Woods D80-2, MD80-2 Operator's Manual

Page 1
ROTARY CUTTER
D80-2
MD80-2
15914
(Rev. 1/30/2015)
Page 2
TO THE DEALER:
®
Assembly and prop er installation o f this product is the responsi bility of the Woods and safety rules. Make sure all items on the Dealer’s Pr e-Delivery and Del ivery Check Lists in the Op erator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the online Pr oduc t Registr ation for m at t he Woods Dealer Website wh ic h ce rt ifi es t h at all Dealer Check List items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER:
Read this manual before operating your W oods equipment. The information presented w ill prepare you to do a bette r and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Lo cator at w ww.Woo dsEqu ipment .com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has train ed mechanics , genuine Woods s ervice parts, and the necessa ry tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: Serial Number:
Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the ter m NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-A lert Symbol ( a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
_______________________________
(see Safety Decal section for location) ____________________________________
Date of Purchase:
_____________________
Gen’l (Rev. 2/25/2016)
Page 3
TABLE OF CONTENTS
Si no lee Ingles, pida ayuda a
alguien que si lo lee para que le
traduzca las medidas de seguridad.
LEA EL INSTRUCTIVO!
!
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ONLINE SAFETY VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
INDEX TO PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
BOLT SIZE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY. . . . . . . . . . . . . . . . . . .BACK COVER
(Rev. 8/28/2013)
15914 (Rev. 3/23/2007)
Introduction 3
Page 4
SPECIFICATIONS
WARNING
D80-2 (Towed) MD80-2 (Mounted) Cutting Width 80" 80" Cutting Height 2" - 14" 2" (Limited by tractor lift) Overall Width 83" 83" Cutter Blade Spindles 2 2 Blade Tip Speed 14,400 14,400 V-Belts 3 3 Framework Channel 5/16" 5/16" Spindle Shafts 1-3/8" 1-3/8" Gearbox 60 HP 60 HP
TRACTOR REQUIREMENTS
D80-2 (Towed) MD80-2 (Mounted) Tractor PTO 540 rpm 540 rpm 3-Point Hitch N/A Category 1
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your cutter. Read it carefully. It fur­nishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and vary ing operating conditions. However, through experience and these instruction s, you should be able to deve lop procedures suitable to your particular situation.
The illustrations and data used in this manual were cur­rent at the time of printing, but due to possible inline production change s, your mach ine may vary sl ightly in
(Category 2 Optional)
detail. We reserve the right to redesign and change the machines as may be necessary without notification.
■
Some illustrations in this manual show the equipment with safety shields removed to provide a better view. The equipment should never be op er­ated with any safety shielding removed.
4 Introduction
15914 (Rev. 3/23/2007)
Page 5
Watch a Mower Safety Video Online
The AEM (Association of Equipment Manufacturers) offers a safety training video, Industrial and Agricultural Mower Safety Practices. The 22-minute video can be viewed online for free at TheAEMStore,
https://youtu.be/uEWXsDqhDq0
It reinforces the proper procedures to follow while operating your mowing equipment. The video does not replace the information contain ed in the Operator’s Manual, so please review this manual thoroughly before operating your new mowing equipment.
Safety Training Does Make a Difference.
BE SAFE! BE ALERT! BE ALIVE! BE TRAINED
Before Operating Mowers!
ASSOCIATION OF EQUIPMENT MANUFACTURERS
Safety Video Order Form
Safety Video Online Form (Rev. 1/09/2018)
Safety 5
Page 6
Also, available from the Association of Equipment Manufacturers:
A large variety of training materials (ideal for groups) are available for a nominal charge from AEM. Following is a partial list:
●
Training Package for Rotary Mowers/Cutters-English Contains: DVD & VHS (English)
Guidebook for Rotary Mowers/Cutters (English) AEM Industrial/Agricultural Mower Safety Manual (English) AEM Agricultural Tractor Safety Manual (English)
●
Training Package for Rotary Mowers/Cutters-English/Spanish Contains: DVD & VHS (English/Spanish)
Guidebook for Rotary Mowers/Cutters (English/Spanish) AEM Industrial/Agricultural Mower Safety Manual (English/Spanish) AEM Agricultural Tractor Safety Manual (English/Spanish)
AEM training packages are available through:
AEM at: www.aem.org or Universal Lithographers, Inc. Email: [email protected]
800-369-2310 tel 866-541-1668 fax
6 Safety
Safety Video Online Form (Rev. 1/09/2018)
Page 7
Never allow children or untrained persons to
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operatio n, transport, maintena nce and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tigh ten to torque ch art specificat ions unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals and safe ty decals are a vailable from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or sa fety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in an d be capable of the safe operation of the equipment, its attach­ments, and all controls. Do not allow anyone to operate this equipment without proper instruc­tions.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggle s.
Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hyd raulic fluid pe netrates sk in, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death w ill result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
D80 Safety Rules (Rev. 3/23/2007)
Make sure spring-activat ed locking p in or collar slides freely and is seated firmly in tractor PTO spline groove.
Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.
Power unit must be equipped with ROPS or ROPS cab and seat bel t. Keep seat belt se curely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
Remove accumulated debris from this equip­ment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed. Replace if damaged. (See S afet y Deca ls se ctio n fo r location.)
Make sure shields and guards are properly installed and in good condition. Replace if dam­aged.
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires, front trac­tor weights or front loader. Weigh the tractor and equipment. Do not estimate.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
(Safety Rules continued on next page)
Safety 7
Page 8
(Safety Rules continued from previous page)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Air in hydraulic systems can cau se er ratic o per­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenanc e, purge any air in hydraulic s ystem by oper ating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
Connect PTO driveline directly to power unit PTO shaft. Never u se adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.
OPERATION
Keep bystanders away from equipment.Operate only in daylight or good artificial light.Never direct discharge toward people, animals,
or property.
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck a nd protec­tive devices cannot prevent all objects from escaping the blad e enclosur e in every mo wing condition. and escape, traveling as much as 300 feet (92 m).
Do not operate or transport equipment while under the influence of alcohol or drugs.
Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely fastened. Fallin g off power unit can re sult in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake,
It is possible f or object s to ricoc het
and ensure all other controls a re disengaged before starting power unit engine.
Operate tractor PTO at 540 RPM. Do not exceed.Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.Do not stop, start, or change directions sud-
denly on slopes. Use extreme care and reduce ground speed on
slopes and rough terrain. Watch for hidden hazards on the terrain during
operation. Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
TRANSPORTATION
Power unit must be equipped with ROPS or ROPS cab and seat bel t. Keep seat belt se curely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max­imum transport speed. Doing so could result in:
• Loss of control of the implement and tractor
• Reduced or no ability to stop during braking
• Implement tire failure
• Damage to the implement or its components.
Always comply with all state a nd local lighting and marking requirements.
Never allow riders on power unit or attachment.Do not operate PTO during transport.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while
under the influence of alcohol or drugs. Never tow this implement with a motor vehicle.
MAINTENANCE
Before performing any service or maintenance, lower equipment to ground or block se curely, turn off engine, remove key, and disconnect driveline from tractor PTO.
(Safety Rules continued on next page)
8 Safety
(Rev. 8/29/2013)
D80 Safety Rules (Rev. 3/23/2007)
Page 9
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo­nents in any way.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under­neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or mov ement of control le vers can cause equipment to drop or rotate unexpect­edly and cause severe injury or death. Follow Oper­ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service , or maintenance.
Make certain all movement of equipm ent com­ponents has stopped before approaching fo r ser­vice.
Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
Make sure shields and guards are properly installed and i n good condit ion. Replace if dam­aged.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins ar e installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See S afet y Deca ls se ctio n fo r location.)
Do not handle blades with bare hands. Careless or improper handling may result in serious injury.
Explosive separation of tire and rim parts can cause serious injury or death. Release all air pres­sure before loosening bolts on wheel.
STORAGE
Raise cutter and block securely. Block wheels and raise tongue with jack. Disconnect hydraulic lines to optional cylinder. Disconnect driveline and secure up off the ground.
Keep children and bystanders away from stor­age area.
Store on level, solid ground.Follow manual instructions for storage.
(Rev. 5/11/2007)
D80 Safety Rules (Rev. 3/23/2007)
Safety 9
Page 10
13
7
11
7
11
9
8
9
12
11
7
10
5
6
12
6
5
3
2
4
1
CD3817A
MOUNTED DRIVE
PULL-TYPE ONLY
PULL-TYPE ONLY
FRAME FOR MOUNTED & PULL-TYPE
PULL-TYPE ONLY
1 - SERIAL NUMBER PLATE
4 - 18866
2 - 18865
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
10 Safety Decals
15914 (Rev. 3/23/2007)
Page 11
WARNING
TO AVOID SERIOUS
INJURY OR DEATH:
Read Operator's Manual (available
from dealer) and follow all safety precautions.
Keep all shields in place and in good
condition.
Operate mower from tractor seat only.
Lower mower, stop engine and remove
key before dismounting tractor.
Allow no children or untrained persons
to operate equipment.
Do not transport towed or
semi-mounted units over 20 mph.
FAILURE TO OPERATE SAFELY
CAN RESULT IN
INJURY OR DEATH.
18877-C
3 - 18877
SHIELD MISSING
DO NOT OPERATE
PUT SHIELD ON
DANGER
18867--B
6 - 18867
7 - 18864
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
WARNING
15502--B
ROTATING COMPONENTS
Do not operate without cover in place. Look and listen for rotation. Do not
open cover until all components have stopped.
5 - 15502
WARNING
15951-B
CYLINDER AND CRANK
REQUIREMENTS
28-1/4
—
CRANK
PIN
A RAISED CUTTER CAN DROP AND CRUSH
n
Cutter must have crank with pin installed to prevent crank detachment.
n
Before working underneath, rotate crank to highest position and block up cutter.
n
Blocking up prevents cutter dropping from hydraulic leak down, hydraulic system failures, or mechanical component failures.
FAILURE TO FOLLOW INSTRUCTIONS CAN
RESULT IN SERIOUS INJURY OR DEATH.
8 - 15951
GUARD MISSING.
DO NOT OPERATE.
DANGER
33347E
DANGER
DANGER
GUARD MISSING.
DO NOT OPERATE.
11- 33347
9 - W19924
12 - RED REAR REFLECTOR 4.5"
PN 20106
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT -
All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both ends
Driveline guards that turn freely on
driveline
18864-C
15914 (Rev. 3/23/2007)
Safety Decals 11
Page 12
SAFETY & INSTRUCTIONAL DECALS
10 - 15503
BE CAREFUL!
Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals whe n using a
pressure washer; high-pressur e water can enter through very s m all scratches or unde r edges of decals causing them to peel or come off.
Replacement safety deca ls can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the Unite d States and Canada call 1-800-319-6637.
SHIELD MISSING
DO NOT OPERATE - PUT SHIELD ON
18869-B
DANGER
13 - 18869
PN - 1006348
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away.
Keep guards in place and in good condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
15503-C
12 Safety Decals
(Rev. 5/11/2007)
15914 (Rev. 3/23/2007)
Page 13
OPERATION
DANGER
WARNING
CAUTION
WARNING
WARNING
The designed and tested safety of this machine depends on it being operate d within the limitations as explained in this manu al. Be fami liar wit h and follow all safety rules in the manual, on the cutter and on the tractor.
The safe operation of th is cutter is th e responsibi lity of the operator, who must be properly trained . The opera­tor should be familiar with th e equipm ent and a ll sa fety practices before starting operation. Read the Safety Rules on page 7 through page 12.
Information specific to attaching or operating the mounted or towed unit will be identified in the text. Information applicable to ei ther unit will not be segre­gated.
This cutter is designed for shredding heavy brush, such as prunings in orchards, grov es and vineyards. Other applications include topping onion sets and potatoes before harvesting. It may also be used to shre d green manure crops, straw and stubble, asparagus residue etc. prior to plowing. Recommended tractor ground speed for most mow ing conditions is from 1 to 5 mph. Always operate tractor PTO at 540 rpm.
On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Do not operate or service unit unless pin is installed. Keep all persons away from operator control area while performing adjustments, service, o r maintenance.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure spring-activat ed locking p in or collar slides freely and is seated firmly in tractor PTO spline groove.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, set parking brake, remove key, inspect, and repair any damage before resuming operation.
TRACTOR STABILITY
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck a nd protec­tive devices cannot prevent all objects from escaping the blad e enclosur e in every mo wing condition. and escape, traveling as much as 300 feet (92 m).
Never allow children or untrained persons to operate equipment.
Keep bystanders away from equipment.Before performing any service or maintenance,
lower equipment to ground or block securel y, turn off engine, remove key, and disconnect driveline from tractor PTO.
