Wood-mizer EG250E20-EMR, EG300E25S-EMR, EG250E15-EMR, EG300E20S-EMR, EE25S-EMR User Manual

...
Edger Multi-Rip
Safety, Operation, Maintenance
& Parts Manual
EG250E15-EMR rev. A1.00 EG250E20-EMR rev. A1.00 EG300E20S-EMR rev. B1.00 (EE20S-EMR) rev. B1.00 EG300E25S-EMR rev. B1.00 (EE25S-EMR) rev. B1.00 EG300EC25U (USA) rev. B1.00
Safety is our #1 concern! Read and understand
all safety information and instructions before operating, setting up or maintaining this machine.
June 2009
Form #907
!
2 SW-07doc022715Table of Contents
Table of Contents Section-Page
SECTION 1 SERVICING THE EDGER 1-1
1.1 General Information ...............................................................................1-1
1.2 Customer and Edger Identification.........................................................1-1
1.3 Edger Components .................................................................................1-3
SECTION 2 SAFETY 2-1
2.1 Safety Symbols.......................................................................................2-1
2.2 Safety Instructions................................................................................. .2-1
SECTION 3 OPERATION 3-1
3.1 Pre-Operation Check..............................................................................3-1
3.2 Control Overview...................................................................................3-5
3.3 ............................................................................................Edger Setup3-8
3.4 Machine Start.............................................................. .... ..... .... .............3-13
3.5 Blade Installation..................................................................................3-18
3.6 Edging Lumber.....................................................................................3-23
SECTION 4 SETWORKS OPERATION (EG300 CE ONLY) 4-1
4.1 Edger Controller Panel...........................................................................4-1
4.2 Start-up settings of the controller...........................................................4-2
4.3 Operation, Memory Buttons (A, B, C, D, E)..........................................4-5
SECTION 5 SETWORKS OPERATION (EG300 U.S. ONLY) 5-1
5.1 Setworks (Optional - U.S. Version) .......................................................5-1
SECTION 6 MAINTENANCE & ALIGNMENT 6-1
6.1 Changing the Blades...............................................................................6-1
6.2 Tensioning the Belts...............................................................................6-4
6.3 Tensioning the Chains............................................................................6-5
6.4 Checking the Rollers ........................................................... .... ...............6-8
6.5 Lubrication .............................................................................................6-8
6.6 Anti-Kickback Fingers Maintenance......................................................6-9
6.7 Alignment...............................................................................................6-9
6.8 Blade Sharpening..................................................................................6-12
6.9 Using the Blades...................................................................................6-13
6.10 EG300 Safety Devices Inspection (CE version only) ..........................6-14
6.11 EG250 Safety Devices Inspection (CE version only) ..........................6-22
SECTION 7 SPECIFICATIONS 7-1
7.1 Overall Dimensions................................................................................7-1
Table of Contents Section-Page
Table of Contents SW-07doc0227153
7.2 Multirip Edger Specifications.................................................................7-3
7.3 Dust Extractor Specifications.................................................................7-5
SECTION 8 ELECTRICAL INFORMATION (CE ONLY) 8-1
8.1 Electrical Diagram EG300EB_S (230V 50/60 Hz) ..............................8-2
8.2 Electrical Diagram EG300EB (230V 50/60 Hz) ..................................8-3
8.3 Electrical Diagram EG300EC (460V 50/60 Hz) ..................................8-4
8.4 Electrical Diagram EG300EH (400V 50/60 Hz) .................................8-5
8.5 Electrical Diagram EG300EH_S (400V 50/60 Hz) ..............................8-6
8.6 Electrical Component List, EG300EB_S (230V 50/60 Hz)...................8-7
8.7 Electrical Component List, EG300EC (460V 50/60 Hz).......................8-8
8.8 Electrical Component List, EG300EH_S (400V 50/60 Hz)...................8-9
8.9 Electrical Diagram, EG250 (400V 50/60 Hz) - African Version........8-10
8.10 Electrical Diagram, EG250EC (400V 50/60 Hz) - Russian Version ..8-11
8.11 Electrical Diagram, EG250S (400V 50/60 Hz) - CE Version .............8-12
8.12 Electrical Component List, EG250 (400V 50/60 Hz) African Version8-13
8.13 Electrical Component List, EG250EC (400V 50/60 Hz) - Russian Version8-14
8.14 Electrical Component List, EG250S (400V 50/60 Hz) - CE Version..8-15
SECTION 9 ELECTRICAL INFORMATION (U.S. ONLY) 9-1
9.1 Electrical Diagram, EG300EC25U (U.S. Only).....................................9-1
9.2 Electrical Component List, , EG300EC25U (U.S. Only).......................9-6
SECTION 10 REPLACEMENT PARTS 10-1
10.1 How To Use The Parts List..................................................................10-1
10.1 Sample Assembly.................................................................................10-1
10.2 Main Shaft Assembly...........................................................................10-2
10.3 Spacer Mounting Kit (Optional)...........................................................10-4
10.4 Infeed Rollers Assembly .............................................................. .... ....10-5
10.5 Hold-Down Roller & Anti-Kickback Assembly (EG300)...................10-7
10.6 Anti-Kickback Fingers (EG250) ...................................................10-9
10.7 Blade Setting Assembly .....................................................................10-10
10.8 Laser Guide Assembly (EG300) ........................................................10-12
10.9 Motor Assembly.................................................................................10-15
10.10 Control Box (EG300 CE ONLY).......................................................10-17
10.11 Electric Box (EG250) ......................................................................10-19
10.12 Table (EG300)....................................................................................10-20
10.13 Table (Option for EG250 Edgers) ...................................................10-22
10.14 Board Guide Fence.............................................................................10-23
10.15 Covers.................................................................................................10-24
10.16 EG250 Edger Top Cover ..............................................................10-26
10.17 Manual Blade Setting Assembly (EG250) ....................................10-27
10.18 Sawdust Hopper (EG300 and EG250 CE Version)............................10-30
4 SW-07doc022715Table of Contents
Table of Contents Section-Page
10.19 EG300 Edger Decals ...................................................... ....................10-32
10.20 EG250 Edger Decals ...................................................... ....................10-33
10.21 Control Box (EG300 - U.S. Only).......................................................11-1
10.22 Electric Box (EG300 - U.S. Only).......................................................11-3
SECTION 11 DC ELECTROMAGNETIC BRAKE (CE ONLY) 12-1
11.1 Design and Principle of Operation.......................................................12-1
11.2 Service..................................................................................................12-2
SECTION 12 LASER INFORMATION 13-1
Getting Service
Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.
General Contact Information
From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Koło, Nagórna 114 St, Poland at +48-63-2626000. From the continental U.S., call our U.S.
Headquarter 8180 West 10th St.Indianapolis, IN 46214, toll-free at 1-800-525-8100.
Ask to speak
with a Customer Service Representative. Please have your machine identification number and your customer number ready when you call. The Service Representative can help you with questions about the operation and maintenance of your machine. He also can schedule you for a service call.
Office Hours:
Please have your vehicle identification number and your customer number ready when you call.
Wood-Mizer will accept these methods of payment:
Visa, Mastercard, or Discover
COD
Prepayment
Net 15 (with approved credit)
Be aware that shipping and handling charges may apply. Handling charges are based on size and quantity of order.
Country Monday - Friday Saturday Sunday
Poland
7 a.m.- 3 p.m.
Closed Closed
US
8 a.m.- 5 p.m. 8 a.m.- 12 p.m
Closed
Branches & Authorized Sales CentersWood-Mizer Locations (North and South America)
EUROPE UNITED STATES
European Headquarters
Wood-Mizer Industries Sp. z o.o.
Nagórna 114, 62-600 Koło, Poland Tel.: +48-63-26-26-000 Fax: +48-63-27-22-327 www.woodmizer.eu
World Headquarters
Wood-Mizer LLC
8180 West 10th Street Indianapolis,Indiana 46214-2400,
USA Tel.: +1-317-271-1542 Fax: +1-317-273-1011
www.woodmizer.com
BELARUS MOST-GRUPP
Siemashko 15, k.3 Minsk 2200116 Tel.: +375-17-270-90-08 Fax: +375-17-270-90-08 GSM: +375-29-649-90-80 e-mail: most-by@mail.ru
SWITZERLAND Bruno Steiner
Striegelgasse 2 CH-6214 Schenkon Tel.: +41-41-921-13-01 Fax: +41-41-922-18-87 e-mail: info@mobilsaegen.ch
RUSSIA Dariusz Mikołajewski OOO WOOD-MIZER INDUSTRIES
141031, Moscow Reg., Mytishenski raj., pos. Veshki, Zavodskaja str., 3B Tel.Fax: +7(495) 788-72-35 Tel.Fax: +7(495) 641-51-60 e-mail: dariuszm@woodmizer-moscow.ru
BULGARIA Kalin Simeonov Ecotechproduct
38 Star Lozenski pat str. Sofia 1186 Tel.: +359-2-462-7035 Tel.: +359-2-963-1656 Tel:/Fax : +359-2-979-1710
Kalin Simeonov
GSM: +3592-963-2559 e-mail: office@ecotechproduct.com
HUNGARY Wiktor Turoczy Wood-Mizer Hungary K.F.T.
Szonyi Ut 67., 2921 Komárom Tel.:/Fax: +36-34-346-255 e-mail: woodmizer@woodmizer.hu
RUSSIA Far East Wladimir Głazaczew “WM Service”
Krasnoretchenskaya Str.111 680006 Khabarovsk Tel.:/Fax: +7-914-541-1183 e-mail: wms-khv@mail.ru
CROATIA Krešimir Pregernik Pregimex d.o.o.
S. Batušiæa 31, 10090 Zagreb Tel.:/Fax: +3851-38-94-668
Krešimir Pregernik
GSM: +3851-98-207-106 e-mail: Kresimir.Pregernik@gmail.com
ITALY Pasquale Felice Wood-Mizer Italia Srl Cda. Capoiaccio SN
86012 Cercemaggiore Campobasso Tel.:/Fax: +39-0874-798-357 GSM: +39-333-281-03-79 e-mail: wmitaliasrl@gmail.com
SERBIA Dragan Markov Wood-Mizer Balkan d.o.o.
Svetosavska GA 3/3; P. Fah 25 23 300 Kikinda Tel.:/Fax: +381-230-25-754 Tel.:/Fax: +381-230-23-567 GSM: +381-63-568-658 e-mail: office@woodmizer.co.yu
CZECH REPUBLIC Miroslaw Greill Wood-Mizer CZ s.r.o.
Osvaldova 91 339 01 Klatovy-Luby
Tel.:/Fax: +420-376-312-220 Fax: +420-376-319-011
Miroslaw Greill
GSM: +420-723-580-799 e-mail: greill@woodmizer.cz
SLOVAKIA Wiktor Turoczy Wood-Mizer Danubia s.r.o.
Hadovce 5, 94501 Komárno Tel.: +421-35-77-40-316 Fax: +421-35-7740-326 GSM: +421-905-930-972 e-mail: woodmizer@woodmizer.sk
CZECH REPUBLIC Lubomir Kudlik Wood-Mizer Moravia
Sovadinova 6 69002 Breclav Tel.:/Fax: +420-519-322-443
Lubomir Kudlik
GSM: +420-602-734-792 e-mail: info@wood-mizer.net
LATVIA Vilmars Jansons OBERTS Ltd
Gaujas str. 32/2 LV-2167 Marupe, Rigas Raj. Tel.: +371-7-810-666 Fax: +371-7-810-655
Vilmars Jansons
GSM: +371-92-06-966
Andris Orols
GSM: +371-28-33-07-90 e-mail: andris@oberts.lv
TURKEY Er-Ka Ahsap Profil Kerestecilik San. ve Tic. Ltd. Sti.
Adana Keresteciler Sitesi 191 sk No.41 ADANA Tel.: +90-322-346-15-86 Fax: +90-322-345-17-07 GSM: +90-533-363-18-44 e-mail: info@erkaahsap.com.tr
FINLAND Howard Blackbourn Oy Falkberg Jordbruk Ab
Falkintie 220 25610 Ylonkyla Tel.: +358-2732-2253 Fax: +358-2732-2263
Howard Blackbourn
GSM: +358-440-424-339 e-mail: falkberg@woodmizer.fi
LITHUANIA Andrius Zuzevicius UAB Singlis
Savanoriu pr. 187, 2053 Vilnius Tel.: +370-5-2-32-22-44 Fax: +370-5-2-64-84-15 GSM: +370-620-28-645 e-mail: andrius.z@singlis.lt
Dmitrij Gaiduk
GSM: +370-69-84-51-91 e-mail: dmitrijus.g@singlis.lt
UKRAINE Ivan Vi nnicki MOST UKRAINA
bul. Myru 3, Bajkivtsi Ternoplskyj r-j Ternopolska oblast 47711 Ukraine Tel/Fax: +38 (0352) 52 37 74 GSM: +38 (067) 352 54 34 GSM: +38 (067) 674 50 68 E-mail: most-ukraina@ukr.net
FRANCE Laurence Serrurier Wood-Mizer France Zac du Prѐ Marechal Route de Fruges 62560 Fauquembergues Tel: +33-321-930-544 Fax: +33-321-930-990 GSM: +33-607-025-282 Mail: lserrurier@woodmizer.fr
NORWAY Odd Edvoll Wood-Mizer Nordic AS
Vardelia 17, 2020 Skedsmokorset Tel.: +47-63-87-49-89 Fax: +47-63-87-37-66 GSM: +47-930-42-335 e-mail: odd.edvoll@woodmizer.no
e-mail: firmapost@woodmizer.no
UNITED KINGDOM & IRELAND Wood-Mizer UK
Hopfield Barn Kenward Road, Yalding Kent ME18 6JP, UK Tel.: +44-1622-813-201 Fax: +44-1622-815-534 e-mail: info@
woodmizer.co.uk
SLOVENIA Jan Fale FAMTEH d.o.o.
