Wood-mizer LTSC15S3 G18, LTSC15M2 G18, LTSC15S3 D10, LTSC15M2 D10 User Manual

Wood-Mizer

®

Safety, Setup, Operation

& Maintenance Manual

LTSC15S3 G18 rev. A1.01
LTSC15M2 G18 rev. A1.01
LTSC15S3 D10 rev. A1.01
LTSC15M2 D10 rev. A1.01

Safety is our #1 concern! Read and understand all safety

information and instructions before operating, setting up or
maintaining this machine.

Form #798

!

This is the original language

for the manual.

4 15doc020719

Sawmill and Customer Identification

Each Wood-Mizer LT15 sawmill is identified with a revision and VIN numbers.

V.I.N. DESCRIPTION

MODEL & REVISION NUMBERS DESCRIPTION

456 A 5 24 1 X H P A F9 017 F9 .01

LT15

Base Model

G19

Engine/Motor

A1.

Major Revision Code

00

Minor Revision

Model Type

Revision Number

Configuration

Code

Company Identification Number

456=Wood-Mizer Indiana

Weight Class; A=Under 1300 kg, B=1301-1800 kg,

C=1801-2200 kg, D=2201-3000kg, X- Stationary.

Product No.; 1=LT10/15, 2=LT20 Series,

4=LT40 Series, 7=LT70 Series

Length of the Trailer;

20= 20’ (6 m), 24=24’ (7 m), 35=35’ (11 m)

Number of axles on the trailer

Year of Manufacture;

N=2015, P=2016, R=2017, S=2018, T=2019

State of Manufacture

N=Indiana, P=Poland

Month of Manufacture

A=January, B=February, C=March, etc...

Revision Level

Sequence Number

Ranging from 000-999

End of 17-Digit VIN

Revision Level (Repeated)

Two-Digit Minor Revision Level

Check Digit

Add all the number and divide by 11

15doc020719 5

When you pick up your mill, you will receive a customer number. The VIN number,
revision, and your customer number expedite our service to you. Please write these
numbers below so you have quick, easy access to them.

IMPORTANT! Read the entire Operator's Manual before

operating the sawmill. Take notice of all safety warnings
throughout this manual and those posted on the machine.
Keep this manual with this machine at all times, regardless
of ownership.

Customer No. Model Type VIN No. Revision Number

!

Table of Contents Section-Page

1 15doc020719 Table of Contents

General Contact Information
Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

SECTION 1 SAFETY & GENERAL INFORMATION 1-1

1.1 Blade Handling.......................................................................................................... 1-1

1.2 Sawmill Setup............................................................................................................1-2

1.3 Sawmill Operation.....................................................................................................1-2

1.4 Sawmill Maintenance................................................................................................1-4

1.5 Safety Instructions.......................................................... ...........................................1-5

Observe Safety Instructions
Wear Safety Clothing
Keep sawmill And Area Around sawmill Clean
Dispose Of Sawing By-Products Properly
Check sawmill Before Operation
Keep Persons Away
Keep Hands Away
Use Proper Maintenance Procedures
Keep Safety Labels In Good Condition

1.6 Belt Sizes.................................................................................................................1-15

1.7 Blade Sizes..............................................................................................................1-15

1.8 Cutting Capacity...................................................................................................... 1-16

1.9 Engine/Motor Specifications...................................................................................1-16

1.10 Noise Level..............................................................................................................1-16

1.11 Dust Extractor Specifications.................................................................................1-17

1.12 Overall Dimensions................................................................................................. 1-18

1.13 Components.............................................................................................................1-19

SECTION 2 SAWMILL ASSEMBLY 2-1

2.1 Mounting Parts of LT15 Sawmills with Gas Engine.................................................2-1

Parts Specifications
Specifications of Fasteners
Tools Necessary for Assembling the Sawmill

2.2 Unpacking the Sawmill ...........................................................................................2-8

2.3 Bed Frame Assembly .............................................................................................. 2-10

2.4 Frame Leg Adjustment............................................................................................2-15

2.5 Saw Head Assembly................................................................................................ 2-16

2.6 Feed Rope Assembly...............................................................................................2-18

2.7 Power Feed Rope Assembly....................................................................................2-22

2.8 Auxiliary Bed Rail............................................................... ....................................2-24

2.9 Log Loading Ramp (Option)...................................................................................2-24

Table of Contents Section-Page

Table of Contents 15doc020719 2

SECTION 3 SETUP & OPERATION 3-1

3.1 Sawmill Setup............................................................................................................3-1

3.2 Replacing The Blade.................................................................................................3-8

3.3 Tensioning The Blade................................................................................................3-9

3.4 Tracking The Blade................................................................................................. 3-10

3.5 Starting The Engine.................................................................................................3-11

3.6 Loading, Turning, And Clamping Logs..................................................................3-12

3.7 Up/Down Operation................................................................................................3-15

3.8 Blade Guide Arm Operation....................................................................................3-16

3.9 Blade Drive Operation.............................................................................................3-16

3.10 Feed Operation ........................................................................................................ 3-17

3.11 Cutting The Log ......................................................................................................3-20

3.12 Edging......................................................................................................................3-21

3.13 Blade Height Scale..................................................................................................3-21

3.14 Water Lube Operation.............................................................................................3-22

3.15 Transporting the Sawmill........................................................................................3-24

SECTION 4 MAINTENANCE 4-1

4.1 Wear Life...................................................................................................................4-1

4.2 Sawdust Removal......................................................................................................4-1

4.3 Carriage Track & Rollers.......................................................................................... 4-1

4.4 Vertical Mast Rails....................................................................................................4-2

4.5 Miscellaneous Lubrication............................................................................. ........... 4-2

4.6 Blade Wheel Belts..................................................................................................... 4-3

4.7 Up/Down System.......................................................................................................4-3

4.8 Miscellaneous Maintenance.................................................................. .... ..... ........... 4-5

4.9 Safety Devices Inspection (CE version only)............................................................4-6

SECTION 5 TROUBLESHOOTING GUIDE 5-1

5.1 Sawing Problems.......................................................................................................5-1

Table of Contents Section-Page

3 15doc020719 Table of Contents

SECTION 6 ALIGNMENT 6-1

6.1 Pre-Alignment Procedures.........................................................................................6-1

6.2 Preparing The Sawmill For Alignment..................................................................... 6-1

6.3 Blade Installation and Alignment..............................................................................6-1

6.4 Blade Wheel Alignment............................................................................................6-2

6.5 Blade Guide Arm Alignment.....................................................................................6-7

6.6 Aligning The Blade Guides.......................................................................................6-8

6.7 Blade Deflection........................................................................................................6-9

6.8 Blade Guide Vertical Tilt Adjustment.....................................................................6-10

6.9 Blade Guide Spacing...............................................................................................6-11

6.10 Horizontal Tilt Adjustment......................................................................................6-12

6.11 Side Supports........................................................................................................... 6-13

6.12 Blade Height Scale Adjustment...............................................................................6-14

6.13 Track Roller Distance Adjustment..........................................................................6-15

General Contact Information

doc020719 -4

Getting Service

Wood-Mizer is committed to providing you with the latest technology, best quality and strongest
customer service available on the market today. We continually evaluate our customers’ needs to
ensure we’re meeting current wood-processing demands. Your comments and suggestions are
welcome.

General Contact Information

From Europe call your local distributor or our European Headquarters and Manufacturing Facility in
Koło, Nagórna 114 St, Poland at [phone]. From the continental U.S., call our U.S.

Headquarter 8180 West 10th St.Indianapolis, IN 46214, toll-free at 1-800-525-8100.

Ask to speak

with a Customer Service Representative. Please have your machine identification number and your
customer number ready when you call. The Service Representative can help you with questions
about the operation and maintenance of your machine. He also can schedule you for a service call.

Office Hours:

Please have your vehicle identification number and your customer number ready when you call.

Wood-Mizer will accept these methods of payment:

 Visa, Mastercard, or Discover

 COD

 Prepayment

 Net 15 (with approved credit)

Be aware that shipping and handling charges may apply. Handling charges are based on size and
quantity of order.

Technical data are subject to change without prior notice.

Actual product may differ from product images. Some illustrations show machines with optional
equipment.

Country Monday - Friday Saturday Sunday

Poland

7 a.m.- 3 p.m.

Closed Closed

US

8 a.m.- 5 p.m. 8 a.m.- 12 p.m

Closed

Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

-5 doc020719

Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

EUROPE UNITED STATES

European Headquarters

Wood-Mizer Industries Sp. z o.o.

Nagórna 114, 62-600 Koło, Poland
Tel.: [phone]
Fax: [phone]
www.woodmizer.eu

World Headquarters

Wood-Mizer LLC

8180 West 10th Street
Indianapolis,Indiana 46214-2400,

USA
Tel.: [phone]
Fax: [phone]

www.woodmizer.com

BELARUS
MOST-GRUPP

Siemashko 15, k.3
Minsk 2200116
Tel.: [phone]
Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

SWITZERLAND Stefan Wespi

Maschinen u. Geräte
Spezialarbeiten GmbH
Eichistraße 4

6353 Weggis

Tel.: +41-(0)41 - 3900312
GSM: +41-(0)79 - 9643594
[e-mail]

RUSSIA Dariusz Mikołajewski
OOO WOOD-MIZER INDUSTRIES

141031, Moscow
Reg., Mytishenski raj., pos. Veshki,
Zavodskaja str., 3B
Tel.Fax: [phone]
Tel.Fax: [phone]
e-mail: [e-mail]

BULGARIA Kalin Simeonov
Ecotechproduct

38 Star Lozenski pat str.
Sofia 1186
Tel.: [phone]
Tel.: [phone]
Tel:/Fax
: [phone]

Kalin Simeonov

GSM: [phone]
e-mail: [e-mail]

HUNGARY Wiktor Turoczy
Wood-Mizer Hungary K.F.T.

Szonyi Ut 67., 2921 Komárom
Tel.:/Fax: [phone]
e-mail: [e-mail]

RUSSIA Far East Wladimir Głazaczew
“WM Service”

Krasnoretchenskaya Str.111
680006 Khabarovsk
Tel.:/Fax: [phone]
e-mail: [e-mail]

Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

doc020719 -6

CROATIA Krešimir Pregernik
Pregimex d.o.o.

S. Batušiæa 31, 10090 Zagreb
Tel.:/Fax: [phone]

Krešimir Pregernik

GSM: [phone]
e-mail: [e-mail]

ITALY Pasquale Felice
Wood-Mizer Italia Srl
Cda. Capoiaccio SN

86012 Cercemaggiore
Campobasso
Tel.:/Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

SERBIA Dragan Markov
Wood-Mizer Balkan d.o.o.

Svetosavska GA 3/3; P. Fah 25
23 300 Kikinda
Tel.:/Fax: [phone]
Tel.:/Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

CZECH REPUBLIC Miroslaw Greill
Wood-Mizer CZ s.r.o.

Osvaldova 91
339 01 Klatovy-Luby

Tel.:/Fax: [phone]
Fax: [phone]

Miroslaw Greill

GSM: [phone]
e-mail: [e-mail]

SLOVAKIA Wiktor Turoczy
Wood-Mizer Danubia s.r.o.

Hadovce 5, 94501 Komárno
Tel.: [phone]
Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

CZECH REPUBLIC Lubomir Kudlik
Wood-Mizer Moravia

Sovadinova 6
69002 Breclav
Tel.:/Fax: [phone]

Lubomir Kudlik

GSM: [phone]
e-mail: [e-mail]

LATVIA Vilmars Jansons
OBERTS Ltd

Gaujas str. 32/2
LV-2167 Marupe, Rigas Raj.
Tel.: [phone]
Fax: [phone]

Vilmars Jansons

GSM: [phone]

Andris Orols

GSM: [phone]
e-mail: [e-mail]

TURKEY
Er-Ka Ahsap Profil Kerestecilik San.
ve Tic. Ltd. Sti.

Adana Keresteciler Sitesi 191 sk No.41
ADANA
Tel.: [phone]
Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

FINLAND Howard Blackbourn
Oy Falkberg Jordbruk Ab

Falkintie 220
25610 Ylonkyla
Tel.: [phone]
Fax: [phone]

Howard Blackbourn

GSM: [phone]
e-mail: [e-mail]

LITHUANIA Andrius Zuzevicius
UAB Singlis

Savanoriu pr. 187, 2053 Vilnius
Tel.: [phone]
Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

Dmitrij Gaiduk

GSM: [phone]
e-mail: [e-mail]

UKRAINE Ivan Vi nnick i
MOST UKRAINA

bul. Myru 3, Bajkivtsi Ternoplskyj r-j
Ternopolska oblast
47711 Ukraine
Tel/Fax: [phone]
GSM: [phone]
GSM: [phone]
E-mail: [e-mail]

FRANCE Tizoc Chavez
Wood-Mizer France
556 chemin des Embouffus,
ZAC des Basses Echarrieres
38440 SAINT JEAN DE BOURNAY
Tel: [phone]
GSM: [phone]
Mail: [e-mail]

NORWAY Odd Edvoll
Wood-Mizer Nordic AS

Vardelia 17, 2020 Skedsmokorset
Tel.: [phone]
Fax: [phone]
GSM: [phone]
e-mail: [e-mail]

e-mail: [e-mail]

UNITED KINGDOM & IRELAND
Wood-Mizer UK

Hopfield Barn
Kenward Road, Yalding
Kent ME18 6JP, UK
Tel.: [phone]
Fax: [phone]
e-mail: info@

woodmizer.co.uk

SLOVENIA Jan Fale
FAMTEH d.o.o.

