shaft into bearing (9). Do not use excessive force to seat bearing.
Place bearing cup (4) over horizontal shaft (6) and press into housing until there is a slight drag on bearings when shaft is rotated (similar to setting automobile front wheel bearings). When you have bearings adjusted, select shims from shim kit (3) and place on top of bearing cup (4) until they are flush with bottom of snap ring groove in horizontal shaft (6), then reinstall snap ring (2).
Apply gasket sealant to housing seal bore and press seal (1) into housing until it seats against snap ring or is flush with housing.
Apply gasket sealant to top of housing flange and replace top cover and secure with cap screws (11) and washers (12).
Attach gearbox to gearbox stand and torque mount­ing bolts.
Remove the dipstick and pour in one quart of gear lube, wait five minutes and add an additional pint. Allow an additional five minutes for the lube to flow through the bearings, then check to make sure half of the horizontal gear shaft is covered. Replace the dipstick.
PN 55191 (4/22/99)
21
Page 24
1. Shim gaskets
2. Idler arm
3. Idler pulley
4. Drive pulley
5. Taper lock bushing
6. Gearbox stand
6
CD3548C
DIM B
DIM A
Figure 13. Pulley Alignment
Drive Pulley Installation (Figure 13)
Invert gear stand. Install drive pulley and split taper bushing on vertical gearshaft. Make sure key and keyways are aligned.
Tighten split taper bushing so dimension “B” (from the centerline of the drive pulley to the center of the gearbox stand mounting hole) is 1-15/16”. This is a reference dimension and may require adjustment.
When gear stand is installed on mower, dimension “A” (from the top of the mower deck to the centerline of the drive pulley) must be 1-27/32” (plus or minus 1/32”). This is a critical dimension and must be held. Remove gear stand and adjust drive pulley as needed. Add or subtract shim washers under idler pulley to align with drive pulley. Tighten gear stand hardware.
Fill gearbox half full of SAE 90W gear lube. Check level after waiting five minutes to permit lube to work through bearings and add lube, if necessary, until it is half full.
45
U-Joint Disassembly
1. Remove snap rings from inside of yokes in four
locations as shown in Figure 15.
2
1
3
CD1384
Attach driveline to gearbox with shear bolt. Replace snap ring. Replace driveline shielding and secure with shield retainers.
UNIVERSAL JOINT REPAIR
1. Yoke
2. Journal cross
3. Seal
4. Snap ring
5. Cup and bearings
6. Yoke
Figure 14. U-Joint Exploded View
2
1
6
3
4
5
CD1402
Figure 15
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 16.
Figure 16
22
PN 55191 (4/22/99)
CD1386
Page 25
3. ClampcupinviseasshowninFigure17andtap
on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup.
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.
Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressurewithvise, squeezinginasfaraspossible. Tap yoke to aid in process.
CD1387
Figure 17
4. Place universal cross in vise as shown in
Figure 18 and tap on yoke to remove cup. Repeat step three for final removal. Drive remaining cup out with drift and hammer.
2. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rapping with hammer. See Figure 19. Install snap ring and repeat on opposite cup.
3. Repeat steps one and two to install remaining
cups in remaining yoke.
Move both yokes in all directions to check for free movement. Should movement be restricted, rap on yokes sharply with hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.
Figure 18
PN 55191 (4/22/99)
CD1388
CD1389
Figure 19
23
Page 26
TROUBLE SHOOTING
MOWING CONDITIONS
PROBLEM POSSIBLE CAUSE SOLUTION
Grass cut higher in center of Height of mower higher at front Adjust mower height and atti­swath than at edge than at rear tude so that mower rear and
front are within 1/2” of same height. See instructions.
Loose blade Check clamping cup washers.
Replace if flat or not holding.
Grass cut lower in center of Height of mower lower at front Adjust mower height and atti­swath than at edge than at rear tude so that mower rear and
front are within 1/2” of same height. See instructions.
Loose blade Check clamping cup washers.
Replace if flat or not holding.
Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before
mowing.
Blades unable to cut that part Slow ground speed of tractor of grass pressed down by path but keep engine running at full of tractor tires PTO rpm. Cutting lower will
help. Adjust tractor tire spacing if possible.
Dull blades Sharpen or replace blades.
Loose blade Check clamping cup washers.
Replace if flat or not holding.
Material discharges from Material too high and too much Reduce ground speed but mower unevenly; bunches of material maintain 540 rpm at tractor material along swath PTO, or make two passes over
material. Raise mower for the first pass and lower to desired height for the second and cut at 90° to first pass. Raise rear of mower high enough to permit material to discharge, but not so high that conditions listed above occur.
Grass wet Allow grass to dry before mow-
ing. Slow ground speed of trac­tor but keep engine running at full PTO rpm.
Rear of mower too low, trapping Adjust mower height and atti­material under mower tude. (See instructions.)
24
PN 55191 (4/22/99)
Page 27
TROUBLE SHOOTING
BELT CONDITIONS
PROBLEM POSSIBLE CAUSE SOLUTION
Belt slippage Mower overloading; material too Reduce tractor ground speed but
tall or heavy maintain full PTO rpm. Cut material
twice, one high pass and then mow at desired height. Cut a partial swath.
Oil on belt from overlubrication Be careful not to overlubricate.
Clean lubricant from belt and pulleys with clean rag. Replace oil-soaked belt.
Belt hung up or rubbing Check belt position in pulleys and
idlers. Check belt for free travel in pulleys. Check under mower and around blade spindle shafts for wire, rags, or other foreign material. Clean all material from under mower.
Frayed edges on belt Belt misaligned Re-align belt. Be sure belt does not cover rub any other part while running.
Pulley misalignment Inspect to ensure belt is running in
center of backside idler. Shim idler as necessary to align.
Belt rollover Pulley misalignment Re-align.
Damaged belt Replace belt.*
Foreign object in pulley grooves Inspect all pulley grooves for rust,
paint or weld spots and remove.