Gacnikova pot 2, 2390 Ravne na Koroskem Tel.: +386-2-62-04-232 Fax: +386-2-62-04-231
Jan Fale
GSM: +386-2-62-04-230 e-mail: jan.fale@famteh.si
Matjaz Kolar
Tel.: +386-2-62-04-232 GSM: +386-31-775-999 e-mail: matjaz.kolar@famteh.si
GERMANY Klaus Longmuss Wood-Mizer Sägewerke GmbH
Dorfstraße 5, 29485 Schletau Tel.: +49-5883-9880-10 Fax: +49-5883-9880-20 e-mail: info@woodmizer.de
Klaus Longmuss
Tel.: +49-5883-9880-12 GSM: +49-17-298-55-892 e-mail: KLongmuss@woodmizer.de
Subagent: SWEDEN Kjell Larsson Mekwood AB
Slingan 14, 812 41 Gästrike-Hammarby Tel.: +46-290-515-65
Kjell Larsson
GSM: +46-706-797-965 e-mail: kjell.larsson@mekwood.se
IRELAND Wood-Mizer Ireland
Stephen Brennan Cum Lahardane Ballina County Mayo Tel:+353 96 51345
E-mail: brennanmill@ericom.net
Subagents: DENMARK Brian Jensen
Arnborgvej 9, 7330 Brande- Fasterholt Tel.: +45-971-88-265 Fax: +45-971-88-266
Brian Jensen
GSM: +45-23-49-5828
e-mail: Fasterholt-Savvaerk@Mail.Tele.dk
ROMANIA Adrian Echert SC WOOD-MIZER RO SRL
TRANSILVANIEI Nr. 5 Sibiu, Cisnadie 555300 Tel.:/Fax: : +40-369-405-433 GSM: +40-745-707-323 e-mail: aechert@woodmizer.ro
Regional Manager - Asia Wood-Mizer Asia Pte Ltd. James Wong Tel: +65 81216910 Fax: +65 6283 8636 WWW: www.woodmizerasia.com E-mail: jwong@woodmizerasia.com
Netherlands Chris Dragt Lange Brink 77d, 7317 BD Apeldoorn Tel.: +31-55312-1833 Fax: +31-55312-2042 e-mail: Info@dragtbosbouw.nl
Subagent: ROMANIA M. Echert S.C. Echert Comprod s.r.l
Str. Schitului Nr. 6, Apt.7 etajul-1 725 70 Vatra Dornei, Romania Tel.:/Fax: +40-230-374-235 Tel. : +40-740-35-35-74
Regional Manager - Africa Wood-Mizer Africa Jean-Jacques Oelofse UNIT 3, LEADER PARK, NO: 20 CHARIOT ROAD STORMILL, EXT 5, Roodepoort, Johannesburg Tel: +27 011 473 1313 Fax: +27 011 473 2005 Jean-Jacques Oelofse E-mail: jjoelofse@woodmizerafrica.com Jean-Jacques Oelofse Skype:jean.jacques.pierre.oelofse
USA World Headquarters Canadian Headquarters
Serving North & South America, Oceania, East Asia
Wood-Mizer LLC 8180 West 10th Street Indianapolis, IN 46214
Phone: 317.271.1542 or 800.553.0182 Customer Service: 800.525.8100 Fax: 317.273.1011 Email: infocenter@woodmizer.com
Serving Canada
Wood-Mizer Canada 396 County Road 36, Unit B Lindsay, ON K9V 4R3
Phone: 705.878.5255 or 877.357.3373 Fax: 705.878.5355 Email: ContactCanada@woodmizer.com
Brazil Headquarters Europe Headquarters
Serving Brazil
Wood-Mizer do Brasil Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Ivoti/RS CEP:93.900-000
Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 3563-4784 Email: info@woodmizer.com.br
Serving Europe, Africa, West Asia
Wood-Mizer Industries Sp z o.o. Nagorna 114 62-600 Kolo, Poland
Phone: +48.63.26.26.000 Fax: +48.63.27.22.327
Branches & Authorized Sales Centers
For a complete list of dealers, visit www.woodmizer.com
Servicing The Edger
General Information
Servicing The Edger EGdoc022715 1-1
1
SECTION 1 SERVICING THE EDGER
1.1 General Information
This documentation includes information on preparing the edger for operation and operating, servicing and reparing the machine.
The EG250E15-EMR/EG300E20S-EMR (EG250E20-EMR/EG300E25S-EMR) Edger is designed for sawing wood only (see the "Specifications" section in this manual for maximum wood dimensions). The machine must not be used for other purposes, such as cutting ice, metal or other materials.
Using the machine correctly you will achieve high degree of accuracy and rate of efficiency.
The edger should be operated only by an adult (over 18 year old) persons who have read and understood the entire operator's manual. The edger is not intended for use by or around children.
The machine is built to be durable and easy to operate and maintain.
1.2 Customer and Edger Identification
Each Wood-Mizer edger has a serial number. In addition, when you pick up your edger, you will receive a customer number. These three numbers will help expedite our service to you. Please locate them now and write them below so you have quick, easy access to them.
See Figure 1-1. The figure below shows an exemplary identification plate of the EG300 Edger.
FIG. 1-1
Serial Number
Rated Power & Current Intensity
Production Date
Revision Level
Edger Model
Supply Voltage
Servicing The Edger
Customer and Edger Identification
1
1-2 EGdoc022715 Servicing The Edger
See Figure 1-2. See the following figures for serial number locations.
FIG. 1-2
Serial Number
Servicing The Edger
Edger Components
Servicing The Edger EGdoc022715 1-3
1
1.3 Edger Components
See Figure 1-3. The major components of the EG300 Edger are shown below.
FIG. 1-3 EG300
Outfeed Table
Control Panel
Infeed Table
Sawdust Hopper
Motor
Electric Box
Blade Position Motor
Servicing The Edger
Edger Components
1
1-4 EGdoc022715 Servicing The Edger
See Figure 1-4. The major components of the EG250 Edger are shown below.
FIG. 1-4 EG250
0
1
Outfeed Table
Infeed Table
Motor
Electric Box with
Control Panel
Blade Position Dial
SAFETY
Safety Symbols
Safety EGdoc022715 2-1
2
SECTION 2 SAFETY
2.1 Safety Symbols
The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions.
DANGER! indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING! suggests a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION! refers to potentially hazardous situations which, if not
avoided, may result in minor or moderate injury or damage to equipment.
IMPORTANT! indicates vital information.
NOTE: gives helpful information.
Warning stripes are placed on areas where a single decal would be insufficient. To avoid serious injury, keep out of the path of any equipment marked with warning stripes.
2.2 Safety Instructions
NOTE: ONLY safety instructions regarding personal injury are listed in this section.
Caution statements regarding only equipment damage appear where applicable throughout the manual.
Observe Safety Instructions
IMPORTANT! Read the entire Operator's Manual before operating the
Edger. Take notice of all safety warnings throughout this manual and those posted on the machine. Keep this manual with this machine at all times, regardless of ownership.
Also read any additional manufacturer’s manuals and observe any applicable safety instructions including dangers, warnings, and cautions.
!
!
SAFETY
Wear Safety Clothing
2
2-2 EGdoc022715 Safety
Only persons who have read and understood the entire operator's manual should operate the Egder. The Egder is not intended for use by or around children.
IMPORTANT! It is always the owner's responsibility to comply with all
applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer Edger. All Wood-Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the Egder.
Wear Safety Clothing
WARNING! Secure all loose clothing and jewelry before operating the
machine. Failure to do so may result in serious injury or death.
WARNING! Always wear gloves and eye protection when handling
bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
WARNING! Always wear ear, respiration and foot protection when
operating or servicing the Egder.
SAFETY
Keep Egder And Area Around Clean
Safety EGdoc022715 2-3
2
Keep Egder And Area Around Clean
DANGER! Maintain a clean and clear path for all necessary movement
around the Egder and lumber stacking areas. Failure to do so will result in serious injury.
Dispose Of Sawing By-Products Properly
IMPORTANT! Always properly dispose of all sawing by-products,
including sawdust and other debris.
Check Edger Before Operation
DANGER! Make sure all guards and covers are in place and secured
before operating the Egder. Failure to do so may result in serious injury.
WARNING! Always shut off the motor to stop the blade whenever the
Edger is not in use. Failure to do so may result in serious injury.
WARNING! Do not for any reason adjust the motor drive belts with the
motor running. Doing so may result in serious injury.
WARNING! Always ensure that there is a sharp point on the
anti-kickback fingers before each use of the Edger.
Be sure anti-kickback fingers are free from obstruction and are in a downward position with lever released. Failure to do so may result in serious injury.
Keep Persons Away
DANGER! Keep all persons out of the path of moving equipment and
boards when operating the Edger. Failure to do so will result in serious injury.
!
SAFETY
Keep Hands Away
2
2-4 EGdoc022715 Safety
Keep Hands Away
DANGER! Motor components can become very hot during operation.
Avoid contact with any part of a hot motor. Contact with hot motor components can cause serious burns. Therefore, never touch or perform service functions on a hot motor. Allow the motor to cool sufficiently before beginning any service function.
DANGER! Moving Parts Can Crush and Cut. Keep hands clear. Make
sure all guards and covers are in place and secured before operating or towing. Failure to do so may result in serious injury.
DANGER! Always be aware of and take proper protective measures
against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.
WARNING! Coastdown Required. Always shut off the motor and allow
all moving parts to come to a complete stop before removing any guards or covers. Do NOT operate with any guards or covers removed.
WARNING! Kickback Hazard. Stay clear of area during operation.
Follow all anti-kickback service and safety rules. Failure to do so may result in serious injury.
DANGER! Before changing the blades or performing any service to the
machine, disconnect the power cord from the electric box.
IMPORTANT! The blade housing and drive assembly covers are
equipped with safety key switches. As soon as you open the cover, the motor will get turned off and all moving parts will stop spinnig. The safety switches should always be in proper working condition.
SAFETY
Use Proper Maintenance Procedures
Safety EGdoc022715 2-5
2
IMPORTANT! The cutting width system is equipped with a safety
switch. When you feed a board into edger, the cutting width setting is blocked.
Use Proper Maintenance Procedures
DANGER! Make sure all electrical installation, service and/or
maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes.
DANGER! Hazardous voltage inside the electric boxes and at the
motor can cause shock, burns, or death. Disconnect and lock out power supply before servicing! Keep all electrical component covers closed and securely fastened during machine operation.
WARNING! Consider all electrical circuits energized and dangerous.
WARNING! Disconnect and lock out power supply before servicing!
Failure to do so may result in serious injury.
WARNING! Never assume or take the word of another person that the
power is off; check it out and lock it out.
WARNING! Do not wear rings, watches, or other jewelry while working
around an open electrical circuit.
DANGER! The operator must not for any reason perform any laser-
maintenance or repair work.
IMPORTANT! Edger is equipped with two emergency stop buttons
- one at the front, the other at the rear of the machine. They are used to immediately stop the motor and/or Edger operation in hazardous situations. The emergency stop buttons should always be in proper condition.
!
SAFETY
Keep Safety Labels In Good Condition
2
2-6 EGdoc022715 Safety
Keep Safety Labels In Good Condition
IMPORTANT! Always be sure that all safety decals are clean and
readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor, or call your Customer Service Representative to order more decals.
IMPORTANT! If replacing a component which has a safety decal
affixed to it, make sure the new component also has the safety decal affixed.
Fire-Fighting
CAUTION! The edger’s work-stand should be equipped with a 4 kg or
bigger dry powder extinguisher.
Safety Labels Description
See Table 2-1. See table below for safety labels description.
TABELA 2-1
Decals View Decal No. Description
099220 Close guards prior to operating the
machine
096316 Electric box opening is possible with the
switch in “0” position only.