It is possible f or object s to ricoc het
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up result­ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires, front trac­tor weights or front loader. Weigh the tractor and equipment. Do not estimate.
ATTACHING MOUNTED CUTTER TO TRACTOR
Make sure spring-activat ed locking p in or collar slides freely and is seated firmly in tractor PTO spline groove.
MD80 Mounting
Standard Category 1 mounting pins are used when attaching cutter to tractor. Also available for mounting are optional Category 2 pins and a bushing kit.
Check to be sure mo unting pi ns are prop erly to rqued ­Category 1: 300 lbs-ft.; Category 2: 450 lbs-ft.
15914 (Rev. 3/30/2007)
Operation 13
Page 14
Install tractor lower lift arms over the cutter mounting
1-9/16"
A
pins. Attach tractor top link in top hole of cutter A­frame. Use bushing over top link clevis pin when mounting on a Category 2 tractor.
Driveline Attachment
Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline. Raise and lower cutter to de termine maximum and m inimum dis­tance between the tractor PT O shaft and the gearbox input shaft. If the d is tance is too large, the drivel in e wi ll be too short for proper engagement. If dista nce is too small, the driveline may bottom out in operation and damage the cutter or tractor.
Driveline length must be sufficient to provide at least 1/3 driveline length of engagement during operation. There must be at least 4 inches of engage ment at the cutters lowest possi ble point of operation. The drive­line must not bottom out when raise d to the maximum height possible.
If driveline is to o short please cal l your Woods dealer for a longer driveline.
Figure 2. Determine Shield Length
5. Cut the shield to the overall dimension.
If driveline is too long ple ase follow the ins tructions for shortening the driveline.
Shorten Driveline
1. Move cutter up and down to get the shortest
possible distance between tractor PTO shaft and gearbox input shaft.
2. Separate driveline into two halves and connect them to the tractor PTO and gearbox.
3. Place driveline halves parallel to one another to determine how much to shorten the driveline.
Figure 3. Cut Shield
6. Place the cutoff portion of the shield against the
end of the shaft and use a s a gui de. Mark and cu t the shaft.
Figure 1. Drive Halves Placed Parallel
4. Measure from end o f the upper shield t o the base
of the bell on the lower shi eld (A). Add 1-9/16" to dimension (A). See Figure 2.
14 Operation
Figure 4. Cut Shaft to Length
15914 (Rev. 3/30/2007)
Page 15
7. Repeat step 6 for the other half of the drive.
WARNING
2
3
4
1
M3838
8. File and clean cut ends of both drive halves.
Do not use tractor if proper dr iveline engage ment can­not be obtained through these methods.
When using optional c heck chains, i nstall them in key­hole brackets. Count the li nks between the cutter and brackets to be sure you have the same num ber of lin ks on each side. You may twist check chain for fine adjust­ment side to side.
Connect driveline to tractor PTO shaft, making sure the spring-activated locking collar slides freely and locks driveline to PTO shaft.
NOTICE
■
If attaching with quick hitch the distance between the tractor PTO and gearbox input shaft will increase. Please follow the steps as you would for a 3-point hitch to insure proper engagement.
Cutting Height Adjustment for MD80 Mounted Cutter
Place tractor and cutter on a level surface. The adjustments giv en here are to provide you with a
starting point. Adjustments are approximate and may vary due to slight differences in blade shimming and machine wear. You may desire to fine tune them for your situation.
Keep all persons away from operator control area while performing adjustments, service , or maintenance.
■
Avoid very low cutting heights. Striking the ground with blades produces one of the most dam­aging shock loads a cutter can encounter. Allowing blades to contact ground repeatedly, will cause damage to cutter and drive.
Cutting Height Adjustment Without Tailwheel or Check Chains
The blade is appr oximately 9- 1/4" below th e top of the cutter deck.
Select a cutting height, EXAMPLE 3". Use tractor 3-point lift to set fro nt blade 3" above level
surface (measure 12-1/4" from top of dec k to ground). At the rear, measure from top of deck to ground; adjust top link until this dist ance is from 12-3/4" to 13" . Adjus t lower stop of the tractor 3-point lift control. When adjustment is set, th is will enable you to return to th e preset cutting height.
Maintain distance from blade tip to level surface from 1/2" to 3/4" higher at rear for best cutting results and lowest power consumption.
When using cutter for shredding, it is better to set blade tip lower at the rear. How much lower depends on the material to be shredded. You will need to experiment to determine the best setting for your situation.
Cutting Height Adjustment With Tailwheel or Check Chains
The blade is appr oximately 9- 1/4" below th e top of the cutter deck.
Select a cutting height, EXAMPLE 3". Use check chains and t ractor 3-point lift and ra ise top
front of cutter deck 12- 1/4" above the level s urface. At the rear, measure from top of deck to ground; adjust tailwheel until this distance is from 12-3/4" to 13".
Figure 5.. Cutting Height Adjustment - MD80
(Mounted Model)
Cutting height may be controlled by several metho ds. Without the optional check chains and tailwheel it is controlled with the tractor 3-point lift and top link adjust­ment.
Measure from front edge of cutter frame (on each side) to ground to be sure cutter is level. Use adjustment on 3-point arms, if neces sary, for fine adjustment si de to side.
15914 (Rev. 3/30/2007)
Shorten the check chains to raise front of cutter. Move tailwheel adjustment to the rear to raise rear of cutter.
ATTACHING CUTTER TO TRACTOR (PULL-TYPE MODELS)
The cutter is shipped with a 1-3/8" PTO spline. The horizontal distance be twee n the end of the tr actor PTO shaft and the drawbar hitch point should be 14". This distance must not vary more than plus or minus one inch (±1") or the drive may be damaged when tu rning. Adjust tractor dr awbar to o btain th e desi red dr awbar t o hitch point distance. On some tractors, a drawbar kit must be used to obtain the r equired dimens ion. Check with your tractor dealer if you encounter problems.
Raise cutter tongue to tractor dr awbar height wi th jack provided and attac h with a 3/4" or larger high-strengt h drawbar pin. Retain pin to keep it in place.
Operation 15
Page 16
Connect cutter driveline to tractor PTO shaft, making
M3866
1. Compression member
2. Carrier bearing
3. Adjustment crank
sure the spring-activated locking pin slides freely and is seated firmly in tractor PTO spline groove.
Adjust H-frame bearing he ight to ensu re front drivelin e is parallel to ground.
Remove parking jack fro m tongue. Attach to frame rail storage with top for ward. Always attach jack to tongue to hold it up when disconnecting it from tractor.
Adjust drive shaft carrier bearing (2), Figure 6, verti­cally in H-frame unti l dri veli ne i s as st rai ght as p os sibl e between tractor PTO and cutter gearbox.
Cutting Height Adjustment for D80 Pull-Type Cutter
Place tractor and cutter on a level surface. Cutting height is raised a nd l owe re d with he igh t ad jus t-
ment crank (3) or optio nal hydraulic cylinder. Front to rear attitude is set wi th the compression link (1). See Figure 6.
PRE-OPERATION CHECK LIST
(Owner’s Responsibility)
___ Check that cutter is properly and securely
attached to tractor.
___ Make sure driveline spring-activated locking pin
slides freely and is seated firmly in tractor PTO spline groove.
___ On pull-type cutter , make sure the pin to pre vent
crank detachment is installed. ___ Set tractor PTO at 540 rpm. ___ Make sure gearbox is full to fill plug with SAE
90W gear lube. ___ Lubricate all grease fitting locations. ___ Check that all hardware is properly installe d and
secured. ___ Check to ensure blades are sharp and secure
and cutting edge is positioned to lead in a
counter-clockwise rotation.
The blade is approximately 9-1/4" below cutter deck. Select a cutting height, EXAMPLE 3". Raise front end of deck with a jack to take the compres-
sion member (1) ou t of compression and remove th e bolt connecting it to the tongue.
Raise front end of deck until both sides are 12-1/4" above the ground and block underneath to maintain this distance.
Raise rear end of deck until it is from 13-3/4" to 14" above the ground.
Connect compressio n me mbe r (1 ) to tong ue. It may be necessary to raise or lower rear of deck to align hole.
Remove the blocks f rom under the deck and position each side skid 1/2" above the ground.
This complete pr ocedure must be fo llowed to properly set a new cutting height. Raising rear of deck with crank without changing the compression link position will result in an incorrect front-to-rear attitude setting.
___ Check that all shields and guards are properly
installed and in good condition. ___ Check cutting height and attitude adjustment. ___ Place tractor PTO and transmission in neutral
before attempting to start engine. ___ Inspect area to be cut and remove stones,
branches or other hard objects that might be
thrown, causing injury or damage. ___ Inspect chain shielding and replace any damaged
or missing links.
STARTING AND STOPPING CUTTER
Cutter operating power is supplied from tractor PTO. Refer to your tractor manual for PTO engagemen t and disengagement instructions. Always operate PTO at 540 rpm. Know how to stop tractor and cutter quickly in case of an emergency.
When engaging PTO, the engine rpm should always be low. Once engaged and ready to start cutting, raise PTO speed to 540 rpm and maintain throughout cutting operation.
Figure 6. Cutting Height Adjustment - D80
(Pull-Type Model)
16 Operation
OPERATING TECHNIQUE
Proper ground speed will depend upon the height, type and density of material to be cut.
Normally, ground speed will range from 2 to 5 mph. Tall dense material shoul d be cut at a low spe ed, wh il e thi n medium-height mater ial can be cut at a hi gher ground speed.
Always operate P TO at 540 rpm; this is necessary to maintain proper blade spe ed and produ ce a clean cut .
15914 (Rev. 3/30/2007)
Page 17
Under certain conditions, tractor tires may roll some
WARNING
WARNING
material down and prevent it from being cut at the same height as the surrounding area. When this occurs, reduce tractor ground speed but maintai n 540 rpm PTO speed. The lo wer speed will permit material to at least partially rebound.
Under some conditions, material will not rebound enough to be cut evenly, resulting in an uneven appearance. In general, lower cutting heights give a more even cut with less tendency to leave tire tracks.
The cutter is equipped with general purpose suction blades as standard equipment. These blades are intended for most conditions.
Optional flat blades f or light brush cu tting and optional high fin blades for stalk shredding are available from your dealer.
Tips
Extremely tall materi al should be cut twice. Cut mate­rial higher the first pas s. Then cut at de sired height, a t 90° to first pass.
Remember, sharp blades produce cleaner cuts and require less power.
Analyze area to be cut to determine best procedure. Consider height and typ e of material and terrain type: hilly, level or rough.
Plan your pattern to travel straight forward whenever possible.
Uneven Terrain
Do not operate or transport on steep slopes.Do not stop, start, or change directions sud-
denly on slopes. Use extreme care and reduce ground speed on
slopes and rough terrain. Watch for hidden hazards on the terrain during
operation.
Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and cutter.
Practice will imp rove your skills in mane uvering rough terrain.
STORAGE
Follow these steps when storing your cutter:
1. Store on level, solid ground.
2. Disconnect driveline and secure up off the ground.
3. On pull-type model , attach parking jack and raise
tongue weight off tractor drawbar.
4. Securely block all four corners of deck with jack stands.
5. Remove hydraulic h oses after tractor is turn ed off and all system pressure is released by operating valve levers several times.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, caus ing injury or damage.
6. Remove retainer pin and high strength drawbar
pin.
7. Keep children and by standers away from storage area.
15914 (Rev. 3/30/2007)
Operation 17
Page 18
OWNERS SERVICE
WARNING
CAUTION
WARNING
6. 20 GA Spacer
7. Crossbar
8. Blade
9. Blade pin
1. Bolt
2. Blade pin clip
3. Keyhole plate
4. Spacer
5. 18 GA Spacer
9
8
7
6
5
4
3
2
1
CD3818
to U-joints, gearbox, tractor PTO and/or cutter drive­line.
On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Do not operate or service unit unless pin is installed.
Before performing any service or maintenance, lower equipment to ground or block securel y, turn off engine, remove key, and disconnect driveline from tractor PTO. Keep all persons away from operator control area while performing adjustments, service , or maintenance.
Always wear relatively tight and belted clothing to avoid getting ca ught in moving parts. We ar sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained s ervice te chnicians avail­able. For your protection, read and follow all safety information in this manual.
BLADE SERVICING
On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Do not operate or service unit unless pin is installed.
Blocking the cutter before working underneath provides additional safety. If a mechanical or hydraulic failure occurs, the blocks wil l support the cutter and pre vent anyone under it from being crushed.