Gacnikova pot 2,
2390 Ravne na Koroskem
Tel.: [phone]
Fax: [phone]

Jan Fale

GSM: [phone]
e-mail: [e-mail]

Matjaz Kolar

Tel.: [phone]
GSM: [phone]
e-mail: [e-mail]

Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)

-7 doc020719

GERMANY Klaus Longmuss
Wood-Mizer Sägewerke GmbH

Dorfstraße 5, 29485 Schletau
Tel.: [phone]
Fax: [phone]
e-mail: [e-mail]

Klaus Longmuss

Tel.: [phone]
GSM: [phone]
e-mail: [e-mail]

Subagent:
SWEDEN Kjell Larsson
Mekwood AB

Slingan 14, 812 41 Gästrike-Hammarby
Tel.: [phone]

Kjell Larsson

GSM: [phone]
e-mail: [e-mail]

IRELAND
Wood-Mizer Ireland

Stephen Brennan
Cum Lahardane Ballina County Mayo
Tel:[phone]

E-mail: [e-mail]

Subagents:
DENMARK Brian Jensen

Arnborgvej 9, 7330 Brande- Fasterholt
Tel.: [phone]
Fax: [phone]

Brian Jensen

GSM: [phone]

e-mail: [e-mail]

ROMANIA Adrian Echert
SC WOOD-MIZER RO SRL

TRANSILVANIEI Nr. 5
Sibiu, Cisnadie 555300
Tel.:/Fax: : [phone]
GSM: [phone]
e-mail: [e-mail]

Regional Manager - Asia
Wood-Mizer Asia Pte Ltd.
James Wong
Tel: [phone]
Fax: [phone]
WWW: www.woodmizerasia.com
E-mail: [e-mail]

Netherlands Chris Dragt
Lange Brink 77d,
7317 BD Apeldoorn
Tel.: [phone]
Fax: [phone]
e-mail: [e-mail]

Subagent:
ROMANIA M. Echert
S.C. Echert Comprod s.r.l

Str. Schitului Nr. 6, Apt.7 etajul-1
725 70 Vatra Dornei, Romania
Tel.:/Fax: [phone]
Tel. : [phone]

Regional Manager - Africa
Wood-Mizer Africa
Jean-Jacques Oelofse
UNIT 3, LEADER PARK, NO: 20 CHARIOT
ROAD
STORMILL, EXT 5, Roodepoort,
Johannesburg
Tel: [phone]
Fax: [phone]
Jean-Jacques Oelofse E-mail:
[e-mail]
Jean-Jacques Oelofse
Skype:jean.jacques.pierre.oelofse

USA World Headquarters Canadian Headquarters

Serving North & South America, Oceania, East Asia

Wood-Mizer LLC
8180 West 10th Street
Indianapolis, IN 46214

Phone: [phone] or 800.553.0182
Customer Service: 800.525.8100
Fax: [phone]
Email: [e-mail]

Serving Canada

Wood-Mizer Canada
396 County Road 36, Unit B
Lindsay, ON K9V 4R3

Phone: [phone] or 877.357.3373
Fax: [phone]
Email: [e-mail]

Brazil Headquarters Europe Headquarters

Serving Brazil

Wood-Mizer do Brasil
Rua Dom Pedro 1, No: 205 Bairro: Sao Jose
Ivoti/RS CEP:93.900-000

Tel: [phone]/ +55 51
3563-4784
Email: [e-mail]

Serving Europe, Africa, West Asia

Wood-Mizer Industries Sp z o.o.
Nagorna 114
62-600 Kolo, Poland

Phone: [phone]
Fax: [phone]

Branches & Authorized Sales Centers

For a complete list of dealers, visit www.woodmizer.com

Safety & General Information

Blade Handling

Safety & General Information 15doc020719 1-1

1

SECTION 1 SAFETY & GENERAL INFORMATION

This symbol calls your attention to instructions concerning your personal safety. Be sure to observe
and follow these instructions. This symbol accompanies a signal word. The word DANGER
indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury. WARNING suggests a potentially hazardous situation which, if not avoided, could result in
death or serious injury. CAUTION refers to potentially hazardous situations which, if not avoided,
may result in minor or moderate injury to persons or equipment. Read all safety instructions before
operating this equipment and observe all safety warnings!

Warning stripes are placed on areas where a single decal would be insufficient. To avoid serious
injury, keep out of the path of any equipment marked with warning stripes.

Read and observe all safety instructions before operating this equipment! Also read any additional
manufacturer’s manuals and observe any applicable safety instructions including dangers,
warnings, and cautions.

Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to
prevent personal injury or damage to the equipment. Contact your local distributor, or call your
Customer Service Representative to order more decals.

IMPORTANT! It is always the owner's responsibility to comply with all applicable federal, state and

local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer
sawmill. All Wood-Mizer mill owners are encouraged to become thoroughly familiar with these
applicable laws and comply with them fully while using the mill.

Always properly dispose of all sawing by-products, including sawdust and other debris, coolant, oil,
fuel, oil filters and fuel filters.

Safety instructions are listed in this section by the following operations:

 Blade Handling

 Sawmill Setup

 Sawmill Operation

 Sawmill Maintenance

1.1 Blade Handling

DANGER! Always disengage the blade and shut off the sawmill

engine before changing the blade. Failure to do so will result in
serious injury.

WARNING! Always wear gloves and eye protection when handling

bandsaw blades. Changing blades is safest when done by one
person! Keep all other persons away from area when coiling,
carrying or changing a blade. Failure to do so may result in serious
injury.

Safety & General Information

Sawmill Setup

1

1-2 15doc020719 Safety & General Information

1.2 Sawmill Setup

WARNING! Do not set up the mill on ground with more than

a 10 degree incline. If setup on an incline is necessary, put blocks
under one side of the mill or dig out areas for the legs to keep mill
level. Setting up the mill on an incline could cause it to tip over,
resulting in serious personal injury.

WARNING! Keep all persons out of the path of the saw head while

loading and unloading the sawmill. Failure to do so may result in
serious injury or death.

1.3 Sawmill Operation

IMPORTANT! The sawmill is intended for sawing wood only.

See Section Cutting Capacity

for log size capacities of the machine.

IMPORTANT! The operator of the sawmill should get adequate

training in the operation and adjustment of the machine.

DANGER! Make sure all guards and covers are in place and

secured before operating or towing the sawmill. Failure to do so may
result in serious injury.

DANGER! Be sure the blade housing and pulley covers are in place

and secured.

DANGER! Always keep hands away from moving bandsaw blade.

Failure to do so will result in serious injury.

DANGER! Keep all persons out of the path of moving equipment and

logs when operating sawmill or loading and turning logs. Failure to
do so will result in serious injury.

DANGER! Maintain a clean and clear path for all necessary

movement around the mill and lumber stacking areas. Failure to do
so will result in serious injury.

DANGER! Always be sure the blade is disengaged and all persons

are out of the path of the blade before starting the engine or motor.
Failure to do so will result in serious injury.

WARNING! Always disengage the clutch/brake mechanism

whenever the sawmill is not cutting. Failure to do so may result in
serious injury.

WARNING! Always wear eye, ear, respiration, and foot protection

when operating the sawmill. Failure to do so may result in serious
injury.

!

Safety & General Information

Sawmill Operation

Safety & General Information 15doc020719 1-3

1

WARNING! Secure all loose clothing and jewelry before operating

the sawmill. Failure to do so may result in serious injury or death.

WARNING! Always make sure log is clamped securely before

sawing. Failure to do so may result in serious injury or death.

WARNING! Use ONLY water with the water lube accessory. Never

use flammable fuels or liquids. If these types of liquids are necessary
to clean the blade, remove it and clean with a rag. Failure to do so
may result in serious injury or death.

CAUTION! Be sure the log clamps are all the way down before

loading a log onto the bed. Failure to do so may result in machine
damage.

CAUTION! Before loading a log, be sure the cutting head is moved

far enough forward so the log does not hit it. Failure to do so may
result in machine damage.

CAUTION! Do not try to force the saw head beyond its upper and

lower travel limits. Damage to the up/down system may result.

CAUTION! Be sure to stop the blade when returning the carriage.

This will not only prevent the blade from being pulled off and ruined
by a wood sliver, but also will increase the life of the blade.

CAUTION! Never clean the blade or the blade wheels with a brush

or a scraper during sawmill operation.

CAUTION! Before installation of the blade, inspect it for damage and

cracks. Use only properly sharpened blades. Always handle the
blade with extreme caution. Use suitable carrier equipment for
transporting the blades.

CAUTION!

The blade should be replaced every two hours of sawmill

operation.

CAUTION! Always wear gloves when handling the blade. Never

grab the blade with bare hands!

CAUTION! If the blade breaks during sawmill operation, push the

EMERGENCY STOP button to stop the blade engine and wait
10 seconds before opening the blade housing cover.

CAUTION! The sawmill’s work-stand should be equipped with a 4 kg

or bigger dry powder extinguisher.

Safety & General Information

Sawmill Maintenance

1

1-4 15doc020719 Safety & General Information

1.4 Sawmill Maintenance

CAUTION! Reinstall the track wiper so that it lightly touches the track

bar. If the wiper presses too firmly against the bar, it can cause the
power feed to bind.

CAUTION! Never use grease on the mast rails as it will collect

sawdust.

Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to
prevent personal injury or damage to the equipment. Contact your local distributor, or call your
Customer Service Representative to order more decals.

Safety & General Information

Safety Instructions

Safety & General Information 15doc020719 1-5

1

1.5 Safety Instructions

IMPORTANT! The sawmill is intended for sawing wood only.

The sawmill must not be used for other purposes such as cutting ice,

metal or any other materials. See Section 5.2

for log size capacities

of the machine.

IMPORTANT! The operator of the sawmill should get adequate

training in the operation and adjustment of the machine.

NOTE: ONLY safety instructions regarding personal injury are listed in this section. Caution

statements regarding only equipment damage appear where applicable throughout the manual.

Observe Safety Instructions

IMPORTANT! Read the entire Operator's Manual before operating

the sawmill. Take notice of all safety warnings throughout this
manual and those posted on the machine. Keep this manual with this
machine at all times, regardless of ownership.

Also read any additional manufacturer’s manuals and observe any
applicable safety instructions including dangers, warnings, and
cautions.

Only adult persons who have read and understood the entire
operator's manual should operate the sawmill. The sawmill is not
intended for use by or around children.

IMPORTANT! It is always the owner's responsibility to comply with

all applicable federal, state and local laws, rules and regulations
regarding the ownership and operation of your Wood-Mizer sawmill.
All Wood-Mizer sawmill owners are encouraged to become
thoroughly familiar with these applicable laws and comply with them
fully while using the machine.

!

!

Safety & General Information

Wear Safety Clothing

1

1-6 15doc020719 Safety & General Information

Wear Safety Clothing

WARNING! Secure all loose clothing and jewelry before operating

the sawmill. Failure to do so may result in serious injury or death.

WARNING! Always wear gloves and eye protection when handling

bandsaw blades. Changing blades is safest when done by one
person! Keep all other persons away from area when coiling,
carrying or changing a blade. Failure to do so may result in serious
injury.

WARNING! Always wear eye, ear, respiration, and foot protection

when operating or servicing the sawmill.

Keep sawmill And Area Around sawmill Clean

DANGER! Maintain a clean and clear path for all necessary

movement around the sawmill and lumber stacking areas. Failure to
do so will result in serious injury.

Dispose Of Sawing By-Products Properly

IMPORTANT! Always properly dispose of all sawing by-products,

including sawdust and other debris.

!

Safety & General Information

Check sawmill Before Operation

Safety & General Information 15doc020719 1-7

1

Check sawmill Before Operation

DANGER! Make sure all guards and covers are in place and

secured before operating the sawmill. Failure to do so may result in
serious injury.

Keep Persons Away

DANGER! Keep all persons out of the path of moving equipment and

lumber when operating the sawmill. Failure to do so will result in
serious injury.

DANGER! Always be sure all persons are out of the path of the

blade before starting the motor. Failure to do so will result in serious
injury.

WARNING! Allow blade to come to a complete stop before opening

the blade housing cover. Failure to do so will result in serious injury.

Safety & General Information

Keep Hands Away

1

1-8 15doc020719 Safety & General Information

Keep Hands Away

DANGER! Always shut off the blade motor before changing the

blade. Failure to do so will result in serious injury.