!
099220
SAFETY
Safety Labels Description
Safety EGdoc022715 2-7
2
096319 Always disconnect the power cord before
opening the electric box.
099540 CAUTION! Gear train - Keep safe distance!
S12004G Always wear eye protection equipment
when operating this machine.
S12005G Always wear ear protection equipment
when operating this machine.
TABELA 2-1
099540
SAFETY
Safety Labels Description
2
2-8 EGdoc022715 Safety
501465 Always wear safety boots when operating
this machine.
501467 Lubrication point
099504 Visible and/or invisible laser radiation.
Avoid eye or skin exposure to direct or scattered radiation.
P85070 CE certified machine
089296 Rotation direction
S20097 Motor rotation direction
TABELA 2-1
099504
089296
S20097
OPERATION
Pre-Operation Check
Operation EGdoc022715 3-1
3
SECTION 3 OPERATION
3.1 Pre-Operation Check
Prior to operating the Edger; always perform these basic checks:
1. Make sure the Edger is level. Secure the legs to the surface. Cement pads or foundations must be built. Legs must be fastened to the foundation using 16mm anchored bolts.
CAUTION! Always be sure the machine is level prior to operating.
Failure to do so can and will affect machine operation and wear life.
2. Make sure the tables are level with the rest of the Edger. Legs must be fastened to the foundation using 16mm anchored bolts.
3. Make sure the motor drive belt is tensioned properly.
WARNING! Do not for any reason adjust the motor drive belts with the
motor running. Doing so may result in serious injury.
4. Be sure the anti-kickback fingers are in proper working condition.
WARNING! Always ensure that there is a sharp point on the
anti-kickback fingers before each use of the Edger.
Be sure anti-kickback fingers are free from obstruction and are in a downward position with lever released. Failure to do so may result in serious injury.
OPERATION
Pre-Operation Check
3
3-2 EGdoc022715 Operation
5. Be sure all guards and covers are in place and secured.
DANGER! Make sure all guards and covers are in place and secured
before operating or towing the Edger. Failure to do so may result in serious injury.
6. Also be aware that the blades are spinning whenever the motor is ON. You should always turn off the motor to stop the blade whenever the Edger is not in use and ensure that all parts have stopped moving before removing any covers or guards.
WARNING! Coastdown Required. Always shut off the motor and allow
all moving parts to come to a complete stop before removing any guards or covers. Do NOT operate with any guards or covers removed.
WARNING! Always shut off the motor to stop the blade whenever the
Edger is not in use. Failure to do so may result in serious injury.
IMPORTANT! If at any time you need to immediately stop the motor
and/or Edger operation, press the Emergency Stop button located at
FIG. 3-1
Tb0044E
Anti-kickback Lever
!
OPERATION
Pre-Operation Check
Operation EGdoc022715 3-3
3
the front or at the rear of the Edger.
FIG. 3-2 EG300 E-STOP LOCATION (CE ONLY)
FIG. 3-3 EG300 E-STOP LOCATION (U.S. ONLY))
Tb0054
Emergency Stop
Twist to release
Tb0045c
EG3002-2
OPERATION
Pre-Operation Check
3
3-4 EGdoc022715 Operation
FIG. 3-4 EG250 E-STOP LOCATION (CE ONLY)
0
1
tb0088
Emergency Stop
Twist to release
OPERATION
Control Overview
Operation EGdoc022715 3-5
3
3.2 Control Overview
Control Panel, EG300
See Figure 3-5. The control panel includes: START-STOP switch, blade distance automatic
controller, feed rate knob, automatic controller ON/OFF (CE Only) switch, additional switches for
OPERATION
Control Panel, EG300
3
3-6 EGdoc022715 Operation
setting blades distance and emergency stop button.
FIG. 3-5 EG300 CONTROL PANEL COMPONENTS (CE ONLY)
FIG. 3-5 EG300 CONTROL PANEL COMPONENTS (U.S ONLY)
Fig. 3-5
START
STOP
Tb0039C
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
050100
EG3004
ESC ENTER
F1 F2 F3 F4
OPERATION
Control Panel, EG250
Operation EGdoc022715 3-7
3
1. Blade Drive
To start the blade motor press the START button. To stop the blade motor, press the STOP button.
2. Feed Roller Speed Adjustment
The feed roller speed switch controls the speed at which the feed roller moves. Turn the switch right to increase the speed, turn left to reduce the speed.
3. Edger (CE Only) Setworks Controller
Allows to set blade position automatically.
See SECTION 4 SETWORKS OPERATION (Optional
Equipment) (U.S. Only)
4. Emergency Stop
Push the emergency stop button to stop the blade and the track feed motors. Turn the emergency stop clockwise to release the stop. The machine will not restart until the emergency stop is released.
Control Panel, EG250
See Figure 3-6. The control panel components are listed below.
1. Main Disconnect Switch
Disconnects power from all electrical circuits of the machine
FIG. 3-6 EG250 CONTROL PANEL COMPONENTS
0
1
tb0089
1
2
3
4
5
6
OPERATION
Edger Setup
3
3-8 EGdoc022715 Operation
2. Motors START/STOP Button
To start the blades and feed motors press the START button. To stop the motors, press the STOP button.
3. Ammeter
Indicates current power consumption of all machine motors.
4. Emergency Stop
Push the emergency stop button to stop all motors. Turn the emergency stop clockwise to release the stop. The machine will not restart until the emergency stop is released.
5. Feed Roller Speed Adjustment
The feed roller speed switch controls the speed at which the feed roller moves. Turn the switch right to increase the speed, turn left to reduce the speed. (Optional Equipment).
6. Power ON Control Light
Indicates the power supply.
3.3 Edger Setup
IMPORTANT! Before starting to use the Edger you have to meet the
following conditions:
Set up the machine on firm and level ground
The machine must be operated with the sawdust exhaust system
The edger must not be operated outdoors when it is raining/snowing and in case of
rain/snow the edger must be stored under a roof or indoors.
The machine can be operated in temperature range from -15
o
C to 40o C (5oF to 104oF)
only
Light intensity at operators position must be 300lx
1
1 Light source can not cause the stroboscopic effect.
!
OPERATION
Edger Setup
Operation EGdoc022715 3-9
3
The machine operator’s (two persons) position is shown below
Have a qualified electrician install the power supply (according to EN 60204 Standard).
The power supply must meet the specifications given in the table below.
IMPORTANT! It is recommended that the electrical system be
equipped with a 30mA Ground Fault Interrupter.
FIG. 3-7 EG300
FIG. 3-8 EG250
3-Phase Volts Fuse
Disconnect
Suggested Wire Size
400 VAC 40 Amps
11 AWG / 4 mm
2
, up to 15
m/ 49 ft long
TABLE 3-1
Tb0042C
Tb0042D.cdr TB0042D revA 513516_MANUALS_OPER
!
OPERATION
Edger Setup
3
3-10 EGdoc022715 Operation
IMPORTANT! When starting the machine for the first time, check that
blade rotation direction is as indicated by the arrow located on the blades covers. If the rotation direction is incorrect, invert the phases in the phase inverter located in the power socket (electric box). Setting the phases in the phase inverter correctly will ensure correct rotation directions of all machine motors.
IMPORTANT! When starting the machine for the first time, let it run
without any load for 1-2 hours. It will let the infeed and outfeed tables drive components to grind in.
The Edger can be lifted using the forklift only. Forklift must be rated for at least 2000kg
(4409 lb). Edger is equipped with forklift pockets. Remove sawdust hopper before lifting the Edger by forklift. Insert the forks into the pockets shown on the picture below.
FIG. 3-9
tb0043b
OPERATION
Edger Setup
Operation EGdoc022715 3-11
3
Mount the outfeed table using M12x40 bolts, 13 washers and M12 nuts.
Mount the outfeed table using the M12x40 bolts, 13 washers, M12 nuts and the supplied
special spacers (1 and 1.5mm thick). Place a bar along the inside edge of the blade as shown in the figure # 3-12. Add or remove the spacers to align the table so that the distances A and B
FIG. 3-10
BPDQXDOVUHY$ WE
OPERATION
Edger Setup
3
3-12 EGdoc022715 Operation
are equal.
FIG. 3-11
FIG. 3-12
BPDQXDOV WE
A
A=B
B
OPERATION
Machine Start
Operation EGdoc022715 3-13
3
3.4 Machine Start
DANGER! Before starting the machine, perform these steps to avoid
injury and/or damage to the equipment:
Close the blade housing covers and replace any guards removed for service.
Check the feed rollers and remove all loose objects such as tools, wood, etc.
Make sure all persons are a safe distance from the machine.
Check that the emergency stops are released.
NOTE: The machine will not start if either of the emergency stops is
on.
Before starting the blades, check that the main power switch servicing the machine is on.
See Figure 3-13. Start the blade motors. To do this, turn the switch to the “1” (CE Only) position and then push the START button on the control panel (see the figure below). The motor should start and the feed rollers should start. To stop the blade motor, push the Stop button shown in the figure above. The motor also may be stopped by pushing the emergency stop button.
OPERATION
Machine Start
3
3-14 EGdoc022715 Operation
FIG. 3-13 EG300 CONTROL PANEL (CE ONLY)
FIG. 3-13 EG300 CONTROL PANEL (U.S. ONLY)
START
STOP
Tb0039C
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm )
ENTER
A
B
C
D
E
SET
REAL SIZE
0
50
100
EG3004
ESC ENTER
F1 F2 F3 F4
OPERATION
Machine Start
Operation EGdoc022715 3-15
3
FIG. 3-13 EG250 CONTROL PANEL
0
1
tb0089
OPERATION
Machine Start
3
3-16 EGdoc022715 Operation
See Figure 3-14. The speed at the feed rollers move is adjustable by dial lockated on the control panel, allows the operator to adjust the feed rate from 0 to ca. 25 m / 82 ft per minute.
FIG. 3-14 EG300 (CE ONLY)
FIG. 3-14 EG300 (U.S. ONLY)
START
STOP
Tb0039C
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
050100
EG3004
ESC ENTER
F1 F2 F3 F4
OPERATION
Machine Start
Operation EGdoc022715 3-17
3
Turn the switch clockwise to increase the feed rate, counterclockwise to slow the feed rate down.
Factors that will determine what feed rate you can use include:
Material thickness.
Hardness of material to be cut. Some woods that are seasoned or naturally very hard will
require slower feed rates.
Sharpness of blades. Dull or improperly sharpened blades will require slower feed rates than
sharp and properly maintained blades.
Off-bearing capability. Your ability to feed will also determine what feed rate you can use.
FIG. 3-14 EG250
0
1
tb0089
OPERATION
Blade Installation
3
3-18 EGdoc022715 Operation
3.5 Blade Installation
Multirip Option
The main shaft’s strength and motor horsepower allows you to use maximally five blades with your Edger. Never use more than five blades! The standard Wood-Mizer Edger is equipped with two blades. The additional three blades in Edger are installed on the provided bushing with spacers.
The blades should be installed on the main shaft in the following order:
movable blade arbor,
fixed blade arbor,
bushing with three blades.
NOTE: It is necessary to adjust the movable blade limit switch after installing the bushing with additional blades. To do that, measure the distance from the left edge of the fixed blade arbor to the left edge of the bushing with additional blades (see the figure below). Then loosen the screws and move the limit switch left, the measured distance.
WARNING! Failure to adjust the safety switch after installing additional
blades may result in machine damage.
OPERATION
Multirip Option
Operation EGdoc022715 3-19
3
NOTE(EG300 only) (CE Only): After installing the additional bushing with blades, you should turn off the Setworks controller because the remaining range of movable blade movement is insufficient for performing the auto-calibration. However, you can still automatically move the movable blade in the remaining range of its movement - using the additional blades distance setting switches located below the Setworks controller ON/OFF switch.
FIG. 3-15
285mm
285mm
(11.22")
(11.22")
OPERATION
Multirip Option
3
3-20 EGdoc022715 Operation
The table below will help you choose suitable thickness and number of spacers for various numbers of blades and distances between them. Use the toolmaker’s table to mount the blades on the bushing and then install the bushing assembly to the Edger. You can also mount two bushing assemblies on the shaft, however no more than five blades. To do this, you have to order an additional bushing with spacers.
