Woodhaven Router Plate User Manual

GENERAL INSTRUCTIONS
Some routers will require cocking one handle in and partially under the table followed by the other handle, unless the handles can be removed. ”D” handle or pistol grip routers will
not work on our plate in a table unless the handle is removed.
STORING THE ROUTER - READ ME!!!!!
Our plates are resistant to sagging and flexing during use. However, long term storage of your router in the
Router Plate
Instructions
Please Read Carefully!
147 OR 147AP INSERT PLATE - PATENT #5,699,844
Be sure the O-ring is installed completely in the groove of the router plate. We install the O-ring at our factory, but sometimes they partially work their way out during shipping. Before installing an insert, first determine which side of the insert is the bottom. The bottom of the insert has a machined face that is either black or dull yellow. The insert snaps into the opening in the plate. Install the insert by placing a bottom edge of the insert, at an angle, down into the opening and then pressing the opposite edge into place. Turn the insert 1/4 turn to be sure it is seated on the O-ring. Test to be sure that it is held in place and will not fall out. Extra inserts are available. To remove the insert, reach underneath the plate and press up, or insert a flat blade screwdriver in the slot in the insert from above the plate and pry out. If the insert falls out, lifts out or turns without resistance, or the insert will not seat properly in the opening, then replace the O-ring. The O-ring is a wear item and will need to be replaced periodically. Always check that the insert fits properly before using the router. DO NOT use the plate if the insert is loose!
STARTING PIN
The starting pin is used with piloted type bits to aid in starting the cut in an odd or irregular shaped piece where it is impossible to use a router fence. It is a safety device and should be used in lieu of trying to start the cut freehand. If there is more than one starting pin hole in your router plate, always use the one to the right of the router bit.
Parts List
Quantity Item
1 . . . . . . . . . . . . . . . . 147/147AP
1 . . . . . . . . . .101A Starting Pin
1 . . . . . . .140R O-ring, in plate
Plate Inserts
1 . . . . . . . . . 140B Blank Insert
1 . . . . . . . . 140D 1-3/16" Insert
1 . . . . . . . . . . . . . 140E 2" Insert
1
Router
Mounting
If your router base plate is not removable, lay out the
mounting hole locations by carefully measuring. We show some bolt pattern charts with dimensions on the following page. Verify all dimensions before marking and drilling the plate. Some routers should have the handles mounted diagonally.
• Mark and drill from side ”B” (router side).
• Countersink holes from side ”A” (working side).
Please Read Carefully!
LAYOUT, MARK & DRILL PLATE
Side “B” is the side of the plate the router attaches to. Side ”A” is the working side of the plate and must be countersunk for the mounting screws. If the router base plate from your router is removable, it can serve as the template for marking the mounting hole locations on the Woodhaven plate. Put masking tape on the Woodhaven plate at the approximate locations of the mounting holes. Remove the base plate from your router and place the working side of this plate against side ”B” of the Woodhaven plate (label side of the 147 or similar table mounted plates, grooved and unlabed side of the 577P or 578P). Center the opening in your router base plate with the opening in the Woodhaven plate. If they are within 1/32" of being centered to each other that is usually adequate, except for bushing work. Verify the handle, switch and other control locations before marking and drilling the plate. Some routers should have the handles mounted diagonally. Tape the router base plate to the Woodhaven plate and mark the mounting hole locations on the masking tape. Use a center punch to mark the hole locations on the plate for drilling.
ATTACH ROUTER TO PLATE
Remove your router’s existing base plate, unless it’s glued on, or your router’s sub-base has protruding ribs which prevent the Woodhaven plate from laying flat. In either of these cases, leave the existing router base plate on and attach the Woodhaven plate over it. Use longer flat head mounting screws to compensate for the additional thickness of the Woodhaven plate. You should use at least three screws to mount your router (except trim routers - two screws are adequate) to the plate.
Drilling Pattern
85mm
42.5mm
85mm
Drill Hole
Plate Center
Side A
Side B
Side A
Side B
Side B
Side A
2
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