DANGER! Motor components can become very hot during

operation. Avoid contact with any part of a hot motor. Contact with
hot motor components can cause serious burns. Therefore, never
touch or perform service functions on a hot motor. Allow the motor to
cool sufficiently before beginning any service function.

DANGER! Always keep hands away from moving bandsaw blade.

Failure to do so will result in serious injury.

DANGER! Always be aware of and take proper protective measures

against rotating shafts, pulleys, fans, etc. Always stay a safe distance
from rotating members and make sure that loose clothing or long hair
does not engage rotating members resulting in possible injury.

WARNING! Use extreme caution when spinning the blade wheels by

hand. Make sure hands are clear of blade and wheel spokes before
spinning. Failure to do so may result in serious injury.

Safety & General Information

Use Proper Maintenance Procedures

Safety & General Information 15doc020719 1-9

1

Use Proper Maintenance Procedures

DANGER! Make sure all electrical installation, service and/or

maintenance work is performed by a qualified electrician and is in
accordance with applicable electrical codes.

DANGER! Hazardous voltage inside the electric boxes and at the

motor can cause shock, burns, or death. Disconnect and lock out
power supply before servicing! Keep all electrical component covers
closed and securely fastened during sawmill operation.

WARNING! Consider all electrical circuits energized and dangerous.

WARNING! Disconnect and lock out power supply before servicing

the sawmill! Failure to do so may result in serious injury.

WARNING! Never assume or take the word of another person that

the power is off; check it out and lock it out.

WARNING! Do not wear rings, watches, or other jewelry while

working around an open electrical circuit.

WARNING! Remove the blade before performing any service to the

motor or sawmill. Failure to do so may result in serious injury.

DANGER! Never clean the blade or blade wheels using the

hand-held brush or scraper whilst the sawmill blade is in motion.

CAUTION! Before installation of the blade, inspect it for damage and

cracks. Use only properly sharpened blades. Always handle the
blade with extreme caution. Use suitable carrier equipment for
transporting the blades.

CAUTION! Always wear gloves when handling the blade. Never

grab the blade with bare hands!

CAUTION! If the blade breaks during sawmill operation, push the

EMERGENCY STOP button to stop the blade motor and wait
10 seconds before you open the blade housing cover.

CAUTION! The sawmill’s work-stand should be equipped with a 4 kg

or bigger dry powder extinguisher.

Safety & General Information

Keep Safety Labels In Good Condition

1

1-10 15doc020719 Safety & General Information

Keep Safety Labels In Good Condition

IMPORTANT! Always be sure that all safety decals are clean and

readable. Replace all damaged safety decals to prevent personal
injury or damage to the equipment. Contact your local distributor,
or call your Customer Service Representative to order more decals.

IMPORTANT! If replacing a component which has a safety decal

affixed to it, make sure the new component also has the safety decal
affixed.

!

Safety & General Information

Keep Safety Labels In Good Condition

Safety & General Information 15doc020719 1-11

1

See Table 1-1. Pictogram decals used to warn and inform the user about danger in the LT15.

TABLE 1-1

Decal View W-M No. Description

096317 CAUTION! Read thoroughly the manual

before operating the machine. Observe all
safety instructions and rules when
operating the sawmill.

099220 CAUTION! Close all guards and covers

before starting the machine.

099219 Blade tension. Turning the bolt clockwise

will increase the blade tension and turning
the bolt counterclockwise will decrease the
tension.

099220

099219

+

Safety & General Information

Keep Safety Labels In Good Condition

1

1-12 15doc020719 Safety & General Information

099221 CAUTION! Keep all persons a safe

distance away from work area when
operating the machine.

086099 CAUTION! Hot elements, keep your

distance!

098176 CAUTION! Keep away from debarker

blade!

096321 Blade movement direction

TABLE 1-1

099221

086099

098176

Safety & General Information

Keep Safety Labels In Good Condition

Safety & General Information 15doc020719 1-13

1

S12004G CAUTION! Always wear safety goggles

when operating the sawmill!

S12005G CAUTION! Always wear protective ear

muffs when operating the sawmill!

501465 CAUTION! Always wear safety boots when

operating the sawmill.

501467 Lubrication point

P11789/PL Aligning the blade on the wheels

TABLE 1-1

Safety & General Information

Keep Safety Labels In Good Condition

1

1-14 15doc020719 Safety & General Information

510643 Setting the blade tension indicator

P85070 CE safety certification

099401 Russian safety certification

S20097A 3600 RPM - engine rotation direction

TABLE 1-1

70-75

510643

75-80

80-85

1015-1088

1088-1160

1160-1233

099401

S20097A

3600 RPM

Safety & General Information

Belt Sizes

Safety & General Information 15doc020719 1-15

1

1.6 Belt Sizes

See Table 1-2. Belt sizes for the LT15 sawmill are shown below.

1.7 Blade Sizes

See Table 1-3. Wood-Mizer TRU•SHARP™ offers three types of blades to provide efficient sawing

for all models of sawmills. The engine/motor size of your sawmill and the type of wood you saw
should determine which blade you choose for optimum performance.

See The Blade Handbook for blade hook angle, tooth height, and tooth set specifications.

Description Belt Size Wood-Mizer

Part #

Engine Drive Belt (G18, D10) BX87 097448

Blade Pulley Belts

B57

1

1

To insure proper blade tracking, use Goodyear, Dayco Super II,

or Browning belts only.

P04185

TABLE 1-2

Engine/Motor Size

Recommended Blade For Sawing 1:

1

The LT15 sawmill is equipped with a blade having a length of 4.01 m.

Softwood Hardwood Frozen or Hard-to-Cut

Wood

5 hp - 15hp B275IH1030

B275IH741030

B375IH929

B375IH929

2

2

TRU•SHARP™ “F” blades use a 9/29 profile (9° hook angle and 29° back angle) and are
designed to cut frozen and/or extremely dense, hard-to-cut wood. Standard TRU•SHARP™
blades use a 10/30 profile.

16hp or more B376IH1030

B376IH741030

B275IH1030
B275IH741030
B376IH1030

B376IH741030

3

3

Customer may choose preferred blade.

B375IH929

2

Electric Motor B376IH1030

B376IH741030

B275IH1030
B275IH741030
B376IH1030
B376IH741030

3

B375IH929

2

TABLE 1-3

Safety & General Information

Cutting Capacity

1

1-16 15doc020719 Safety & General Information

1.8 Cutting Capacity

See Table 1-4. The log size capacities of the LT15 sawmills are listed below.

1.9 Engine/Motor Specifications

See Table 1-5. The power options available for the LT15 sawmill are listed below.

1.10 Noise Level

See Table 1-6. The average level of noise is given in the table below12.

Max. Diameter

Max. Length

1

1

Each additional bed frame segment adds approximately

195 cm ( 6’ 5” ) to the length capacity.

LT15 S3 70 cm 5.4 m

LT15 S2 70 cm 3.5 m

LT15 M2 70 cm 5.2 m

LT15 M3 70 cm 7.9 m

TABLE 1-4

Engine/Motor Type Manufacturer Model No. Specifications

18HP Gasoline Kohler CH18

624 ccm, 3600

min

-1

10HP Diesel Engine Yanmar, Japan L100

406 ccm, 3600

min

-1

TABLE 1-5

Sawmill Noise Level

LT15E11 81,9 dB (A)

LT15 G18 89,7 dB (A)

LT15D10 87,0 dB (A)

TABLE 1-6

1. The noise level measurement was taken in accordance with PN-EN ISO 3746 Standard. The noise exposure level

given above concerns an 8-hour work day.Value for associated uncertainty K=4dB.

2. The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation
between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions
are required. Factors that influence the actual level of exposure of the workforce include the characteristics of the
work room and the other sources of noise etc. i.e. the number of machines and other adjacent processes. Also the
permissible exposure level can vary from country to country. This information, however, will enable the user of the
machine to make a better evaluation of the hazard and risk.

Safety & General Information

Dust Extractor Specifications

Safety & General Information 15doc020719 1-17

1

1.11 Dust Extractor Specifications

See Table 1-1. Specifications of the dust extractors used on the resaw for each saw head are

listed below.

1

IMPORTANT! The dust extractor hoses must be grounded or made

with materials not accumulating electrostatic charge.

CAUTION! Always turn on the dust extractor before starting the

machine

IMPORTANT! The total value of hand-arm vibration the operator
may be exposed to does not exceed 2.5 m/s

2

. The highest root mean

square value of weighted acceleration to which the whole operator’s
body is subjected does not exceed 0.5 m/s

2

.

Airflow

1200 m

3

/h

3937ft

3

/h

Inlet diameter 100 mm (5.9”)

Motor power 1.5 kW

Number of sacks 1 pc

Sack capacity

0,25 m

3

(8.8 ft)

3

Weight 110 kg (242.5 lb)

Pressure drop

1,5 kPa (0.22 psi)

1

1

The pressure drop between the inlet of the capture device and

the connection to the CADES should be maximum 1,5 kPa
(for the nominal air flow rate). If the pressure drop exceeds

1.5 kPa the machine might not be compatible with conventional
CADES.

Recommended conveying air

velocity in the duct

20 m/s

65.6 ft/s

TABLE 1-1

1. External chip and dust extraction equipment with fixed installations are dealt with in
EN 12779:2016-04.

!

!

Safety & General Information

Overall Dimensions

1

1-18 15doc020719 Safety & General Information

1.12 Overall Dimensions

See Figure 1-2. The overall dimensions of the LT15 sawmills are shown below.

FIG. 1-1

1790

2026

2700 2700

6750

675

6751950

1950

1950

7200

LT15M2

LT15S3

15B001F

Safety & General Information

Components

Safety & General Information 15doc020719 1-19

1

See Figure 1-3. The picture below shows the operator’s position.

1.13 Components

The major components of the Wood-Mizer LT15G18 are shown below.

FIG. 1-2

FIG. 1-3

150189a

150170_G
LT15G18_Manual_Oper

Water Tank

Bed Rail

Engine

Saw Head

Bed Frame

Blade Tension

Handle

Log Clamp

Up/Down &
Feed Crank

Handle

Blade Guide Arm

Lever

Blade Guide

Battery Box

Up/Down Drive

Motor

SAWMILL ASSEMBLY

Mounting Parts of LT15 Sawmills with Gas Engine

2

2-1 15doc020719 SAWMILL ASSEMBLY

SECTION 2 SAWMILL ASSEMBLY

2.1 Mounting Parts of LT15 Sawmills with Gas
Engine

2.1.1 Parts Specifications

Table 1:

Fig. Wood-Mizer

Part No.

Description Qty

LT15

M2

Qty

LT15

M3

Qty

LT15

S2

Qty

LT15

S3/S3-P

Qty

LT15

S4/S4-P

LT1 5S3LT15

S3-P

LT15S4LT15

S4-P

095250 LT15DC

Sawmill Saw

Head

1111111

094697 LT15 Bed

Section,

Complete

(2.75 m)

2 3 -- -- -- -- --

094514 LT15 Bed

Section,

Complete

(1.95 m)

-- -- 2 3 3 4 4

085981-1 Thick Spacer

Washer

4646688

085982-1 Log Side

Support,

Complete

4646688

085994-1 Bed Leg

Mounting

Washer,

Painted

1218 8 12121616

510720-1 Leveling

Wedge,
Painted

1111111

086171-1 Side Bracket 2222222

086172-1 Bottom

Bracket

1111111

510720-1

Scan to see the assembly
video

SAWMILL ASSEMBLY

Parts Specifications

SAWMILL ASSEMBLY 15doc020719 2-2

2

086322 Right Track

Wiper

2222222

086323 Left Track

Wiper

2222222

086659-1 Frame

Mounting

Strap,

Zinc-plated

3434466

086745 Middle Track

Cover with

Felt Wiper

1111--1--

092378-1 Bracket,

Blade Guide

Roller Guard

1------------

092379-1 Blade Guide

Roller Guard

1------------

093859 Plate, PC

Guard

1111--1--

094250-1 Track Rail,

Zinc-plated

(Short)

2222222

095490-1 Auxiliary Bed

Rail

1111111

100903-1 Sawdust

Chute

11111----

500844-1 Bed

Extension

Tube, Painted

2222222

502725-1 Feed Rope

Mount Front

Bracket

1111--1--

502726-1 Feed Rope

Mount Rear

Bracket

1111--1--

Table 1:

SAWMILL ASSEMBLY

Parts Specifications

2

2-3 15doc020719 SAWMILL ASSEMBLY

506287-1 Plate, LT15

Bed Section

Connector

8 12 8 12121612

507565 Log Clamp2323344

508236-1 Feed Rope

Mount Front

Bracket

(LT15-EC)

-- -- -- 1 -- -- --

508237-1 Feed Rope

Mount Rear

Bracket

(LT15-EC)

-- -- -- 1 -- -- --

094427-1

(LT15S3)
094696-1
(LT15M2)