FIG. 3-16EG300 (CE ONLY)
FIG. 3-17 EG300 (U.S. ONLY)
START
STOP
Tb0039C
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
Setworks
Controller
Switch
Additional
Blades
Distance
Setting
Buttons
050100
EG3004
ESC ENTER
F1 F2 F3 F4
OPERATION
Multirip Option
Operation EGdoc022715 3-21
3
NOTE: The minimum distance between two blades can be 25mm (1"). The maximum distance between the blades can be as follows:
- for 2 blades 140 mm (5.52 ")
FIG. 3-18
A - 4,2mm / 0.165"
B - 6,4mm / 0.252"
C - 7,8mm / 0.307"
D - 5,0mm / 0.197"
E - 10,0mm / 0.394"
F - 20,0mm / 0.787"
G=26,1
1.028"
G=5
0.197"
G=10
0.394"
G=20
0.787"
1 25 / 1" 5 1 0 0 0 100101
2 25 / 1" 4 1 0 0 0 001012 3 30 / 1,181" 4 1 1 0 0 0 01111 4 35 / 1.377" 4 1 0 1 0 0 01001
5 40 / 1.574" 4 1 1 1 0 0 01100
6 25 / 1" 3 1 0 0 0 010004 7 30 / 1.181" 3 1 1 0 0 0 10013 8 35 / 1.377" 3 1 0 1 0 0 10003
9 40 / 1.574" 3 1 1 1 0 0 10012 10 45 / 1.771" 3 1 0 0 1 0 10002 11 50 / 1.968" 3 1 1 0 1 0 10011 12 55 / 2.165" 3 1 0 1 1 0 10001 13 60 / 2.361" 3 1 1 1 1 0 10010
14 65 / 2.558" 3 1 0 0 2 0 10000
15 25 / 1" 2 1 0 0 0 000115 16 30 / 1.181" 2 1 1 0 0 0 00015 17 35 / 1.377" 2 1 0 1 0 0 00105 18 40 / 1.574" 2 1 1 1 0 0 00005 19 45 / 1.771" 2 1 0 0 1 0 00114 20 50 / 1.968" 2 1 1 0 1 0 00014 21 55 / 2.165" 2 1 0 1 1 0 00104 22 60 / 2.361" 2 1 1 1 1 0 00004 23 65 / 2.558" 2 1 0 0 2 0 00113 24 70 / 2.755" 2 1 1 0 2 0 00013 25 75 / 2.952" 2 1 0 1 2 0 00103 26 80 / 3.148" 2 1 1 1 2 0 00003 27 85 / 3.345" 2 1 0 2 2 0 00112 28 90 / 3.542" 2 1 1 0 3 0 00012 2995 / 3.74" 2 1 0 1 3 000102 30 100 / 3,935" 2 1 1 1 3 0 00002 31 105 / 4,132" 2 1 0 0 4 0 00111 32 110 / 4.33" 2 1 1 0 4 0 00011 33 115 / 4.526" 2 1 0 1 4 0 00101 34 120 / 4.723" 2 1 1 1 4 0 00001 35 125 / 4.92" 2 1 0 0 5 0 00110 36 130 / 5,116" 2 1 1 0 5 0 00010 37 135 / 5,313" 2 1 0 1 5 0 00100 38 140 / 5,51" 2 1 1 1 5 0 00000
Thickness and number of spacers filling the spacing behind the last blade (up to the nut)
Ref.
Board Width mm / inch (")
Maximum number of blades
Thickness and number of
spacers behind each blade
except the last one G [mm] /
inch(")
Number of spacers
OPERATION
Additional Fixed Blade Option
3
3-22 EGdoc022715 Operation
- for 3 blades 65 mm (2.56")
- for 4 blades 40 mm (1.57")
- for 5 blades 25 mm (1")
Additional Fixed Blade Option
The edger can be equipped with an additional fixed blade (optional equipment).
NOTE: It is necessary to readjust the movable blade limit switch after mounting the additional fixed blade (or blades). To do that, measure the distance from the left edge of the fixed blade arbor to the left edge of the last added blade (see the figure below). Loosen the mounting screws and move the limit switch left, the measured distance.
WARNING! If the limit switch is not readjusted after mounting
additional blades, damage to the machine equipment may occur.
FIG. 3-19
100mm
7.873"
100mm
200mm
3.937"
3.937"
OPERATION
Edging Lumber
Operation EGdoc022715 3-23
3
3.6 Edging Lumber
DANGER! Make sure all guards and covers are in place and secured
before operating the Edger. Failure to do so may result in serious injury.
DANGER! Keep all persons out of the path of moving equipment and
boards when operating the Edger or loading boards. Failure to do so will result in serious injury.
DANGER! Moving Parts Can Crush and Cut. Keep hands clear. Make
sure all guards and covers are in place and secured before operating or towing. Failure to do so may result in serious injury.
DANGER! Maintain a clean and clear path for all necessary movement
around the Edger and lumber stacking areas. Failure to do so will result in serious injury.
WARNING! Always shut off the motor to stop the blade whenever the
Edger is not in use. Failure to do so may result in serious injury.
WARNING! Always wear eye, ear, respiration, and foot protection
when operating the Edger. Failure to do so may result in serious injury.
WARNING! Secure all loose clothing and jewellery before operating
the Edger. Failure to do so may result in serious injury or death.
After performing the pre-operation check, you are ready to begin edging lumber.
1. Start the machine.
2. Place the board on the infeed table.
3. If one side of the board is edged, place the board with the squared edge against the board guide
fence (optional equipment for EG250).
OPERATION
Edging Lumber
3
3-24 EGdoc022715 Operation
See Figure 3-20. The board guide fence allows guide the board parallel. Release the locking bolt to adjust the board guide fence.
4. Move the blades as desired. If using a fence as a guide, use the corresponding scale to determine the width of the board after edging. The laser will show the path of the blade to help you decide how wide to cut. If edging both sides of the board, use the scale at the top of the edger and or setworks display to determine the width of cut. Again, the lasers show the path of the blades. For instructions
how to use Setwork, See 4.1 Edger Controller Panel
5. Start the blade motor and the feed motor. Set the board feed speed as desired. Push the board into the edger until the feed system takes the board.
IMPORTANT! If at any time you need to immediately stop the motor
FIG. 3-20
Tb0068B
Board Guide Fence
Locking
Bolt
Laser
Guides
!
OPERATION
Edging Lumber
Operation EGdoc022715 3-25
3
and/or Edger operation, press the Emergency Stop button located at the front or at the rear of the Edger.
6. Repeat the above procedures for all boards to be edged.
7. Shutdown the machine when done edging.
SETWORKS OPERATION (EG300 ce Only)
Edger Controller Panel
4
4-1 EGdoc022715 SETWORKS OPERATION (EG300 ce Only)
SECTION 4 SETWORKS OPERATION (EG300 CE ONLY)
4.1 Edger Controller Panel
See Pic. 4-1.
PIC. 4-1
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
Real Blades
Distance
Set Blades
Distance
Indicates
that the real
saw heads
distance
should be
checked
SETWORKS OPERATION (EG300 ce Only)
Start-up settings of the controller
SETWORKS OPERATION (EG300 ce Only) EGdoc022715 4-2
4
Descriptions of the control panel buttons:
A, B, C, D, E - blades width memory buttons.
SET ABCDE - Sets the blades width value to each memory button.
Save - Saves parameters determined by operator.
Blades width manual setting buttons (in/out).
ENTER – enters the value to the memory
Auto Mode – Adjustment of the setworks automatic calibration parameters. Used for initial calibration
and re-calibration if dimensional error occur.
Set Real Size - Sets the real distance between saw heads. Should be set when “Check real size”
indicator lamp blinks.
4.2 Start-up settings of the controller
1. Setting the input divider (entered only once, at the first start-up)
Switch on the controller by turning the main switch to ON position.
When the text “TBS-01” appears on the display, press and hold until the divider value
appears on the lower right display.
Enter the correct value of the divider (for Edger the divider value should be 5).
A
SET
ABCDE
SAVE
ENTER
AUTO
CAL.
SET
REAL SIZE
AUTO
CAL.
SETWORKS OPERATION (EG300 ce Only)
Start-up settings of the controller
4
4-3 EGdoc022715 SETWORKS OPERATION (EG300 ce Only)
See Pic. 4-2.
Press to save the entered divider value.
1. Auto-calibration
This function should be used in case of: replacement of any component of the blades width setting system, motor or after lubrication of the chains and other moving elements or when significant cutting variances are observed;
Switch on the edger by turning the main switch to ON position. and wait until the text “TBS-01”
disappears.
Using buttons set the blades to 180 mm (7.07") width.
Press and hold down . After a while - the text “Aut” will appear on the displays.
The controller is ready for auto-calibration.
PIC. 4-2
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
SAVE
AUTO
CAL.
SETWORKS OPERATION (EG300 ce Only)
Start-up settings of the controller
SETWORKS OPERATION (EG300 ce Only) EGdoc022715 4-4
4
See Pic. 4-3.
Press again, the controller successively performs some movements of the blades.
After performing the last movement, measure and enter the real head width using the keypad.
Confirm by pressing .
2. Real blades width entering.
To ensure, that upper display shows the correct blade width, it is necessary to enter real blades width. It must be done on the first start-up and also when:
- significant cutting variances are observed;
- a sudden power disappearance happend when the controller was setting the blade width;
- any repairs to blades drive system was made.
To enter the real blade width:
Press and hold
Using the the scale, set the blades to full measurement (for ex. 250mm (9.842"))
Measure the distance between the blades and make sure if the measured distance is the same as
PIC. 4-3
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
AUTO
CAL.
ENTER
SET
REAL SIZE
SETWORKS OPERATION (EG300 ce Only)
Operation, Memory Buttons (A, B, C, D, E)
4
4-5 EGdoc022715 SETWORKS OPERATION (EG300 ce Only)
on the scale. If not, See Section 6.7 for alignment instructions.
Enter the distance between the blades without any pauses. Confirm by pressing .
4.3 Operation, Memory Buttons (A, B, C, D, E)
After switching-on, the TBS-01 inscription appears on the display, and the setworks is ready for
operation within a few seconds or after is pressed.
To set the blades to any width, enter the blades width value using keypad and press .
The blades will automatically move to the entered width value.
You can also change the blades width manually using .
You can store up to 5 blades width values using the memory buttons.
To store the width value using the memory button, press and hold . On the upper display the
“ABC” will appear. Press the memory button (A, B, C, D or E), enter the width value and confirm by
pressing . Perform the same procedure for other memory buttons. Press to exit this
function.
ENTER
ENTER
ENTER
SET
ABCDE
SAVE
SET
ABCDE
SETWORKS OPERATION (EG300 ce Only)
Operation, Memory Buttons (A, B, C, D, E)
SETWORKS OPERATION (EG300 ce Only) EGdoc022715 4-6
4
See Pic. 4-4.
To use the stored value, press the required memory button and confirm by pressing . The
blades will move to the stored width.
NOTE: If during normal operation the “Check real size” lamp start blinking,
press and hold the button. Measure and enter the distance
between the blades with an accuracy of 0,1 mm (0.00394"). For example: if you want to enter 102mm - press 1-0-2-0 without any pauses and
confirm by pressing .
PIC. 4-4
TBS 01 Setworks
Real Size (mm)
Check real size
AUTO
CAL.
SAVE
SET
ABCDE
Position Size (mm)
ENTER
A
B
C
D
E
SET
REAL SIZE
ENTER
SET
REAL SIZE
SAVE
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
5
5-1 EG99doc022715 Setworks Operation (EG300 U.S. Only)
SECTION 5 SETWORKS OPERATION (EG300 U.S. ONLY)
5.1 Setworks (Optional - U.S. Version)
The Setworks option allows you to program eight positions for the blades and adjust to those positions by pushing a single button. For Setworks to be operational, the power to the machine must be on and the green power indicator on the operator control illuminated.
5.1.1 Setworks Start-up
See Figure 5-2. When the power to the machine is turned on, the Setworks display flashes the company name first. After a short delay, you may see an Error #203 displayed. This is normal during start-up as the display waits for the PLC to boot up. Once communication with the PLC is established, the display will return to the first screen and then show the PLC and Display software versions. This information should be supplied to Customer Service when requesting service.
FIG. 5-2
ESC ENTER
F1 F2 F3 F4
ESC
ENTER
F1 F2 F3 F4
ESC ENTER
F1 F2 F3 F4
Setworks start-up screens:
Company Name
Error #203 is normal while display
waits for PLC to boot Screen #1 will reappear when communication established
Use PLC and Display software
version data to help with tech
Screen #1:
Screen #2:
.
Screen #3:
TVS013
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
Setworks Operation (EG300 U.S. Only) EG99doc022715 5-2
5
See Figure 5-3. After the Setworks display scrolls through the start-up screens, the Main screen will be displayed. Depending on how the control is programmed, the Main screen will display in one of three unit options: Imperial Fractions, Imperial Decimals or Metric.
The Main screen displays the distance between blades and the first set of four Presets. Push the corresponding ‘F’ button to select a preset. The saw heads will move until the blades are that distance apart. Push the right arrow labeled ‘Page 2’ to scroll to the second set of four Presets.
NOTE: If the heads are required to move in to reach the desired preset value, they will travel in past the preset target and then move out to the target. This compensates for backlash in the mechanical system.