Inspect blades, each time before operating cutter, for condition and proper installation. Check to be sure blades are snug but still swivel on blade pin (see Blade Installation, page 2 0). Replace any blade that is bent, excessively nicked, worn or has any other damage. Small nicks can be ground out when sharpening.
LUBRICATION INFORMATION
The accompanying ch art gives the frequency of lubri­cation in oper ating h ours, b ased on normal conditio ns. Severe or unusual conditions may require more fre­quent lubrication. See Figure 8.
Do not let excess grease collect on or around parts, particularly when operating in sandy areas.
Use an SAE 90W gear lube in gearbox. Use a lithium grease of No. 2 consistency with a MOLY
(molybdenum disulfide) additive for all locations. Be sure to clean fittings thoroughly before attaching grease gun. When a pplied accordin g to the lubricatio n chart, one good pump of most guns is sufficient. Do not overgrease.
Daily lubricat i o n of t he PTO sl i p joi nt is necessary. Fail­ure to maintain proper lubrica tion can result in da mage
18 Owner Service
Figure 7. Blade Removal & Installation
15914 (Rev. 3/23/2007)
Page 19
Ref No Description Frequency
1 Tailwheel Hub (Towed Model) 10 hrs 2 Tailwheel Pivot Arm 8 hrs 3 Tailwheel (Mounted Model) 8 hrs 4 Blade Spindle - Access through
hole in end of belt shield (right); Remove left belt shield (left) 10 hrs
5 Belt Idler - Access through hole
in top of belt shield (right); Remove left belt shield (left) 50 hrs
6 Gearbox: Fill with EP90 gear
lube Check Daily
7 Rear U-Joint 8 hrs 8 Slip Joint (Mounted Model) -
Apply grease to all four sides
of shaft 8 hrs 9 Front U-Joint 8 hrs 10 Center U-Joint (Towed Model) 10 hrs 11 Driveline Carrier Bearing
(Towed Model) 10 hrs 12 Slip Joint (Towed Model) -
Apply grease to all four sides
of shaft 10 hrs 13 Height Adjustment Pivot Block Occasionally 14 Height Adjustment Crank Occasionally
Blade Removal
Rotate crossbar until blade pin assembly is directly below access hole i n rear of cutter frame. Remov e bol t
Figure 8. Lubrication Points
(1) and blade pin cli p (2). Slid e ke yhole plate (3) o ut o f blade pin groove and remove. Remove spacers and drive pin out of crossbar. See Figure 7.
15914 (Rev. 3/23/2007)
Owner Service 19
Page 20
NOTICE
CAUTION
DANGER
WARNING
■
If blade pin is seiz ed in cros sbar and e xtreme force will be required to remove it, support cross­bar from below to prevent damage to spindle.
Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.
DB967
Figure 9. Belt Routing
Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do no t roll belt ov er pulleys to insta ll. This can cause hidden damag e and premature belt failure. Always loosen idlers when installing belts.
Blade Install ation
Always replace both blades at th e same time to main­tain balance.
Liberally coat bla de pin and c rossbar hole with Never­Seez® or equivalent. Ma ke sure blade is offset away from deck and cuttin g edge is positioned for counter­clockwise rotation.
Install blade pin (9) up through blad e (8) then throug h hole in crossbar and push fir mly against crossbar (7). Install as many s pace rs (4, 5 or 6) as poss ible and still be able to slide keyhole plate (3), with ears up as shown, into blad e pin groove. Place b lade pin clip (2) over keyhole plate an d into blade pin groove. Secu re with bolt (1). Repeat for opposite blade. See Figure 7.
Blade should be s nug but s wivel on pin witho ut exces ­sive force. Retain any spacers not used in installa tion for use when blade wears or on future installations.
Blade Sharpening
Always sharpen both blades at the sa me time to main­tain balance. Follow original sharpening pattern. Do not sharpen blade to a razor edge. Leave from a 1/16" to 1/8" blunt edge. Do not sharpen back side of blade.
Belt Installation
One of the major causes of belt failure is improper installation.
The drive on this cutter uses three belts. They are a matched set and must be replaced as such.
Remove belt shields. Loosen nut on idler adjustment rod (located on right
side of gearbox stand) as loose as possible. Remove old belts and ins tall new ones . Tighten nut o n
idler adjustment rod. Belts should be very tight.
NOTICE
■
Check tension on new belts every half hour the first four hours of operation and then every eight hours.
CHAIN SHIELDING
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec­tive devices cannot prevent all objects from escaping the blade enclosure in ev ery mowing condition. and escape, traveling as much as 300 feet (92 m).
It is possible for objects to ricochet
Before new belts are i nstalled , check pul ley shaft s and bearings for wear. Check pulley grooves for cleanliness and wear. Be sure they tur n freely and with onl y slight wobble. If grooves require cleaning, moisten a cloth with a non-flammable, non-toxic degreasing agent or commercial detergent and water.
20 Owner Service
Inspect chain, rubber, or steel band shielding before each use. Replace if damaged.
15914 (Rev. 3/23/2007)
Page 21
SERVICING TIRES SAFELY
WARNING
A
DECAL PN 1006348
Used Aircraft Tires (Figure 10)
Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate tires above the recommended pres sure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pres sure and result in a tire explosion . Welding can structurally weaken or deform the wheel.
When inflating tires, use a c lip-on chuck and an exten ­sion hose long enough to allow you to stand to the side — not in front of or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, dam­aged rims, or missing lug bolts and nuts.
Never remove split rim assembly hardware (A) with the tire inflated.
Figure 10. Split Rim Tire Servicing
(Rev. 5/11/2007)
15914 (Rev. 3/23/2007)
Owner Service 21
Page 22
DEALER SERVICE
WARNING
CAUTION
On pull-type units, a pin is installed to prevent the height adjustment crank from detaching. Do not operate or service unit unless pin is installed.
Before performing any service or maintenance, lower equipment to ground or block securel y, turn off engine, remove key, and disconnect driveline from tractor PTO. Keep all persons away from operator control area while performing adjustments, service , or maintenance.
Check housing for visible signs of leakage. Check for leaks at vertical and horizontal seals and
gaskets. Take necessary corrective action and clean area where
leakage was eviden t. Pla ce cu tter in se rvi ce a nd c he ck to ensure leakage has stopped.
Leakage Repair
Permatex Aviation 3D Form-A-Gasket® or equivalent is the recommended sealant for gearbox repair.
Leakage at the horizontal seal or gasket can be cor­rected without removing gearbox from cutter.
Remove fill plug and siphon gear lube from gearbox. Remove and replace leaki ng seal or gasket. Refer to Seal Installation section, page 23.
Always wear relatively tight and belted clothing to avoid getting ca ught in moving parts. We ar sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
The information in this section is written for deale r ser­vice personnel. The repair described herein requires special skills and tools. If your shop is not properly equipped or your mec han ic s a r e not prope rl y t ra ined i n this type of repair, you may be time a nd money ahea d to replace complete assemblies.
GEARBOX MAINTENANCE
Before beginning any gearbox repa ir, please read th is entire section. Many steps are dependent on each other.
Always make sure proper vent plug is installed in top of gearbox. Proper gear l ube level for gearbox is half full . Never operate cutter unl ess gearbox is half full of SAE 90W gear lube.
Troubleshooting is an important part of gearbox main ­tenance. Check for leakage and bad bearings.
Bearing Check
Bearing maladju stm ent or fai lu re is in di ca ted b y ex ces ­sive noise and noticeable side or end play in gear shafts.
Removing Gearbox from Cutter
Remove nut from belt tension idler adjustment rod. Remove belt shields. Remove belts. The front gear stand bolts are tack welded in place.
Loosen the nuts to pr otect bolt threads and break ta ck welds by rapping them with a ha mmer. Remove nuts and bolts.
Remove nuts from the rear gear stand bolts. Tip rear of gear stand up over bolts and slide the stand rearward.
Cut the safety wire and remove bolt from drive pulley under gearbox.
Disassemble split t aper bushing (locate d on bottom of drive pulley) by r emoving the three bo lts and inserting two of them into the threaded holes. Tighten alternately to press bushing off.
Remove the four gearbox at tac hin g bo lts from the g ear stand and remove gearbox from stand.
Gearbox Disassembly
(Refer to illustration on page 45.) Remove the horizontal and vertical gear shaft housings
from gearbox housing. Remove seals. Remove tack weld, holding sleeve to sh aft, by grinding. Press gear and shaft from housing. Remove cups from housing.
Possible Leakage Causes
Leakage may be caused by an improperly operating vent plug. The plug has a check valve in it; remove and apply very low pres sure air to the bottom to check for proper venting.
22 Dealer Service
Damage Inspection
Inspect gears for exc essive wear. Some wear is nor­mal. Gears will show more wear on lo aded side. They are forged and surfaces wi ll appear rough, e ven when new. The wear pattern should be smooth.
15914 (Rev. 5/11/2007)
Page 23
Do not replace gears unless deep gou ges, chi ps, dee p pitting or deep wear grooves are present.
Inspect gear shafts a nd sleeves . Pay speci fic atten tion to areas where seals seat. Check for cracks, grooves, nicks or bumps. If damage cannot be repaired by resur­facing with emery cloth, replace damaged part.
Inspect housings for dam age, paying spec ific attentio n where seals seat. Replace housing if damaged area cannot be resurfaced with emery cloth.
Gearbox Assembly
(Refer to illustration on page 45.) Bearing cups, cones and sleeves are a press fit. Press new bearing cups into vertical and horizontal
housings. Press bearing cones onto vertical and horizontal shafts
until they seat against machined surface next to gears.
Gearbox Adjustment
Place a 1/32" thick gasket between the vertical and horizontal housing and gearbox housing. Horizontal housing must be po sitioned so breather hole i s at top when gearbox is on cutter . Snug bol ts and che ck gear mesh by shining a flashlight into the oil fill hole. The small ends of the te eth on both gears sho uld be flush with each other and there should be some backlash.
If the gear teeth are not aligned, add gaskets under one of the gear housings until they do.
Use a feeler gauge to check for .020 backlash between the teeth. Adjust by adding or subtracting even num­bers of gaskets of the same thi ck ness from ea ch hous­ing and the gearbox.
When all of the bolts are tightened, check the backlash again to ensure it did not c hange. If i t is chang ed, add or subtract gaskets as necessary to obtain .020 back­lash between the teeth.
Insert shafts into their respective housings and press bearing cones onto shaft unti l all free play is removed (similar to adjust ing front wheel bearings on an au to­mobile).
Check adjustment by spinning housing. It should tu rn freely. If bearings ar e too tight, hold housing and rap gear shaft with lead or brass hammer. Readj ust bear­ings. Proper bearing adjustment is essential to good bearing life. Do not l eave bearings adjusted too tight. Bearings should turn fre ely without any notice able end play.
Place O-ring seal ove r shaft and seat agai nst bearing. Press sleeve on s haft and down against bearing, bu t do not move bearing. Check bearing adjustm ent again by spinning housing. Readjust if necessary. Protect surfaces where seal seats and tack weld sleeve to shaft.
Seal Installation
An improperly installed seal will leak and could result in gearbox failure.
Clean area in housing where outer diameter of seal seats and apply a thin coat of Permatex.
Lubricate seal lip, posit ion spring toward housing, and carefully guide over sleeve and shaft, using a blunt tool such as a letter opener. Use care to prevent seal lip from rolling under. Do not use a knife blade as it will nick and ruin seal.
Select a piece of pipe or tubing with an OD that will set on outside edge o f seal cage but will c lear housing. A driver that is too small will bow cage and ruin seal.
Carefully press seal in to housing, preventing distortion to metal seal cage. Seat seal firmly against housing.
BLADE SPINDLE REPAIR
Remove blades from crossbar and belts from pulley. Remove split taper bushing from pulley and remove pulley from spindle. Remove spindle from cutter. Remove set screw and flanged nut (1) from spindle, see Figure 11. Block under washer (9) and housing and press blade carrier and spindle shaft out of housing.
Assembly
Press new cups (6) in to spindle hou sing, seatin g them against housing bore shoulder, see Figure 11.
Place bottom end of sp ind le hous i ng (18) up . Se t bear ­ing cone and sleeve (5) on cup.
Coat area of spindle housing where seal seats with Permatex. Press seal (4) (with spring-loaded lip toward the center) into housing, using care to prevent seal cage distortion.
Place washer (9) on spindle crossbar and shaft. Remove bearing cones from housing. Lubricate bottom seal, turn housing right side up and
press down onto spindle shaft. Fill housing cavit y with a lithium grease of #2 consis-
tency with a MOLY (molybdenum disulfide) additive. Place washer (7) over shaft and seat. Seat bearing
cone and sleeve (5) on bearing cup, see Figure 11. Adjust bearings by pre ssing on shaft until all free play
is removed (similar to adjusting front wheel bearings on an automobile).