Track Rail 2323344

LTBGAT Tool, Blade,

Guide,

Alignment

-- -- -- -- -- --

R02080 Rope 8,7 9 7 9 -- 12 --

Vertical Mast Lock Assembly

086743-1 Zinc-plated

Pin

2222--2--

F81045-1 Roll Pin 6x50 2222--2--

F81044-21 Roll Pin 3x20 2222--2--

087301 Compression

Spring

18x37x1.8

2222--2--

F81043-2 Cotter Pin

S-Zn 4x25

2222222

Table 1:

SAWMILL ASSEMBLY

Parts Specifications

SAWMILL ASSEMBLY 15doc020719 2-4

2

F81058-1 Flat Washer 172222--2--

Manaual Feed Assembly

506427-1 Power Feed

Crank Handle

1111------

094142 Bushing 2222------

086338 Crank Handle

Grip

1111------

F81033-1 M10 Hex

Nylon Lock

Nut

1111------

Power Feed Assembly

R80663 Rope -- -- -- -- 9 -- 9,4

500839 Track Cover

w/Felt Wiper

-- -- -- -- 1 -- 1

500726 Cover, LT15

Lower

-- -- -- -- 1 -- 1

501417-1 Link, Power

Feed System

Rope

-- -- -- -- 2 -- 2

501414-1 Plate, LT15

Power Feed

Support

-- -- -- -- 2 -- 2

500848-1 Tensioner,

Short

-- -- -- -- 1 -- 1

500846-1 Tensioner -- -- -- -- 1 -- 1

089689 Spring, Press

Roller

-- -- -- -- 1 -- 1

Table 1:

SAWMILL ASSEMBLY

Specifications of Fasteners

2

2-5 15doc020719 SAWMILL ASSEMBLY

2.1.2 Specifications of Fasteners

086182-1 Mount Wdmt,

Carriage Stop

-- -- -- -- 2 -- 2

P12165 Bushing,

Rubber

-- -- -- -- 2 -- 2

091614 Clamp, Rope -- -- -- -- 4 -- 4

Outrigger Leg Kit (Option)

095745-1 Leg Mounting

Block

1218 8 12121616

087771-1 LT15 Foot

Mount Plate

1218 8 12121616

Table 2:

Wood-Mizer No. Description Qty

LT15

M2

Qty

LT15

M3

Qty

LT15

S2

Qty

LT1 5

S3

Qty

LT15

S4

LT15S3LT15

S3-P

LT15S4LT15

S4-P

Sample designations of fasteners:

014972 33/64 x1” x 1/32 Nylon

Washer

4646688

100076-1 M10-20 Special Bolt 4 6 6 6 6 8 8

F81001-15 M6x16-8.8 Bolt 10 12

8

12

12 16 12

F81001-7 M6x12 Bolt 2 --

--

2

-- -- --

F81002-20 M8x16 Bolt 2 --

--

2

2--2

F81002-4 M8x20 Bolt 8 8

8

8

888

F81002-5 M8x25 Bolt 3 3

3

3

333

Table 1:

6

,

5

8

8

,

4

20

1

3

M8 Nut

M8x20 Bolt

8.4 Washer

SAWMILL ASSEMBLY

Specifications of Fasteners

SAWMILL ASSEMBLY 15doc020719 2-6

2

F81002-6 M8x12 Bolt -- --

--

--

2--2

F81003-1 M10x20 Bolt 6 2 2 2 2 -- --

F81003-11 Bolt M10x25-8.8 6 8 8 8 8 12 12

F81003-15 M10x75 Bolt 34 47 27 34 34 43 43

F81003-2 M10x30 Bolt-5.8 4 4 4 4 4 4 4

F81003-2 M10x30 Bolt-8.8 -- -- -- -- 4 12 4

F81003-66 M10x90 Bolt 1 1 1 1 1 1 1

F81004-12 Bolt M12-55-8.8 -- -- -- -- -- -- --

F81004-35 Bolt M12x140 4 6 6 6 6 8 8

F81004-36 M12x130 Bolt -- -- -- 6 -- -- --

F81004-38 M12x120 Bolt 8 12 8 12 12 16 16

F81031-2 M6-8-B Nut 10 12

8

12

14 16 12

F81032-2 M8 Nut 3 3

3

3

333

F81033-1 M10 Hex Nylon Lock Nut 57 82 50 57 57 75 75

F81033-3 M10 Nut 4 6 4 6 10 8 12

F81034-2 M12 Hex Nylon Lock Nut 16 22 16 20 20 26 26

F81053-1 6.4 Flat Washer -- --

--

24

-- -- --

F81053-11 6.5 Special Flat Washer 6 --

--

6

-- -- --

F81054-1 8.4 Flat Washer 16 16

16

16

16 16 16

F81054-4 Washer, 8.4 Flat,zinc -- -- -- -- -- -- --

F81055-1 10.5 Flat Washer 100 150 101 101 106 126 131

F81055-2 10.2 Split Lock Washer 10 12 12 12 12 16 16

F81056-1 13 Flat Washer 26 38 30 36 36 46 46

Outrigger Leg Kit (Option)

F81003-58 M10x120 Bolt 24 36 16 24 24 32 32

F81007-1 M20x240 Bolt 12 18 8 12 12 16 16

F81037-1 M20 Nut 12 18 8 12 12 16 16

F81059-2 21 Flat Washer 12 18 8 12 12 16 16

Table 2:

SAWMILL ASSEMBLY

Tools Necessary for Assembling the Sawmill

2

2-7 15doc020719 SAWMILL ASSEMBLY

2.1.3 Tools Necessary for Assembling the Sawmill

Table 3:

Required Tools

Flat Wrench #8 1 pc

Flat Wrench #10 2 pcs

Flat Wrench #13 2 pcs

Flat Wrench #17 2 pcs

Flat Wrench #19 2 pcs

Ratchet Wrench #30 1 pc

Hammer 1 pc

Allen Wrench #4 1 pc

Allen Wrench #5 1 pc

SAWMILL ASSEMBLY

Unpacking the Sawmill

SAWMILL ASSEMBLY 15doc020719 2-8

2

2.2 Unpacking the Sawmill

1. Cut the bands holding the components together.

2. Remove the parts arranged inside the bed section.

3. Using a forklift truck or a winch with lifting capacity of minimum 500 kg, carefully lift the saw head

and set it aside. Then attach the winch hook to the bracket on the saw head.

WARNING! When removing the saw head, use extreme care and

keep all persons at a safe distance. Failure to do so may result in
serious injury or death.

SAWMILL ASSEMBLY

Unpacking the Sawmill

2

2-9 15doc020719 SAWMILL ASSEMBLY

See Figure 2-1.

4. The electric box is mounted to a special transport bracket while the sawmill is being transported.

Before starting the machine, remove the electric box from the transport bracket and install it to the
battery box mount plate using the removed mounting hardware. Remove the transport bracket
from the machine. The photos below show the electric box in both the travel (left photo)
and operation (right photo) positions.

See Figure 2-2.

FIG. 2-1

FIG. 2-2

SAWMILL ASSEMBLY

Bed Frame Assembly

SAWMILL ASSEMBLY 15doc020719 2-10

2

2.3 Bed Frame Assembly

IMPORTANT! With all screw joints without a split lock washer

or nylon lock nut, use the "LOCTITE 243" (blue, of average durability,
for screw joints).

1. Mount preliminarily the track rail as shown in Figure 2-3. Do not tighten the nuts.

See Figure 2-3.

FIG. 2-3

!

150158b

M10x75 Bolt

M10 Hex Nylon Lock Nut

10.5 Washer

094427-1 (LT15S3)

094696-1 (LT15M2)

SAWMILL ASSEMBLY

Bed Frame Assembly

2

2-11 15doc020719 SAWMILL ASSEMBLY

2. In case of stationary sawmills - Mount four (or six) legs to each bed section. Use two hex head

bolts and lock nuts to secure each leg to the bed section.

See Figure 2-4.

3. In case of mobile sawmills - Mount four (or six) leg brackets to each bed section. Use two hex

head bolts and lock nuts to secure each leg bracket to the bed section. Be sure the nut on the
bracket faces up. Thread a leg into each bracket.

FIG. 2-4

150185B

M10x75 Bolt

085994-1

100064-1

M10 Hex Nylon

Lock Nut

10.5 Washer

SAWMILL ASSEMBLY

Bed Frame Assembly

SAWMILL ASSEMBLY 15doc020719 2-12

2

See Figure 2-5.

FIG. 2-5

150160a

M10x120 Bolt

085994-1

086723-1

M10 Hex Nylon

Lock Nut

10.5 Washer

095745-1

095742-1

M20 Nut

21 Washer

SAWMILL ASSEMBLY

Bed Frame Assembly

2

2-13 15doc020719 SAWMILL ASSEMBLY

4. Lay the frame sections end-to-end so the track portion of each section is on the same side. Slide
the sections together and secure with four hex head bolts and nylon lock nuts.

See Figure 2-6.

5. Fasten the track rails together using the frame mounting straps, on the outside of the frame.

(See the figure above.) Secure each strap to the track rail with two hex head bolts. Tighten the
track rail mounting nuts.

FIG. 2-6

10.2 Split Lock Washer

M10x25 Bolt

Frame Mounting

Strap (086660)

M12 Hex Nylon Lock Nut

13 Flat Washer

M12x120 Bolt

(4pcs)

M10x30 Bolt

(4pcs)

10.5 Flat Washer

M10 Hex Nylon

Lock Nut

SAWMILL ASSEMBLY

Bed Frame Assembly

SAWMILL ASSEMBLY 15doc020719 2-14

2

6. Mount a bed extension to the front and the rear ends of the bed frame.

See Figure 2-7.

7. Assemble a log clamp to a bed rail on each bed section using the existing hex head bolts and nylon

lock nuts.

8. Install the log side supports as shown in Figure 2-8. Tighten the nuts so that the side supports can

be moved with little resistance. Adjust the side supports. See Section 6.11

.

FIG. 2-7

M10 Hex Nylon

Lock Nut

13 Flat Washer

M10x75 Bolt

10.5 Washer

094250-1

M12x120 Bolt

086659-1

M10x30 Bolt

10.2 Split Lock
Washer

M12 Hex Nylon

Lock Nut

SAWMILL ASSEMBLY

Frame Leg Adjustment

2

2-15 15doc020719 SAWMILL ASSEMBLY

See Figure 2-8.

2.4 Frame Leg Adjustment

1. Place a foot plate under each bed leg.

2. Using an appropriate wrench, adjust each leg so that the nut is approximately 25mm below the top

of the bed tube

See Figure 2-9.

CAUTION! The top of the leg should not be higher than the top

surface of the bed rail.

FIG. 2-8

FIG. 2-9

M10

M12x140 Bolt

100076-1 Bolt

M12 Nut

13 Washer

097224

085981-1

014972

25mm

(1")

150108b

Foot Plate

SAWMILL ASSEMBLY

Saw Head Assembly

SAWMILL ASSEMBLY 15doc020719 2-16

2

2.5 Saw Head Assembly

1. Position the saw head at the end of the bed frame assembly. Carefully slide the saw head rollers

onto the bed frame track. Keep the saw head square to the bed to avoid putting the track rollers in
a bind.

WARNING! When setting the saw head on the bed frame, use

extreme care and keep all persons at a safe distance. Failure to do
so may result in serious injury or death.

2. Position the middle track cover between the two track roller housings so the opening in the cover is
positioned over the feed rope pulleys. Secure with two hex head bolts and lock washers.

3. Install a track wiper with a felt strip to each track roller housing using a 8.4 flat washer and M8x12
hex head bolt.

See Figure 2-10.

4. Assemble the retaining bracket to the idle side upright with two hex head bolts and flat washers.

5. Assemble the two track wipers to the idle side upright using hex head bolt and flat washer.

NOTE: Before installing the middle track cover and the remaining felt wipers, soak the felt strips

with lubricating fluid (e.g. Mineral Oil).

6. Assemble mast safety pins.

FIG. 2-10

Track Scraper

Track Scraper

8.4 Flat Washer (4)

8.4 Flat Washer (4)

M8x12 Hex
Head Bolt (4)

M8x12 Hex
Head Bolt (2)

M8x12 Hex
Head Bolt (2)

Retaining

Bracket

SAWMILL ASSEMBLY

Saw Head Assembly

2

2-17 15doc020719 SAWMILL ASSEMBLY

See Figure 2-11.

7. Install the PC operator guard.

See Figure 2-12.

8. Install the blade guides.

FIG. 2-11

FIG. 2-12

Pin

086743-1

Spring

087301

Cotter Pin

F81043-2

Washer

F81058-1

10.5 Washer

M10x50 Bolt

M8x16 Bolt

8.4 Washer

SAWMILL ASSEMBLY

Feed Rope Assembly

SAWMILL ASSEMBLY 15doc020719 2-18

2

See Figure 2-13.

9. Adjust the saw head stop bolt, See Section

, step 14.