Worn pulley groove Replace pulley.
Damaged belt Rollover, high shock loads or Replace belt.*
installation damage
Belt breakage High shock loads Avoid abusive mowing. Avoid hitting
the ground or large obstructions.
* Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists), which indicates broken
or stretched cords, it must be replaced.
PN 55191 (4/22/99)
Belt came off drive Check pulleys for foreign material in
grooves. Avoid hitting solid objects or ground.
25
Page 28
ASSEMBLY INSTRUCTIONS
/
CAUTION
J Always wear relatively tight and belted clothing to avoid entanglement in moving parts.Wea rstur dy, rough-soledwork shoes and protective equipment for eyes, hair, hands, hearing and head.
WARNING
J Never go under ne a th equipment low­ered to the ground or raised, unless it is properly blocked and secured. Never place any part of the body undernea th equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator’ s Manual instructions for work­ing underneath and blocking require m e nts , or have work done by a qualified dealer.
Assembly of the mower is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal conditions. Complete check lists on page 30 when assembly is complete.
4
7
1
8
8
2
1. Discharge chute
2. Mower frame
3. Deck bracket
4. 3/16 x 1” Cotter pin
5. 3/8 x 7-1/4” Pin
6. 3/8 NC x 3/4” Carriage bolt
7. 3/8 NC Flange locknut 8” Flat washer
8. 3
Figure 20. Discharge Chute Installation
8
7
3
6
Rear Caster Installation (Figure 21)
5
CD3540A
The mower is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recom­mended torque values for hardware are located on page NO TAG. All bolts are grade 5 unless specified otherwise.
Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.
ASSEMBLY PROCEDURE
Remove bolt from gearbox clip to pivot link. Remove clip from gearbox and reinstall bolt to cover. Remove bolt securing left side of deck to shipping pallet. Remove lag screws and clips from skid under discharge opening. Removelag screw from crate side to set offset links.
Discharge Chute Installation (Figure 20)
Secure chute with hold-down locknut (1) and washer (8).
Remove cap screw (12) from caster yoke and wheel (8) then remove all spacers, washers and spring. Insert caster yoke and wheel (8) into tube of caster arm (3). Install all spacers, washers and spring as shown and tighten cap screw (12). Repeat for remaining caster assembly.
Remove right and left belt shields (13). Install caster assemblies one at a time. Remove cap screw (6) and lockwasher (7) from the mower frame lug (2).
Place caster arm assembly outside frame lug as shown. Place lockwasher (7) on cap screw (6) and install in rear hole. Install cap screw (4) in front hole and start flange locknut (5) on it. Tighten hardware. Repeat for opposite side.
Install belt shields, being sure to place blade wrench (not shown) under left belt shield knob.
Driveline Installation (Figure 22)
Slide QD yoke (2) of driveshaft assembly onto gearbox shaft (6). Make sure QD yoke is seated securely in groove of gearbox shaft. Attach shield anti--rotation chain (7) to drive shield as shown.
26
PN 55191 (4/22/99)
Page 29
f
1. Frame rail
t
/
2. Frame lug
3. Caster arm
4. 1/2 NC x 1-3/4 Hex head cap screw GR5
5. 1/2 NC Flanged hex locknut
12
11
9
6
10
7
4
10
3
9
9
3
7
2
5
6
4
1
13
CD3538B
6. 1/2 NC x 2-1/4 Hex head cap screw GR5
7. 1/2” Lockwasher
8. Caster yoke and wheel
9. Height adjustment spacers
10. Spring 1 1. 1/2” 10 GA Flat washer
12. 1/2 NC x 1-1/4 Hex head cap screw GR5
13. Le
t belt shield
Figure 21. Rear Caster Assembly
8
1
2
8
5
M5518
7
4. 5/16 Standard flat washer
5. Counter-cone shield
6. Gearbox input shaf
1. Driveline
2. QD Yoke
3. 5/16 NC x 3/4 Hex head cap screw GR5
7. Anti--rotation chain
8. Screw
9. Gearbox 16 Lockwasher
10. 5
Figure 22. Driveline Installation
Check Chain and Top Lin k Adjustment
(Figure 23)
Pivot up A-frame bars. Remove bolts from pivot link and rear frame. Install offset link to the outside of A-frame bars and inside of rear frame.
1
4
1. Pivot link
2. Offset link
3. Rear frame
4. A-Frame bars
PN 55191 (4/22/99)
2
4
2
Figure 23. Check Chain & Top Link Adjustment
27
3
CD4303
Page 30
Quick Hitch Kit Installation (Optional) (Figure 24)
A
5
5
7
5
5
Optional Front Roller Installation
(Figure 25)
Insert four carriage bolts (7) through the front mower frame from inside out as shown.
Put roller bracket (2) over bolts then install flange locknuts (5) on bolts and tighten.
6
4
5
2
8
9
5
1
1/2 x 4--3/4 HHCS
3
M6080
1. Offset Link
2. 38--Link Chain
3. 29/32” x 1-7/16” x 1-1/4” Sleeve
4. 1/2” x 6 Cap Screw
5. 1/2” Flat Washer
6. 1/2” x 3/4” x 3-3/8” Sleeve
7. 1/2” Flange Lock Nut
8. 7/8” Sleeve
9. 7/8” Flat Washer
Figure 24. Quick Hitch Kit Assembly
Note: This kit allows mower to fit only Cat. 1 standard
ASAE quick hitch.
Put front roller (1) in roller bracket and insert roller pin (4) through bracket and roller.
Install retainer pin (3) in roller pin. Put cap screw (6) through bracket and retainer pin, install flange locknut (5) and tighten.
Remove rear offset links and replace with chains (2). Cut to required length. Attach chain to top of A--frame as shown, using 1/2 x 6 cap screw (4), 1/2 flat washer (5), and nut.
Attach opposite end of chain (2) to rear mower frame as shown. Cut chain to 45 inches. in length Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level. Not do bottom out the drive on front of deck.