Check adjustment by spi nning housing; it should turn freely. If bearings ar e too tight, hold housing and rap spindle shaft with a lea d hammer. Readjust bearings.
15914 (Rev. 5/11/2007)
Dealer Service 23
Page 24
Proper bearing adjus tme nt i s e ssen tia l to good bearing
4
3
2
1
CD3939
1. Shield bearing
2. Tether chain
3. Plastic shield
4. Tubular drive shaft
CD1645A
3
3
3
3
2
2
2
2
4
1
1
1.Yoke
2.Snap ring
3.Cup and bearings
4.Cross
5.Yoke
life. Do not leave bearing adjuste d too tightl y. Beari ngs should turn freely without any noticeable end play.
When the bearings are adjusted, coat area of spin dle housing where seal seats with Permatex and press seal (4) (with spring-loaded lip up) i nto housing using care to prevent seal cage distortion.
When the bearings are adjusted, tighten nut against sleeve and bearing (5). Insert brass plug (2) into hole in nut then tighten set screw (3) against brass plug (2).
SHIELD BEARING SERVICE
Grease spindle throu gh grease fitting (8) until a sm all amount of grease escapes seal.
Install spindle on unit.
2
3
1
8
17
16
15
14
4
5
6
7
18
6
5
4
Figure 12. Shield Bearing Service
Remove shield bearings (1) by lifting up and pulling them out of the driveline groove.
When installing them, smear grease in the driveline groove and install all four bearings into the groove clockwise as shown in Figure 12.
UNIVERSAL JOINT REPAIR
13
12
11
1. Flanged nut
2. Brass plug
3. Set screw
4. Oil seal
5. Bearing cone and sleeve
6. Bearing cup
7. Washer
8. Grease fitting
9. Washer
24 Dealer Service
Figure 11. Blade Spindle Assembly
9
10
10. Crossbar
11. Blade pin
12. 18 Gauge shim
13. 20 Gauge shim
14. Spacer
15. Keyhole plate
16. Blade pin clip
17. Bolt
18. Spindle housing
CD3829
Figure 13. U-Joint Exploded View
U-Joint Disassembly
1. Remove snap rings from inside of yokes in four
locations as shown in Figure 14.
15914 (Rev. 5/11/2007)
Page 25
Figure 14
CD1386
CD1387
Figure 15
CD1384
CD1388
Figure 17
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yok e to drive cup up out of yoke. See Figure 15.
3. Clamp cup in vise as shown in Figure 16 and ta p on yoke to completely remove cup from yoke. Repeat steps two and three for opposite cup.
4. Place universa l c ro ss i n vise a s sh own in Fi gu re 17 and tap on yoke to remove cup. Repe at step thre e for final removal. Drive remaining cup out with a drift and hammer.
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.
Figure 16
15914 (Rev. 5/11/2007)
Trap cups in vise and apply pressure. Be sure jour­nal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tap yoke to aid in process.
2. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rapping with a hammer. See Figure 18. Install snap ring and repeat on opposite cup.
3. Repeat steps one and two to install remaining cups in remaining yoke.
Move both yokes in all directions to check for free movement. Should mo ve men t be r estr icte d, r ap o n
Dealer Service 25
Page 26
yokes sharply with a hammer to relieve any ten-
CD1389
WARNING
A
DECAL PN 1006348
sion. Repeat until bo th yok es mov e in all direc ti ons without restriction.
Figure 18
Always maintain the correct tire pressure. Do not inflate tires above the r ecom mended press ure. Nev er we ld or heat a wheel and tire assembly. The heat can cause an increase in air pres sure and result in a tire explosion. Welding can structurally weaken or deform the wheel.
When inflating tires, us e a clip-on chu ck and an exten­sion hose long enough to allow you to stand to the side — not in front of or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, dam­aged rims, or missing lug bolts and nuts.
Never remove split rim assembly hardware (A) with the tire inflated.
SERVICING TIRES SAFELY
Used Aircraft Tires (Figure 19)
Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.
Figure 19. Split Rim Tire Servicing
26 Dealer Service
15914 (Rev. 5/11/2007)
Page 27
TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Does not cut Dull blades Sharpen blades.
Worn or broken blades Replace blades. (Replace in pairs
only.)
Ground speed too fast Reduce ground speed.
Drive not functioning (blades do not turn when PTO is running
Belt off pulleys Replace belts. Belts are supplied
Broken belt; belts not in groove Replace belts. Check belts for
Belts will not stay in groove Check belt tension. Check belt
Belt tension too loose Tighten idlers. Belts must be very
Gearbox malfunction Repair gearbox.
Check drive shaft connection. Check belts. Check gearbox.
in matched sets only.
uneven stretch.*
alignment. Ensure idler bear in gs and spindle bearings are in good condition and turn freely. Make sure spindles are tight and sitting straight and secure. Shock loading could cause a worn belt to jump off grooves. Eliminate shock loading my raising cutting height.
tight.
Streaks or gives ragged cut Broken or worn blades Replace or sharpen blades.
Thrown objects No shielding Use chain shielding.
Excessive side skid wear Running with skids continuously
* Check belt for d amage by laying it flat o n floor. If b elt does not lie fl at (has hum ps or twists) this indicat es broken or stretched cords. Replace belt.
15914 (Rev. 5/11/2007)
Ground speed too fast Reduce ground speed.
Excessive cutting height Lower cutting height. (Note: Set
height so unit does not frequently hit ground.)
Excessive lush and tall vegetation Recut at 90-degree to first pass.
Use check chains and tail wheels.
on ground
Set skids above ground.
Dealer Service 27
Page 28
ASSEMBLY
WARNING
CAUTION
6. 20 GA Spacer
7. Crossbar
8. Blade
9. Blade pin
1. Bolt
2. Blade pin clip
3. Keyhole plate
4. Spacer
5. 18 GA Spacer
9
8
7
6
5
4
3
2
1
CD3818
DEALER SET-UP INSTRUCTIONS
These instructions are for the assembly of the MD80 and D80. Many of the procedures apply to both units. When an instru ction appli es to a s pecific unit , the sec ­tion heading will indicate which unit.
Assembly of this cutter is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for nor­mal cutting conditions.
Complete check lists when assembly is complete. The cutter is shipped partially assembled. Assembly
will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 58.
Select a suitabl e working area. Ope n parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.
Blade Installation
Make sure spring-acti vated lockin g pin or collar slides freely and is seated firmly in tractor PTO spline groove.
Always wear relatively tight and belted clothing to avoid getting ca ught in moving parts. We ar sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Figure 20. Blade Installation
Either place cutter on s tands or han g to permit acce ss to both top and bottom. M ake sure c utter is s ecured to prevent it from falling.
Liberally coat blade pi n and crossbar hole with Never ­Seez® or equivalent. Ma ke sure blade is offset away from deck and cutting ed ge is positioned for counter­clockwise rotation as viewed from top of deck.
Install blade pin (9) up through blad e (8) then throug h hole in crossbar and push fir mly against crossbar (7). Install as many s pacers (4, 5 or 6 ) as p ossibl e and still be able to slide keyhole plate (3), with ears up as shown, into blade pin groov e. Place blade pin clip (2) over keyhole plate an d into blade pin groove. Secure with bolt (1). Repeat for opposite blade.
Blade should be snug but s wivel on pin witho ut exce s­sive force. Retain any spac ers not used in installation for use when blade wears or on future installations.
Distribution Baffle Installation
28 Assembly
A distribution baffle is supplied. It is recommended when mowing grass and w eeds. It should not be u sed when operating cutter in heavy brush.
15914 (Rev. 5/11/2007)
Page 29
Remove the two rear car riage bolts from the left side
1. Distribution baffle
2. 1/2 x 1" Bolt
3. 1/2" Flanged hex lock nut
4. 5/8 x 2" Carriage bolt
5. 3/4" Flat washer
6. 5/8" Flat washer
7. 5/8" Nut
DANGER
skid. Place baffle (1) und er cutter frame an d attach as shown in Figure 21.
3
1
2
Gearbox Lubrication
NOTICE
■
The gearbox was not filled at the factory. It must be serviced before operating cutter. Failure to service will result in damage to the gearbox.
Chain Shielding Installation
4
6
5
Figure 21. Distribution Baffle Installation
6
7
CD3819
Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property.
• If this machine is not equipped with full chain shielding, operation must be stopped when any­one comes within 300 feet (92 m).
• This shielding is designed to reduce the risk of thrown objects. The mower deck and protec­tive devices cannot prevent all objects from escaping the blade enclosure in ev ery mowing condition. and escape, traveling as much as 300 feet (92 m).
All four chain assemblies (1) are interchangeable. Place each assembly on the cutter and attach by inserting bolt (4) up throu gh the cutter and chain shiel d assembly, then install flange lock nut (5) on each bolt.
The threaded rods ( 2) are sold separately. To insta ll, place a lock nut (3) on one end and thread rod (2) through bottom of 16 chain links, then secure with another lock nut (3). Two rods (2) are used on each chain shield assembly (1).
It is possible for objects to ricochet
15914 (Rev. 5/11/2007)
Figure 22. Chain Shielding Assembly
Assembly 29
Page 30
Wheel Yoke Installation f or D80-2 Pull-Type
1. Pivot lug
2. Pivot nut
3. 1/4 x 1-1/2" Cotter pin
4. 1/4 x 1" Spirol pin
5. Grease fitting
6. Wheel yoke
7. Sleeve
8. 5/16 x 1-3/4" Spirol pin
9. Thrust bearing
10. Pivot block
11. Crank
12. Rim (tire not supplied)
13. 1" Standard lock washer
14. 1" Nut
15. 1 x 2-1/2" Clevis pin
Cutter
spirol pin (4) into crank (11) to prevent crank detac h­ment.
The wheel yoke for use with pneumatic tires is illus­trated. The spring-loaded wheel yoke installs the same.
Attach wheel yoke (6) to rear of cutter frame with clevis pins (15) and cotter pins (3) at two points.
Insert crank (11) throug h pivot block ( 10). Slide sleev e (7) onto crank, align hole in sleeve and hole in crank, and drive the spirol pin (8) into the assembly to attach.
Thread pivot nut (2 ) onto crank (11) until it will in stall into pivot lug (1), the n attach with cotte r pin (3). Install
Attach axle with rim (12) and tire (not supplied) to wheel yoke using lock washer (13) and nut (14).
NOTICE
■
You must use the pneumatic tire with this wheel yoke. The solid tire may be used with the spring-loaded wheel yoke.
30 Assembly
Figure 23. Wheel Yoke Installation
15914 (Rev. 5/11/2007)
Page 31
30
32
32
31
28
29
28
10
9
11
8
12
13
14
26
20
21
7
17
25
6
21
20
24
23
27
17
22
5
4
20
21
15
16
19
18
17
3
2
1
CD3823A
1. Tongue
2. Tongue lug
3. Tongue adjustment bracket
4. Compression member
5. H-Frame
6. Mast plate
7. Compression bracket
8. Rear U-joint shield
9. Carrier bearing housing
10. Drive shaft shield
11. Clamp bolt
12. 5/8 x 2-1/4" Bolt
13. 5/8" Flat washer
14. 5/8 x 7/8 x 11/16" Bushing
15. 5/8" Lock washer
16. 5/8" Hex nut
17. 3/16 x 1" Cotter pin
18. 5/8 x 6-3/4" Clevis pin
19. 1/2 x 1-3/4" Bolt
20. 1/2" Heavy lock washer
21. 1/2" Heavy hex nut
22. 1/2 x 5-1/2" Clevis pin
23. 1/2 x 5-1/2" Bolt
24. 1/2" Schedule 40 x 3-9/16" pipe
25. 1/2 x 2" Clevis pin
26. 1/2 x 1-1/4" Bolt
27. Parking jack
28. 3/8 x 1" Bolt
29. 3/8" Lock washer
30. 1/4 x 3" Cotter pin
31. 3/8" Flanged lock nut
32. Tether chain
Tongue Installation for D80-2 Pull-Type Cutter
Attach compression bracket (7) to front of gearbox stand with lock washe rs (2 0) and nuts (21 ), s ee Figu re
24. Align holes in tongue (1) to bottom hole of mast plate
(6) and insert bushing (14) through the holes, then place washer (13) on bolt ( 12) an d ins ert thr ough m ast plate, bushing and tongue. Install lock washer (15) over bolt and attach with nut (16).
Support tongue by attaching jack (27).
15914 (Rev. 5/11/2007)
Figure 24. Tongue and H-Frame Assembly
Attach compression member (4) to compression bracket (7) with clev is p in (2 5) an d c ott er pin ( 17 ), the n attach front end to t ongue with bolt (19), lock washer (20) and nut (21). The compression member setting must be adjusted when the cutting height is set.