FIG. 5-3
ESC ENTER
F1 F2 F3 F4
TVS015
0 - 1 / 2
1 - 0 / 0
1 - 1 / 4
1 - 1 / 2
ESC ENTER
F1 F2 F3 F4
0.50 1.00 1.25 1.50
ESC ENTER
F1 F2 F3
F4
12
Imperial Fractions
(1/32” increments)
Imperial Decimals
(.001” increments)
Metric
(0.1mm increments)
24 30 36
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
5
5-3 EG99doc022715 Setworks Operation (EG300 U.S. Only)
5.1.4 Select Unit Of Measure
See Figure 5-5. Push the left arrow labeled ‘Cfg.’ to enter the Configuration menu. Use the F1, F2 or F3 buttons to select the unit of measure you wish to use. The units currently selected will be labeled ‘ON’. Push ‘ESC’ to return to the main screen.
FIG. 5-5
ESC ENTER
F1 F2 F3 F4
TVS016
0 - 1 / 2
1 - 0 / 0
1 - 1 / 4
1 - 1 / 2
Push left arrow labeled ‘Cfg.’
ESC
ENTER
F1 F2 F3 F4
IMP. FRCT
IMP. DEC. MET CAL.
OFF OFF
Push ‘F1’ for Imperial Fractions, ‘F2’ for Imperial
Decimals or ‘F3’ for Metric units. The unit selected will show ‘ON’ above the button label. Push ESC to return to the main screen.
ON
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
Setworks Operation (EG300 U.S. Only) EG99doc022715 5-4
5
5.1.6 Calibrate Blades Position
After the Setworks option is installed or if inaccurate position of the blades is observed, calibration of the Setworks control with the saw head position may be required.
Adjust the blade positions so the blades are an easy-to-measure distance from each other. NOTE: Because the Setworks control calibration values are limited to integers between 0 and 9, the distance between the blades should be set less than 9.999 inches in Imperial units or 999.9mm in Metric units. When adjusting the head positions, be sure to move the heads in past the target position and then out to compensate for any backlash in the mechanical syste.
See Figure 5-7. Push the left arrow labeled ‘Cfg.’ to enter the Configuration menu. Push the F4 button to enter the Calibration menu. If using Imperial Fractions or Imperial Decimal units, the Calibration menu will display in inch increments. If using Metric units, the menu will display increments in millimeters.
Use the F1 - F4 buttons to scroll each value as desired. When the value reaches ‘9’ pushing the button again will return the value to ‘0’. Adjust the values until the Calibration Position equals the actual measurement between the blades.
To save the Calibration Position setting, push the right arrow button labeled ‘CAL.’ To exit without changing the calibration, push the left ‘BACK’ arrow. Push the Back button to return to the Configuration screen or the ‘ESC’ button to return to the Main screen.
FIG. 5-7
ESC ENTER
F1 F2 F3 F4
TVS017
0 - 1 / 2
1 - 0 / 0
1 - 1 / 4
1 - 1 / 2
Push left arrow labeled ‘Cfg.’
ESC
ENTER
F1 F2 F3 F4
IMP. FRCT
IMP. DEC. MET CAL.
OFF ON OFF
Push ‘F4’ to enter Calibration Menu
ESC ENTER
F1 F2 F3 F4
1.0
ESC
ENTER
F1 F2
F3
F4
.1 .01 .001
100
10 1
0.1
Imperial Calibration Menu
Metric Calibration Menu
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
5
5-5 EG99doc022715 Setworks Operation (EG300 U.S. Only)
5.1.8 Adjust Preset Values
See Figure 5-9. To enter different values for each preset, push the right arrow button labeled ‘Page 2” from the Main screen. Push the right arrow again to enter the presets Setup menu. Push the left arrow ‘Back’ button to return to the Main screen.
FIG. 5-9
ESC ENTER
F1 F2 F3 F4
0 - 1 / 2
1 - 0 / 0
1 - 1 / 4
1 - 1 / 2
Push right arrow labeled ‘Page 2’
ESC
ENTER
F1 F2 F3 F4
1 - 3
/ 4
2 - 0
/ 0
3 - 1
/ 2
4 - 0
/ 0
Push right arrow labeled ‘Setup’
ESC ENTER
F1 F2 F3 F4
Set Pos1
Set Pos2
Set Pos3
Set Pos4
Push F1 - F4 to adjust preset value or push right arrow labeled ‘Next’ to show presets 5 - 8
ESC
ENTER
F1 F2
F3
F4
TVS018
Set Pos5
Set Pos6
Set Pos7
Set Pos8
Push F1 - F4 to adjust preset value
or push left arrow labeled ‘Back’ to show presets 1 - 4
Setworks Operation (EG300 U.S. Only)
Setworks (Optional - U.S. Version)
Setworks Operation (EG300 U.S. Only) EG99doc022715 5-6
5
See Figure 5-10. In the Setup menu, select the corresponding ‘F’ button for the value you wish to set. Push the right arrow ‘Next’ button to scroll to Presets 5-8. Once you select a Preset to change, the Position Set menu will appear.
Imperial Fractions: Use the F1 and F2 buttons to scroll the whole inch by a value of one up or down each time the corresponding button is pushed. Use F3 and F4 to adjust the fraction value by 1/32 inch up or down each time the corresponding button is pushed.
Example: To set the value to 1-1/4, press F1 once and F3 eight times.
Imperial Decimals: Use the F1 button to scroll the tens value in increments of 1, F2 to scroll the
ones value, F3 to scroll the tenths and F4 to scroll the hundredths.
Example: To set the value to 1.25, press F2 once, F3 twice and F4 five times.
Metric: Use the F1 button to scroll the hundreds value in increments of 1, F2 to scroll the tens value, and F3 to scroll the ones.
Example: To set the value to 25mm, press F2 twice and F3 five times.
Push ‘ENTER’ to save the preset value and return to the Setup menu. Push the ‘Back’ button to scroll back through the menus or push ‘ESC’ to return to the Main screen.
FIG. 5-10
ESC
ENTER
F1 F2 F3 F4
10.0 1.0 .1 .01
ESC
ENTER
F1 F2
F3
F4
100 10
1
ESC ENTER
F1 F2 F3 F4
Inches Up Dn
1/32in Up Dn
Imperial Fractions:
Use F1 & F2 to adjust inches up or down; Use F3 & F4 to adjust fraction up or down
Imperial Decimals:
Use F1 to adjust tens value; F2 to adjust ones; F3 to adjust tenths; F4 to adjust hundredths
Metric:
Use F1 to adjust hundreds value; F2 to adjust tens; F3 to adjust ones
TVS019
Maintenance & Alignment
Changing the Blades
6
6-1 EGdoc022715 Maintenance & Alignment
SECTION 6 MAINTENANCE & ALIGNMENT
6.1 Changing the Blades
1. Replace the blades as necessary. Dull blades will cause the motor to work harder and will result in
decreased cut quality and accuracy. Blade life will vary depending on maintenance of machine, operator, species of wood being sawn, and condition of wood being sawn.
DANGER! Before changing the blades, make sure the arbor has come
to a complete stop and the motor is shut off completely. Turn the main switch to "0" position and disconnect the power cord. Failing to do so can cause serious injury.
WARNING! Always wear eye, glove and foot protection when handling
saw blades.
2. To access the blades, unbolt and open the blade housing cover.
3. With the shaft secured, use the provided spanner wrenches to loosen the locking nuts on the blades.
4. Remove the cone/bearing assembly from the Edger. To remove, first unbolt and remove the blade
shaft bearing guard. Loosen the cone retaining bolt. Remove the cone. If is not possible to remove the cone freely, use the bearing puller. Remove the three mounting nuts on the bearing plate and pry the plate from the Edger.
Maintenance & Alignment
Changing the Blades
Maintenance & Alignment EGdoc022715 6-2
6
See Figure 6-1.
5. Next, remove the blades from the shaft. To do this, remove the fixed blade locking nut using the
provided spanner wrenches and next remove the fixed blade. Loosen the two allen screws on the fixed blade arbor and remove the arbor from the shaft.
6. Unscrew and remove the adjustable blade locking nut. Slide the movable blade from the shaft.
FIG. 6-1
tb0055a
Plate Assembly
Mounting
Nuts(3)
Cone Retaining Bolt
Blade Shaft
Bearing Guard
Cone/Bearing
Assembly
Bearing Puller
Maintenance & Alignment
Changing the Blades
6
6-3 EGdoc022715 Maintenance & Alignment
See Figure 6-2.
7. Apply an anti-seize lubricant to the face of the arbor and to the face and threads of the blade locking
nut.
8. Install a new or resharpened blade to shaft and position it next to the movable blade arbor. Loosely reinstall the adjustable blade locking nut.
9. Reinstall the fixed blade arbor to the shaft. Install a new or resharpened blade, and loosely reinstall the fixed blade locking nut.
10. Reinstall the cone/bearing assembly and secure in place with the existing mounting nuts.
11. Reinstall the cone retaining bolt and the blade shaft bearing guard.
12. With the shaft secured, use the spanner wrenches to tighten the blade locking nuts all the way.
13. Align the blades. See Section 6.7
.
14. During alignment, the blade arbor allen screws will be tightened to secure the blade assemblies in place.
15. After alignment, be sure to close and re-secure the blade housing cover.
FIG. 6-2
Movable
Blade
Arbor
Fixed Blade
Blade Locking
Nut
Spanner
Wrenches
Maintenance & Alignment
Tensioning the Belts
Maintenance & Alignment EGdoc022715 6-4
6
6.2 Tensioning the Belts
DANGER! Always shut off the motor and allow all moving parts to
come to a complete stop before removing any guards or covers. Failure to do so will result in serious injury.
Before tensioning the belts, make sure the motor is shut off completely and the main switch is in "0" position. Disconnetct the power cord. Failing to do so can cause serious injury.
WARNING! Do not for any reason adjust the motor drive belts with the
motor running. Doing so may result in serious injury.
CAUTION! Never apply belt dressing as this will damage the belt and
cause early failure.
1. Check the drive belts for wear every 8 hours of operation and more frequently during the first 24-48 hours of operation. Tension or replace as necessary. Tension should be 14mm (0.551") deflection with 4 kG (40N) of force for new belts or 14mm (0.551") deflection with 2,7 kG (27N) of force for used belts. In case of damage of one belt, we recommend to replace all three belts.
To tension the drive belts:
Unbolt and open the gearbox housing cover.
Locate and loosen the mounting bolts which secure the motor plate to the edger weldment.
Using adjustment bolts, tension or loosen the belts. Be sure to adjust the bolts evenly so the
motor remains in alignment.
CAUTION! Do not over tighten the drive belt as it can cause premature
belt and/or bearing failure.
CAUTION! Do not under-tighten the drive belt as it can cause one or
all of the following damages: slippage of the belt on the drive pulley, binding or fetching up of the blades while in the cut, damage or bending of blades.
Retighten the motor plate mounting bolts.
2. Close the gearbox housing cover and use the existing bolts to secure.
8
Maintenance & Alignment
Tensioning the Chains
6
6-5 EGdoc022715 Maintenance & Alignment
6.3 Tensioning the Chains
Board Feed Drive Chains
Check the board feed drive chains for tension every 40 hours of operation and tension as necessary.
See Figure 6-4. To tension the drive chains, unbolt and open the gearbox housing cover.
Loosen the chain tensioner socket bolt.
Turn the tensioner to tighten the board feed chain.
Tighten the the chain tensioner socket bolt.
FIG. 6-3
4kg
14m
m
40N
(
0
.
5
5
1
"
)
Adjustment Bolts
Mounting Bolts
Drive Belts
40
Maintenance & Alignment
Tensioning the Chains
Maintenance & Alignment EGdoc022715 6-6
6
Retighten the gearbox mounting bolts and close and secure the gearbox housing cover.
Blade & Laser Positioning Chains
Check the blade and laser positioning chains for tension every 100 hours of operation and tension as necessary. The chains should have approximately 15mm (0.59") of slack. NOTE: The chain tension affects cutting accuracy.
See Figure 6-5. To tension the blade positioning chain, unbolt and open the gearbox housing cover. Loosen the locking bolts. Using adjustment bolts, tension the chain. After that, tighten the locking bolts.
FIG. 6-4
TB0050B
Tensioner Socket
Bolt
100
Maintenance & Alignment
Tensioning the Chains
6
6-7 EGdoc022715 Maintenance & Alignment
FIG. 6-5 EG300
FIG. 6-5 EG250
Locking Bolts (4)
Adjustment Bolts (2)
Tb0080b.cdr TB0080B revA 513516_MANUALS_OPER
Locking Bolts (3)
Adjustment Bolts (1)
Maintenance & Alignment
Checking the Rollers
Maintenance & Alignment EGdoc022715 6-8
6
See Figure 6-6. To tension the laser positioning chain (EG300 only), unbolt and remove the blade housing cover. Loosen the sprocket axle mounting bolt. Using adjustment bolt, tension the chain. After that, tighten the sprocket axle mounting bolt.