IMPORTANT
J Failure to to follow instructions may result in damage.
Install sleeve (3) on mounting pins and retain withKlik pin.
Attach offset link (1) to mounting pins, using 7/8 sleeve (8) and flat washer (9). Attach upper end of offset link to pivot link, using 1/2 flat washer (5), sleeve (6), flange lock nut (7), and 1/2 x 4--3/4 cap screw.
Remove rear offset links and replace with chains (2). Cut to required length. Attach chain to top of A--frame as shown, using 1/2 x 6 cap screw (4), 1/2 flat washer (5), and nut.
Attach opposite end of chain (2) to rear mower frame as shown. Cut chain to 37.5” in length. Vary length slightly as desired. Twist chain to make finite adjustments in length until unit lifts level. Not do bottom out the drive on front of deck.
IMPORTANT
J Failure to to follow instructions may result in damage.
Install sleeve (3) on mounting pins and retain withKlik pin.
28
2
5
6
1
1. Front roller
4
2. Roller bracket
3. Retainer pin
4. Roller pin
5. 3/8 NC Flange locknut
6. 3/8 NC x 1” Hex head cap screw GR5
7. 3/8 NC x 1” Carriage bolt Figure 25. Optional Front Roller Installation
(Rev. 6/6/2002)
PN 55191 (4/22/99)
7
5
3
CD3552
Page 31
Front Caster Wheel Installation (Figure 26)
4
22
Remove lock down nut and move discharge chute up to mount right front arm. Put arm (12) on deck, insert cap screws (11) through arm and deck, and install locknuts (13).
15
20
3
24
16
8
1
1. Wheel assembly
3. Support plate
4. Caster wheel arm
8. Caster yoke
15. Grease zerk
16. 1/2” x 3--3/4 Cap screw
18. 1/2” Flanged nut
20. 5/8” x 4 Cap screw
22. 5/8” Flanged nut
Figure 26. Front Caster Wheel Installation
18
cd3963c
Insert carriage bolts (3) through deck and caster arm, install locknuts (2) and tighten. Tighten locknuts (13) on cap screws (11).
Move discharge chute to the down position, place washer on stud and tighten locknut.
Put left front arm (4) on left front end of deck as shown. Insert five carriage bolts (3) through the frame and arm and start locknuts (2) on all of them. Tighten locknuts.
Remove cap screw (14) from caster wheel and yoke (1) then remove all spacers, washers and spring. Insert caster wheel and yoke (1) into tube of arms (4 & 12). Install all spacers, washers and spring as shown and tighten cap screw (14). Repeat for opposite side.
IMPORTANT
J Do not operate tractor and mower until the caster wheel interference check, page 11, has been performed.If you change tractors, you must perform the check for that mounting.
(Rev. 6/6/2002)
PN 55191 (4/22/99)
29
Page 32
13
14
10
9
12
2
1. Front gauge wheel and yoke assembly
2. 3/8 NC Locknut
3. 3/8 NC x 1” Carriage bolt
4. Left front arm assembly
5. 1 x 1/2” Pipe spacer
6. 1 x 3/4” Pipe spacer
7. 1 x 1” Pipe spacer
8. Compression spring
9. 1/2 x 1-9/16” x 10 GA Washer
10. 1/2” Lockwasher 1 1. 1/2 NC x 1-1/2” Hex head cap screw GR5
12. Right front arm assembly
13. 1/2 NC Flange locknut
14. 1/2 NC x 1-1/4” Hex head cap screw GR5
Figure 27. Front Caster Wheel Installation
11
8
7
5
3
6
2
4
CD3554C
1
3
Initial Filling of Gearbox
IMPORTANT
J Gearbox was not filled with oil at factory. It must be serviced before operating. Failure to ser­vice will result in damage to gearbox.
The gearbox was not filled at the factory.The initial fill will take three pints of SAE 90W gear lube. Remove the fill plug and pour in one quart of gear lube, wait five minutes and add an additional pint. Allow an additional five minutes for the lube to flow through the bearings, then check to make sure half of the horizontal gear shaft is covered. Replace the fill plug.
Pre-Delivery Check List
(DEALER RESPONSIBILITY) Inspect the mower thoroughly after assembly to be
certain it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made.
Check all bolts to be sure they are tight. Check that all cotter pins are properly installed.
Check that all lubrication points with grease fittings, driveline and spindles have been lubri­cated.
Check that blades have been properly installed. Check mower attitude and belt alignment. Check that gearbox is properly serviced and
seals are not leaking.
Delivery Check List
(DEALER RESPONSIBILITY)
Show customer how to make adjustments. Explain importance of lubrication to customer and
point out lubrication points on mower. Point out safety features and options. Present Operator’s Manual and ask customer to
become familiar with all sections. Explain to customer that when mower is trans-
ported on a road or highway, safety devices should be used for adequate warning tooperators of other vehicles.
30
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 33
RM550 & RM660
INDEX TO PARTS LISTS
MAIN FRAME ASSEMBLY
RM550 32--33...................................................
RM660 34--35...................................................
MOUNTING ASSEMBLY
RM550 36--37...................................................
RM660 38......................................................
GEARBOX ASSEMBLY 40...............................................
DRIVESHAFT 41.......................................................
BLADE SPINDLE ASSEMBLIES 42.......................................
FRONT GAUGE WHEEL 43..............................................
OPTIONAL
FRONT ROLLER ASSEMBLY (OPTIONAL) 39..............................
QUICK HITCH KIT (OPTIONAL) 39.......................................