Align H-frame (5) to tongue (1) and attach with clevis pin (18) and two cotter pins (17).
Place key in gearbox input shaft, loosen clamp bolt (11) on rear of driveline, and slide driveline onto gearbox input shaft. Tighten clamp bolt and install cotter pin (30) through driveline and input shaft. Snap rear tether
Assembly 31
Page 32
chain (32) around the compression link to prevent
1. Pivot link kit
2. 1/2 x 5-1/2" Bolt
3. Hose holder
4. 1/2" Hex nut
5. Pivot link
6. Pivot link holder
7. Crank
8. 1/4 x 1-1/2" Cotter pin
9. Cylinder
10. H-Frame
11. Clevis pin
12. Pivot nut
driveline shield rotation.
Optional Hydraulic Installation for D80-2 Pull-Type Cutter
Align driveline in H-frame and insert clevis pin (22) through H-frame and carrier bearing (9). Attach by inserting two cotter pins (17) in clevis pin (22). Snap middle tether chain (32) around H-frame to prevent driveline shield rotation.
Attach rear univer sal joint shield (8) to gear s tand as shown with bolts (28) and nuts (31). Place forward driveline shield (10) over H-frame and attach with lo ck washer (29) and bolt (28).
Attach pipe (24) to H-frame using bolt (23), lock washer (20) and nut (21). Attach front tether chain (32) securely to tractor.
Remove the crank (7) from pivot link holder (6), insert pivot link (5) into pivot link holder (6), then install the crank and cotter pin (8), see Figure 25.
Remove bolt (2) from H-frame, install hydraulic hose holder (3), and install bolt.
Install hydraulic cy lind er (9 ) usi ng cl ev is pins (1 1), then route hose through hose holder (3).
Figure 25. Optional Hydraulic Lift Assembly
32 Assembly
15914 (Rev. 5/11/2007)
Page 33
1. Hitch pin
2. Mast plate
3. A-Frame half
4. 7/8 x 1-1/8" Sleeve
5. Support brace
6. 3/4" Flat washer
7. 13/16 x 1-9/16 Washer
8. 3/4" Slotted hex nut
9. 5/8 x 1-1/2" Bolt
10. 5/8" Hex lock nut
11. 3/4 x 4-1/2" Bolt
12. Lift channel
13. Spacer bushing
14. 3/4" Hex lock nut
15. Top link pin
16. 5/8 x 3-3/4" Clevis pin
17. Hitch stop
18. 5/8 x 4-1/2" Bolt
19. Tailwheel arm bracket
20. Tailwheel
21. 5/8" Elastic stop nut
22. 5/8 x 2" Bolt
23. 5/8 x 1-3/4" Bolt
24. 5/8" Flat washer
25. 3/4 x 8" Clevis pin
26. Tailwheel mounting bracket
27. Rebound pad support
28. Rebound pad
29. 3/8 x 1" Bolt
30. 3/8" Flange hex nut
31. Rear U-joint shield
32. 3/16 x 1-1/2" Cotter
33. 3/8 x 3/8 x 2" Key
34. Rear drive half
35. Clamp bolt
36. 1/2" Lock washer
37. 1/2" Hex nut
38. 1/4 x 3" Cotter pin
39. 3/8" Flange lock nut
40. Tether chain
MD80 Assembly
Driveline Installation
Loosen clamp bolt (35) on rear half of drive, see Figure
26. Install key (33) in gearbox keyway and slide d rive onto gearbox input shaft. Install cotter key (38) and
15914 (Rev. 5/11/2007)
Figure 26. Assembly of MD80 (Mounted Model)
tighten clamp bolt. Snap tether chain (40) to gear stand to prevent driveline shield rotation.
A-Frame Lift Installation & Tailwheel Installation
Place washers (24) on bolts (23), insert through tail­wheel mounting bracket (26), and tighten bolts into nuts welded to gearstand.
Assembly 33
Page 34
Bolt rebound pad (28) to rebound pad support (27).
7
6
7
6
7
6
7
6
7
6
4
5
3
2
1
CD3837
1. Rear mulcher section
2. Left side frame
3. Front shield
4. Adapter
5. Right side frame
6. 1/2 x 1" Bolt
7. 1/2" Lock nut
Insert bolt (9) through gearstand and bracket (26), then place rebound pad assembly on top and secure with lock nuts (10).
Attach tailwheel a rm brackets (19) to brac kets on rear of cutter frame with bolts (22) and elastic stop nuts (21).
Attach tailwheel assembly (20) and hitch stop (17) to tailwheel mounting bracket (26) with clevis pin (25) and secure with two cotter pin s (32). Attach tailwheel arm brackets (19) to tailwhe el assembly (20) with bolt (1 8) and elastic stop nuts (21).
Attach one end of each support brace (5) to the gear ­stand with bolts ( 9) a nd loc k nu ts (1 0). In se rt hi tch pi ns (1) through mast plates (2). Place A-frame arms (3) over hitch pins, then install sleeve (4) and brace (5) over pin and secure with slotted hex nut (8).
Place spacer (13) between brackets on lift channel (12) and mount between lower hole of A-frame halves with bolt (11) and lock nut (14). Attach lift channe l to hitch stop (17) with clevis pin (16) and cotter pin (32).
OPTIONAL LEAF MULCHER INSTALLATION
Loosely assemble the l eaf mulche r to the cutter before tightening any hardware.
The mulcher uses the chain shielding attachment holes. It is your option to remove or leave the chain shielding in place.
Place adapter (4) un derneath the front edge of cutter and attach with bolts (6) and flange lock nuts (7).
Bolt front shield (3) to adapter using bolts (6) and flange lock nuts (7).
Place rear mulcher section (1) underneath the rear edge of cutter and attach with bolts (6) and flange lo ck nuts (7).
Attach right and left side frames (2 & 5) to the front and rear mulcher sections with bolts (6) and flange lock nuts (7). The slots are to the front and the U-section points outward as shown in Figure 27.
Attach rear univer sal jo int sh ield ( 31) to gears tand wit h bolts (29) and nuts (39).
When all hardware is installed, you may tighten it.
34 Assembly
Figure 27. Optional Leaf Mulcher Installation
15914 (Rev. 5/11/2007)
Page 35
OPTIONAL CHECK CHAIN INSTALLATION
9
8
7
6
5
4
3
2
1
CD3826
0" 5/8 x 2- 1/ 4" B o l t 5/ Cu t t er mast pl at e Cu 5/ 8" Flat washer 5/ 5/8" He x l o c k n u t 5 / 3/ 4 x 6" B o l t 3/ Tr a c t o r top link b racket
brCheck chai n b racket br 3/4" He x l o ck n u t 3/ 3/8" Chain, 32-l i nk
Attach chain (9) to cutt er mast plate (2) with bolt (1), washer (3) and nut (4) as shown. Repea t for opposite mast plate.
Attach one check chain bracke t (7) to each si de of the tractor top link brac ket (6) with bolt (5) and nut (8) as shown.
The check chains may be adjus ted to set the front c ut­ting height of the cutter.
15914 (Rev. 5/11/2007)
Figure 28. Optional Check Chain Installation
Assembly 35
Page 36
INDEX TO PARTS LIST
D80-2 (Pull-Type)
Main Frame Assembly (Pull-Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 37
Main Frame Assembly - Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 39
Front 2/3 of 3-Joint Drive (Square Shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 41
Front 2/3 of 3-Joint Drive (Two Lobe Shaft). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 42
Rear Section o f U n iv e rs a l Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4 3
Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 45
Blade Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Chain Shielding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 47
Idler Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Parking Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Height Adjustment Crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49
Spring-Loaded Wheel Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 49
Laminated Tire with Hub & Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 50
Rim & Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 50
Aircraft Tire & Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 52
Pivot Link Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 53
Hydraulic Hose Kit & Fittings (Opti onal). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 53
3-1/2 x 8" Hydraulic Cylinder #10475 (Opti onal) . . . . . . . . . . . . . . . . . . . . . . . . . . .page 54
Leaf Mulcher Assembly (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
MD80-2 (Mounted)
Main Frame Assembly (Mounted Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 38
Main Frame Assembly - Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 40
Front 1/2 of Universal Drive (Square Shaft). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 43
Rear Section of Universal Drive (Square Shaft). . . . . . . . . . . . . . . . . . . . . . . . . . . .page 43
Complete Universal Drive (Two-Lobe Shaft ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 45
Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 45
Blade Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 46
Chain Shielding Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 47
Idler Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 48
Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 52
Leaf Mulcher Assembly (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
Check Chain Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 55
Category 2 Hitch Pin Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 56
Category 2 Bushing Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 56
(Rev. 1/30/2015)
36 Parts
15914 (Rev. 3/23/2007)
Page 37
D80-2 MAIN FRAME ASSEMBLY (PULL- TYPE )
24
25
40
23
8
7
10
9
6
28
22
30
4
3
2
5
29
31
32
22
23
31
39
12
32
26
11
38
32
37
36
35
34
1
33
31
22
CD3824A
27
REF PART QTY DESCRIPTION
1 7023 1 Tongue 2 406 1 Compression member 370301H-Frame 4 ----- 1 Parking jack 5 7035 1 1/2 Schedule 40 x 3-9/16 pipe 6 ----- 1 Front 2/3 of 3-joint drive 7 ----- 1 Rear section of universal drive 8 190 12 1 Drive shaft shield
9 7388 1 Wheel yoke 10 ----- 1 Manual height adjustment crank 11 ----- 2 15" Wheel 12 7033 1 Compression member bracket
HARDWARE
22 1256 * 3/16 x 1 Cotter pin 23 1285 * 1/4 x 1-1/2 Cotter pin 24 839 * 3/8 NC x 1 HHCS GR5
REF PART QTY DESCRIPTION
25 838 * 3/8 Standard lock washer 26 6100 * 1/2 NC x 1-1/4 HHCS GR5 27 24576 1/2 NC x 1-3/4 HHCS GR5 28 12305 * 1/2 NC x 5-1/2 HHCS GR5 29 409 1/2 x 2 Clevis pin 30 404 1/2 x 5-3/4 Clevis pin HT 31 855 * 1/2 Extra-heavy lock washer 32 1093 1/2 NC Heavy hex nut 33 12274 * 5/8 NC x 2-1/4 HHCS GR5 34 405 5/8 x 6-3/4 Clevis pin 35 692 * 5/8 Standard flat washer 36 1286 * 5/8 Heavy lock washer 37 230 * 5/8 NC Hex nut 38 11081 5/8 x 7/8 x 11/16 Bushing HT 39 445 1 x 2-1/2 Clevis pin 40 15134 1/4 x 1 Spirol pin
* Obtain Locally - Standard Hardware
15914 (Rev. 3/23/2007)
Parts 37
Page 38
MD80-2 MAIN FRAME ASSEMBLY (MOUNTED MODE L)
45
22
32
39
37
42
40
38
43
44
41
36
29
36
29
35
35
34
33
31
30
28
27
26
25
24
23
22
22
22
12
11
10
9
8
7
6
5
4
3
2
1
C D 3825