6.4 Checking the Rollers
1. Check the hold-down rollers every 8 hours of operation. Remove any dirt or debris from the rollers.
Make sure they spin freely, without much play. Replace the spring-loaded hold-down rollers as needed.
2. Check the feed rollers every 8 hours of operation. Clean any debris or sap buildup from the rollers with a wire brush. Replace the feed roller bearings if there is any play in the rollers.
6.5 Lubrication
1. Clean any debris from the blade drive shaft and every 8 hours of operation. Use a soft cloth to apply
a dry graphite daily to ensure resistance-free motion and to prevent surface corrosion.
2. Lubricate the blade shaft bearings every 200 hours of operation with one to two pumps of lithium-based grease such as Shell Alvania No. 3. Do not overgrease.
3. Lubricate the anti-kickback shaft pivots every 200 hours of operation with a high-quality lithium-based grease such as Shell Alvania No. 3.
FIG. 6-6 EG300
Adjustment Bolt
Sprocket Axle Mounting Bolt
888
200
200
Maintenance & Alignment
Anti-Kickback Fingers Maintenance
6
6-9 EGdoc022715 Maintenance & Alignment
4. Lubricate the hold-down roller bearings every 200 hours of operation with a high-quality lithium-based grease such as Shell Alvania No. 3.
5. Apply anti-seize lubricant to the surfaces and threads of the blade arbors and locking nuts every
blade change (See Section 4.1
).
6.6 Anti-Kickback Fingers Maintenance
This machine has the potential for kick-backs. Kick-backs can cause the board to be suddenly and uncontrollably hurled towards the operator. Such action can result in severe injury or death.
If you are working with frozen boards or with boards that have protruding knots, the chance of kickbacks is increased.
The infeed opening of the Edger is equipped with anti-kickback fingers to help prevent kickback from occurring. To maintain the safety of your Edger, periodically inspect the machine to ensure all anti-kickback fingers are intact and undamaged and have a sharp point. Missing or damaged parts can affect the safety of the machine operator or bystanders and should be replaced immediately. Do not sharp the anti-kickback fingers! If they are dulled, replace them with new ones.
DANGER! Always ensure that there is a sharp point on the
anti-kickback fingers before each use of the Edger.
Be sure anti-kickback fingers are free from obstruction and are in a downward position with lever released. Failure to do so may result in serious injury.
6.7 Alignment
WARNING! Before performing service near moving parts such as
blades, pulleys, motors, belts and chains, first turn the main switch to the "0" position and disconnect the power cord.
WARNING! Coastdown Required. Always shut off the motor and allow
all moving parts to come to a complete stop before removing any guards or covers. Do NOT operate with any guards or covers removed.
WARNING! Visible and/or invisible laser radiation. Avoid eye or skin
exposure to direct or scattered radiation.
DANGER! The operator must not for any reason perform any laser
maintenance or repair work.
Fixed Blade, Laser and Fence Alignment
1. The position of the fixed blade is adjusted by loosening the blade locking nuts just sufficiently to be
able to slide the blade on the shaft.
2. Set the fence to the maximum width, so that the pin is secured in the first hole.
200
A/R
Maintenance & Alignment
Alignment
Maintenance & Alignment EGdoc022715 6-10
6
3. Place a 60mm wide bar along the outside edge of the blade and so that the bar is aligned with the 0
mark on the scale and the bar meets the fence. See Figure 6-7.
4. Tighten the blade clamps and check the alignment again.
5. Check if the fixed blade laser indicates the left edge of the bar. If not, loosen the laser mounting bolts
and slide the laser as necessary. Next, tighten the mounting bolts.
See Figure 6-7.
Adjustable blade and its laser indicator alignment
6. To position the adjustable blade, set the blade to 200mm (7.874") using buttons or and
scale (EG300) or turn the setworks handle as necessary, and release the pin into the appropriate labeled hole (EG250). Measure from the inside of the fixed blade to the inside of the movable blade. If necessary, loosen the movable blade arm and slide the blade assembly on the shaft until the blades are 200mm (7.874") apart. Retighten the blade arm. If the adjustable blade has been aligned, it is necessary to perform the auto-calibration procedure and enter the real blade width to Setwork
FIG. 6-7
60mm
Laser
Laser Beam
Maintenance & Alignment
Alignment
6
6-11 EGdoc022715 Maintenance & Alignment
Controller (See Section 4.2) (EG300 only).
Correct the scale indicator position if necessary (EG300 only).
See Figure 6-8.
FIG. 6-8
Laser Beam
Laser Beam
Scale Indicator
Maintenance & Alignment
Blade Sharpening
Maintenance & Alignment EGdoc022715 6-12
6
6.8 Blade Sharpening
The blade teeth should be sharpened as soon as their dullness, measured as shown in the figure on the right, is .10 -.20 mm (0.0039 - 0.0078").
Use diamond grinding wheels for sharpening the blades. Apply intensive cooling during sharpening to prevent overheating and structural changes in the cemented carbide tips.
Blades with hard tips (GLOTECH series) must be intensively cooled with water during sharpening. Failure to do so will result in cracks in the tips.
In Multix type blades the carbide tips should be .4 - .6 mm (0.0157 - 0.0236") wider than the carbides in the wiper slots. (See the figure below.) If this difference is not kept, it will result in disk overheating and – in extreme case – in cracks in the blade gullets. The carbide plates in the wiper slots remove sawdust and splinters from the kerf. They also cause sawdust to be blown away.
When sharpening, maintain the proper tooth geometry as indicated in the figure below.
Maintenance & Alignment
Using the Blades
6
6-13 EGdoc022715 Maintenance & Alignment
6.9 Using the Blades
The surfaces of spacers should be clean and flat against one another. The blade should not rotate on the shaft during sharpening as it will lead to its damage.
Do not set teeth with cemented carbide tips!
Do not make any modifications to the blade teeth!
Do not operate the machine if any of the blades is dull. Using dull blades causes stronger cutting resistance, decreased cut accuracy and may result in blade burning and even cracks in the gullets and the wiper slots.
Do not exceed the maximum blade rotation speed recommended for a given type of material!
When using Multix type blades, keep at least 5 mm (0.197") spacing between the bottom of the wiper slot and the spacer outer diameter.
To remove any sawdust buildup from the blade disk, preferably use a solution of hot water and soda or another cleaner.
Any blades which are not used for a longer period of time should be properly maintained.
The blades should be used in accordance with safety rules and their application and with machines in good operating condition and equipped with suitable safety guards.
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-14
6
6.10 EG300 Safety Devices Inspection (CE1 version only)
The following safety devices on the EG300 Edger must be inspected before every shift:
E-STOP button circuit - control box
E-STOP button circuit - housing weldment
Safety switch circuit - cover #1
Safety switch circuit - cover #2
Safety switch circuit - sawdust hopper
Blades minimum distance safety switch
Blades maximum distance safety switch
Safety switch disabling blades distance setting after starting sawing
Safety switch circuit - anti-kickback fingers (two persons)
Motor brake and its circuit
1. Control Box E-STOP Button Circuit Inspection
Start the main motor;
FIG. 6-9
1. CE - mandatory conformity marking for products sold in the European Union
Tb0044E
Control Box
E-STOP
E-STOP
on Housing
Cover #1
Cover #2
Sawdust
Hopper
Anti-Kickback
Lever
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
6
6-15 EGdoc022715 Maintenance & Alignment
Push the E-STOP button located on the control box. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.
2. Housing E-STOP Button Circuit Inspection
Start the main motor;
Push the E-STOP button located on the edger housing. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.
3. Cover Safety Switch Circuit Inspection - Cover #1
Start the main motor;
Open the cover #1;
The main motor should stop;
Try to start the motor using the START button. It should not be possible to start the motor.
Close the cover #1;
The motor should remain turned off.
3. Cover Safety Switch Circuit Inspection - Cover #2
FIG. 6-10
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-16
6
Start the main motor;
Open the cover #2;
The main motor should stop;
Try to start the motor using the START button. It should not be possible to start the motor.
Close the cover #2;
The motor should remain turned off.
4. Sawdust Hopper Safety Switch Circuit Inspection
Start the main motor;
Open the sawdust hopper cover;
The main motor should stop;
Try to start the motor using the START button. It should not be possible to start the motor.
Close the sawdust hopper cover;
The motor should remain turned off.
5. Minimum Blades Distance Safety Switch Inspection
Press and hold the LEFT arrow on the control box until the blades distance setting is stopped;
FIG. 6-11
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
6
6-17 EGdoc022715 Maintenance & Alignment
Repeat the above step using the LEFT arrow on the Setworks control panel.
6. Maximum Blades Distance Safety Switch Inspection
Press and hold the RIGHT arrow on the control box until the blades distance setting is stopped;
Repeat the above step using the RIGHT arrow on the Setworks control panel.
7. Inspection of the Safety Switch Disabling Blades Distance Setting After Starting Sawing
Start the main motor;
Start the board feed;
Check if it is possible to move the blade in and out using the appropriate button on the control
box and then on the Setworks;
FIG. 6-12
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-18
6
Push down the lever shown below;
Check again if it is possible to set the blades distance using the appropriate button on the
control box and on the Setworks.
FIG. 6-13
Tb0079
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
6
6-19 EGdoc022715 Maintenance & Alignment
8. Safety Switch Circuit Inspection - Anti-kickback Fingers (Two Persons)
Start the main motor;
FIG. 6-14
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-20
6
Push the anti-kickback lever (shown below) down to raise the anti-kickback fingers;
The main motor should stop;
With the anti-kickback fingers raised, try to start the motor using the START button. It should
not be possible to start the motor.
FIG. 6-15
Maintenance & Alignment
EG300 Safety Devices Inspection (CE version only)
6
6-21 EGdoc022715 Maintenance & Alignment
Lower the anti-kickback fingers to their working position.
9. Motor Brake and its Circuit Inspection
Start the motor. Stop the motor by pushing the STOP button. Measure the braking time.
Start the motor. Stop the motor by turning the key switch to the “0” position. Measure the
braking time.
Start the motor. Stop the motor by turning the key switch to the “H” position. Measure the
braking time.
The motor braking time should be shorter than 10 seconds. If it is longer, adjust or replace the
brake linings. See the motor manual.
FIG. 6-16
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-22
6
6.11 EG250 Safety Devices Inspection (CE1 version only)
The following safety devices on the EG300 Edger must be inspected before every shift:
E-STOP button circuit - control box
E-STOP button circuit - housing weldment
Safety switch circuit - cover
Safety switch circuit - sawdust hopper
Anti-Kickback Safety switch circuit - anti-kickback fingers (two persons)
Motor brake and its circuit
1. Control Box E-STOP Button Circuit Inspection
Start the main motor;
Push the E-STOP button located on the control box. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.
2. Housing E-STOP Button Circuit Inspection
Start the main motor;
FIG. 6-17
1. CE - mandatory conformity marking for products sold in the European Union
Control Box
E-STOP
E-STOP
on Housing
Cover #1
Sawdust
Hopper
Anti-Kickback
Lever
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
6
6-23 EGdoc022715 Maintenance & Alignment
Push the E-STOP button located on the edger housing. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.
3. Cover Safety Switch Circuit Inspection
Start the main motor;
Open the cover ;
The main motor should stop;
Try to start the motor using the START button. It should not be possible to start the motor.
Close the cover;
The motor should remain turned off.
4. Sawdust Hopper Safety Switch Circuit Inspection
Start the main motor;
Open the sawdust hopper cover;
The main motor should stop;
Try to start the motor using the START button. It should not be possible to start the motor.
FIG. 6-18
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-24
6
Close the sawdust hopper cover;
The motor should remain turned off.
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
6
6-25 EGdoc022715 Maintenance & Alignment
8. Safety Switch Circuit Inspection - Anti-kickback Fingers (Two Persons)
Start the main motor;
FIG. 6-19
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
Maintenance & Alignment EGdoc022715 6-26
6
Push the anti-kickback lever (shown below) down to raise the anti-kickback fingers;
The main motor should stop;
With the anti-kickback fingers raised, try to start the motor using the START button. It should
not be possible to start the motor.
FIG. 6-20
Maintenance & Alignment
EG250 Safety Devices Inspection (CE version only)
6
6-27 EGdoc022715 Maintenance & Alignment
Lower the anti-kickback fingers to their working position.
9. Motor Brake and its Circuit Inspection
Start the motor. Stop the motor by pushing the STOP button. Measure the braking time.
Start the motor. Stop the motor by turning the key switch to the “0” position. Measure the
braking time.
Start the motor. Stop the motor by turning the key switch to the “H” position. Measure the
braking time.
The motor braking time should be shorter than 10 seconds. If it is longer, adjust or replace the
brake linings. See the motor manual.