EQUIPMENT
(Rev. 6/6/2002)
PN 55191 (4/22/99)
31
Page 34
RM550 MAIN FRAME ASSEMBLY
35
43
45
42
57
55
16
25
49
26
25
48
36
38
37
6
33 37
38
7
37
31
44
34
40
9
461046
8
43
12
28
27
11
41
21
54
50
13
28
15
56
32
17
29
11
5
40
60
41
47
14
43
18
46
8
39
43
20
19
4
1
3
2
51
CD3600C
52
53
22 -- COMPLETE ENGLISH DECAL SET 23 -- ENGLISH SAFETY DECAL SET 24 -- FRENCH SAFETY DECAL SET
32
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 35
RM550 MAIN FRAME ASSEMBLY
Ref Part No
No Used Description
No
1 ---------- 1 Main frame (not sold separately) 2 34615 3 20-3/4 High suction blade -- Stan-
-- o r -- -- o r --
2 18881 3 20-3/4 Medium suction blade --
3 33736 3 5/8 ID x 3 x 7/16 Shoulder washer 4 67285 3 Spindle assembly (see page 42 for
5 11760 1 3/8 x 7-1/4 Pin, 6-chain 6 66866 1 Discharge chute weldment assem-
7 66865 1 Deck bracket 8 33705 2 1 BK 4.6 H Sheave 9 34756 3 H 3/4 Bushing with key and hard-
10 18862 1 Idlerand bearing 5.5 OD x 1 ID 11 67284 2 Sleeve, shoulder .5 x .9 x .76 12 67282 1 Idlerand bearing 4.5 OD x .69 ID 13 67288 1 Idlerarm (includes bushing, item
14 67131 1 Spring,.177 x 1.22 x 9.88 extension 15 67407 2 Compressionspring, .19 x 1 ID x
16 18989 2 Heavy-duty10” wheel, roller bearing
-- o r -- -- o r --
16 19754 2 Wheel,10” pneumatic with bearing
16A 57772 2 Tube, 410/350 x 4 (not shown)
17 67300 2 Rear caster arm (includes item #32) 18 67318 2 Castershaft and yoke weldment
-- o r -- -- o r --
18 19747 2 Castershaft and yoke weldment
19 20644 1 W94 V-Beltw/Aramid 20 66694 1 Sheave, 4.17 PD 1G BH 21 35139 1 Retaining ring, external 22 20657 1 CompleteEnglish decal set 23 20658 1 English safety decal set 24 50658 1 French safety decal set 25 65577 4 .75 Bore x 1.415 flange bearing with
26 34466 2 3/4 x 1.38 x 1.5 Roller bearing for
-- o r -- -- o r --
26 19756 2 3/4 x 1.38 x 2.5 Roller bearing for
dard
Optional
breakdown)
bly
ware (includes items 33 & 36)
29)
2.06
and sleeve -- Standard (includes items #25, 26 & 49)
and sleeve (includes items #25, 26, 49 & 16A Tube)
assembly (for solid tire only)
assembly (for pneumatic tire only)
groove for heavy-duty wheel
heavy-duty wheel
pneumatic wheel
Ref Part No
No
No Used Description 27 35193 1 Bearing 28 35141 2 Retaining ring, Internal 29 35145 1 Bushing,3/4 x 1 x 1 Oilite
HARDWARE
Ref Part
No
No Description 31 1256 * 3/16 x 1 Cotter pin
32 12296 * 1/4--28 Straight grease fitting, 15/32”
long 33 1985 * 1/4 Standard lockwasher 34 32806 1/4x 7/8 x 7 GA Flat washer 36 10378 * 1/4NC x 1 Hex head cap screw GR5 37 565 * 3/8 Standard flat washer 38 14350 3/8NC Flanged hex locknut 39 24597 * 3/8NC x 3/4 Carriage bolt 40 855 * 1/2 Extra-heavy lockwasher 41 31983 1/2x 7/8 x 18 GA Shim washer 42 33677 1/2x 1-9/16 x 10 GA Washer 43 11900 * 1/2NC Flanged hex locknut 44 4119 1/2 NF x 1 Hex head cap screw GR5 45 6100 * 1/2 NC x 1-1/4 Hex head cap screw
GR5 46 24576 1/2NC x 1-3/4 Hex head cap screw
GR5 47 25474 1/2NC x 2-1/4 Hex head cap screw
GR5 48 23479 1/2NC x 5 Hex head cap screw GR5 for
solid tire
-- o r -- -- o r --
48 12305 1/2NC x 5-1/2 Hex head cap screw
GR5 for pneumatic tire 49 29368 1/2x 3/4 x 3-3/8 Sleeve (for s olid tire)
-- o r -- -- o r --
49 19749 1/2x 3/4 x 4-1/16 Sleeve HT (for pneu-
matic tire) 50 22060 5/8x 1 x 1/4 Felt seal 51 692 * 5/8 Standard flat washer 52 10635 5/8x 1-3/4 x 14 GA Cup washer 53 34582 5/8NC x 2 Hex head cap screw GR5,
Nylok 54 24741 3/4x 2 x 16 GA Flat washer 55 65129 1”Schedule 40 x 1/2 pipe 56 33647 1”Schedule 40 x 3/4 pipe 57 65130 1”Schedule 40 x 1 pipe 60 15855 Beltguide .91 x 2.3
* Obtain Locally
(Rev. 6/6/2002)
PN 55191 (4/22/99)
33
Page 36
RM660 MAIN FRAME ASSEMBLY
35
38
36
33
37
37
6
38
37
31
5
7
44
40
10
8
41 30
34
9
46
28
43
27
12
11
41
21
54 50
13
40
15
56
28
11
29
32
17
14
47
18
43
45
42
57
55
49
26
16
25
25
39
8
43
46
43
48
8
19
4
1
3
2
51
CD3563A
52
53
22 -- COMPLETE ENGLISH DECAL SET 23 -- ENGLISH SAFETY DECAL SET 24 -- FRENCH SAFETY DECAL SET
34
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 37
RM660 MAIN FRAME ASSEMBLY
Ref Part No
No Used Description
No
1 ---------- 1 Main frame (not sold separately) 2 15127 3 24.66” High-suctionblade -- Stan-
-- o r -- -- o r --
2 18884 3 24.66” Medium-suction blade --
3 33736 3 5/8 ID x 3 x 7/16 Shoulder washer 4 18844 3 CW Spindle assembly (see page 42
5 11760 1 3/8 x 7-1/4 Pin, 6-chain 6 18857 1 Discharge chute weldment assem-