13
REF PART QTY DESCRIPTION
1 31581 2 Inside hitch brace 2 27938 2 A-Frame half 3 28236 1 Lift arm channel assembly 4 29071 1 Hitch stop assembly 5 ----- 1 Tailwheel 6 29 080 2 Tailwheel adjustment bracket 7 29070 1 Rebound bumper pad 8 28241 1 Rebound bumper support
9 28 238 1 Tailwheel attachment plate 10 7049 2 Cat. 1 mounting, 5-3/4L 11 ----- 1 Front 1/2 universal drive (Sq Shaft) 12 ----- 1 Rear section universal drive (Sq Shaft) 13 1037791 1 Complete drive asy (Two-Lobe)
HARDWARE
22 1266 * 3/16 x 1-1/2 Cotter pin 23 1426 * 1/4 x 3 Cotter pin 24 839 * 3/8 NC x 1 HHCS GR5 25 14350 3/8 NC Flanged hex lock nut 26 1637 * 1/2 NC x 3-1/2 HHCS GR5 27 855 * 1/2 Extra-heavy lock washer 28 1093 * 1/2 NC Heavy hex nut 29 7832 * 5/8 NC x 1-1/2 HHCS GR5
REF PART QTY DESCRIPTION
30 4548 * 5/8 NC x 1-3/4 HHCS GR5 31 902 5/8 NC x 2 HHCS GR5 32 8099 5/8 x 3-3/4 Clevis pin HT 33 3097 5/8 NC x 4-1/2 HHCS HT 34 692 * 5/8 Standard flat washer 35 12006 5/8 NC Elastic stop nut 36 6239 * 5/8 NC Hex lock nut 37 12587 3/4 x 1-1/4 x 2-1/4 Sleeve 38 1591 3/4 x 4-3/8 Clevis pin 39 29075 3/4 x 8 Clevis pin 40 12558 3/4 NC x 4-1/2 HHCS GR5 41 2864 * 3/4 SAE Flat washer 42 2371 * 3/4 NC Hex lock nut 43 5849 3/4 NF Slotted hex nut 44 31392 13/16 x 1-9/16 x 10 GA Flat washer 45 29281 7/8 x 1-1/8 x 19/32 Sleeve HT
* Obtain Locally - Standard Hardware
(Rev. 1/30/2015)
38 Parts
15914 (Rev. 3/23/2007)
Page 39
D80-2 & MD80-2 MAIN FRAME ASSEMBLY - COMMON PARTS
3
0
51
8
57
55
50
6
3
3
6
6
50
49
45
3
1
24
25
52
57
56
56
58
53
3
5
8
0
27 - Complete English Decal Set 28 - French Safety Decal Set 29 - English Safety Decal Set 30 - Spanish Safety Decal Set
CD3855
11
4
4
4
2
1
1
2
4
4
2
2
1
15914 (Rev. 3/23/2007)
1
(Rev. 8/28/2013)
Parts 39
Page 40
D80-2 & MD80-2 MAIN FRAME ASSEMBLY - COMMON PARTS
REF PART QTY DESCRIPTION
1 ----- 1 Deck (not sold separately) 2 28219 1 Rear drive shield 3 158 18 1 Right v-belt shield 4 28230 1 Take-up rod idler 5 3444 2 Access hole cover 6 28225 1 Gearbox stand 7 28203 1 Tower acce ss cover 8 1942 1 Gearbox angle bracket
9 419 1 Extension spring, 4-1/8 L 10 607 1 3/8 x 3/8 x 2-3/8 Key 11 608* 1 3/8 x 3/8 x 2 Key 12 ----- 1 Gearbox 13 15819 1 Left V-belt shield 14 15779 2 Skid shoe 56.2 15 15817 1 Left rear baffle 16 ----- 2 Spindle 17 ----- 4 Blades 18 10578 2 3TB 7.5 Sheave 19 1482 2 P1 1-1/4 Straight bore bushing 20 10617 1 Idler arm assembly 21 10575 1 3 SB 18.5 Sheave 22 ----- 2 Idler assembly 23 606 1 1/4 x 1-1/2 x 2 Lug 24 222 1 Set of 3 matched v-belts 25 29038 2 Spindle support plate 26 29280 2 3/8 x 1-1/2 x 9-1/4 support plate 27 15828 1 Complete english decal set
REF PART QTY DESCRIPTION
28 55827 1 French safety decal set 29 15827 1 English safety decal set 30 1036797 1 Spanish safety decal set
HARDWARE
40 1266* 3/16 x 1-1/2 Cotter pin 41 1426* 1/4 x 3 Cotter pin 42 14562* 5/16 NC x 1 HHCS GR5 43 1287* 3/8 NC Wing nut 44 6100* 1/2 NC x 1-1/4 HHCS GR5 45 1262 1/2 NC x 1-1/4 HHCS drilled head 46 24576 1/2 NC x 1-3/4 HHCS GR5 47 3452 1/2 NF x 1-1/2 HHCS GR5 48 854* 1/2 Standard flat washer 49 855* 1/2 Extra-heavy lock washer 50 11900* 1/2 NC Flaged hex lock nut 51 6241 1/2 NC Elastic stop nut 52 4548* 5/8 NC x 1-3/4 HHCS GR5 53 2855* 5/8 NC x 2 Carriage bolt 54 12274* 5/8 NC x 2- 1/4 HHCS GR5 55 1286* 5/8 Heavy lock washer 56 692* 5/8 Standard flat washer 57 230* 5/8 NC Hex nut 58 2864* 3/4 SAE Flat washer 59 7142 1/4 x 1/4 x 2 Key 60 27610 5/16 x 3/4 Sheet metal screw
* Obtain Locally - Standard Hardware
(Rev. 8/28/2013)
40 Parts
15914 (Rev. 3/23/2007)
Page 41
D80-2 FRONT 2/3 OF 3-JOINT DRIVE (SQUARE SHAFT)
22
23
2
21
21
14
1 -- COMPLETE DRIVE
20
20
12
3
19
18
17
16
10
15
13
11
9
8
7
6
3
4
5
CD3873B
NOTE: Two styles of driveshafts have been used on the D80 series cutters. Check your driveshaft for square or two--lobe shaft and order repair parts from the correct parts list.
REF PART QTY DESCRIPTION
1 190 54 1 Front 2/3 of 3-joint drive 35N 2 44919 1 Front 2 joints shielded 35N 3 110 2 U-Joint repair kit 35N 4 117 1 Lock pin and spring 5 115 1 1-3/8 Quick disconnect yoke 35N 6 1251 1 Bearing holder with bearing (includes
7, 8 & 9) 7 12128 1 .062 x 72 mm ID Snap ring 8 3502 1 1.37 ID x 2.83 OD Ball bearin g 9 2985* - 1/4 - 28 Threaded 90-degree grease
fitting
10 19036 1 Decaled tube, sleeve & stub, 24.38 11 15952 1 Plastic shield 2.75 x 17.69 (includes
items 12 & 21)
12 15141 4 Bearing for tubular shaft
REF PART QTY DESCRIPTION
13 1311 1 1/2 NF x 1 HHCS, drilled head 14 -----* 1 1/2 x 1-1/2 x 1/8 Flat washer 15 105 1 1-5/16 Bore universal joint yoke 35N 16 19043 1 Yoke 17 4674 1 3/8 x 2 Spirol pin 18 19045 1 Shield, decaled 2-joint 21.94
(includes items 20 & 21) 19 4663 1 Square shaft & yoke 35N 20 15740 2 World shield bearing 21 15739 3 World shield tether chain 27.5 22 19609 1 Plastic shield kit (includes items 11 &
23 19038 1 Shield, decaled
23)
* Obtain Locally - Standard Hardware
15914 (Rev. 3/23/2007)
Parts 41
Page 42
D80-2 FRONT 2/3 OF 3-JOINT DRIVE (TWO-LOBE SHAFT)
3
5
6
8
CD5963
NOTE: Two styles of driveshafts have been used on the D80 series cutters. Check your driveshaft for square or two--lobe shaft and order repair parts from the correct parts list.
REF PART QTY DESCRIPTION
1 449 19 1 Front 2 joints shielded 1340 2 40574 1 Yoke, 1-3/8 -6SP (complete with lock
collar) 3 110 2 Cross & bearing kit 4 40576 2 Inboard yoke 5 407 64 2 Spring pin 10 mm x 80 mm (packet of
10)
6 40588 1 Outer profile (cut to length)
REF PART QTY DESCRIPTION
7 40590 1 Guard, outer half (includes items 9,
10 & 11) (cut to length)
8 40591 1 Guard, inner half (includes items 9,
10, & 11) (cut to length)
9 4076 6 2 Bearing ring (package of 2) 10 40778 2 Screw (package of 10) 11 40777 2 Anti-rotation chain 12 40589 1 Lock collar repair kit (without yoke) 13 105 1 Yoke, 1.31 Bore
42 Parts
15914 (Rev. 3/23/2007)
Page 43
MD80-2 FRONT 1/2 OF UNIVERSAL DRIVE
5
8
1
1-3/8 SPLINE
7
6
4
3
2
CD3872
Ref Part No
No No Used Description
1 19064 1 Front half of 2-joint drive,
complete
2 115 1 1-3/8, 6-Tooth spline, quick
disconnect U-joint yoke
3 110 1 Universal joint repair kit 35
N
4 7406 1 Yoke and tubular shaft 35N
-- o r -- -- o r --
4 7360 1 Yoke and tubular shaft 27.5
long
5 15907 1 Plastic shield 2.75 x 22.8
(includes 6 & 8)
-- o r -- -- o r --
5 15890 1 Plastic shield 2.75 x 29.0
(includes 6 & 8) 6 15740 1 World shield outer bearing 7 117 1 Lock pin and spring 8 15739 1 World shield tether chain,
27.5
8
5
1
7
6
4
3
2
CD3871A
Ref Part No
No No Used Description
1 19039 1 Universal joint yoke & square shaft
23-7/8 L with shield
2 19038 1 Decaled shield 3 x 22 long (includes
6&7)
3 7368 1 Square shaft & yoke, 35N
Ref Part No
No No Used Description
4 110 1 Universal joint repair kit 35N 5 6216 1 Clamp yoke 6 15740 1 Shield bearing 7 15739 1 Shield tether chain 27-1/2” 8 19604 1 Shield kit (contains 15890 & 19038
)
D80-2 & MD80-2 REAR SECTION OF UNIVERSAL DRIVE
15914 (Rev. 3/23/2007)
Parts 43
Page 44
MD80-2 COMPLETE DRIVE ASSEMBLY (TWO-LOBE SHAFT)
REF PART QTY DESCRIPTION
A 1037791 1 Complete 540, 1-3/8 6-Spline Driveline Assembly 1 38351 1 Yoke Assembly 1-3/8 6-Spline 2 38352 2 Cross Bearing Kit 3 90317916 1 Yoke, Inner Profile, Two-Lobe 4 40764 2 Spring Pin 5 40587 1 Inner Profile Tube, Heat Treated, Two-Lobe 6 40588 1 Outer Profile Tube, Two-Lobe 7 38353 1 Yoke, Outer Profile, Two-Lobe
8 1029969 1 Yoke, Implement 10 40766 2 Bearing Ring 13 40778 2 Screw, M3.5 x 10 mm 16 40777 1 Chain 17 1029932 2 Collar 18 1029947 1 Kit - Outer Guard Complete (includes items 10, 13 & 17) 19 1029948 1 Kit - Inner Guard Complete (includes items 10, 13, 16 & 17) 20 40589 1 Collar Repair Kit (1-3/8 Yokes)
(Rev. 1/30/2015)
44 Parts
15914 (Rev. 3/23/2007)
Page 45
Ref Part No
No
No Used Description A 6222 1 1:1 Gearbox assembly complete 1 213 1 Seal for 1-3/4 shaft 2 209 1 1-1/2 x 1-3/4 x 1-3/8 Sleeve 3 255 1 Ring seal 4 211 4 Bearing cone 2788A 5 210 4 Bearing cup 2720 6 6226 1 Vertical gear shaft housing with cups 7 207 1 Vertical gear and shaft 8 202 1 Vertical gear and housing assembly (includes
items 1 thru 4, 6 & 7)
9 3093 * 12 3/8 Shakeproof lockwasher
10 839 * 12 3/8 NC x 1 Hex head cap screw GR5
11 6224 1 Gearbox housing 12 1284 * 1 1” Pipe plug, recessed head 13 1998 1 Gasket set (includes installation instructions) 14 206 1 Horizontal gear and shaft 15 1426 * 1 1/4 x 3 Cotter pin 16 6225 1 Horizontal gear shaft housing with cups 17 208 1 1-1/2 x 1-3/4 x 1 Sleeve 18 212 1 Seal for 1-3/4 shaft 19 201 1 Horizontal gear and housing assembly (in-
cludes items 3, 4, 14 and 16 thru 18)
20 53411 1 Gearbox repair kit (Includes all bearings,
sleeves and seals)
* Obtain Locally
20 -- Gearbox Repair Kit
D80-2 & MD80-2 GEARBOX ASSEMBLY
15914 (Rev. 3/23/2007)
Parts 45
Page 46
D80-2 & MD80-2 BLADE SP INDLE ASSEMBLY
REF PART QTY DESCRIPTION
1 15789KT 4 General purpose CCW blade 2 15790KT 4 Flat CCW blade 3 15791KT 4 High fin CCW formed blade 4 1003413KT 4 SHL Fin CCW formed blade
3
54
6
7
8
10
9
2
19
8
1
18
7
17
6
16
11
15
12
14
CD3831
REF PART QTY DESCRIPTION
1 1580 5 1 Spindle assembly 2 7143 1 Spindle housing with bearing cups
and grease fitting 3 7269 1 3/8 NF x 3/8 Set screw 4 7127 1 5/16 x 5/32 Dowel plug 5 7115 1 1-3/8 Flanged spindle nut 6 5298 2 Seal for 1-3/4 shaft 7 7068 2 Bearing cone and sleeve 8 7069 2 Bearing cup 9 7129 1 1-3/8 x 2-1/8 x 18 GA Shim
10 195 1 Grease fitting 11 7138 1 1-3/8 x 2-3/4 x 1/4 Flat washer 12 15785 1 Crossbar 13 15803 2 1-1/2 Blade pin x 3.32 L 14 10520 2 18 GA Shim 15 13946 2 20 GA Shim 16 5523 2 Spacer 17 32603 2 Keyhole plate - special 18 32604 2 Blade lock clip - special 19 6100* 2 1/2 NC x 1-1/4 HHCS 20 7571 1 7/64 Wall x 1-5/8 x 11 Tube (Optional)
13
20
D80-2 & MD80-2 BLADES
CD3833B
1
3
2
4
46 Parts
15914 (Rev. 3/23/2007)
Page 47
D80-2 & MD80-2 CHAIN SHIELDING ASSEMBLY
20
19
1
18
6
18
6
5
2
1
REF PART QTY DESCRIPTION
1 29085 2 Chain shielding complete (does not
include items 6 & 17)
2 29086 4 Chain plate assembly (does not
include items 6 & 17) 3 29087 4 Chain shield plate 4 1007850 4 Pin, 31 to 33 chains 5 8731 2 Drag-rod kit - Optional (i ncludes item s