2.6 Feed Rope Assembly

1. Install a feed rope mounting bracket at each end of the bed assembly using a M10x30 hex head

bolts and washers. Either bracket should be angled toward the end of the frame at which it is
mounted as shown below.

See Figure 2-14.

FIG. 2-13

FIG. 2-14

M10x1x20

Screw (7)

Blade Guide

094682

M10x1x25 Bolt

M10x1 (8) Washer

Blade Guide

094683

150110F

M10x30 Bolt

Front Rope

Mount Bracket

502725-1

10.5 Flat
Washer

Rear Rope

Mount Bracket

502726-1

M10x30

Bolt

10.2 Split Washer

10.2 Split
Washer

10.5 Flat
Washer

SAWMILL ASSEMBLY

Feed Rope Assembly

2

2-19 15doc020719 SAWMILL ASSEMBLY

2. Tie a knot in one end of the feed rope. Slip the knotted end of the rope into the front rope mount
bracket. Route the rope between the saw head and main bed frame tube.

See Figure 2-15.

3. Loop the rope around the inner groove of the lower v-groove roller and route to the feed crank

spool.

See Figure 2-16.

4. Loop the rope around the feed crank spool three times and route back down to the outer v-groove

roller.

FIG. 2-15

FIG. 2-16

15B007d

150111

SAWMILL ASSEMBLY

Feed Rope Assembly

SAWMILL ASSEMBLY 15doc020719 2-20

2

See Figure 2-17.

FIG. 2-17

150112

SAWMILL ASSEMBLY

Feed Rope Assembly

2

2-21 15doc020719 SAWMILL ASSEMBLY

5. Route the rope around the outer groove of the v-groove roller.

See Figure 2-18.

6. Route the rope to the rear mounting bracket. Tie a knot in the end of the rope and insert into the

mounting bracket. Position the knot in the rope so when installed to the rear bracket, the rope is
tight.

See Figure 2-19.

FIG. 2-18

FIG. 2-19

150113

150011B

SAWMILL ASSEMBLY

Power Feed Rope Assembly

SAWMILL ASSEMBLY 15doc020719 2-22

2

2.7 Power Feed Rope Assembly

1. Prepare the rope for installation by placing steel caps on its ends.

2. Mount the rubber bumpers with brackets to the bed extensions - see the figure below.

f574b

086182-1 Mount

Weldment, Carriage Stop

F05012-21 Cotter Pin

P12165 Rubber

Bushing

M10x30 Bolt

Split Washer 10.2

Flat Washer 10,5

501414-1 Bumper

Mount Bracket

500845 Bed

Extension, Front

500843 Bed

Extension, Rear

SAWMILL ASSEMBLY

Power Feed Rope Assembly

2

2-23 15doc020719 SAWMILL ASSEMBLY

3. Install the rope, route it around the pulley, as shown below, and secure with clamps (1).

1

1

f566a

SAWMILL ASSEMBLY

Auxiliary Bed Rail

SAWMILL ASSEMBLY 15doc020719 2-24

2

4. Adjust the rope tension so that the gaps between the spring coils are .8-1.2mm.

2.8 Auxiliary Bed Rail

To install the auxiliary bed rail to a bed frame section, use the set of mounting holes provided
between the two bed rails. Remove the existing bolt and lock nut that secures the track at this
position. Use three hex head bolts and lock nuts to secure the bed rail to the bed section. Replace
the track mounting bolt and lock nut.

See Figure 2-20.

2.9 Log Loading Ramp (Option)

To install the log loading ramp, mount the ramp bracket (1) to the bed frame section tube using two

FIG. 2-20

0,8-1,2mm

(0.031-0.047")

Auxiliary Bed Rail

095490-1

M10x75 Bolt (3)

M10x80

Bolt (1)

M10 Nut (4)

10,5 Washer (8)

Setup & Operation

Sawmill Setup

3

3-1 15doc020719 Setup & Operation

SECTION 3 SETUP & OPERATION

3.1 Sawmill Setup

IMPORTANT! Before starting to use the sawmill you have to meet

the following conditions:

Set up the sawmill on firm, level ground and level the sawmill. Secure the sawmill to the

ground to prevent moving during operation. A concrete foundation or pads (rated to
support 31 T/m

2

at each sawmill foot position) and 16mm anchored bolts are

recommended.

 It is not allowed to use the sawmill with gas engine indoor. When using this sawmill type

outdoor it is allowed to work without sawdust collection system connected.
We recommend to setup sawmill in the way that operator position be down the wind. It will
separate the operator from sawdust and engine exhaust gases

The sawmill can be operated in temperature range from -15

o

C to 40o C only.

The illumination at the operator's position should be at least 300 lx.

The sawmill operator’s position is shown below.

WARNING! In case of a blade or drive belt brake, wait until all

rotating parts are completely stop. Failure to do so may result in
serious injury.

DANGER! It is recommended that a 30mA Ground Fault Interrupter

(GFI) be used.

The LT15 sawmills are only partially aligned in factory. Some assemblies need to be aligned by a
user before first usage of the sawmill.

!

150189a

Setup & Operation

Sawmill Setup

Setup & Operation 15doc020719 3-2

3

Assemblies aligned in factory:

 Blade drive belt tension;

 Engine rpm (DC only);

 Blade wheels (in vertical and horizontal planes);

 Blade guide arm alignment - See Section 6.5;
 Blade guides - See Section 6.6;
 Blade Height Scale - See Section 6.12;
 Cam engaging the limit switch and/or stop bolt - See page 3- 8.

The following setup procedure should be performed whenever the sawmill is moved or

reassembled. If sawing problems occur and misalignment is suspected, see SECTION 6

for

complete alignment instructions.

1. Adjust the frame legs so the sawmill appears level. If sawmill is on soft ground, use shims under
the legs if necessary.

2. Run a string from the front bed rail to the rear bed rail near the operator’s side of the frame. Place
identical spacers between the string and the front and rear bed rails. Measure the distance
between the string and the other bed rails. Adjust the frame legs until all bed rails measure the
same distance from the string.

3. Loosen the auxiliary bed rail bolts and adjust the rail so it is the same distance from the string as
the main bed rails. Retighten the bolts.

Setup & Operation

Sawmill Setup

3

3-3 15doc020719 Setup & Operation

See Figure 3-1.

4. Repeat the bed rail adjustment with the string at the other side of the sawmill frame.

5. Install a blade (See Section 3.2

through Section 3.4) and move the saw carriage until the blade is

positioned over the front bed rail.

6. The blade guide rollers should not touch and deflect the blade and the blade guide arm should be
adjusted all the way out, away from the other blade guide.

7. Measure the distance from the bed rail to the bottom of the blade near the inside blade guide.

8. Measure the distance from the bed rail to the bottom of the blade near the outside blade guide.

See Figure 3-2. When the blade is parallel to the bed, it will measure the same distance from the

bed rail at the inside and outside of the saw head. To adjust the saw head tilt, loosen the four
mounting bolts of the idle side roller bracket, the two scraper mounting bolts and the two mounting
bolts of the mast retaining bracket. Use the saw head adjustment nuts to move the outside of the

FIG. 3-1

Measure distance

between string

and bed rails

String across

bed rails

Setup & Operation

Sawmill Setup

Setup & Operation 15doc020719 3-4

3

saw head up or down.

See Figure 3-3. Make sure the entire face of each slide pad makes contact with the mast. Use the
adjustment nuts shown below to adjust the slide pads if necessary.

9. Check the vertical alignment of each blade wheel using the blade guide alignment tool.

 Attach the tool to the blade near the outer blade guide. Be sure the tool does not rest on a

tooth or burr, and is lying flat on the blade.

FIG. 3-2

FIG. 3-3

150116D

Roller Bracket

Mounting Bolt (4)

Saw Head

Adjustment Nuts (2)

Lock Nut

Mast Reaining

Bracket Mounting

Bolts (2)

Scraper Mounting

Bolts (2)

Slide Pad Adjustment Nuts (4)

Setup & Operation

Sawmill Setup

3

3-5 15doc020719 Setup & Operation

See Figure 3-4.

 Move the saw head so the front end of the tool is positioned over the first bed rail. Measure

from the bottom of the tool to the top surface of the bed rail.

 Move the saw head so the rear of the tool is positioned over the bed rail. Again, measure from

the bottom of the tool to the bed rail.

 If the two measurements differ by more than 1/16” (1.5 mm), adjust the vertical tilt of the

idle-side blade wheel. See Figure 3-5.

 Remove the tool from the blade and reattach it near the inner blade guide. Measure from the

tool to the bed rail at both ends of the tool. If the measurements at the front and rear ends of
the tool differ by more than 1/16” (1.5 mm), adjust the vertical tilt of the drive-side blade

wheel. See Figure 3-6.

See Figure 3-5. To tilt the idle-side blade wheel up, loosen the bottom adjustment screw 1/2 turn.
Loosen the nut on the top adjustment screw and tighten the screw. Tighten the top and bottom
nuts.

To tilt the wheel down, loosen the top adjustment screw 1/2 turn. Loosen the nut on the bottom
adjustment screw and tighten the screw. Tighten the top and bottom nuts.

FIG. 3-4

FIG. 3-5

To tilt wheel up, tighten top

screw (loosening ealier

bottom screw). To tilt wheel

down, tighten bottom screw

(loosening ealier top screw).

Setup & Operation

Sawmill Setup

Setup & Operation 15doc020719 3-6

3

See Figure 3-6. To tilt the drive-side blade wheel down, loosen the top adjustment screw, loosen
the nut on the bottom adjustment screw and tighten the bottom screw. Tighten the top and bottom
nuts.

To tilt the wheel up, loosen the bottom adjustment screw, loosen the nut on the top adjustment
screw and tighten the top screw. Tighten the top and bottom nuts.

 Recheck the vertical alignment of each blade wheel. Readjust if necessary.

10. Adjust the spacing between each blade guide roller flange and the back of the blade. See Section

6.10.

11. Adjust the horizontal angle of the blade guides. See Section 6.11

.

12. Adjust the blade deflection (See Section 6.8

) and the vertical angle of the blade guides

(See Section 6.9

).

HINT: It is best to preliminarily set the blade deflection so that it is 3 - 4 mm, then adjust the blade
guides in the vertical plane and make the final adjustments to the blade deflection. The proper
blade deflection is 6 mm. After adjusting the blade deflection, recheck the vertical alignment of the
blade guides and adjust if necessary.

FIG. 3-6

150076

To tilt wheel up, tighten top

screw (loosening ealier
bottom screw). To tilt wheel
down, tighten bottom screw

(loosening ealier top screw).

Alignment Tool

Setup & Operation

Sawmill Setup

3

3-7 15doc020719 Setup & Operation

13. Install the blade height scale. To do that, first measure the distance from the bottom edge on
a down-set tooth of the blade to the top of the bed rail. Then stick the blade height scale on the
mounting bracket so that it indicates the true distance from the blade to the bed. Adjust the scale if

necessary. See Section 6.13

.

14. Bolt the blade guide guard so that its bottom edge is about 5 mm above the blade.

See Figure 3-7.

FIG. 3-7

Setup & Operation

Replacing The Blade

Setup & Operation 15doc020719 3-8

3

15. Adjust the cam engaging the limit switch as well as the saw head stop bolt so that the saw head
stops moving at its lower travel limit, i.e. at the height of 25 mm above the bed.

See Figure 3-8.

3.2 Replacing The Blade

DANGER! Always disengage the blade and shut off the sawmill

engine before changing the blade. Failure to do so will result in
serious injury.

WARNING! Always wear gloves and eye protection when handling

bandsaw blades. Changing blades is safest when done by one
person! Keep all other persons away from area when coiling,
carrying or changing a blade. Failure to do so may result in serious
injury.

Adjust the blade guide arm all the way open.

Open the two blade housing covers that cover the blade wheels. Turn the blade tension handle to

FIG. 3-8

Loosen bolts and adjust cam
engaging limit switch

Loosen the nut and adjust
the stop bolt

Limit Switch

Setup & Operation

Tensioning The Blade

3

3-9 15doc020719 Setup & Operation

release the blade tension until the wheel is pulled in and the blade is lying loose in the blade
housing. Lift the blade out of the blade housing.

When installing a blade, make sure the teeth are pointing the correct direction. The teeth should be
pointing toward the operator side of the mill when you are looking at the blade below the blade
guides. Install the blade so it is lying around the wheels.

Position 1 1/4” wide blades on the wheels so the gullet is 1/8" (3.0 mm) out from the edge of the
wheel. Position 1 1/2” wide blades on the wheels so the gullet is 3/16” (4.5 mm) out from the edge
of the wheel.

Close the blade housing covers.

Next, turn the tension handle until the blade is tensioned correctly.

3.3Tensioning The Blade

See Figure 3-9. Turn the blade tension handle clockwise until the tension gauge indicates the

recommended tension. Check the blade tension occasionally when adjusting the cant control or
while cutting. As the blade and belts heat up and stretch, the blade tension will change.