7 66865 1 Deck bracket 8 12622 3 1 BK 5.0 H Sheave 9 34756 3 H 3/4 Bushing with key and hard-
10 18862 1 Idlerand bearing 5.5 OD x 1 ID 11 67284 2 Sleeve, shoulder .5 x .9 x .76 12 67283 1 Idlerand bearing 5.5 OD x .69 ID 13 67288 1 Idlerarm (includes bushing, item
14 67131 1 Spring,.177 x 1.22 x 9.88 extension 15 67407 2 Compressionspring, .19 x 1 ID x
16 18989 2 Heavy-duty10-1/4 wheel, roller
-- o r -- -- o r --
16 19754 2 Wheel,10” pneumatic with bearing
16A 57772 2 Tube, 410/350 x 4 (not shown)
17 18826 2 Rear caster arm (includes item #32) 18 67318 2 Castershaft and yoke weldment
-- o r -- -- o r --
18 19747 2 Castershaft and yoke weldment
19 18879 1 W112 V-Belt w/Aramid 21 35139 1 Retaining ring, external 22 18872 1 CompleteEnglish decal set 23 20658 1 English safety decal set 24 50658 1 French safety decal set 25 65577 4 .75 Bore x 1.415 flange bearing with
26 19756 2 3/4 x 1.38 x 2.5 Roller bearing for
-- o r -- -- o r --
26 34466 2 3/4 x 1.38 x 1.5 Roller bearing for
dard
Optional
for breakdown)
bly
ware (includes items #33 & 36)
29)
2.06
bearing and sleeve -- (includes items #25, 26 & 49)
and sleeve (includes items #25, 26, 49 & 16A Tube)
assembly (for solid tire only)
assembly (for pneumatic tire only)
groove for heavy-duty wheel
pneumatic wheel
heavy-duty wheel
Ref Part No
No Used Description
No
27 35193 1 Bearing 28 35141 2 Retaining ring, Internal 29 35145 1 Bushing,3/4 x 1 x 1 Oilite 30 15851 1 Beltguide 2.21 x 2.30
HARDWARE
Ref Part
No Description
No
31 1256 * 3/16 x 1 Cotter pin 32 12296 * 1/4--28 Straight grease fitting, 15/32”
long 33 1985 * 1/4 Standard lockwasher 34 32806 1/4x 7/8 x 7 GA Flat washer 35 2457 * 1/4 NC x 3/4 Hex head cap screw GR5 36 10378 * 1/4NC x 1 Hex head cap screw GR5 37 565 * 3/8 Standard flat washer 38 14350 3/8NC Flanged hex locknut 39 24597 * 3/8NC x 3/4 Carriage bolt 40 855 * 1/2 Extra-heavy lockwasher 41 31983 1/2x 7/8 x 18 GA Shim washer 42 33677 1/2x 1-9/16 x 10 GA Washer 43 11900 * 1/2NC Flanged hex locknut 44 4358 1/2 NF x 1-1/4 Hex head cap screw GR5 45 6100 * 1/2 NC x 1-1/4 Hex head cap screw
GR5 46 24576 1/2NC x 1-3/4 Hex head cap screw
GR5 47 25474 1/2NC x 2-1/4 Hex head cap screw
GR5 48 23479 1/2NC x 5 Hex head cap screw GR5
(for solid tire)
-- o r -- -- o r --
48 12305 1/2NC x 5-1/2 Hex head cap screw
GR5 (for pneumatic tire) 49 29368 1/2x 3/4 x 3-3/8 Sleeve (for s olid tire)
-- o r -- -- o r --
49 19749 1/2x 3/4 x 4-1/16 Sleeve (for pneumatic
tire) 50 22060 5/8x 1 x 1/4 Felt seal 51 692 * 5/8 Standard flat washer 52 10635 5/8x 1-3/4 x 14 GA Cup washer 53 34582 5/8NC x 2 Hex head cap screw GR5,
Nylok 54 24741 3/4x 2 x 16 GA Flat washer 55 65129 1”Schedule 40 x 1/2 pipe 56 33647 1”Schedule 40 x 3/4 pipe 57 65130 1”Schedule 40 x 1 pipe
* Obtain Locally
(Rev. 6/6/2002)
PN 55191 (4/22/99)
35
Page 38
RM550 MOUNTING ASSEMBLY
4
4
3
5
35
51
50
49
4
48
4
17
1
2
7
9
1
8
32
10
31
43
35
36
6
53
35
16
11
6
33
37
41
36
15
46
13
47
45
18
44
42
52
12
36
CD4304Bc
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 39
RM550 MOUNTING ASSEMBLY
Ref Part No
No Used Description
No
1 1 Front and rear drives (see page 41
for breakdown) 2 20633 1 Shield, front belt 3 20634 1 Shield, right belt 4 66840 4 Knob, 3-prong 3/8 nut 5 55189 1 Gearbox, CW 1:1.76 (see page 40) 6 19056 2 Link, offset.25 x 1.50 x 38.12 7 18985 1 Gearbox stand 8 20635 1 Shield, left belt 9 29224 1 1 BK 13.4 H Sheave, keyed
10 28943 1 Keyed bushing 11 19605 1 U-Link,.38 x 2.5 x 7.13 12 19579 1 Link, offset.38 x 2 x 25.88 13 67310 2 Mounting lug 14 20669 1 Blade spindle wrench 15 33661 2 Category 1 mounting pin with nuts
16 64814 1 Pipe, 1/2 schedule 40 x 2.75 17 51849 1 Shield, counter-cone 18 36986 1 PTO Hanger bracket
and lockwasher
HARDWARE
Ref Part
No Description
No
31 10378 * 1/4NC x 1 Hex head cap screw GR5
Ref Part
No Description
No
32 28713 * 3/8x 3/8 x 1 Key 33 855 * 1/2 Extra-heavy lockwasher 35 11900 * 1/2NC Flanged hex locknut 36 24576 1/2NC x 1-3/4 Hex head cap screw
GR5
37 25474 * 1/2NC x 2-1/4 Hex head cap screw
GR5
41 29561 * 1/2NC x 4-3/4 Hex head cap screw
GR5 42 19024 * 5/8NC Hex flanged locknut 43 34473 * 5/8NC x 3 Hex head cap screw GR5 44 484 5/8 x 1 x 7/16 HT Sleeve 45 1791 5/8 x 1 x 9/16 HT Sleeve 46 30008 * 7/8Lockwasher 47 30007 * 7/8NF Hex nut 48 19024 * 5/8x 1-3/4 Hex head cap screw,flanged 49 4378 * 5/16 Standard flat washer 50 2472 * 5/16 Standard lockwasher 51 6096 5/16 NC x 3/4 Hex head cap screw GR5 52 14350 3/8NC Flanged hex locknut 53 12169 * 3/8NC x 1-1/4 Hex head cap screw