FIG. 6-21
SPECIFICATIONS
Overall Dimensions
Specifications EGdoc022715 7-1
7
SECTION 7 SPECIFICATIONS
7.1 Overall Dimensions
See Figure 7-1. The major dimensions of the EG300 Edger are shown below (dimensions are in
millimeters and inches).
See Table 7-1 The overall dimensions of the Edger are listed in the table below.
FIG. 7-2
Weight 988 kg (2178 lb)
Height
1320 mm (51.97
")
Width
1638 mm (64.49
")
Length
4691 mm (184.68
")
TABLE 7-1
Tb0037B
(50.79 )
"(70.79 )"
(184.68 )"
(64.49 )"
(
5
1
.
9
7
) "
SPECIFICATIONS
Overall Dimensions
7
7-2 EGdoc022715 Specifications
See Figure 7-3. The major dimensions of the EG250 Edger are shown below (dimensions are in millimeters and inches).
FIG. 7-4
SPECIFICATIONS
Multirip Edger Specifications
Specifications EGdoc022715 7-3
7
7.2 Multirip Edger Specifications
See Table 7-2 The power option specifications of the Wood-Mizer Edger is listed below.
See Table 7-3 The noise level of the Edger is given below.1
23
Motor Specifications
(CE and U.S.)
Motor Specifications
(CE and U.S.)
Motor Specifications
Motor Type E20 Electric Motor E25 Electric Motor E25 Electric Motor
Manufacturer Siemens, Germany Siemens, Germany Siemens, Germany
Voltage 400V, 460V 400V, 460V 230V
Maximum Current 26.5 A 33,5 56,5
RPM 2940 RPM@50Hz
3520 RPM@60Hz
2940 RPM@50Hz 3520 RPM@60Hz
2940 RPM@50Hz
Rated Power 15kW ( 20HP )@50Hz
17,3kW ( 23,5HP )@60Hz
18.5kW ( 25HP )@50Hz 21,3kW ( 29HP )@60Hz
18.5kW ( 25HP )@50Hz
Manufacturer Part # 1LA7164-2AA60 1LA7166-2AA60 1LA7166-2AA10-Z
TABLE 7-2
Engaged
Edger
Equipped With E20 Electric Motor
84 dB (A)
TABLE 7-3
1. The noise level measurement was taken in accordance with PN-EN ISO 3746 Standard. Value for associated uncertainty K=4dB.
2. The measured values refer to emission levels, not necessarily to noise levels in the workplace. Although there is a relation between emission levels and exposure levels, it is not possible to determine with certainty if preventives are needed or are not needed. The factors affecting a current level of noise exposure during work are inter alia room characteristics and characteristics of other noise sources, e.g. number of machines and machining operations nearby. Also, the permissible exposure level value may vary depending on country. This information enables the machine’s user to better identify hazards and a risk.
3. IMPORTANT! The total value of hand-arm vibration the operator may be exposed to does not exceed 2.5 m/s2. The highest root mean square value of weighted acceleration to which the whole operator’s body is subjected does not exceed 0.5 m/s2.
SPECIFICATIONS
Multirip Edger Specifications
7
7-4 EGdoc022715 Specifications
See Table 7-4 Other specifications of the Edger are listed below.
Number of Blades 2 - 5
Blade Diameter
350 mm (13.78")
Feed Speed 0 - 25m(82 ft)/min
Minimum Board Length
700 mm (27.56")
Minimum Board Thickness
10 mm (0.394")
Maximum Board Thickness
60 mm (2.362")
Maximum Egding Width
420 mm (16.535")
Maximum Material Width
550 mm (21.65")
TABLE 7-4
SPECIFICATIONS
Dust Extractor Specifications
Specifications EGdoc022715 7-5
7
7.3 Dust Extractor Specifications
See Table 7-5 Specifications of the dust extractors used on the Edger are listed below.1
IMPORTANT! The dust extractor hoses must be grounded or made with
materials not accumulating electrostatic charge.
CAUTION! Always turn on the dust extractor before starting the machine
Airflow
1200 m
3
/h
3937 ft
3/h
Inlet diameter
150 mm (5.905
")
Motor power 1,5 kW
Number of sacks 2 pcs
Sack capacity
0.25 m
3
0.82 ft
3
Weight 110 kg (242.5 lb)
Pressure drop
1,5kPa (0.22 psi)
1
1
The pressure drop between the inlet of the capture device and
the connection to the CADES should be maximum 1,5 kPa (for the nominal air flow rate). If the pressure drop exceeds 1,5 kPa the machine might not be compatible with conventional CADES.
Recommended conveying air
velocity in the duct
20 m/s
65.6 ft/s
TABLE 7-5
1. External chip and dust extraction equipment with fixed installations are dealt with in EN 12779:2004+A1:2009
!
Electrical Information (ce only)
8
8-1 EGdoc022715 Electrical Information
SECTION 8 ELECTRICAL INFORMATION (CE ONLY)
Electrical Information (ce only)
Electrical Diagram EG300EB_S (230V 50/60 Hz)
Electrical Information EGdoc022715 8-2
8
8.1 Electrical Diagram EG300EB_S (230V 50/60 Hz)
FIG. 8-1
Wood - Mizer Industries sp.z.o.o.
Ul.Nagórna 114 62-600 Ko³o , Poland
Produkt
Data
Rysowa³
KK
Sprawdzi³
Nazwa
Numer rys.
Wersja
EG300..B-S
22/01/2015
D
Schemat kompletny
M2
1S
3~
U1
V1
W1
2S
3S
M3
3~
U1
V1
W1
ATV
L1
L2
L3
T1
T2
T3
ATV
COM
Ai1
24V
Li1
14
13
2M
M2
U1
M2
V1
M2
W1
4
5
21
22
67
68
61
62
55
56
TDR
3M
2M
3M
2M
1M
1M
13
14
1S
2S
1S
22
21
22
21
2S
3S
W6
12
W6
W5
W5
13
1
2
100776-2
2
3
4
S6
1
Emergency
Stop
P1
W5
6
21
22
7
W6
M1
1M 2M
3M
3~
U1
V1
W1
U2
V2
W2
Q
F1
H1
F2
M1
U1
M1
V1
M1
W1
M1
U2
M1
V2
M1
W2
400
401
402
403
404
405
1
L
1
1
L
3
1
L
2
406
407
408
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2
/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
A
L1 L2
L3
PE
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
CKF
L1
L2
L3
12
0
230
460
Tr1
0
400
F3
1/L1
2/T1
3/L2
4/T2
24
0
1/L1
2/T1
1/L1
2/T1
F4
F5
3
1
2
S1
10V
14
13
CKF
W4
W4
W3
W3
W4
W3
44
43
F1
R1B
R1C
ATV
14
13
3S
S2
S2
S2
8
9
S4
1
2
3
4
S4
1
2
3
4
0
1
S4
1
2
3
4
3
4
3
4
ST
UP
PWR
DWN
S5
W1
W1
W1
21
22
10
W2
W2
W2
21
22
11
L1
DP
Dl1
Dl2
A
BA
B
Vcc
GND
W1 W2
B2
Green
Brown
White
Yellow
Lasers
~
+
-
Blue
Brown
Power Supply
~
18
21
22
21
22
21
22
W1, W2 - krañcówki rozsuwu pi³
W3 - krañcówka os³ony pi³
W4 - krañcówka zsypu trocin
W5 - krañcówka obecnoœci k³ody
W6 - krañcówka zapadek przeciwodrzutowych
Electrical Information (ce only)
Electrical Diagram EG300EB (230V 50/60 Hz)
8
8-3 EGdoc022715 Electrical Information
8.2 Electrical Diagram EG300EB (230V 50/60 Hz)
FIG. 8-2
Wood - Mizer Industries sp.z.o.o.
Ul.Nagórna 114 62-600 Ko³o , Poland
Produkt
Data
Rysowa³
KK
Sprawdzi³
Nazwa
Numer rys.
Wersja
EG300..B
22/01/2015
D
Schemat kompletny
M2
1S
3~
U1
V1
W1
2S
3S
M3
3~
U1
V1
W1
ATV
L1
L2
L3
T1
T2
T3
ATV
COM
Ai1
24V
Li1
14
13
2M
M2
U1
M2
V1
M2
W1
4
5
21
22
67
68
61
62
55
56
TDR
3M
2M
3M
2M
1M
1M
13
14
1S
2S
1S
22
21
22
21
2S
3S
W6
12
W6
W5
W5
13
1
2
100776-2
2
3
4
S6
1
Emergency
Stop
P1
W5
6
21
22
7
M1
1M 2M
3M
3~
U1
V1
W1
U2
V2
W2
Q
F1
F2
M1
U1
M1
V1
M1
W1
M1
U2
M1
V2
M1
W2
400
401
402
403
404
405
1
L
1
1
L
3
1
L
2
406
407
408
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2
/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
A
L1 L2
L3
PE
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
CKF
L1
L2
L3
12
0
230
460
Tr1
0
400
F3
1/L1
2/T1
3/L2
4/T2
24
0
1/L1
2/T1
1/L1
2/T1
F4
F5
3
1
2
S1
10V
14
13
CKF
W4
W4
W3
W3
44
43
F1
R1B
R1C
ATV
14
13
3S
S2
S2
8
9
S4
1
2
3
4
S4
1
2
3
4
0
1
S4
1
2
3
4
3
4
3
4
ST
UP
PWR
DWN
S5
W1
W1
W1
21
22
10
W2
W2
W2
21
22
11
L1
DP
Dl1
Dl2
A
BA
B
Vcc
GND
W1 W2
B2
Green
Brown
White
Yellow
Lasers
~
+
-
Blue
Brown
Power Supply
~
18
W1, W2 - krañcówki rozsuwu pi³
W5 - krañcówka obecnoœci k³ody
Electrical Information (ce only)
Electrical Diagram EG300EC (460V 50/60 Hz)
Electrical Information EGdoc022715 8-4
8
8.3 Electrical Diagram EG300EC (460V 50/60 Hz)
FIG. 8-3
Wood - Mizer Industries sp.z.o.o.
Ul.Nagórna 114 62-600 Ko³o , Poland
Produkt
Data
Rysowa³
KK
Sprawdzi³
Nazwa
Numer rys.
Wersja
EG300...C
22/01/2015
D
Schemat kompletny
M2
1S
3~
U1
V1
W1
2S
3S
M3
3~
U1
V1
W1
ATV
L1
L2
L3
T1
T2
T3
ATV
COM
Ai1
24V
Li1
14
13
2M
M2
U1
M2
V1
M2
W1
4
5
21
22
67
68
61
62
55
56
TDR
3M
2M
3M
2M
1M
1M
13
14
1S
2S
1S
22
21
22
21
2S
3S
W6
12
W6
W5
W5
13
1
2
100776-4
2
3
4
S6
1
Emergency
Stop
P1
W5
6
21
22
7
M1
1M 2M
3M
3~
U1
V1
W1
U2
V2
W2
Q
F1
F2
M1
U1
M1
V1
M1
W1
M1
U2
M1
V2
M1
W2
400
401
402
403
404
405
1
L
1
1
L
3
1
L
2
406
407
408
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2
/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
A
L1 L2
L3
PE
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
CKF
L1
L2
L3
12
0
230
460
Tr1
0
400
F3
1/L1
2/T1
3/L2
4/T2
24
0
1/L1
2/T1
1/L1
2/T1
F4
F5
3
1
2
S1
10V
14
13
CKF
W4
W4
W3
W3
44
43
F1
R1B
R1C
ATV
14
13
3S
S2
S2
8
9
S4
1
2
3
4
S4
1
2
3
4
0
1
S4
1
2
3
4
3
4
3
4
ST
UP
PWR
DWN
S5
W1
W1
W1
21
22
10
W2
W2
W2
21
22
11
L1
DP
Dl1
Dl2
A
BA
B
Vcc
GND
W1 W2
B2
Green
Brown
White
Yellow
Lasers
~
+
-
Blue
Brown
Power Supply
~
18
W1, W2 - krañcówki rozsuwu pi³
W5 - krañcówka obecnoœci k³ody
Electrical Information (ce only)
Electrical Diagram EG300EH (400V 50/60 Hz)
8
8-5 EGdoc022715 Electrical Information
8.4 Electrical Diagram EG300EH (400V 50/60 Hz)
FIG. 8-4
Wood - Mizer Industries sp.z.o.o.
Ul.Nagórna 114 62-600 Ko³o , Poland
Produkt
Data
Rysowa³
KK
Sprawdzi³
Nazwa
Numer rys.