FIG. 3-9

10_074b

Cant Control Bolt

Blade Tensioner

Handle

Blade Tension Indicator

Setup & Operation

Tracking The Blade

Setup & Operation 15doc020719 3-10

3

CAUTION! Release the blade tension when the resaw is not in use

(for example at the end of a shift). Tension the blade again before
starting the motor.

See Table 3-1. T

he recommended tension for different blades is shown below.

3.4 Tracking The Blade

1. Make sure the blade housing covers are closed and all persons are clear of the blade.

2. Start the engine (or motor).

3. Pull lightly on the clutch handle, rotating the blade until the blade positions itself on the wheels.

WARNING! Do not spin the blade wheels by hand. Spinning the

blade wheels by hand may result in serious injury.

4. Release the clutch handle to stop the blade. Turn off the engine and check the position of the blade
on the blade wheels.

See Figure 3-10. Position 1 1/4” wide blades so the gullet is 1/8" (3.0 mm) out from the edge of the
blade wheel (±1/32 [.75 mm]).

Blade Type Blade Dimensions Tension range

Width (mm) Height (mm) PSI Bar

275 1.07 32 1015-1088 70-75

375 1.14 32 1088-1160 75-80

2735 1.07 35 1160-1233 80-85

TAB LE 3-1

FIG. 3-10

1.0

mm)

1 1/4”
Blade

Setup & Operation

Starting The Engine

3

3-11 15doc020719 Setup & Operation

See Figure 3-11. To adjust where the blade travels on the blade wheels, use the cant control
handle.

See Figure 3-12. If the blade is too far out, back the blade onto the wheel by turning the cant
control counterclockwise. If the blade is too far in, turn the cant control clockwise until the gullet of
the blade is the correct distance from the front edge of the wheel.

5. Adjust the blade tension if necessary to compensate for any changes that may have occured while
adjusting the cant control.

6. Close the blade housing covers.

DANGER! Make sure all guards and covers are in place and secured

before operating the sawmill. Failure to do so may result in serious
injury. Be sure the blade housing and pulley covers are in place and
secure.

IMPORTANT! After aligning the blade on the wheels, always double-check the blade guide spacing

and location. (See SECTION 6

for more information.)

3.5 Starting The Engine

See the appropriate manual supplied with your specific engine configuration for starting and
operating instructions.

DANGER! Make sure all guards and covers are in place and secured

before operating the sawmill. Failure to do so may result in serious
injury. Be sure the blade housing and pulley covers are in place and
secure.

DANGER! Always be sure the blade is disengaged and all persons

are out of the path of the blade before starting the engine or motor.
Failure to do so will result in serious injury.

FIG. 3-11

Cant Control Bolt

Setup & Operation

Loading, Turning, And Clamping Logs

Setup & Operation 15doc020719 3-12

3

WARNING! Always wear eye, ear, respiration, and foot protection

when operating the sawmill. Failure to do so may result in serious
injury.

CAUTION! If at any time you need to immediately stop the blade

engine, release the safety button located on the control box.

3.6 Loading, Turning, And Clamping Logs

To Load Logs

1. Move the saw carriage to the front end of the frame.

CAUTION! Before loading a log, be sure the cutting head is moved

far enough forward so the log does not hit it. Failure to do so may
result in machine damage.

2. Adjust the log clamps all the way down and move them toward the loading side of the sawmill
frame.

CAUTION! Be sure the log clamps are all the way down before

loading a log onto the bed. Failure to do so may result in machine
damage.

3. Raise the side supports on the sawmill bed to prevent the log from falling off the side of the bed.

4. Position the log at the foot of the ramps.

5. Use a cant hook to roll the log up the ramps and onto the sawmill bed. Position the log against the

side supports.

6. Remove the log ramps and set aside.

FIG. 3-12

150212

Safety Button

Setup & Operation

Loading, Turning, And Clamping Logs

3

3-13 15doc020719 Setup & Operation

CAUTION! The saw head will hit the spring-loaded ramp stops when

adjusted for low cuts. Remove the loading ramps before sawing to
prevent damage to the saw head and/or blade guide arm.

If you did not purchase the optional loading ramps, use boards for ramps or use log loading
equipment to load the log on the sawmill bed.

To Turn Logs

1. Use a cant hook to spin the log against the side supports until it is turned the way you want it for the

first cut.

To Clamp Logs

1. Position the clamps against the log, far enough down so they are below your first few cuts. Turn the

clamps screws in so they move the log firmly against the side supports.

See Figure 3-13.

2. Be sure to leave crank in the bottom position to avoid damage to the blade.

FIG. 3-13

Setup & Operation

Loading, Turning, And Clamping Logs

Setup & Operation 15doc020719 3-14

3

See Figure 3-14.

3. Make sure the side supports are positioned low enough for the blade to pass over them. If they are

not, back the clamps off slightly and push the side supports down until they are positioned below
the level of your first few cuts.

To Level A Tapered Log

See Figure 3-15. Use shims or the optional wedge to raise either end of a tapered log, if desired.

Shim one end of the log until the heart of the log measures the same distance from the bed rails at
each end of the log.

FIG. 3-14

FIG. 3-15

sm0379_A

Level log so
heart is same
distance from
bed rails at
both ends

Leveling
Wedge

Setup & Operation

Up/Down Operation

3

3-15 15doc020719 Setup & Operation

3.7 Up/Down Operation

1. Install a blade, if needed, and check for correct blade tension. (See Section 3.3.)

Set the cutting head to the desired height. (The blade height scale shows the height of the
blade above the bed rails.)

See Figure 3-16. Use the up and down buttons shown below to raise or lower the cutting head.

CAUTION! DO NOT try to force the carriage above the 27" (68 cm)

mark or below the 1" (2.54 cm) mark. Damage to the up/down
system may result.

FIG. 3-16

150198

To raise the saw head
press up button.
To lower the saw head
press down button.

Setup & Operation

Blade Guide Arm Operation

Setup & Operation 15doc020719 3-16

3

3.8 Blade Guide Arm Operation

1. Look down the length of the log to see its maximum width. The outer blade guide roller should be

adjusted to clear the widest section of the log by less than 1" (25.4 mm).

2. Use the blade guide arm handle to adjust the outer blade guide as necessary. Move the blade
guide arm handle right to move the arm out. Move the handle left to move the arm in.

See Figure 3-17.

3.9 Blade Drive Operation

DANGER! Make sure all guards and covers are in place and

secured before operating the sawmill. Failure to do so may result in
serious injury. Be sure the blade housing and pulley covers are in
place and secure.

Be sure the blade housing and pulley covers are in place and secure before starting the engine or
motor. Use the rubber latches to fasten blade housing covers shut. If the blade housing covers are
not closed and secured hte safety shut-off switches interrupt the ignition (the contactor) circuit and
the engine motor can not be started. If the cover is opened during the mill operation the
engine/motor will be stopped.

Gas engine only

1. Clear any loose objects from the area of the blade, motor, and drive belt.

2. Make sure the clamps and side supports are adjusted below the level of your first few cuts.

FIG. 3-17

150120B

Move the handle right
to move the blade arm out.
Move it left to move
the blade guide in.

Setup & Operation

Feed Operation

3

3-17 15doc020719 Setup & Operation

3. Start the engine as instructed in the engine manual.

See Figure 3-18. The tensioner handle is located next to the engine.

4. To engage the blade, press the safety switch with your left hand and hold it down. Then push the

tensioner handle forward until it locks. This engages the drive mechanism and increases the
engine speed to full throttle. Keep the safety switch pressed all the time the tensioner is engaged
and the blade is driven in order to prevent the sawmill operator from getting to the path of the blade.
If the safety switch is released the engine stops and it needs to be restarted.

5. To disengage the blade, pull the tensioner handle. This disengages the drive belt and returns the
engine to idle. The safety button can be released now, the engine continues to run idle.

3.10 Feed Operation

3.10.1 Standard Manual Feed System

The feed system includes a hand crank to move the carriage forward or backward.
The speed at which the carriage travels forward depends on how fast you turn the feed
crank.

1. To move the carriage forward, push the crank handle in to engage the screw heads and rotate the

feed crank clockwise.

FIG. 3-18

15B026-2C

To engage the
blade, push the
clutch handle
forward.

Setup & Operation

Feed Operation

Setup & Operation 15doc020719 3-18

3

See Figure 3-19.

HINT: To get a straight cut in the first part of the board, feed the blade into the log at a slow
speed. This stops the blade from flexing and dipping up or down. Use a slow speed until the
whole width of the blade has entered the cut. Then increase the feed rate as desired.
Maximum feed rate varies with width and hardness of the wood. Over-feeding results in
engine and blade wear, and also produces a wavy cut.

2. To move the carriage backward, rotate the feed crank counterclockwise, or pull the saw head back.

Always disengage the blade before returning the carriage and raise the carriage slightly to make
sure the blade clears the log.

CAUTION! Be sure to stop the blade when returning the carriage.

This will not only prevent the blade from being pulled off and ruined
by a wood sliver, but also will increase the life of the blade.

3. Make sure that the blade does not catch on the end of the log. Raise the carriage slightly to make
sure the blade clears the log when returned.

HINT: Try to stop the blade while the heel of the blade is still on the log. Then bring the carriage
back without adjusting the blade up. This lets you keep the blade at the current height setting so
you can make the next blade height adjustment more quickly.

FIG. 3-19

150214

Turn crank clockwise
for reward feed;
counterclockwise
to return carriage.

Push crank handle
in to engage screws
for feed operation.

Setup & Operation

Feed Operation

3

3-19 15doc020719 Setup & Operation

3.10.2 Optional Electric Feed System

The feed system includes an electric motor with gear which moves the saw head using a steel
strand. The speed at which the saw head travels forward is adjusted by the feed rate switch.

See Figure 3-20.

Saw Head Feed Rate

The saw head feed rate switch controls the speed at which the saw head travels forward. Turn the
switch clockwise to increase speed. Turn it counterclockwise to reduce speed. Reverse feed speed
is constant.

Saw Head Forward and Reverse

The power feed switch controls the direction in which the saw head travels. Turn the switch upward
to move the saw head forward. Turn the switch down to move the saw head backward.

NOTE: Always disengage the blade before returning the saw head and raise the saw head slightly

to make sure the blade clears the log.

Feed Rate

HINT: To get a straight cut in the first part of the log, feed the blade into the log at a slow speed.

This stops the blade from flexing and dipping up or down. Turn the saw head feed rate switch to a
slow speed until the whole width of the blade has entered the cut. Then use the saw head feed rate

FIG. 3-20

Saw Head

Forward

Saw Head

Reverse

Feed Rate

Adjustment

Setup & Operation

Cutting The Log

Setup & Operation 15doc020719 3-20

3

switch to increase the feed rate as desired. Maximum feed rate varies with width and hardness of
the wood. Over-feeding results in motor and blade wear, and also produces a wavy cut.

1. Stop the saw head at the end of the cut by turning the saw head feed rate switch counterclockwise
until the saw head stops moving.

2. Using the STOP button, disengage the blade. This will stop the blade. Remove the board from the
log.

3.11 Cutting The Log

The following steps guide you through normal operation of the Wood-Mizer sawmill.

1. Once the log is placed where you want it and clamped firmly, position the blade close to the end of
the log.

2. Use the blade height scale to determine where to make your first cut (See Section 3.13

). The blade
height scale will help you to do this. Set the blade to the desired height with the up/down crank.
Make sure that the blade will clear all side supports and the clamp. Adjust the outer blade guide to
clear the widest section of the log by moving the blade guide arm knob.

3. Make sure all covers and guards are in place. Start the engine. Engage the clutch lever to start the
blade spinning.

4. Start the water lube if necessary to prevent sap buildup on the blade. (See Section 3.14

.)

5. Feed the blade into the log slowly (See Section 3.10

). Once the blade completely enters the log,

increase the feed rate as desired. Always try to cut at the fastest speed you can while keeping
an accurate cut. Cutting too slowly will waste blade life and lower production!

6. As you get to the end of the log, slow down the feed rate. When the teeth exit the end of the log,
disengage the clutch/brake lever. Remove the slab that you have just cut from the log.

7. Use the feed crank to return the carriage to the front of the mill. Always disengage the blade before
returning the carriage for the next cut.

8. Repeat until the first side of the log is cut as desired. Set aside the usable flitches (boards with bark
on one or both sides). You can edge them on the mill later.

9. Remove the wedge if it was used. Remove the clamps and turn the log 90 or 180 degrees. Make
sure the flat on the log is placed flat against side supports if turned 90 degrees. Make sure it is
placed on bed rails if turned 180 degrees. If the log was turned 90 degrees and you are using the
wedge to compensate for taper in the log, use the wedge again to adjust the heart of the log
parallel with the bed.

10. Repeat the steps used to cut the first side of the log until the log is square. Cut boards from the
remaining cant by adjusting the blade height for the thickness of boards that you want.

Example: Remember that the blade cuts a 1/16 - 1/8" (1.6-3.2 mm) wide kerf. If you want 1"
(25.4 mm) thick boards, lower the carriage 1 1/16 - 1 1/8" (27-28.6 mm) for each board.