GR5
* Obtain Locally
(Rev. 6/6/2002)
PN 55191 (4/22/99)
37
Page 40
RM660 MOUNTING ASSEMBLY
4
3
4
5
35
51
50
49
4
48
4
1
17
1
2
7
9
8
32
10
31
43
35
36
6
44
53
35
42
16
52
18
11
12
6
33
37
41
36
M4304C
15
46
13
47
45
Ref Part No
No Used Description
No
1 ---------- 1 Front and rear drives (see page 41) 2 18851 1 Shield, front belt 3 18852 1 Shield, right belt 4 66840 6 Knob, 3-prong 3/8 NC 5 55189 1 Gearbox, CW 1:1.76 with decal (see
page 40) 6 19056 2 Link, offset.25 x 1.50 x 38.12 7 18985 1 Gearbox stand 8 18853 1 Shield, left belt 9 29224 1 1 BK 13.4 H Sheave, keyed
10 28943 1 Keyed bushing 11 19605 1 Channel, .38 x 2.5 x 7.3 12 19579 2 Link, offset.38 x 2 x 25.88 13 18824 2 Hitch pin mounting bracket 14 20669 1 Blade spindle wrench 15 33661 2 Category 1 mounting pin with nuts
16 64814 1 Pipe, 1/2 schedual 40 x 2.75 17 51849 1 Shield, counter cone 18 36986 1 Bracket, PTO hanger
and lockwasher
HARDWARE
Ref Part
No Description
No
31 10378 * 1/4NC x 1 Hex head cap screw GR5 32 28713 * 3/8x 3/8 x 1 Key 33 855 * 1/2 Extra-heavy lockwasher 35 11900 * 1/2NC Flanged hex locknut 36 24576 1/2NC x 1-3/4 Hex head cap screw GR5 37 25474 * 1/2NC x 2-1/4 Hex head cap screw GR5 41 29561 * 1/2NC x 4-3/4 Hex head cap screw GR5 42 19025 * 5/8NC Hex locknut,flanged 43 34473 * 5/8NC x 3 Hex head cap screw GR5 44 484 5/8 x 1 x 7/16 HT Sleeve 45 1791 5/8 x 1 x 9/16 HT Sleeve 46 30008 * 7/8Lockwasher 47 30007 * 7/8NF Hex nut 48 19024 5/8x 1-3/4 Hex head cap screw,flanged 49 4378 * 5/16 Standard flat washer 50 2472 * 5/16 Standard lockwasher 51 6096 5/16 NC x 3/4 Hex head cap screw GR5 52 14350 3/8NC Flanged hex locknut 53 12169 * 3/8NC x 1-1/4 Hex head cap screw GR5
* Obtain Locally
38
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 41
RM550 & RM660 FRONT ROLLER ASSEMBLY
(Optional)
Ref Part No No
-- 1006425KT 1 Front Roller Kit, Complete 2 11900 1 1/2 NC Flanged lock nut 3 38107 1 1/2 NC x 9 Cap screw GR5 4 3598 * 2 1/2 SAE Flat washer, 5 6697 * 4 3/8 NC x 1 Carriage bolt 6 70069 4 3/8 NC Flanged whiz nut 7 1006420 1 Spacer,.75 x 6.62 8 1006424 1 Front roller bracket 9 1006418 2 4 x 7.37 Roller 10 35193 2 Bearing
No Used Description
* Obtain Locally
QUICK HITCH (OPTIONAL)
7
2
6
5
8
4
3
10
9
CD6160
7
10
4
A
5
5
5
5
8
9
Ref Part No
No
No Used Description 1 1003692 2 Link, Offset .38 x 2.0 x 15 2 1005401 2 Chain 3/8 Prf Coil 38 Link 3 38214 2 Sleeve,.91 x 1.44 x 1.25 4 13563 1 Screw, HHCS 1/2 NC x 6 GR5 5 * 6 Washer, Flat 1/2 ZP 6 29368 1 Sleeve,.50 x .75 x 3.38 7 11900 1 Nut,Flange Lock 1/2 NC 8 29281 2 Sleeve,7/8 x 1 --1/8 x 19/32 HT 9 * 2 Washer, Flat 7/8
* Obtain locally
6
5
1
1/2 x 4--3/4 HHCS
5
4
2
3
M6080
(Rev. 11/29/2002)
PN 55191 (4/22/99)
39
Page 42
RM550 & RM660 GEARBOX ASSEMBLY
Ref Part No
No
-- 55189 1 1:1.76 Gearbox complete flange mount
1 20689 1 Seal, 1.38 x 2.56 x .38 2 20676 1 Retaining ring, .093 x 2.56 3 19075 1 Shim washer kit 4 2716 1 Bearing c up #LM48510 5 2717 1 Bearing c one #LM48548 6 55188 1 Gear shaft, 1.375 x 9.738 7 27181 1 Woodruffkey,1/4 x 7/8 8 15869 1 Bevel gear,1.2 x 4.2 x 30T 9 3586 1 Bearing c one L44643
10 3585 1 Bearing cup L48548
11 1686 4 3/8 NC x 3/4 Hex head cap screw GR5 12 838 4 3/8 Standard lockwasher 14 20675 1 Gearbox cover,10 GA x 6.1 x 6.9 15 15878 1 Gear shaft, 1.63 x 9.5 x 17T 16 11114 2 Bearing cone LM501349 17 11115 2 Bearing cup LM501310 18 19074 1 Gearbox housing, Flange mount with cups 19 11115 2 Bearing cup LM501310 20 11114 2 Bearing cone LM501349 21 11553 1 Seal, 2.25 x 3.00 x .375 22 12889 1 3/32 x 1-9/16 OD O-Ring 23 20677 1 Round stake nut, 1-5/8 16UN 24 24660 2 3/8 x 3-1/2 Hex head cap screw,fullthread 25 19077 1 Puller kit, Optional (includes Ref. 24, 28, 29,
26 19741 1 Dipstick (includes item 27) 27 23542 1 3/8 x 1-1/4 ID 218 O-Ring 28 6250 2 5/16NC x 1--1/4 Hex head cap screw GR5 29 4529 2 5/16NC Nut 30 * 1 Puller plate 31 * 2 Puller lug
* Not serviced separately
No Used Description
(does not include item 26)
30 & 31)
7
6
26
27
11
12
14
15
16
17
10
9
8
18
3
4
2
1
25
5
19
20
30
21
31
22
29
6
23
M5518
24
28
(Rev. 6/6/2002)
40
PN 55191 (4/22/99)
Page 43
RM550 -- RM660 DRIVE SHAFT
23
21