Wersja
EG300...H
22/01/2015
F
Schemat kompletny
M2
1S
3~
U1
V1
W1
2S
3S
M3
3~
U1
V1
W1
ATV
L1
L2
L3
T1
T2
T3
ATV
COM
Ai1
24V
Li1
14
13
2M
M2
U1
M2
V1
M2
W1
4
5
21
22
67
68
61
62
55
56
TDR
3M
2M
3M
2M
1M
1M
13
14
1S
2S
1S
22
21
22
21
2S
3S
W6
12
W6
W5
W5
13
1
2
100776
2
3
4
S6
1
Emergency
Stop
P1
W5
6
21
22
7
M1
1M 2M
3M
3~
U1
V1
W1
U2
V2
W2
Q
F1
F2
M1
U1
M1
V1
M1
W1
M1
U2
M1
V2
M1
W2
400
401
402
403
404
405
1L
1
1
L
3
1
L
2
406
407
408
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2
/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
A
L1 L2
L3
PE
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
CKF
L1
L2
L3
12
0
230
460
Tr1
0
400
F3
1/L1
2/T1
3/L2
4/T2
24
0
1/L1
2/T1
1/L1
2/T1
F4
F5
3
1
2
S1
10V
14
13
CKF
W4
W4
W3
W3
44
43
F1
R1B
R1C
ATV
14
13
3S
S2
S2
8
9
S4
1
2
3
4
S4
1
2
3
4
0
1
S4
1
2
3
4
3
4
3
4
ST
UP
PWR
DWN
S5
W1
W1
W1
21
22
10
W2
W2
W2
21
22
11
L1
DP
Dl1
Dl2
A
BA
B
Vcc
GND
W1 W2
B2
Green
Brown
White
Yellow
Lasers
~
+
-
Blue
Brown
Power Supply
~
18
W1, W2 - krañcówki rozsuwu pi³
W5 - krañcówka obecnoœci k³ody
Electrical Information (ce only)
Electrical Diagram EG300EH_S (400V 50/60 Hz)
Electrical Information EGdoc022715 8-6
8
8.5 Electrical Diagram EG300EH_S (400V 50/60 Hz)
FIG. 8-5
Wood - Mizer Industries sp.z.o.o.
Ul.Nagórna 114 62-600 Ko³o , Poland
Produkt
Data
Rysowa³
KK
Sprawdzi³
Nazwa
Numer rys.
Wersja
EG300...H-S
22/01/2015
F
Schemat kompletny
M2
1S
3~
U1
V1
W1
2S
3S
M3
3~
U1
V1
W1
ATV
L1
L2
L3
T1
T2
T3
ATV
COM
Ai1
24V
Li1
14
13
2M
M2
U1
M2
V1
M2
W1
4
5
21
22
67
68
61
62
55
56
TDR
3M
2M
3M
2M
1M
1M
13
14
1S
2S
1S
22
21
22
21
2S
3S
W6
12
W6
W5
W5
13
1
2
100776
2
3
4
S6
1
Emergency
Stop
P1
W5
6
21
22
7
W6
M1
1M 2M
3M
3~
U1
V1
W1
U2
V2
W2
Q
F1
H1
F2
M1
U1
M1
V1
M1
W1
M1
U2
M1
V2
M1
W2
400
401
402
403
404
405
1
L
1
1
L
3
1
L
2
406
407
408
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2
/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
A
L1 L2
L3
PE
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
1/L1
2/T1
3/L2
4/T2
5/L3
6/T3
CKF
L1
L2
L3
12
0
230
460
Tr1
0
400
F3
1/L1
2/T1
3/L2
4/T2
24
0
1/L1
2/T1
1/L1
2/T1
F4
F5
3
1
2
S1
10V
14
13
CKF
W4
W4
W3
W3
W4
W3
44
43
F1
R1B
R1C
ATV
14
13
3S
S2
S2
S2
8
9
S4
1
2
3
4
S4
1
2
3
4
0
1
S4
1
2
3
4
3
4
3
4
ST
UP
PWR
DWN
S5
W1
W1
W1
21
22
10
W2
W2
W2
21
22
11
L1
DP
Dl1
Dl2
A
BA
B
Vcc
GND
W1 W2
B2
Green
Brown
White
Yellow
Lasers
~
+
-
Blue
Brown
Power Supply
~
18
21
22
21
22
21
22
W1, W2 - krañcówki rozsuwu pi³
W3 - krañcówka os³ony pi³
W4 - krañcówka zsypu trocin
W5 - krañcówka obecnoœci k³ody
W6 - krañcówka zapadek przeciwodrzutowych
Electrical Information (ce only)
Electrical Component List, EG300EB_S (230V 50/60 Hz)
8
8-7 EGdoc022715 Electrical Information
8.6 Electrical Component List, EG300EB_S (230V 50/60 Hz)
See Table 8-1
TABLE 8-1
NO. SYMBOL DESCRIPTION WOOD-MIZER
PART NO.
MANUFACTURER
1 Q SWITCH, ABB OT63F3 503466 ABB
2 F1 Switch, GV3 M80 503549 SCHNEIDER ELECTRIC
3 F2 CIRCUIT BREAKER, C60N 3P C10 084317 SCHNEIDER ELECTRIC
4 F3 CIRCUIT BREAKER, C60N 2P C2 510259 SCHNEIDER ELECTRIC
5 F4, F5 CIRCUIT BREAKER, C6ON 1P C1 088283 SCHNEIDER ELECTRIC
6 1M, 2M, 3M CONTACTOR, LC1 D38 B7 503464 SCHNEIDER ELECTRIC
7 1S, 2S CONTACTOR, LC1K 0601 B7 084309 SCHNEIDER ELECTRIC 8 3S CONTACTOR, LC1D 09 B7 084305 SCHNEIDER ELECTRIC
9 M1, H BLADE MOTOR, 18.5KW, 1LA7166-2AA10-Z G26 087397-2 SIEMENS
10 M2 MOTOR, 0,18kW SKh71X-6C1 BLADES DISTANCE
ADJUSTMENT
101024 BESEL
11 M3 FEED MOTOR, 1.1KW SKh80X – 4C1 090104 BESEL
12 ATV SPEED CONTROLLER, ATV312HU11M3 093489 SCHNEIDER ELECTRIC
13 Tr TRANSFORMER, SU84B-4004601224 096917 NORATEL
14 L1 CONTROL LIGHT, MOELLER M22 WHITE 090448 MOELLER
15 ST CONTROLLER, SELBIT TBS01 503467 SELBIT
16 W1, W2 LIMIT SWITCHES, GLCB01A2B 086469 HONEYWELL
17 W3 LIMIT SWITCH, GSCA01S1 088407 HONEYWELL
18 W4 SAFETY SWITCH, AZ17 094232 SCHMERSAL
19 B2 SENSOR, MSK 320 096014 SIKO
20 DP INTERFERENCE SUPPRESSOR, DPZ-320 - SELBIT
21 W5 LIMIT SWITCH, FA134Z11 100910 GIOVENZANA
22 W6 LIMIT SWITCH, FA138Z11 100931 GIOVENZANA
23 S1 EMERGENCY STOP BUTTON, XB4BS542 086556 SCHNEIDER ELECTRIC
24 S3 SWITCH, M22 START-STOP 090452 MOELLER
25 TDR TIME RELAY, LAD S2 084037 SCHNEIDER ELECTRIC
26 P1 Potentiometer, 1k/1W E20519 CLAROSTAT
27 CKF PHASE FAILURE RELAY, 72.31.8.400.0000 501016 FINDER
28 Power
Supply
24VDC 1A Power Supply 501336 WMI
Electrical Information (ce only)
Electrical Component List, EG300EC (460V 50/60 Hz)
Electrical Information EGdoc022715 8-8
8
8.7 Electrical Component List, EG300EC (460V 50/60 Hz)
See Table 8-2
TABLE 8-2
NO. Symbol Description Wood-Mizer
Part No.
Manufacturer
1 Q Switch, ABB OT40F3 502312 ABB
2 F1 Switch, GV3 P40 SCHNEIDER 090436 SCHNEIDER ELECTRIC
3 F2 Circuit Breaker, C60N 3P C6 091554 SCHNEIDER ELECTRIC
4 F3 Circuit Breaker, C60N 2P C1 093905 SCHNEIDER ELECTRIC
5 F4, F5 Circuit Breaker, C60N 1P C1 088283 SCHNEIDER ELECTRIC
6 1M, 2M, 3M Contactor, LC1 D25 B7 090923 SCHNEIDER ELECTRIC
7 1S, 2S Contactor, LC1 0601 B7 084309 SCHNEIDER ELECTRIC
8 3S Contactor, LC1 0610 B7 084308 SCHNEIDER ELECTRIC
9 M1, H Blade Motor, 18.5kW 1LA7166-2AA60-Z G26+C01
Blade Motor, 15kW 1LA7164-2AA60-Z G26+C01
087397 087396
SIEMENS
10 M2 Motor, 0.18kW SKh71X-6C1 Blades Distance
Adjustment
101024 BESEL
11 M3 Feed Motor, 1.1kW SKh80X – 4C1 090104 BESEL
12 ATV Speed Controller, ATV31HU11N4 093488 SCHNEIDER ELECTRIC
13 Tr Transformer, SU84B-4004601224 096917 NORATEL
14 L1 Control Light, MOELLER M22 White 090448 MOELLER
15 ST Controller, SELBIT TBS01 503467 SELBIT
16 W1, W2 Limit Switches, GLCB01A2B 086469 HONEYWELL
17 B2 Sensor, MSK 320 096014 SIKO
18 DP Interference Suppressor, DPZ-320 - SELBIT
19 W5 Limit Switch, GLCB01C 100910 HONEYWELL
20 S1 Emergency Stop Button, XB4BS542 086556 SCHNEIDER ELECTRIC
21 S3 Switch, M22 START-STOP 090452 MOELLER
22 TDR Time Relay, LAD S2 084037 SCHNEIDER ELECTRIC
23 P1 Potentiometer, 1k/1W E20519 CLAROSTAT
24 CKF Phase Failure Relay, 72.31.8.400.0000 501016 FINDER
25 Power
Supply
24VDC 1A Power Supply 501336 WMI
Electrical Information (ce only)
Electrical Component List, EG300EH_S (400V 50/60 Hz)
8
8-9 EGdoc022715 Electrical Information
8.8 Electrical Component List, EG300EH_S (400V 50/60 Hz)
See Table 8-3
TABLE 8-3
NO. Symbol Description Wood-Mizer
Part No.
Manufacturer
1 Q Switch, ABB OT40F3 502312 ABB
2 F1 Switch, GV3 P40 SCHNEIDER 090436 SCHNEIDER ELECTRIC
3 F2 Circuit Breaker, C60N 3P C6 091554 SCHNEIDER ELECTRIC
4 F3 Circuit Breaker, C60N 2P C1 093905 SCHNEIDER ELECTRIC
5 F4, F5 Circuit Breaker, C60N 1P C1 088283 SCHNEIDER ELECTRIC
6 1M, 2M, 3M Contactor, LC1 D25 B7 090923 SCHNEIDER ELECTRIC
7 1S, 2S Contactor, LC1 0601 B7 084309 SCHNEIDER ELECTRIC
8 3S Contactor, LC1 0610 B7 084308 SCHNEIDER ELECTRIC
9 A(E20)
A(E25)
GAUGE EQB72 30/60A GAUGE EQB72 40/80A
505372 505373
GOSSEN GOSSEN
10 M1, H Blade Motor, 18.5kW 1LA7166-2AA60-Z G26+C01
Blade Motor, 15kW 1LA7164-2AA60-Z G26+C01
087397 087396
SIEMENS
11 M2 Motor 0,18kW SKh71X–6C1 Blades Distance Adjustment 101024 BESEL
12 M3 Feed Motor, 1.1kW SKh80X – 4C1 090104 BESEL
13 ATV Speed Controller, ATV31HU11N4 093488 SCHNEIDER ELECTRIC
14 Tr Transformer, SU84B-4004601224 096917 NORATEL
15 L1 Control Light, MOELLER M22 White 090448 MOELLER
16 ST Controller, SELBIT TBS01 503467 SELBIT
17 W1, W2 Limit Switches, FA139Z11 086469 GIOVENZANA
18 B2 Sensor, MSK 320 096014 SIKO
19 DP Interference Suppressor, DPZ-320 - SELBIT
20 W3 Limit Switch, GSCA01S1 088407 HONEYWELL
21 W4 Safety Switch, AZ17 094232 SCHMERSAL
22 W5 Limit Switch, FA134Z11 100910 GIOVENZANA
23 W6 LIMIT SWITCH, FA138Z11 100931 GIOVENZANA
24 S1 Emergency Stop Button, XAL K174 E22703-P SCHNEIDER ELECTRIC
25 S2 Emergency Stop Button, XB4BS542 086556 SCHNEIDER ELECTRIC
26 S3 Switch, M22 START-STOP 090452 MOELLER
27 TDR Time Relay, LAD S2 084037 SCHNEIDER ELECTRIC
28 P1 Potentiometer, 1k/1W E20519 CLAROSTAT
29 CKF Phase Failure Relay, 72.31.8.400.0000 501016 FINDER
30 Power
Supply
24VDC 1A Power Supply 501336 WMI
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