Setup & Operation

Edging

3

3-21 15doc020719 Setup & Operation

3.12 Edging

The following steps guide you through edging boards on the Wood-Mizer sawmill.

1. Raise the side supports to 1/2 the height of the flitches, or the boards that need to be edged.

2. Stack the flitches on edge against the side supports.

3. Clamp the flitches against the side supports halfway up the flitch height. (Wider flitches should be

placed to the clamp side. When they are edged, flip them over to edge the second side without
disturbing the other flitches or without having to pull them from the middle of the stack).

4. Adjust the blade height to edge a few of the widest boards.

5. Loosen the clamps and turn the edged boards over to edge the other side.

6. Repeat steps 2-4.

7. Loosen the clamps and remove the boards that have good clean edges on both sides. Clamp the

remaining flitches and repeat steps 2-5.

3.13 Blade Height Scale

See Figure 3-21. The blade height scale is attached to the carriage head frame. It includes:

 a blade height indicator

 an inch scale

Blade Height Indicator

The blade height indicator has two horizontal, red lines on both sides. Readings should be taken
with eyes level with the indicator, when the two red lines are in line. This will allow to avoid the
parallax error (different scale readings depending on the angle of vision).

FIG. 3-21

150028C

Scale

Blade Height

Indicator

Setup & Operation

Water Lube Operation

Setup & Operation 15doc020719 3-22

3

The Inch Scale

The horizontal red line on the blade height indicator shows how many inches the bottom of the
blade is above the bed of the mill. If you know the height of your blade at each cut, you can
determine the thickness of lumber you are sawing.

Example: You want to cut 1" (25 mm) random width boards from a log. Position the blade for the
first cut. Move the carriage to an even measurement on the inch scale. Make a trim cut. Return the
carriage for the second cut and lower it 1 1/8" (29 mm) below the original measurement. (The extra
1/8" (3 mm) allows for saw kerf and shrinkage of the lumber.)

The yellow area on the scale identifies where the blade could encounter a side support or log
clamp. Check that these items are below the blade level before sawing.

The Quarter Scale

See Table 3-2. The quarter scale contains four sets of marks. Each set represents a specific

lumber thickness. Saw kerf and shrinkage allowance are included, but actual board thickness will
vary slightly depending on blade thickness and tooth set.

To choose which scale to use, determine what finished thickness you want to end up with.
The Grade Hardwood Quarter Scale provides thicker finished boards usually required by
commercial buyers. The Standard Quarter Scale allows for kerf and shrinkage of finished boards
suitable for most custom applications. Always check with your customer before you saw to
determine what actual finished thickness is required.

To use the quarter scale, look at the blade height indicator. Example: You want to cut 1" (25 mm)
(4/4) random width boards from a log. Position the blade for the first cut. Make a trim cut. Return
the carriage for the second cut. Now, instead of having to measure down 1 1/8" (29 mm) on the
inch scale, you can simply lower the blade so the indicator is aligned with the next 4/4 mark on the
quarter scale. Turn the log 90 degrees and repeat.

3.14 Water Lube Operation

The optional Water Lube System keeps the blade clean. Water flows from a 5-gallon (18.9 liter)
bottle through a hose to the blade guide where the blade enters the log. A valve in the bottle cap
controls the amount of water flow.

See Figure 3-22. Install the water bottle bracket at the top of the saw head mast (if the bracket was

Standard Quarter Scale Grade Hardwood Quarter Scale

Scale Actual Board Thickness Scale Actual Board Thickness

4/4 1" (25 mm) 4/4 1 1/8" (29 mm)

5/4 1 1/4" (32 mm) 5/4 1 3/8" (35 mm)

6/4 1 1/2" (38 mm) 6/4 1 5/8" (41 mm)

8/4 2" (51 mm) 8/4 2 1/8" (54 mm)

TABLE 3-2

Setup & Operation

Water Lube Operation

3

3-23 15doc020719 Setup & Operation

not already welded to the saw head mast).

See Figure 3-23. Route the water hose as shown below. Secure it with the provided hose clamps
at the locations marked with red points in the figure.

FIG. 3-22

FIG. 3-23

Place bottle assembly on

bracket

150029B

Connect hose to blade guide tube

Setup & Operation

Transporting the Sawmill

Setup & Operation 15doc020719 3-24

3

See Figure 3-24. Open the valve on the water bottle to start water flow. A stream of water flows
only when the blade is engaged.

Not all types of wood require the use of the Water Lube System. When it is needed, use just
enough water to keep the blade clean. This saves water, and lowers the risk of staining the boards
with water. Usual flow will be 1-2 gallons (3.8-7.6 liters) per hour. A squirt of liquid dishwashing
detergent in the water bottle will help clean the blade when cutting wood with a high sap content.

WARNING! Use ONLY water with the water lube accessory. Never

use flammable fuels or liquids. If these types of liquids are necessary
to clean the blade, remove it and clean with a rag. Failure to do so
may result in serious injury or death.

Before removing the blade, engage the clutch/brake lever. Let the blade spin with water running on
it for about 15 seconds. This will clean the blade of sap buildup. Wipe the blade dry with a rag
before storing or sharpening.

If you are sawing in freezing temperatures, remove the water lube bottle from the sawmill when
done sawing and store it in a warm place. Blow any remaining water from the water lube hose.To
do this, disconnect the water lube hose from the water bottle and engage the blade for about 10
seconds.

3.15 Transporting the Sawmill

The assembled sawmill can be transported in an appropriately equipped pickup truck:

1. Adjust the saw head up just far enough so it will clear the sides of your truck bed when loaded.
Do not adjust the saw head so high that the sawmill will tip easily while being loaded.

2. Move the saw carriage to one end of the frame. Engage the travel lock pin to prevent the saw
carriage from moving. Pull the pin and rotate and release so the roll pin seats in the locking position
notch.

FIG. 3-24

Turn valve counterclockwise
to open; Clockwise to close

3H0129

Setup & Operation

Transporting the Sawmill

3

3-25 15doc020719 Setup & Operation

See Figure 3-25.

3. Remove the leg assemblies or adjust them above the bottom of the bed frames.

4. Position the bed of the truck at the end of the frame opposite the saw head.

5. While two people lift the end of the frame without the sawhead, back the truck under the sawmill

until the the end of the frame is resting firmly on the bed of the truck.

6. With a person positioned on either side of the saw head, disengage the travel lock pin. Push the
saw carriage up the bed frame and engage the travel lock pin in the end of the frame in the truck
bed.

7. Use two people to lift the end of the mill still on the ground and slide the sawmill into the truck bed.

WARNING! Keep all persons out of the path of the saw head while

loading and unloading the sawmill. Failure to do so may result in
serious injury or death.

8. Secure the sawmill to the truck bed to prevent the sawmill from shifting while it is being transported.

FIG. 3-25

Wood-Mizer LT15SC/LX100/LX450 Short Interval Main-

tenance Schedule

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL REFERENCE

EVERY BLADE CHANGE

Check blade guide roller performance

SEE SECTION 4.2

Remove excess sawdust from blade wheel housings and sawdust chute

SEE SECTION 4.2

EVERY 8 HOURS OF OPERATION

Clean and lubricate track

SEE SECTION 4.3

Remove sawdust from track roller housings

SEE SECTION 4.3

f:\manuals\forms\749 15doc020719

f:\manuals\forms\610 15doc020719

WOOD-MIZER LT15SC/LX100/LX450 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

50 HRS 100 HRS 150 HRS 200 HRS 250 HRS 300 HRS 350 HRS 400 HRS 450 HRS 500 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

WOOD-MIZER LT15SC/LX100/LX450 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

550 HRS 600 HRS 650 HRS 700 HRS 750 HRS 800 HRS 850 HRS 900 HRS 950 HRS 1000 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

f:\manuals\forms\610 15doc020719

WOOD-MIZER LT15SC/LX100 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

1050 HRS 1100 HRS 1150 HRS 1200 HRS 1250 HRS 1300 HRS 1350 HRS 1400 HRS 1450 HRS 1500 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

WOOD-MIZER LT15SC/LX100 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

1550 HRS 1600 HRS 1650 HRS 1700 HRS 1750 HRS 1800 HRS 1850 HRS 1900 HRS 1950 HRS 2000 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

WOOD-MIZER LT15SC/LX100 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

2050 HRS 2100 HRS 2150 HRS 2200 HRS 2250 HRS 2300 HRS 2350 HRS 2400 HRS 2450 HRS 2500 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

WOOD-MIZER LT15SC/LX100 MAINTENANCE LOG

(Check Engine And Option Manuals For Additional Maintenance Procedures)

PROCEDURE MANUAL

REFERENCE

TOTAL HOURS OF OPERATION

FILL IN THE DATE AND THE MACHINE HOURS AS YOU PERFORM EACH PROCEDURE.

A SHADED BOX INDICATES MAINTENANCE IS NOT NEEDED AT THIS TIME.

2550 HRS 2600 HRS 2650 HRS 2700 HRS 2750 HRS 2800 HRS 2850 HRS 2900 HRS 2950 HRS 3000 HRS

Clean & lubricate mast See Section 4.4

Check blade wheel belts for wear. See Section 4.6

Lubricate blade tensioner screw. See Section 4.5

Maintenance

Wear Life

Maintenance 15doc020719 4-1

4

SECTION 4 MAINTENANCE

This section lists the maintenance procedures that need to be performed.

The Short Interval Maintenance Schedule lists procedures that need to be performed every
4, 8 or 25 hours.The Maintenance Log lists procedures that need to be performed every
50, 100, 200, or 1000 hours. Keep track of machine maintenance by filling in the machine hours
and the date you perform each procedure.

This symbol identifies the interval (hours of operation) at which each maintenance procedure
should be performed.

Be sure to refer to option and engine manuals for other maintenance procedures.

4.1 Wear Life

See Table 4-1. This chart lists estimated life expectancy of common replacement parts if proper

maintenance and operation procedures are followed. Due to the many variables which exist during
sawmill operation, actual part life may vary significantly. This information is provided so that you
may plan ahead in ordering replacement parts.

4.2 Sawdust Removal

Remove the excess sawdust from the blade wheel housings and sawdust chute every blade
change.

4.3 Carriage Track & Rollers

See Figure 4-1.

1. Clean the track rails to remove any sawdust and sap buildup every eight hours of operation.

2. Remove sawdust from the track roller housings. Remove the track roller housing covers and brush

Part Description Estimated

Life

B57 Blade Wheel Belts 500 hours

Blade Guide Rollers 1000 hours

Drive Belt 1250 hours

Power Feed System Steel Strand 500 hours

TABLE 4-1

088

Maintenance

Vertical Mast Rails

4

4-2 15doc020719 Maintenance

any sawdust buildup from the housings.

4.4 Vertical Mast Rails

Clean and lubricate the vertical mast rails every 50 hours of operation. Clean with solvent and
remove any rust with a light-grade sand paper or emery cloth. Lubricate the mast with motor oil or
automatic transmission fluid (ATF).

CAUTION! Never use grease on the mast rails as it will collect

sawdust.

4.5 Miscellaneous Lubrication

1. Oil all chains with Dexron III ATF every fifty hours of operation.

CAUTION! Do not use chain lube. It causes sawdust buildup in chain

links.

2. Lubricate the tensioner screw with a NLGI No. 2 grade lithium grease as needed.

FIG. 4-1

50

50

Maintenance

Blade Wheel Belts

Maintenance 15doc020719 4-3

4

See Figure 4-2.

4.6 Blade Wheel Belts

1. Rotate the blade wheel belts and check them for wear. Rotating the belts every 50 hours will give

you longer belt life. Replace belts as necessary. Use only B57 belts manufactured by Goodyear or
Browning.

2. Periodically check all belts for wear. Replace any damaged or worn belts as needed.

4.7 Up/Down System

1. Remove any sawdust buildup from the up/down screw bellows, the up/down screw nut, the upper

and lower limit switches and the lower bearing housing.

FIG. 4-2

Grease Tensioner

Threads

50

Maintenance

Up/Down System

4

4-4 15doc020719 Maintenance

See Figure 4-3.

2. Lubricate the up/down acme screw with a rolling bearing lubricant (e.g. ŁT4S or Shell Extreme

Pressure Grease) every six months. Apply the lubricant to the grease fitting in the nut housing.
Lubrication may be required sooner if environmental conditions require it. If the lubricant appears
to have dispersed or is dry or crusted, reduce the maintaince interval.

The up/down screw bellows should completely cover the screw. If either of the bellows is
damaged, replace it immediately. Before installing the new bellows, clean the up/down screw
and nut thoroughly with extraction naphtha. The acme screw nut (Part No. 094243) should be
replaced if the end play is larger than 1.25 mm.