6 & 17)
3
CD3836A
4
17
REF PART QTY DESCRIPTION
6 12136 8 3/8 & 19-3/4 Threaded rod, 16-chain
HARDWARE
17 6698 * 3/8 NC Hex lock nut 18 3994 5/16 Chain, 5-link 19 25475 1/2 x 1 HHCS GR5 20 11900 * 1/2 NC Flanged hex lock nut
* Obtain locally, standard hardware
15914 (Rev. 3/23/2007)
Parts 47
Page 48
D80-2 & MD80-2 IDLER PULLEY ASSEMBLY
REF PART QTY DESCRIPTION
1 5586 1 Idler assembly complete 2 378 1 5/8 NC x 5 HHCS GR2 3 843 1 1/2 x 2 x 2 Square washer 4 844 2 Seal retainer 5 845 2 Felt seal 6 7016 1 Idler with bearings 7 232 2 Needle bearing 8 ----- * 1 G rease fitting
9 377 1 Needle bearing sleeve 10 691 1 1/4 x 2 x 2 Square washer 11 230 1 5/8 NC Hex nut
* Standard hardware, obtain locally
REF PART QTY DESCRIPTION
1 23790 1 Swivel parking jack 2 25857 1 Jack hitch pin assembly 3 N/S 1 Jack gearbox cover 4 25859 2 15-Tooth bevel gear 5 25860 2 5/32 x 1-1/4 Drive pin 6 N/S 1 Jack crank handle 7 25862 1 Thrust bearing
N/S Not serviced
* Standard hardware, obtain locally
D80-2 PARKING JACK
48 Parts
15914 (Rev. 3/23/2007)
Page 49
D80-2 HEIGHT ADJUSTMENT CRANK
DB956A
REF PART QTY DESCRIPTION
1 15804 1 Height adjustment crank 2 11880 1 5/16 x 1-3/4 Spirol pin 3 10417 1 Height adjustment pivot block 4 1893 1 Thrust bearing 5 1863 2 1" SAE Flat washer 6 5895 1 Height adjustment pivot nut 7 195* 1 Straight 1/8 pipe thread grease fitting 8 15134 1 1/4 x 1 Spirol pin
* Obtain Locally - Standard Hardware
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
CD3839A
Ref Part No
No No Used Description
1 9310 1 Spring-loaded wheel yoke complete 2 445 2 1 x 2-1/2 Clevis pin 3 1285 * 2 1/4 x 1-1/2 Cotter pin 4 13906 1 Spring wheel yoke pipe assembly 5 2371 * 2 3/4 NC Hex locknut 6 39097 2 .781 x .38 x 4.12 Square washer 7 13316 2 1/2 x 6 Compression spring 8 16302 1 Right outer arm assembly
-- o r -- -- o r --
8 16303 1 Left outer arm assembly 9 5560 2 3/4 x 1-1/8 x 31/32 HT Sleeve
Ref Part No No
No Used Description
10 2377 2 3/4 NC x 6 Hex head cap screw GR5
11 39160 2 3/4 NC x 8.00 Hex head cap screw
GR5
12 20086 1 Right spring yoke inner arm assembly
-- o r -- -- o r --
12 20087 1 Left inner arm assembly 13 986 * 4 5/8 NC x 2-3/4 Hex head cap screw
GR5 14 6239 * 4 5/8 NC Hex locknut 15 10083 2 3/4 x 1-1/8 x 5/8 HT Bushing 16 2371 * 1 3/4 NC Hex locknut
* Obtain Locally
D80-2 SPRING-LOADED WHEEL YOKE
15914 (Rev. 3/23/2007)
Parts 49
Page 50
D80-2 LAMINATED TIRE WITH HUB & AXLE
23
19
15
16
17
18
21
22
14
13
11
7
8
10
2
8
7
6
5
4
3
1
Ref Part No
No
No Used Description
1 9373 1 6.00 x 9 Laminated tire w/hub &
axle 2 4984 1 Heavy hub with long axle 3 3626 1 1--14 UNS Hex nut 4 3689 * 1 1” Standard lockwasher 5 6271 1 Long axle assembly for heavy hub 6 314 1 Seal for 1-1/2 shaft 7 310 2 Bearing cone #15126 8 309 2 Bearing cup #15245 9 530 1 Heavy wheel hub with bearing cups
10 1972 * 1 1/4--28 Tapered thread grease fitting 11 1257 * 2 3/4 Standard flat washer
Ref Part No
No
No Used Description 12 5849 1 3/4 NF Slotted hex nut 13 1256 * 1 3/16 x 1 Cotter pin 14 531 1 Hub cap, heavy-duty 15 7431 1 Wheel rim w/hardware, 6.00 x 9 16 7430 2 Rim half for 6.00 x 9 tire 17 835 * 4 3/8 NC Hex nut, plated 18 838 * 4 3/8 Standard lockwasher 19 19887 * 4 3/8 NC x 1 Hex head cap screw GR
8
21 855 * 4 1/2 Extra-heavy lockwasher 22 4119 4 1/2 NF x 1 Hex head cap screw GR
5
23 7428 1 6.00 x 9 Solid tire and rim
* Obtain Locally
Ref Part No
No
No Used Description 1 2315 1 15” Wheel rim, cast hub & axle 2 2302 1 Standard wheel hub & axle 3 3626 1 1--14 UNS Hex nut 4 3689 * 1 1” Standard lockwasher 5 2301 1 Axle for standard hub 6 6273 1 Seal for 1-1/2 shaft 7 2303 1 Bearing cone #LM67048 8 2305 1 Bearing cup #LM67010
Ref Part No
No
No Used Description
9 2307 1 Cast hub with cups
10 1972 * 1 1/4--28 Tapered thread grease fitti
n
11 5849 1 3/4 NF Slotted hex nut 12 1256 * 1 3/16 x 1 Cotter pin 13 6248 1 Hub cap, standard 14 529 1 15” 4-Hole rim 15 1258 4 1/2 NF x 1-1/8 Wheel bolt 16 2864 * 1 3/4 SAE Flat washer
* Obtain Locally
D80-2 RIM & AXLE ASSEMBLY
50 Parts
15914 (Rev. 3/23/2007)
Page 51
D80-2 AIRCRAFT TIRE & HUB
10
9
19
17
18
20
21
10
SOL ID T IRE &RIM
27
10
26
20
21
22
10
1
25
24
23
16
15
9
8
7
6
5
4
3
2
RIM F OR PNEUMAT IC TIRE
AIRCRAFT TIRE & R IM
CD4574
REF PART QTY DESCRIPTION
1 12080 1 Standard hub with long axle 2 2307 1 Hub with cups 3 12081 1 Wing axle assembly 4 6273 1 Seal for 1-1/2 shaft 5 2303 1 Bearing cone 6 2305 1 Bearing cup 7 2306 1 Bearing cup 8 2304 1 Bearing cone
962481Hub cap 10 529 1 15" 4-Hole rim for pneumatic tire -or- 10 7428 1 6.00 x 9 Solid tire, rim & hardware
-or-
10 1003695 1 Wheel assembly 22 x 6.6 x 10.0
10A 1015834 1 Inner tube for #1003695 wheel
11 1003694 1 Rim half, aircraft wheel 12 1003693 1 Rim half with valve hole, aircraft
wheel 15 1256 * 3/16 x 1 Cotter pin 16 1972 * 1/4 - 28 Tapered thread grease fitting
HARDWARE
REF PART DESCRIPTION
17 838 *† 3/8 Standard lock washer 18 835 *† 3/8 NC Hex nut, plated 19 19887 † 3/8 NC x 1 HHCS GR8 20 855 *‡ 1/2 Extra-heavy lock washer 21 4358 ‡ 1/2 NF x 1-1/4 HHCS GR5 (solid tire
only)
22 1258 1/2 NF x 1-1/8 Whe el b olt (pneumatic
rim only) 23 5849 3/4 NF Slotted hex nut 24 3689 1" Standard lock washer 25 3626 1-14 UNS Hex nut 26 ----- * 9/16 NC x 1-1/4 HHCS (for aircraft
wheel) 27 ----- * 9/16 NC Hex lock nut (for aircraft
wheel)
* Obtain Locally - Standard Hardware † Used on Solid Wheel Only ‡ Used on Solid and Aircraft Wheels
only
15914 (Rev. 3/23/2007)
Parts 51
Page 52
MD80-2 TAILWHEEL ASSEMBLY
REF PART QTY DESCRIPTION
1 15783 1 Tailwheel arm assembly (includes
items 5 & 13) 2 15270 1 Tailwheel clevis 3 15 591 1 Wheel hub with cups includes item s 9
& 13) 4 4676 1 4.00 x 8 Rim and laminated tire 5 11011 2 1.5 x 1. 00 x 1.5 Bronze bushing 6 15279 1 1.25 x 1.50 x .63 Sleeve 7 314 2 Seal for 1-1/2 Shaft 8 310 2 Bearing cone 9 309 2 Bearing cup
10 15281 1 1.0 x 1.25 x 4.53 Sleeve 11 15280 1 1.25 x 1.50 x .821 Sleeve 12 4679 2 Rim half 13 1972* - 1/4-28 Tapered thread greas e fitting 14 4674 - 3/8 x 2 Spirol pin 15 838* - 3/8 Standard lockwasher 16 835* - 3/8 Hex nut, plated 17 839* - 3/8 NC x 1 HHCS GR5 18 855* - 1/2 Heavy lockwasher 19 4119 - 1/2 NF x 1 HHCS GR5 20 1386 - 1" N C Hex jam nut
REF PART QTY DESCRIPTION
21 34279 - 1" NC Hex locknut 22 15278 - 1" NC x 7-1/2 HHCS GR5 23 2370 - .18 x 1.62 ID x 3 OD Washer 24 15277 1 Wheel hub assembly (includes items
7, 8, 9 & 13)
* Obtain Locally - Standard Hardware
23
5
1
13
5
23
14
CD3832
52 Parts
21
24
3
20
8
6
7
8
9
9
7
12
16
15
17
4
15914 (Rev. 3/23/2007)
2
22
10
11
18
19
Page 53
D80-2 PIVOT LINK KIT (OPTIONAL)
REF PART QTY DESCRIPTION
1 8751 1 Pivot link kit 2 12305 * 1 1/2 x 5-1/2 HHCS GR5 3 3443 1 Hydraulic hose holder 4 1093 1 1/2 NC Hex nut 5 15792 1 Pivot link 6 ----- 1 Cylinder (see page 54 7 ----- 1 Crank (see page 49)
* Obtain locally
REF PART QTY DESCRIPTION
1 17601 1 1/4 x 108 Hydraulic hose kit and fittings 2 17628 1 1/4 NPT x 108 Hydraulic hose assembly 3 10290 1 1/4 x 1/4 x 90-degree E lbox with 1/16
restrictor
4 11893* 1 1/4 x 1/2 Pipe reducer bushing
* Obtain Locally - Standard Hardware
15914 (Rev. 3/23/2007)
D80-2 HYDRAULIC HOSE KIT & FITTINGS (OPTIONAL)
Parts 53
Page 54
D80-2 3-1/2 X 8" HYDRAULIC CYLINDER #10475 (OPTIONAL)
DC1105
REF PART QTY DESCRIPTION
1 ----- - Not available
2 26340 1 Seal kit (includes 2A thru 2G) 2A † 1 1-1/4 ID Wiper seal 2B † 1 Rod back-up ring 2C † 2 1-1/4 ID O-ring 2D † 2 3/16 x 3-1/2 OD O-ring 2E † 1 3/32 x 3/4 OD O-ring 2F † 2 3-1/2 OD Ba ck-up washer 2G † 1 Piston seal o-ring
3 26338 1 Rod end housing
4 25497 1 Piston
5 254 96 1 1-14 UNS Jam nut
6 26341 4 Tie rod
7 11893* 1 1/2 x 1/4 Pipe reducer bushing
8 25494 1 Cylinder butt end
9 923* 4 1/4 x 1-3/4 Cotter pin
REF PART QTY DESCRIPTION
10 1631 2 1 x 3-5/8 Clevis pin 11 11975 1 1/2 NPT Vent plug -or- 11 23547 1 1/4 NPT Vent plug 12 26342 1 Cylinder barrel 13 ----- - Not required 14 ----- - Not required 15 4391 8 1/2 NF Hex jam nut 16 25661 1 Cylinder rod clevis 17 6698* 1 3/8 NC Hex locknut 18 23550* 1 3/8 NC x 1-1/2 Socket head cap
screw 19 26343 1 Cylinder rod 20 10475 1 Hydraulic cylinder complete (single-
acting) 21 4510* 1 1/2 Pipe plug
* Obtain Locally - Standard Hardware
† Included in Seal Kit
54 Parts
15914 (Rev. 3/23/2007)
Page 55
D80-2 & MD80-2 LEAF MULCHER ASSEMBLY (OPTIONAL)
Ref Part No
No
No Used Description 1 8757 1 Leaf mulcher complete 2 29089 1 Leaf mulcher adapter 3 1298 1 Front shield 4 15798 1 Right angle leaf mulcher 5 15797 1 Rear leaf mulcher 6 15799 1 Left side angle leaf mulcher 7 25475 -- 1/2 x 1 Hex head cap screw GR5 8 11900 * -- 1/2 NC Flanged hex locknut
* Obtain Locally
1
8
7
8
7
8
7
8
7
8
7
2
4
3
6
5
CD3853
REF PART QTY DESCRIPTION
- 10521 - Check chain kit complete 1 12274 - 5/8 x 2-1/4 Bolt 2 ----- - Cutter mast plate 3 3632 - 5/8 Flat washer 4 6239 - 5/8 Hex locknut 5 2377 - 3/4 x 6 Bolt 6 ----- - Tractor top link bracket 7 7906 2 Check chain bracket 8 2371 - 3/4 Hex locknut 9 18048 2 3/8 Chain, 32-link
* Obtain Locally - Standard Hardware
15914 (Rev. 3/23/2007)
MD80-2 CHECK CHAIN ASSEMBLY (OPTIONAL)
1
9
2
3
8
4
7
6
CD3826
5
Parts 55
Page 56
MD80-2 CATEGORY 2 HITCH PIN OPTIONS
Ref Part No
No
No Used Description
1 7112 1 Category 2 hitch bushing
adapter kit 2 3253 2 7/8 x 1-1/8 x 1-3/4 Sleeve 3 7372 1 25/32 x 1 x 2 Sleeve 4 1591 1 3/4 x 4-3/8 Clevis pin 5 1266 * 2 3/16 x 1-1/2 Cotter pin
* Obtain Locally
Ref Part No
No
No Used Description
1 13010 1 Category 2 hitch pin mounting
2 12275 2 Category 2 mounting pin, 6”
3 1266 * 2 3/16 x 1-1/2 Cotter pin 4 13011 2 7/8 x 2-3/8 x 3/16 Flat washer 5 13012 2 7/8 NF Castle hex nut 6 7372 1 25/32 x 1 x 2 Sleeve
* Obtain Locally
MD80-2 CATEGORY 2 BUSHING KIT
kit
long
56 Parts
15914 (Rev. 3/23/2007)
Page 57
DEALER CHECK LISTS
PRE-DELIVERY CH ECK LIST
(DEALER’S RESPONSIBILITY)
Inspect cutter thoroughly after assembly to be certain it is set up proper ly before de livering it to cust omer. The following check list is a reminder of points to in spect. Check off each item as it is found sa tisfactory, correc­tions made or services performed.