18
3
14
1
2
4
5
12
13
20
12
14
17
3
7
2
6
1
13
22
CD5556
24
Ref Part No
No Used Description
No
1 40571 2 Yoke,1--3/8--6SP (complete with lock collar) 2 154 2 Cross and bearing kit 3 40775 2 Spring pin 10mm x 65mm 4 40572 1 Inboard yoke (male drive tube) 5 40583 1 Male drive tube (oval) 6 40584 1 Female drive tube (oval)
7 40573 1 Inboard y oke (female drive tube) 12 40776 2 Bearing ring 13 40777 2 Anti-rotation chain 14 40778 2 Screw 17 40779 1 Grease zerk 18 40780 1 Guard support bearing 20 40589 2 Lock collar repair kit (without yoke) 21 40585 1 Guard, outer half (also includes items 12, 13
and 14)
22 40586 1 Guard, inner half (also includes items 12, 13,
14 and 18)
23 40581 1 Shaft assembly, male half (complete with
guard)
24 40582 1 Shaft assembly, female half (completewith
guard)
(Rev. 6/6/2002)
PN 55191 (4/22/99)
41
Page 44
RM550 BLADE SPINDLE ASSEMBLY
2
SEAL LIP
5
SEAL LIP
3
4
6
9A
8
10
9B
6
4
1
7
Ref Part No
No Used Description
No
1 67285 -- -- 3-Bolt CW blade spindle assembly
2 66755 2 Seal, 1.063 x 2.004 x .256 3 67287 1 Sleeve, .84 x 1.06 x 1.125 4 4107 2 Bearing cone #M12649 5 66843 1 Spindle housing with cups 6 4106 2 Bearing cup #M12610 7 67286 1 Spindle shaft, Right hand threads 8 1267 * 1 1/8 Pipe thread 45
9A 18960 1 1/8M PTF x 2.63 Grease fitting for
9B 64440 1 1/8M PTF x 2.09 30° Grease fitting
10 18959 1 1/8F x 1/8M PTF 45° Grease fitting
* Obtain Locally
(includes items 2 --8)
° grease fitting
right and center spindles
for left spindle
2
CD3534B
RM660 BLADE SPINDLE ASSEMBLY
Ref Part No
No Used Description
No
1 18844 -- -- CW Blade spindle assembly (in-
2 66755 2 Seal, 1.063 x 2.004 x .265 3 18822 1 Sleeve, .843 x 1.063 x .812 4 4107 2 Bearing cone #M12649 5 18875 1 Spindle housing with cups (includes
6 4106 2 Bearing cup #M12610 7 67451 1 Spindle shaft, Right hand threads 8 3584 1 1/4 Tapered thread 45
9A 18962 1 1/8M PTF x 1.75 Grease fitting for
9B 64440 1 1/8 NPT 30° x 2.09 Grease fitting for
10 18961 1 1/8F x 1/4--28M 45° Grease fitting
cludes items 2--8)
items 6 & 8)
° grease
fitting
center spindle
right and left spindles
SEAL LIP
5
SEAL LIP
2 3 4
6
1
8
6
10
9A
9B
4
7
* Obtain Locally
42
2
CD3523D
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 45
RM550 & RM660 F RONT GAUGE WHEEL
p
33
26
27
20
23
31
4
21
22
2
27
20
32
30
25
5
22
21
3
Ref Part No
No Used Description
No
---- 8349 1 RM550 Standard front caster kit w/solid tire
-- o r -- -- o r --
---- 8458 1 RM660 Front caster standard solid tire kit
1 18989 2 Heavy-duty 10” wheel, rollerbearing
and sleeve (includes items #6, 28 &
29)
-- o r -- -- o r --
1 19754 2 Pneumatic 10” wheel, rollerbearing
and sleeve (incl. items 6, 28, 29 & 1A Tube)
1A 57772 2 Tube, 410/350 x 4 (not shown)
2 67318 2 Caster shaft & yoke assembly (for
solid tire only)
-- o r -- -- o r --
2 19747 2 Caster shaft & yoke assembly (for
3 67291 1 RM550 Left front caster wheel arm
-- o r -- -- o r --
3 18828 1 RM660 Left front caster wheel arm
4 67290 1 RM550 Right front caster wheel arm
-- o r -- -- o r --
4 18832 1 RM660 Right front caster wheel arm
5 67407 2 Compression spring 6 34466 2 3/4 x 1.38 x 1.5 Roller bearing for
-- o r -- -- o r --
6 19756 2 3/8 x 1.38 x 2.5 Roller bearing for
pneumatic tire only)
(includes item #20)
(includes item #20)
(includes item #20)
(includes item #20)
heavy-duty wheel
neumatic wheel
29
6
24
28
CD3982
1
29
HARDWARE
Ref Part
No Description
No
20 12296 1/4--28 Straight grease fitting,
15/32” 21 6697 * 3/8 NC x 1 Carriage bolt GR5 22 14350 3/8 NC Flanged hex locknut 23 3379 * 1/2 NC x 1-1/2 Hex head cap screw
GR5 24 23479 1/2 NC x 5 Hex head cap screw
GR5 (for solid tire)
-- o r -- -- o r --
24 12305 1/2 NC x 5-1/2 Hex head cap screw
GR5 (for pneumatic tire) 25 855 * 1/2 Extra-heavy lockwasher 26 33677 1/2 x 1-9/16 x 10 GA Washer 27 11900 * 1/2 NC Flanged hex locknut 28 29368 1/2 x 3/4 x 3-3/8 Sleeve (for solid
tire)
-- o r -- -- o r --
28 19749 1/2 x 3/4 x 4-1/16 Sleeve HT (for
pneumatic tire) 29 65577 .75 Bore x 1.415 Flange bearing
with groove for heavy-duty wheel 30 65129 1” Schedule 40 x 1/2” Pipe 31 33647 1” Schedule 40 x 3/4” Pipe 32 65130 1” Schedule 40 x 1” Pipe 33 6100 * 1/2 NC x 1-1/4 Hex head cap screw
GR5
(Rev. 6/6/2002)
PN 55191 (4/22/99)
43
Page 46
INDEX
ADJUSTMENTS
Cutting Height Adjustment, 10 Tractor Top Link Adjustment, 11
ASSEMBLY INSTRUCTIONS