3. Check the up/down belt tension after the first 20 hours of operation and every 100 hours thereafter.

FIG. 4-3

150126B

Upper Limit

Switch

Up/Down

Screw

Bellows

Lower Limit

Switch

Lower Bearing

Housing

100

Maintenance

Miscellaneous Maintenance

Maintenance 15doc020719 4-5

4

See Figure 4-4. Unbolt the up/down top guard. Loosen the motor mounting bolts. Use the
adjustment bolt shown below to adjust the belt tension. Tighten the motor mounting bolts. Replace
the top guard.

4.8 Miscellaneous Maintenance

1. Check the drive belt tension after the first 20 hours, and every 50 hours thereafter. Drive belt

adjustment differs according to the specified motor or engine. See the Wood-Mizer Motor or
Engine Option manual supplied with your mill for specific adjustment instructions.

2. Check the mill alignment every setup. See Section 6, Alignment.

3. If the clutch begins to slip, adjust the turnbuckle linkage. Turn the turnbuckle clockwise (as viewed

from the top) to provide 46 lbs. of tension.

4. Make sure all safety warning decals are readable. Remove sawdust and dirt. Replace any
damaged or unreadable decals immediately. Order decals from your Customer Service
Representative

5. Check the power feed system steel strand every 50 hours, replace it every 500 hours.

FIG. 4-4

Motor Mounting

Bolts

Adjustment Bolt

Force=25N

Deflection=

5mm

50

500

Maintenance

Safety Devices Inspection (CE version only)

4

4-6 15doc020719 Maintenance

4.9 Safety Devices Inspection (CE version only)

LT15 DC – Safety Devices Inspection

Safety devices on the LT15DC machine which must be checked before every shift:

 E-STOP button and its circuit inspection

 Green safety button inspection

 Inspection of the control circuits with the E-STOP button pressed

 Inspection of the tensioner handle safety switch

 Blade cover safety switch and its circuit inspection.

1. E-STOP button and its circuit inspection

 Start the engine according to your engine option manual;

 Press and hold the green safety button;

 Push the tensioner handle forward to engage the blade;

 Press the E-STOP button located on the left side of the control box. The engine should be

Maintenance

Safety Devices Inspection (CE version only)

Maintenance 15doc020719 4-7

4

stopped. Restarting the engine should not be possible until the E-STOP button is released.

2. Green safety button inspection

 Be sure the E-STOP button is released;

 Start the engine according to your engine option manual;

 Press and hold the green safety button;

 Push the tensioner handle forward to engage the blade;

 Release the safety button. The engine should be stopped.

 Press and hold the green safety button. The engine should remain stopped.

3. Inspection of the control circuits with the E-STOP button pressed

 Start the engine according to your engine option manual;

 Press and hold the green safety button;

 Push the tensioner handle forward to engage the blade;

 Press the E-STOP button located on the left side of the control box. The engine should be

150198

Emergency

Stop

Safety
Button

Power Feed

Switch

Up/Down System

Buttons

Maintenance

Safety Devices Inspection (CE version only)

4

4-8 15doc020719 Maintenance

stopped.

 With the E-STOP button pressed, try to move the saw head up and down (using the switch

and the Setworks buttons) and forward/backward using the power feed switch. Both systems
should not start.

4. Inspection of the tensioner handle safety switch

 Start the engine according to your engine option manual;

 Push the tensioner handle forward to engage the blade;

 The engine should be stopped.

4. Blade cover safety switch and its circuit inspection

 Start the engine according to your engine option manual;

 Press and hold the green safety button;

 Push the tensioner handle forward to engage the blade;

 Open the blade housing cover;

 The engine should be stopped.

Troubleshooting Guide

Sawing Problems

Troubleshooting Guide 15doc020719 5-1

5

SECTION 5 TROUBLESHOOTING GUIDE

5.1 Sawing Problems

PROBLEM CAUSE SOLUTION

Blades Dull Quickly. Dirty logs Clean or debark logs, especially on

entry side of the cut.

When grinding teeth, heating too
much and causing teeth to soften

Grind just enough metal to restore
sharpness to the teeth. Use water/
coolant while sharpening blade.

Poor sharpening techniques Make sure the tip is being sharpened

completely (See Sharpener Manual).

Blades Break Prematurely. Rubber belts on blade wheels worn

to a point that blade contacts metal
pulley - look for shiny spots on edge
of wheels.

Change blade wheel belts (B-57).

Poor sharpening techniques See Sharpener Manual.

Tension too tight Tension blade to recommended

specifications.

Blade Does Not Track Right
on Drive Wheel.

Cant adjustment is incorrect. Readjust.

Flat/worn belts Replace B-57 belts.

Blade Guides Do Not Spin
While Cutting.

Frozen bearings Replace bearings.

Stiff bearings Grease bearings.

Drive Belts Wear Prematurely
or Jump.

Engine/motor and drive pulleys out
of alignment.

Align pulleys.

Troubleshooting Guide

Sawing Problems

5

5-2 15doc020719 Troubleshooting Guide

PROBLEM CAUSE SOLUTION

Boards Thick Or Thin On
Ends Or Middle Of Board

Stress in log which causes log to not
lay flat on the bed

After log has been squared, take equal
cuts off opposing sides. Take a board
off the top. Turn the log 180 degrees.
Take a board off. Repeat, keeping the
heart in the middle of the cant, and
making it your last cut.

Set in teeth Resharpen and reset blade.

Bed rails misaligned Realign sawmill.

Height Adjustment Jumps or
Stutters When Moving Up or
Down

Mast needs lubrication Lubricate mast track surface.

Up/Down Screw needs lubrication. Lubricate Up/Down Screw.

Vertical wear pads are too tight Adjust pads.

Lumber Is Not Square Vertical side supports not square to

bed

Adjust side supports.

Blade not parallel to bed rails Adjust bed rails parallel to blade.

Sawdust or bark between cant and
bed rails

Remove particles.

Tooth set problems Resharpen and reset blade.

Sawdust Builds Up On Track Excessive oiling Do not oil track.

Track is sticky Clean track with solvent and apply sili-

cone spray.

Wavy Cuts Excessive feed Slow feed rate

Improperly sharpened blade (This
will be the problem 99% of the time!)

Resharpen blade. (See Sharpener
Manual - read entire manual!)

Blade guides improperly adjusted Adjust blade guides.

Sap buildup on blade Use Water Lube.

Tooth set problem Resharpen and reset blade.

Alignment

Pre-Alignment Procedures

Alignment 15doc020719 6-1

6

SECTION 6 ALIGNMENT

6.1 Pre-Alignment Procedures

Periodically check the sawmill alignment and adjust if necessary. This chapter explains how to
align the entire sawmill. Care should be taken in performing these steps. Sawmill alignment
determines the accuracy and squareness of your cuts.

The sawmill alignment steps are:

1. Ready the sawmill for alignment

2. Adjust the blade parallel to the bed rails

3. Adjust the blade guide arm parallel to the saw head brace

4. Align blade guides to the blade

5. Adjust side supports square to the bed

6. Final Adjustments

To insure accurate alignment, the sawmill frame must be level and a blade properly installed.

See SECTION 3 Setup & Operation

for setup information.

6.2 Preparing The Sawmill For Alignment

Before performing the following alignment procedures, setup the mill on firm, level ground. String

the bed and adjust the legs so the frame is level as described in Section 3.1

.

6.3 Blade Installation and Alignment

Install a blade and apply the appropriate tension as shown in Section 3.3.

1. Raise the middle blade housing cover and make sure all persons are clear of the open side of the
saw head.

2. Start the engine.

3. Pull lightly on the clutch handle, rotating the blade until the blade positions itself on the wheels.

WARNING! Do not spin the blade wheels by hand. Spinning the

blade wheels by hand may result in serious injury.

4. Release the clutch handle to stop the blade. Turn off the engine, remove the key and check the
position of the blade on the blade wheels.

Alignment

Blade Wheel Alignment

6

6-2 15doc020719 Alignment

Check the vertical alignment of the idle-side blade wheel. The gullet of the blade should ride the
same distance from the front edge of the wheel at the top and bottom of the wheel. If it does not,
loosen and tighten the appropriate adjustment screws on the wheel shaft.

See Figure 6-1.The blade wheels should be adjusted so that the gullet of 1 1/4" blades ride 1/8"
(3 mm) out from the front edge of the wheels (±1/26 [1 mm]). The gullet of 1 1/2" blades should ride
3/16" (4.5 mm) from the front edge of the wheels (±1/26 [1 mm]). Do not let the teeth ride on the
wheels.

To adjust where the blade travels on the idle-side and drive-side blade wheel, See Section 6.4

.

6.4 Blade Wheel Alignment

The blade wheels should be adjusted so they are level in the vertical and horizontal planes. If the
blade wheels are tilted up or down, the blade will want to travel in the tilted direction. If the blade
wheels are tilted horizontally, the blade will not track properly on the wheels.

1. Use the blade guide alignment tool to check the vertical alignment of each blade wheel. Attach the
tool to the blade near the inner blade guide mount. Be sure the tool does not rest on a tooth or burr,
and is lying flat against the bottom of the blade.

FIG. 6-1

1 1/4"
Blade

± 1 mm (3/64”)

3.0 mm (1/8”)

1 1/4”

Blade

Alignment

Blade Wheel Alignment

Alignment 15doc020719 6-3

6

See Figure 6-2.

2. Move the saw carriage so the front end of the tool is positioned over the first bed rail. Measure from

the bottom of the tool to the top surface of the bed rail.

3. Move the saw carriage so the rear of the tool is positioned over the bed rail. Again, measure from
the bottom of the tool to the bed rail.

4. If the two measurements differ by more than 1/16" (1.5 mm), adjust the vertical tilt of the drive-side
blade wheel.

See Figure 6-3.Use the vertical adjustment screws to adjust the drive-side blade wheel. To tilt the
wheel, loosen the top adjustment screw one quarter turn. Loosen the jam nut on the bottom
adjustment screw and tighten the screw. Tighten the top and bottom jam nuts.

To tilt the wheel , loosen the bottom adjustment screw one quarter turn. Loosen the jam nut on the
top adjustment screw and tighten the screw. Tighten the top and bottom jam nuts.

FIG. 6-2

Clip tool to blade

Alignment

Blade Wheel Alignment

6

6-4 15doc020719 Alignment

5. Recheck the vertical tilt of the drive-side blade wheel with the blade guide alignment tool. Readjust
the blade wheel as necessary until the front and rear of the tool are the same distance from the
bed rail (within 1/16" [1.5 mm]).

6. Remove the tool from the blade and reattach it near the outer blade guide assembly.

7. Measure from the tool to the bed rail at both ends of the tool. If the measurements at the front and

rear ends of the tool differ by more than 1/16" (1.5 mm), adjust the vertical tilt of the idle-side blade
wheel.

See Figure 6-4. Use the vertical adjustment screws to adjust the idle-side blade wheel. To tilt the
wheel up, loosen the bottom adjustment screw one quarter turn. Loosen the jam nut on the top
adjustment screw and tighten the screw. Tighten the top and bottom jam nuts.

To tilt the wheel down, loosen the top adjustment screw one quarter turn. Loosen the jam nut on
the bottom adjustment screw and tighten the screw. Tighten the top and bottom jam nuts.

FIG. 6-3

150076

To tilt wheel up, tighten top

screw (loosening ealier

bottom screw). To tilt wheel

down, tighten bottom screw

(loosening ealier top screw).

Alignment

Tool

Alignment

Blade Wheel Alignment

Alignment 15doc020719 6-5

6

8. Recheck the vertical tilt of the idle-side blade wheel with the blade guide alignment tool. Readjust
the blade wheel as necessary until the front and rear of the tool are the same distance from the bed
rail (within 1/16" [1.5 mm]).

9. Check the position of the blade on the idle-side blade wheel.

See Figure 6-5.The horizontal tilt of the blade wheel should be adjusted so that the gullet of an

1-1/4" blade is 1/8" (3 mm) out from the front edge of the wheel (±1/32 [0.75 mm]).

See Figure 6-6.Use the cant control adjustment to adjust the idle-side blade wheel. If the blade is
too far forward on the wheel, turn the cant control counterclockwise. If it is too far back on the
wheel, turn the cant control clockwise.

FIG. 6-4

FIG. 6-5

Adjust vertical adjust-

ment screws up to tilt
idle-side blade wheel

down; Adjust screws

down to tilt wheel up

150060

1 1/4"
Blade

± 1 mm (3/64”)

3.0 mm (1/8”)

1 1/4”

Blade

Alignment

Blade Wheel Alignment

6

6-6 15doc020719 Alignment

10. Check the position of the blade on the drive-side blade wheel. The blade should be positioned on
the wheel as described for the idle-side blade wheel. Adjust the drive-side blade wheel if
necessary.

See Figure 6-7.Use the horizontal adjustment screw to adjust the drive-side blade wheel. Loosen
the jam nut on the adjustment screw. Loosen adjustment screw to move blade out on wheel.
Tighten adjustment screw to move blade in on wheel. Tighten the jam nut.

FIG. 6-6

FIG. 6-7

Cant Control

150127B

Adjustment Screw