___ Check all bolts to be sure they are tight. ___ Check that all cotter pins are properly installed
and secured.
___ On pull-type cutter, make sure pin to prevent
crank detachment is installed.
___ Check that PTO shaft is properly installed.
NOTICE
■
Gearbox was not filled at factory. It must be serviced before operating cutter. (See page 18.) Failure to service will result in damage to gearbox.
___ Check that gearbox is properly serviced and
seals are not leaking. ___ Lub ric ate cut ter. ___ Check that blades have been properly installed.
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments. ___ Explain importance of lubrication to customer and
point out lubrication points on cut ter . ___ Point out safety features and options. ___ For mounted units, add wheel weight s, ballast in
front tires, and/or front tractor weig ht to enhance
front end stabilit y. A mini mum 2 0% of t racto r and
equipment gross weight mus t be on front tractor
wheels. When adding weight to attain 20% of
tractor and equipment weight on front tractor
wheels, you must not exceed the ROPS weight
certification. Weigh the tractor and equipment. Do
not estimate! ___ Giv e Operator's Manual to c ustomer and recom-
mend that custom er b ec ome fa mil iar wi th all se c-
tions, especially the safety information. ___ Expl ai n to cus tom er tha t whe n tr anspo rt ing cu tter
on road or highway, day or night, sa fety devices
should be used to provide adequate warning to
operators of other vehicles.
15914 (Rev.5/11/2007)
Dealer Check Lists 57
Page 58
BOLT TORQUE CHART
A
SAE SERIES TORQUE CHART
SAE Bolt Head
Identification
SAE Grade 2
(No Dashes)
SAE Grade 5
(3 Radial Dashes)
SAE Grade 8
(6 Radial Dashes)
A
METRIC SERIES TORQUE CHART
Metric Bolt Head
Identification
8.8
Metric
Grade 10.9
10.9
Metric
Grade 8.8
A
A
Typical Washer Installations
Lock Washer
Flat Washer
8/9/00
Bolt
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.
Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
MARKING ON HEAD
Diameter
(Inches)
1/4" 7/16" 6 8 10 13 14 18
5/16"1/2"121719262737
3/8"9/16"233135474967
7/16"5/8"3648557578106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325 3/4" 1-1/8" 192 261 297 403 420 569 7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383
Wrench
Size
lbs-ft N-m lbs-ft N-m lbs-ft N-m
SAE 2 SAE 5 SAE 8
Marking on Head Marking on Head
Diameter & Thread Pitch (Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Bolt Torque & Size Charts (Rev. 3/28/2007)
Wrench
Size
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
Coarse Thread Fine Thread
Appendix 58
A
Diameter & Thread Pitch (Millimeters)
Page 59
BOLT SIZE CHART
5/16 3/8 1/2 5/8 3/4 7/8
SAE Bolt Thread Sizes
MM 25 50 75 100 125 150 175
IN 1 7
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM 16MM
2
34
5
6
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
ABBREVIATIONS
AG...............................................................Agriculture
ASABE....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE .......American Society of Agric ultural Engineers
ATF...............................Automatic Transmission Fluid
BSPP ............................British Standard Pipe Parallel
BSPTM................British Standard Pipe Tapered Male
CV....................................................Constant Velocity
CCW ..............................................Counter-Clockwise
CW...............................................................Clockwise
F .......................................................................Female
FT........................................... ....................Full Thread
GA.....................................................................Gauge
GR (5, etc.) ...........................................Grade (5, etc.)
HHCS........................................ Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC..............................Joint Industry Council 37° Flare
LH ................................................................Left Hand
LT ...........................................................................Left
m.........................................................................Meter
mm................................................................Millimeter
M..........................................................................Male
MPa.........................................................Mega Pascal
N......................................................................Newton
NC ......................................................National Coarse
NF...........................................................National Fine
NPSM.................... National Pipe Straight Mechanical
NPT ..........................................National Pipe Tapered
NPT SWF ........ National Pipe Tapered Swivel Female
ORBM...........................................O-Ring Boss - Male
P.......................................................................... Pitch
PBY ......................................................Power-Beyond
psi..........................................Pounds per Square Inch
PTO....................................................Power Take Off
QD...................................................Quick Disconnect
RH ............................................................. Right Hand
ROPS ...........................Roll-Over Protective Structure
RPM........................................Revolutions Per Minute
RT........................................................................Right
SAE .........................Society of Automotive Engineers
UNC......................................................Unified Coarse
UNF..........................................................Unified Fine
UNS..................................................... Unified Special
59 Appendix
Bolt Torque & Size Charts (Rev. 3/28/2007)
Page 60
INDEX
A
ASSEMBLY
Dealer Set-Up Instructions
28
Blade Installation Chain Shielding Installation Distribution Baffle Installation Gearbox Lubrication MD80 Assembly Optional Hydraulic Installation for D80-2 Pull-Type
Cutter Tongue Installation for D80-2 Pull-Type Cutter Wheel Yoke Installation for D80-2 Pull-Type Cutter
28
33
32
30
Optional Check Chain Installation Optional Leaf Mulcher Installation
C
CATION
29
D
DEALER CHECK LISTS
Delivery Pre-Delivery
DEALER SERVICE
Blade Spindle Repair Gearbox Maintenance
Servicing Tires Safely Shield Bearing Service Troubleshooting Universal Joint Repair
57
57
22
23
Assembly
23
22
Bearing Check Damage Inspection Gearbox Adjustment Gearbox Assembly Gearbox Disassembly Leakage Repair Possible Leakage Causes Removing Gearbox from Cutter Seal Installation
22
22
23
26
27
24
U-Joint Assembly U-Joint Disassembly
25
G
57
22
23
24
28
29
23
22
24
29
22
28
35 34
22
31
Introduction Obtaining Replacement Manuals Product Registration Warranty
2
2
Product Replacement Parts
61
62
O
OPERATION
Attaching Mounted Cutter to Tractor
13
Cutting Height Adjustment
For MD80 Mounted Cutter 15 With Tailwheel or Check Chains 15 Without Tail-wheel or Check Chains 15
MD80 Mounting
Attaching Pull-Type Cutter to Tractor
Cutting Height Adjustment
13
For D80 Pull-Type Cutter 16
Operating technique
Tips
17
Uneven Terrain Pre-Operation Check List Starting and stopping Cutter Storage Tractor Stability
OWNER SERVICE
Blade Servicing
Chain Shielding Lubrication Information Servicing Tires Safely
OWNERS SERVICE
17
Blade Installation
Blade Removal
Blade Sharpening
16
17
16
13
18
20
19
20
20
18
21
18
S
SAFETY
Check Lists
Delivery
Pre-Delivery
Pre-Operation Safety & Instructional Decals Safety Rules Safety Symbols Explained
57
57
16
7
2
15
16
10
2
GENERAL
Abbreviations Bolt Size Chart Bolt Torque Chart
15914 (Rev. 3/23/2007)
59
59
58
T
TROUBLE
27
Index 60
Page 61
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________ From (Dealer): __________________________________________
Model Number: ____________________________ Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
All current model backhoes, loaders and mounts (except 3-pt. SAF-T-LOK the original purchaser. The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment. Warranty does not cover any misuse or abusive conditions that could cause premature wear or damage to attachment or tractor.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
All units invoiced after 4/30/2012
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS12.50, TS14.60, DS1440, TS1680, DS8.30, DS10.40, DS8.50, DSO8.50, DS10.50, DSO10.50, DBH5.30, DBH6.30
BW12, BW15, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X BW10.50, BW10.50Q, BW15.50, BW15.50Q, BW10.60, BW10.60Q, BW15.60, BW15.60Q,
Gearbox
components
Blade
spindles
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
WOODS
BW10.70, BW10.70Q, BW15.70, BW15.70Q
BW240X, BW240XHD, BW1620X, BW2400X
RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, S30CD, TC/ R74, TC/R68, TC/R60, TBW144, TBW180, TBW204, TSG50, S12ED, S15ED, S18ED, S20ED, TPD25, TPD35, TPD65, TPD95
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, RC3.5, RC4, RC5, RC6
RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years
®|
A Blount International Brand
Model Number
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA
800-319-6637 tel 800-399-6637 fax woodsequipment.com
mounts) are warranted for two (2) years from the date of delivery to
Duration (from date of delivery to the original
purchaser)
6 years
3 years (1 year if used in rental or commercial applications)
F-3079 (Rev. 7/31/2017)
Page 62
WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
TM
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
WOODS
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA
800-319-6637 tel 800-399-6637 fax woodsequipment.com
®|
A Blount International Brand
©2017 Woods Equipment Company. All rights reserved. Woods trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 1/3/2017)
®
and the Woods logo are trademarks of Woods Equipment Company. All other
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