Assembly Procedure, 26–29 Delivery Check List, 29 Pre-Delivery Check List, 29
DEALER SERVICE
Blocking Methods, 18 Gearbox Maintenance, 20
Drive Pulley Installation, 22 Gearbox Assembly , 20 Gearbox Disassembly, 20 Leakage Repair, 20 Removing Gearbox from Mower, 20
Spindle Repair, 18
Blade Spindle Assembly, 18 Blade Spindle Disassembly, 18 Blade Spindle Installation, 19 Blade Spindle Removal, 18 Spindle Repair Tips, 18
Universal Joint Repair, 22
U-Joint Assembly, 23 U-Joint Disassembly, 22
GENERAL
Bolt Size Chart, 2 Bolt Torque Chart, 3 General Information, 2 Introduction, ii Replacement Parts Warranty, Back Cover Specifications, 1 Table of Contents, 1 Warranty, Inside Back Cover
OPERATION
Attaching Mower to Tractor, 10 Cutting Height Adjustment, 10 Front Gauge Wheel Interference Check, 11 Front Roller (Optional), 12 Operating Technique, 12
Tips, 12
Uneven Terrain, 13 Optional Check Chain Attachment, 11 Pre-Operation Check List (Owner Responsibility),
12 Removing Mower from Tractor, 13 Tractor Stability, 9 Tractor Top Link Adjustment, 11
OWNER SERVICE
Belt Replacement, 16 Blade Servicing, 16
Installation, 17
Removal, 16
Sharpening, 17 Blocking Methods, 14 Lubrication Information, 14
Driveshaft Lubrication, 14
PARTS
Index to Parts Lists, 31
SAFETY
Check Lists
Delivery (Dealer Responsibility), 29
Pre-Delivery (Dealer Responsibility), 29
Pre-Operation (Owner Responsibility), 12 Safety Decals, 7--8 Safety Rules, 4– 6 Safety Symbol (explanation), ii Uneven Terrain, 13
TROUBLE SHOOTING
Belt Conditions, 25 Mowing Conditions, 24
44
(Rev. 6/6/2002)
PN 55191 (4/22/99)
Page 47
WARRANTY
(All Models Except Mow’n Machines)
Please Enter Information Below and Save For Future Reference.
Date Purchased: _________________________ From (Dealer):______________________________ Model Number: __________________________ Serial Number : _____________________________
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty period for certain gearboxes are li sted below:
Model No. Part Warranted Duration 1160, 1190, 1260, 2120, 2162, 3180, 3240, BB600,
BB720, BB840, BB6000, BB7200, BB8400, BW180
1130, BB48, BB60, BB72, BB84
BW180
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not co ver repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are pro vide d separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must
be returned to WOO DS w ith proof of purchase within thirty (30) days after such defect or nonc om pliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whe ther such claim is bas ed upon br each of contract, br each of w arranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture re pl ac em ent parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this W arranty.
This Warranty is effective only if the warranty registration card is returned within ten (10) days.
Answers to any ques tions re garding warranty service and locations may be obta ined by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax
Gearbox components
Gearbox components
Gearbox components
5 years from the date of delivery to the original purchaser.
3 years from the date of delivery to the original purchaser.
1 year from the date of delivery to the original purchaser if used in rental or commercial applications.
F-3079 (Revised 11/6/2002)
Page 48
WARRANTY
(Replacement Parts For All Models Except Mow’n Machines)
WEC Company , d /b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opi nion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This W arranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not tr ansfer to the third party purc haser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) d ays
after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the pu rchase was made, transportation charg es prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, a rising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the gener ality of
the foregoing, Woods specifically disclaims any damages relating to (i) lost p rofits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject t o any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 100 0 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax www.woodsonline.com
F-8494 (Rev. 11/6/2002)
PART NO.
55191
©1999 Woods Equipment Company. All rights reserved.
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